CN110880718B - Intermediate joint machining system and intermediate joint machining remote control system - Google Patents
Intermediate joint machining system and intermediate joint machining remote control system Download PDFInfo
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- CN110880718B CN110880718B CN201911052567.2A CN201911052567A CN110880718B CN 110880718 B CN110880718 B CN 110880718B CN 201911052567 A CN201911052567 A CN 201911052567A CN 110880718 B CN110880718 B CN 110880718B
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- control device
- accommodating cavity
- intermediate joint
- closed processing
- humidity
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G1/00—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
- H02G1/14—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for joining or terminating cables
- H02G1/145—Moulds
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D27/00—Simultaneous control of variables covered by two or more of main groups G05D1/00 - G05D25/00
- G05D27/02—Simultaneous control of variables covered by two or more of main groups G05D1/00 - G05D25/00 characterised by the use of electric means
Abstract
The application relates to an intermediate joint processing system, which comprises a closed processing cabin, an air pressure adjusting device, an intermediate joint manufacturing device, a control device, a temperature control device and a humidity control device. The closed processing cabin defines a containing cavity; the air pressure adjusting device is arranged in the closed processing cabin and is used for adjusting the air pressure in the closed processing cabin so as to enable the air pressure of the accommodating cavity to be larger than the external atmospheric pressure; the middle joint manufacturing device is arranged in the accommodating cavity and used for manufacturing a middle joint; the control device is arranged in the closed processing cabin and used for controlling the intermediate joint manufacturing device to manufacture the intermediate joint; the temperature control device is in communication connection with the control device and is used for monitoring and adjusting the temperature of the accommodating cavity; the humidity control device is in communication connection with the control device and is used for monitoring and adjusting the temperature of the accommodating cavity. The utility model provides an intermediate head system of processing and intermediate head processing remote control system can reduce the probability that the intermediate head of preparation breaks down.
Description
Technical Field
The application relates to the technical field of cable lines, in particular to an intermediate joint machining system and an intermediate joint machining remote control system.
Background
The cable intermediate joint is an important part for connecting cables and is also a part which is prone to failure. The failure of the cable intermediate joint can affect the safe operation of the cable, and can also cause the cable accident in serious cases. Therefore, how to make the intermediate joint and how to install the intermediate joint are also very important.
The manufacturing of the cable intermediate joint needs a clean operation environment, the traditional manufacturing method of the intermediate joint is to perform manual operation in an open environment, the process of manufacturing the intermediate joint is easily affected by environmental factors such as wind, rain, dust, temperature, humidity and the like, and therefore the probability of faults of the manufactured intermediate joint in the operation process is high.
Therefore, the traditional scheme has the problem that the probability of the middle joint failure is easily increased when the middle joint is manufactured.
Disclosure of Invention
Therefore, it is necessary to provide an intermediate joint processing system and an intermediate joint processing remote control system, aiming at the problem that the probability of intermediate joint failure is easily increased when the intermediate joint is manufactured in the conventional scheme.
An intermediate joint machining system comprising:
the processing cabin is sealed, and a containing cavity is defined;
the air pressure adjusting device is arranged in the closed processing cabin and is used for adjusting the air pressure in the closed processing cabin so as to enable the air pressure of the accommodating cavity to be larger than the external atmospheric pressure;
the intermediate joint manufacturing device is arranged in the accommodating cavity and used for manufacturing an intermediate joint;
the control device is arranged in the closed processing cabin and is used for controlling the intermediate joint manufacturing device to manufacture the intermediate joint;
the temperature control device is in communication connection with the control device and is used for monitoring and adjusting the temperature of the accommodating cavity;
and the humidity control device is in communication connection with the control device and is used for monitoring and adjusting the temperature of the accommodating cavity.
In one embodiment, the air pressure adjusting device includes:
the gas input bin is arranged in the closed processing cabin and used for storing gas preset and input into the accommodating cavity;
and the processing cabin valve is arranged in the closed processing cabin and is used for communicating the gas input cabin with the accommodating cavity so as to input preset input gas into the accommodating cavity.
In one embodiment, the air pressure adjusting device further includes:
and the controllable air valve is arranged in the closed processing cabin and is used for reducing the air pressure of the accommodating cavity ().
