CN110879113A - A torque measuring device - Google Patents
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- CN110879113A CN110879113A CN201911337021.1A CN201911337021A CN110879113A CN 110879113 A CN110879113 A CN 110879113A CN 201911337