In one embodiment, the air pressure adjusting device further includes:
the air filtering bin is arranged in the closed processing cabin and is used for filtering moisture and dust in the preset input gas;
and the input bin valve is arranged in the gas input bin and is used for communicating the air filtering bin with the gas input bin.
In one embodiment, the temperature control device comprises:
the temperature sensor is arranged in the accommodating cavity and is in communication connection with the control device, and the temperature sensor is used for detecting the temperature of the accommodating cavity;
and the temperature regulator is arranged in the accommodating cavity, is in communication connection with the control device and is used for regulating the temperature of the accommodating cavity according to the temperature information detected by the temperature sensor.
In one embodiment, the humidity control device comprises:
the humidity sensor is arranged in the accommodating cavity and is in communication connection with the control device, and the humidity sensor is used for detecting the humidity of the accommodating cavity;
and the humidity regulator is arranged in the accommodating cavity, is in communication connection with the control device and is used for regulating the humidity of the accommodating cavity according to the humidity information detected by the humidity sensor.
In one embodiment, the method further comprises:
the image acquisition equipment is installed in the closed processing cabin and arranged in the accommodating cavity, and the image acquisition equipment is in communication connection with the control device and used for acquiring the image information of the accommodating cavity.
In one embodiment, the method further comprises:
and the 5G communication device is in communication connection with the control device and is used for being in communication connection with the terminal equipment.
In one embodiment, the intermediate joint manufacturing apparatus includes:
the cable fixing mechanism is arranged in the closed processing cabin and arranged in the accommodating cavity and is used for fixing two cable terminals so as to enable the two cable terminals to be oppositely arranged;
the pouring sealant storage bin is used for storing pouring sealant, and a guide pipe hole is formed in the bottom of the pouring sealant storage bin;
the forming die is used for connecting the two cable terminals;
the casting mechanical arm is slidably mounted in the closed processing cabin and is in communication connection with the control device;
the guide pipe is arranged on the casting mechanical arm, one end of the guide pipe is connected with the guide pipe hole, and the guide pipe is used for guiding the pouring sealant into the forming die.
In one embodiment, the method further comprises:
the mechanical arm sliding rail is mounted in the closed machining cabin and arranged in the accommodating cavity, and the casting mechanical arm is mounted in the mechanical arm sliding rail.
In one embodiment, the method further comprises:
and the fixing piece sliding rail is arranged in the closed processing cabin and arranged in the accommodating cavity, and the cable fixing mechanism is arranged in the fixing piece sliding rail.
In one embodiment, the method further comprises:
and the cable installation sealing device is used for sealing a gap of a contact part of the closed processing cabin and the cable.
In one embodiment, the method further comprises:
the observation window is arranged in the closed processing cabin;
and the sealing element is used for sealing the mounting gap between the observation window and the closed processing cabin.
In one embodiment, the method further comprises:
the scrap bin is arranged at the bottom of the closed processing cabin and used for storing scraps;
and the airtight cabin plate is arranged at the bottom of the airtight processing cabin and is used for isolating the scrap cabin from the accommodating cavity.
The application provides an intermediate joint system of processing, including airtight processing cabin, atmospheric pressure adjusting device, intermediate joint making devices, controlling means, temperature control device and humidity control device. The air pressure adjusting device is arranged in the closed processing cabin and used for adjusting the air pressure in the closed processing cabin so that the air pressure of the accommodating cavity is greater than the external atmospheric pressure. The intermediate joint manufacturing device is arranged in the accommodating cavity and used for manufacturing the intermediate joint. It can be understood that the intermediate joint manufacturing device is arranged in the accommodating cavity, and because the intermediate joint manufacturing device is arranged in the closed space, the air pressure in the closed space is larger than the external atmospheric pressure, external air and dust cannot enter the closed space, and the intermediate joint is protected from being influenced by external wind, rain, dust and the like. Therefore, the intermediate joint machining system provided by the application can enable the manufactured intermediate joint to be more standard when the intermediate joint is manufactured, and further reduces the probability of the intermediate joint to break down.
An intermediate joint machining remote control system comprising the intermediate joint machining system as described in any one of the above, further comprising:
and the terminal equipment is in communication connection with the control device.
Drawings
Fig. 1 is a schematic structural diagram of an intermediate joint processing system according to an embodiment of the present application.
Fig. 2 is a schematic structural diagram of a closed processing chamber according to an embodiment of the present application.
Fig. 3 is a schematic structural diagram of an observation window provided in an embodiment of the present application.
Fig. 4 is a schematic structural diagram of an intermediate joint machining remote operation system according to an embodiment of the present application.
Description of the reference numerals
Intermediate joint machining system 10
Air pressure regulating device 200
Processing cabin valve 220
Intermediate joint manufacturing device 300
Pouring sealant storage bin 321
Forming die 330
Humidity regulator 560
5G communication device 610
Mechanical arm slide rail 700
Fixed part slide rail 710
Cable installation sealing device 800
Detailed Description
The problem that the probability of middle joint failure is easily increased when middle joints are manufactured in the conventional scheme is solved, and therefore the application provides a middle joint machining system 10 and a middle joint machining remote control system 50.
In order to make the aforementioned objects, features and advantages of the present application more comprehensible, embodiments accompanying the present application are described in detail below with reference to the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present application. This application is capable of embodiments in many different forms than those described herein and those skilled in the art will be able to make similar modifications without departing from the spirit of the application and it is therefore not intended to be limited to the embodiments disclosed below.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used herein in the description of the present application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
Referring to fig. 1 and 2 together, the present application provides an intermediate joint processing system 10, which includes a closed processing chamber 100, an air pressure adjusting device 200, and an intermediate joint manufacturing device 300.
The capsule 100 defines a containment chamber 110. The material and shape of the capsule 100 can be selected according to actual needs, and the application is not limited thereto. The size of the accommodating cavity 110 can be selected according to actual needs, and is not limited in this application. In one embodiment, the volume of the enclosed process chamber 100 needs to be easily moved to facilitate carrying by personnel on site. In one embodiment, the capsule 100 may be an openable and closable capsule structure to facilitate the entry and exit of cables. The shell of the closed processing cabin 100 is divided into an upper cabin shell 101 and a lower cabin shell 102, the upper cabin shell 101 and the lower cabin shell 102 are connected through an opening and closing shaft 103 arranged on one side, and the closed processing cabin 100 can be opened and closed along the opening and closing shaft 103. In one embodiment, the enclosed processing chamber 100 further has a chamber body fixing bracket 20 mounted thereon.
The air pressure adjusting device 200 is installed in the closed processing chamber 100, and is configured to adjust the air pressure inside the closed processing chamber 100, so that the air pressure of the accommodating cavity 110 is greater than the external atmospheric pressure. It is understood that the main function of the air pressure adjusting device 200 is to fill the air into the accommodating chamber 100 to increase the air pressure of the accommodating chamber 110. The gas preset to be input into the accommodating chamber 110 may be an inert gas or air, but it should be noted that the gas cannot contain moisture or dust, so as to avoid the adverse effect of moisture or dust on the manufacturing process of the middle joint.
The intermediate joint manufacturing device 300 is disposed in the accommodating chamber 100, and is used for manufacturing an intermediate joint. It can be understood that the intermediate joint manufacturing device 300 may include a mechanical arm and an industrial personal computer, and the mechanical arm may peel, polish and cut the insulation layer, the semi-conductive layer, the armor layer and other structures of the cable terminal under the control of the industrial personal computer, and may also realize the manufacture of the intermediate joint.
The temperature control device 500 is connected to the control device 400 for monitoring and adjusting the temperature of the accommodating chamber 110. In one embodiment, the temperature control device 500 may include a temperature sensor, a temperature regulator. The specific type and model of the temperature sensor and the temperature regulator can be selected according to actual needs, and the application is not limited. The temperature control device 500 is in communication connection with the control device 400, and can send the detected temperature information of the accommodating cavity 110 to the control device 400, and the control device 400 controls the temperature control device 500 to adjust the temperature of the accommodating cavity 110 according to the temperature information.
The humidity control device 530 is in communication with the control device 400 for monitoring and regulating the temperature of the receiving chamber 110. In one embodiment, the humidity control device 530 may include a humidity sensor, a humidity regulator. The specific type and model of the humidity sensor and the humidity regulator can be selected according to actual needs, and the application is not limited. The humidity control device 530 is in communication connection with the control device 400, and can send the detected humidity information of the accommodating chamber 110 to the control device 400, and the control device 400 controls the humidity control device 530 to adjust the humidity of the accommodating chamber 110 according to the humidity information. The application provides an intermediate joint processing system 10, including airtight processing cabin 100, atmospheric pressure adjusting device 200, intermediate joint making devices 300, controlling means 400, temperature controlling means 500 and humidity controlling means 600. The air pressure adjusting device 200 is installed in the closed processing chamber 100, and is configured to adjust the air pressure inside the closed processing chamber 100, so that the air pressure of the accommodating cavity 110 is greater than the external atmospheric pressure. The intermediate joint manufacturing device 300 is disposed in the accommodating cavity 110, and the intermediate joint manufacturing device 300 is used for manufacturing the intermediate joint 110. It can be understood that, the intermediate joint manufacturing device 300 is disposed in the accommodating cavity 110, and since the intermediate joint manufacturing device is located in the enclosed space, and the air pressure in the enclosed space is greater than the external atmospheric pressure, external air and dust cannot enter the enclosed space, so as to protect the intermediate joint from being affected by external wind, rain, dust, and the like, in addition, the temperature control device 500 and the humidity control device 530 can prevent the intermediate joint from being affected by temperature and humidity during the manufacturing process, so as to make the manufactured intermediate joint more standard. Therefore, the intermediate joint machining system provided by the application can enable the manufactured intermediate joint to be more standard when the intermediate joint is manufactured, and further reduces the probability of the intermediate joint to break down. In one embodiment of the present application, the gas pressure regulating device 200 includes a gas input bin 210 and a process bay valve 220.
The gas input chamber 210 is installed in the closed processing chamber 100, and is used for storing gas preset to be input into the accommodating chamber 110. The gas input bin 210 may be fixedly installed in the closed processing chamber 100, or may be movably installed in the closed processing chamber 100, and a specific installation manner may be selected according to actual needs, which is not limited in this application. The size, shape, material and the like of the gas input bin 210 can be selected according to actual needs, and the application is not limited. In one embodiment, the gas input chamber 210 is a sealed chamber for storing the gas to be input into the accommodating chamber 110. It will be appreciated that the gas input cartridge 210 may be provided with a conduit that communicates with a means for generating gas. The gas generating means may input the gas to the gas input bin 210 through the pipe after generating the gas.
The processing chamber valve 220 is installed in the closed processing chamber 100, and is used for communicating the gas input chamber 210 with the accommodating chamber 110, so that a preset input gas is input into the accommodating chamber 110. It is to be understood that when the process vessel valve 220 is not open, the capsule 100 is a closed vessel. When the processing compartment valve 220 is opened, the gas in the gas input bin 210 may be input into the accommodating chamber 110, so that the pressure of the accommodating chamber 110 may be greater than the external atmospheric pressure. The speed of gas input can be controlled by personnel through the process pod valve 220.
In one embodiment of the present application, the air pressure regulating device 200 further comprises a controllable valve 230. The controllable damper 230 is installed in the closed processing chamber 100, and the controllable damper 230 is used for reducing the air pressure of the accommodating chamber 110. It is understood that when the controllable damper 230 is closed, the closed processing chamber 100 is sealed, and the gas in the gas input bin 210 is input into the corresponding accommodating cavity 110, so that the pressure of the accommodating cavity 110 is greater than the external atmospheric pressure. When the controllable valve 230 is opened, the air pressure of the accommodating cavity 110 can be reduced, and the operator can control the opening degree and time of the controllable valve 230 according to actual needs to control the air pressure of the accommodating cavity 110. It should be noted that, the installation position and the installation manner of the controllable damper 230 in the closed processing chamber 100 may be selected according to actual needs, and the application is not limited thereto. In one embodiment, the gas input bin 210 and the process bay valve 220 may be mounted to the upper bay housing 101 and the controllable damper 230 may be mounted to the lower bay housing 102.
In one embodiment of the present application, the air pressure regulating device 200 further comprises an air filtration cartridge 240 and an input cartridge valve 250.
The air filtering bin 240 is installed in the closed processing chamber 100, and the air filtering bin 240 is used for filtering moisture and dust in the preset input gas, so that the moisture and dust in the environment are prevented from influencing in the manufacturing process of the intermediate joint, and the manufacturing quality of the intermediate joint is improved. It is understood that a substance absorbing moisture, such as calcium chloride, calcium oxide, etc., may be disposed in the air filtration cartridge 240. A dust filter, such as a dust filter in a PM2.5 mask, may also be disposed in the air filtering chamber 240, and the dust filter is used for filtering out dust and impurities, such as hair, in the preset input air.
The input bin valve 250 is installed in the gas input bin 210, and the input bin valve 250 is used for communicating the air filtering bin 240 with the gas input bin 210. It will be appreciated that with the input bin valve 250 open, air filtered through the air filtration bin 240 can be input to the gas input bin 210. The operator can control the gas input rate by controlling the input bin valve 250.
In an embodiment of the present application, the intermediate joint processing system 10 further includes a control device 400, the control device 400 is installed in the closed processing chamber 100, and the control device 100 is configured to control the intermediate joint manufacturing device 300 to manufacture the intermediate joint. In one embodiment, the control device 400 is a highly reliable industrial personal computer. The control device 400 has machine vision processing capability, and can replace artificial vision to measure, detect and guide and position cables and cable accessories.
In one embodiment, the intermediate joint creation apparatus 300 includes a robotic arm for creating an intermediate joint.
In one embodiment of the present application, the temperature control device 500 includes a temperature sensor 510 and a temperature regulator 520.
The temperature sensor 510 is disposed in the accommodating cavity 110 and is in communication connection with the control device 400, and the temperature sensor 510 is configured to detect the temperature of the accommodating cavity 110. The temperature regulator 520 is installed in the accommodating chamber 110, is in communication connection with the control device 400, and is configured to regulate the temperature of the accommodating chamber 110 according to the temperature information detected by the temperature sensor 510.
The temperature sensor 510 can transmit the detected temperature information to the control device 400, and the control device 400 controls the temperature regulator 520 to operate according to the temperature information so as to regulate the temperature of the accommodating chamber 110. In one embodiment, the temperature regulator 520 may include a heater, which may be a heating rod, a heating wire, or the like, and a cooler. The cooler can be a fan or a refrigerator and the like. The specific type and model of the heater and the cooler can be selected according to actual needs, and the application is not limited. The specific type and model of the temperature sensor 510 may be selected according to actual needs, and the application is not limited. The arrangement of the temperature sensor 510 and the temperature regulator 520 in the accommodating cavity 110 can be selected according to actual needs, and the present application is not limited thereto.
In one embodiment of the present application, the humidity control device 530 further comprises a humidity sensor 540 and a humidity regulator 550.
The humidity sensor 540 is disposed in the accommodating chamber 110 and is in communication connection with the control device 400, and the humidity sensor 540 is configured to detect the humidity of the accommodating chamber 110. The humidity regulator 550 is installed in the accommodating chamber 110, is in communication connection with the control device 400, and is configured to regulate the humidity of the accommodating chamber 110 according to the humidity information detected by the humidity sensor 540.
The humidity sensor 540 can transmit the detected humidity information to the control device 400, and the control device 400 controls the humidity regulator 550 to operate according to the humidity information to regulate the humidity of the accommodating chamber 110. In one embodiment, the humidity conditioner 550 may include a humidifier and a dehumidifier. The specific types and models of the humidifier and the dehumidifier can be selected according to actual needs, and the application is not limited. The specific type and model of the humidity sensor 540 can be selected according to actual needs, and the application is not limited. The arrangement of the humidity sensor 540 and the humidity regulator 550 in the accommodating cavity 110 can be selected according to actual needs, and the present application is not limited thereto.
In an embodiment of the present application, the intermediate joint processing system 10 further includes an image capturing social security device 600, the image capturing device 600 is installed in the closed processing chamber 100 and disposed in the accommodating cavity 110, and the image capturing device 600 is communicatively connected to the control device 400 for capturing image information of the accommodating cavity 110. The image capturing device 600 is communicatively connected to the control apparatus 400, and can transmit the captured image information to the control apparatus 400. In one embodiment, a display screen may be disposed on the control device 400 to display image information of the accommodating chamber 110.
In one embodiment of the present application, the middle joint machining system 10 further includes a 5G communication device 700, and the 5G communication device 700 is communicatively connected to the control device 400 and is configured to be communicatively connected to a terminal device. The 5G communication device 700 is fast, which is beneficial for the terminal device to grasp the condition of the accommodating cavity 110 in real time. The conditions include a temperature condition, a humidity condition of the receiving chamber 110, and a fabrication condition of the intermediate joint.
In an embodiment of the present application, the intermediate joint manufacturing apparatus 300 includes a cable fixing mechanism 310, a potting adhesive storage 321, a molding mold 330, a casting robot 341, and a conduit 342.
The cable fixing mechanism 310 is installed in the closed processing compartment 100 and disposed in the accommodating cavity 110, and the cable fixing mechanism 310 is configured to fix two cable terminals 40, so that the two cable terminals 40 are disposed opposite to each other. Referring to fig. 1, the cable fixing mechanism 310 is mounted to the closed processing chamber 100, and in one embodiment, the cable fixing mechanism 310 is mounted to the lower chamber housing 102. The cable fixing mechanism 130 may be understood as a fixing clamp, which is mounted to the lower housing 102 for clamping and fixing the cable termination 40 and the cable core.
The pouring sealant storage bin 321 is used for storing pouring sealant, and a conduit hole 322 is formed in the bottom of the pouring sealant storage bin 321. It should be noted that the sealed processing cabin 100 is further provided with an accessory storage bin 320, and the accessory storage bin 320 is used for manufacturing an accessory cabin for a joint: used for placing accessories of cables, pouring sealant and the like. The accessory storage 320 is provided with the potting adhesive storage 321.
The molding die 330 connects the two cable terminations 40. It is understood that the pouring sealant can be introduced into the molding die 330 and cooled again to form the intermediate joint. The molding die 330 may be selected according to the two cable terminations 40, which is not limited in this application.
The casting robot 341 is slidably mounted in the closed processing chamber 100, and the casting robot 341 is in communication connection with the control device 400. The conduit 342 is disposed on the casting mechanical arm 341, one end of the conduit 342 is connected to the conduit hole 322, and the conduit 342 is used for guiding the potting adhesive into the molding die 330. The middle joint processing system 10 further includes a mechanical arm 340, wherein a tool, a clamp, etc. may be provided on the mechanical arm 340, and under the control of the control device 400, the mechanical arm 340 may perform precise mechanical operations, such as stripping, cutting, clamping, pressure drop, and polishing on the cable termination 40.
In this embodiment, the potting and curing method is used instead of the insulating tape and the semi-conductive tape, so that the insulating property and the sealing property at the joint of the two cable terminations 40 can be enhanced. In one embodiment, an ultrasonic bubble removing device is further disposed on the potting adhesive storage bin 231, so that gas in the potting liquid can be effectively removed, and insulation of the manufactured intermediate joint is ensured. Wherein, the ultrasonic bubble removing device can be an ultrasonic transducer.
In an embodiment of the present application, the middle joint processing system 10 further includes a robot slide 700, the robot slide 700 is mounted to the closed processing chamber 100 and disposed in the accommodating chamber 110, and the casting robot 341 is mounted to the robot slide 700. Note that the robot 340 is also mounted to the robot slide 700. The length, the width and the material of the mechanical arm slide rail 700 can be selected according to actual needs, and the application is not limited.
In an embodiment of the present application, the middle joint processing system 10 further includes a fixing member slide rail 710, the fixing member slide rail 710 is installed on the closed processing compartment 100 and disposed in the accommodating cavity 110, and the cable fixing mechanism 310 is installed on the fixing member slide rail 710. The length, width and material of the fixing member sliding rail 710 can be selected according to actual conditions, and the application is not limited.
In one embodiment of the present application, the middle joint processing system 10 further includes a cable installation sealing device 800, and the cable installation sealing device 800 is used for sealing a gap of a contact portion of the closed processing compartment 100 and the cable. In one embodiment, the cable installation sealing device 800 may have a semicircular cable hole structure, and is disposed at both ends of the upper and lower cabin casings 101 and 102. The upper cabin shell 01 and the lower cabin shell 102 form a cable hole after being closed, and the hole wall is provided with an air-tight device which can ensure the air tightness between the outer surface of the cable and the hole wall. The air-tight means may be a rubber ring.
Referring also to fig. 3, in one embodiment of the present application, the midjoint machining system 10 further includes a viewing window 900 and a seal 910. The observation window 900 is disposed in the closed processing chamber 100, and in one embodiment, an illumination device is further disposed on the closed processing chamber 100, and the illumination device and the observation window 900 cooperate to help a worker observe and monitor a manufacturing process of the intermediate joint.
The sealing member 910 is used to seal the installation gap between the observation window 900 and the closed processing compartment 100. In one embodiment, the seal 910 may be a rubber ring.
In one embodiment of the present application, the intermediate joint machining system 10 further includes a chip bin 30 and a gas tight bulkhead 31.
The chip bin 30 is installed at the bottom of the closed processing chamber 100, and the chip bin 30 is used for storing chips, i.e., chips generated during the processing of the intermediate joint. In one embodiment, the debris bin 30 can be mounted to the lower deck housing 102. The size, shape and depth of the crumb chamber 30 may be selected according to actual needs, and the present application is not limited thereto.
The airtight bulkhead 31 is installed at the bottom of the hermetic processing chamber 100 for gridlizing the chip bin 30 and the receiving chamber 110. It will be appreciated that when the controllable damper 230 is opened and the gas-tight bulkhead 31 is withdrawn, the debris generated in the machining intermediate joint may fall with the air flow into the debris bin 30.
In an embodiment of the present application, the intermediate joint processing system 10 further includes a power supply device 50 and a rectifying device 51, wherein the power supply device 50 is configured to provide power to the control device 400, the temperature sensor 510, the temperature regulator 520, the humidity sensor 540, the humidity regulator 550, the image capturing apparatus 600, the 5G communication device 700, the cable fixing mechanism 310, the mechanical arm 340, and the casting mechanical arm 341. The rectifying device 51 is used for converting unstable alternating current into stable direct current.
The application also provides a remote control system 10 for processing the intermediate joint, which comprises the intermediate joint processing system 50 as described above, and further comprises a terminal device 60, wherein the terminal device 60 is in communication connection with the control device 400. The terminal device 60 may acquire the temperature and humidity in the accommodating chamber 110 through the control device 400, and may further control the intermediate joint manufacturing device 300 to manufacture an intermediate joint through the control device 400.
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only express several embodiments of the present application, and the description thereof is more specific and detailed, but not construed as limiting the claims. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the concept of the present application, which falls within the scope of protection of the present application. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (14)
1. An intermediate joint machining system, comprising:
a closed process chamber (100) defining a containment chamber (110);
the air pressure adjusting device (200) is arranged in the closed processing cabin (100) and is used for adjusting the air pressure in the closed processing cabin (100) so as to enable the air pressure of the accommodating cavity (110) to be larger than the external atmospheric pressure;
the intermediate joint manufacturing device (300) is arranged in the accommodating cavity (110) and is used for manufacturing an intermediate joint;
the control device (400) is arranged on the closed processing cabin (100), and the control device (400) is used for controlling the intermediate joint manufacturing device (300) to manufacture the intermediate joint;
a temperature control device (500) in communication with the control device (400) for monitoring and regulating the temperature of the receiving cavity (110);
a humidity control device (530) in communication with the control device (400) for monitoring and adjusting the humidity of the receiving chamber (110);
wherein the intermediate joint manufacturing apparatus (300) comprises:
the cable fixing mechanism (310) is installed on the closed processing cabin (100) and arranged in the accommodating cavity (110), and the cable fixing mechanism (310) is used for fixing two cable terminals (40) so that the two cable terminals (40) are oppositely arranged;
the pouring sealant storage bin (321) is used for storing pouring sealant, and a guide pipe hole (322) is formed in the bottom of the pouring sealant storage bin (321);
a molding die (330) for connecting the two cable terminals (40);
the casting mechanical arm (341) is slidably mounted on the closed processing cabin (100), and the casting mechanical arm (341) is in communication connection with the control device (400);
the guide pipe (342) is arranged on the casting mechanical arm (341), one end of the guide pipe (342) is connected with the guide pipe hole (322), and the guide pipe (342) is used for guiding pouring sealant into the forming die (330).
2. The system according to claim 1, wherein the air pressure regulating device (200) comprises:
the gas input bin (210) is arranged on the closed processing cabin (100) and is used for storing gas preset to be input into the accommodating cavity (110);
and the processing cabin valve (220) is arranged on the closed processing cabin (100) and is used for communicating the gas input cabin (210) with the accommodating cavity (110) so as to input preset input gas into the accommodating cavity (110).
3. The system of claim 2, wherein the air pressure regulating device (200) further comprises:
a controllable damper (230) mounted to the closed processing chamber (100), the controllable damper (230) for reducing the air pressure of the receiving chamber (110).
4. The system of claim 2, wherein the air pressure regulating device (200) further comprises:
the air filtering bin (240) is installed in the closed processing cabin (100), and the air filtering bin (240) is used for filtering moisture and dust in the preset input gas;
an input bin valve (250) mounted to the gas input bin (210), the input bin valve (250) for communicating the air filtration bin (240) with the gas input bin (210).
5. The system of claim 1, wherein the temperature control device (500) comprises:
the temperature sensor (510) is arranged in the accommodating cavity (110) and is in communication connection with the control device (400), and the temperature sensor (510) is used for detecting the temperature of the accommodating cavity (110);
the temperature regulator (520) is arranged in the accommodating cavity (110), is in communication connection with the control device (400), and is used for regulating the temperature of the accommodating cavity (110) according to the temperature information detected by the temperature sensor (510).
6. The system of claim 1, wherein the humidity control device (530) comprises:
the humidity sensor (540) is arranged in the accommodating cavity (110) and is in communication connection with the control device (400), and the humidity sensor (540) is used for detecting the humidity of the accommodating cavity (110);
the humidity regulator (550) is installed in the accommodating cavity (110), is in communication connection with the control device (400), and is used for regulating the humidity of the accommodating cavity (110) according to the humidity information detected by the humidity sensor (540).
7. The system of claim 1, further comprising:
the image acquisition equipment (600) is installed in the closed processing cabin (100) and arranged in the accommodating cavity (110), and the image acquisition equipment (600) is in communication connection with the control device (400) and is used for acquiring image information of the accommodating cavity (110).
8. The system of claim 1, further comprising:
and the 5G communication device (610) is in communication connection with the control device (400) and is used for being in communication connection with terminal equipment.
9. The system of claim 1, further comprising:
the mechanical arm sliding rail (700) is mounted on the closed processing cabin (100) and arranged in the accommodating cavity (110), and the casting mechanical arm (341) is mounted on the mechanical arm sliding rail (700).
10. The system of claim 1, further comprising:
the fixing piece sliding rail (710) is installed on the closed processing cabin (100) and arranged in the accommodating cavity (110), and the cable fixing mechanism (310) is installed on the fixing piece sliding rail (710).
11. The system of claim 1, further comprising:
and a cable installation sealing device (800) for sealing the gap of the contact part of the closed processing cabin (100) and the cable.
12. The system of claim 1, further comprising:
an observation window (900) provided in the closed processing chamber (100);
a sealing member (910) for sealing an installation gap between the observation window (900) and the hermetic process chamber (100).
13. The system of claim 1, further comprising:
a scrap bin (30) mounted at the bottom of the closed processing cabin (100) and used for storing scraps;
the airtight compartment plate (31) is arranged at the bottom of the airtight processing compartment (100) and is used for isolating the scrap bin (30) from the accommodating cavity (110).
14. An intermediate joint machining remote control system comprising the intermediate joint machining system according to any one of claims 1 to 13, further comprising:
and a terminal device (60) which is connected to the control device (400) in a communication manner.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911052567.2A CN110880718B (en) | 2019-10-31 | 2019-10-31 | Intermediate joint machining system and intermediate joint machining remote control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911052567.2A CN110880718B (en) | 2019-10-31 | 2019-10-31 | Intermediate joint machining system and intermediate joint machining remote control system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110880718A CN110880718A (en) | 2020-03-13 |
| CN110880718B true CN110880718B (en) | 2021-02-09 |
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| CN113161933B (en) * | 2021-02-04 | 2022-05-27 | 南京要名市政工程有限公司 | Cable outdoor terminal installation system and setting method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107196242A (en) * | 2016-03-14 | 2017-09-22 | 国网天津市电力公司 | 110kV cross-linked power cable insulation transition joint manufacture crafts |
| CN106532587A (en) * | 2016-11-28 | 2017-03-22 | 中广核工程有限公司 | Constant humidity cabinet used for making nuclear cable joint |
| CN206471793U (en) * | 2017-01-19 | 2017-09-05 | 开平市翰联电力设计有限公司 | A kind of cable intermediate joint protection device |
| CN108561982A (en) * | 2018-02-07 | 2018-09-21 | 国网浙江省电力有限公司电力科学研究院 | A kind of hundred grades of mobile purification house systems made for 500kV extra large cable connectors |
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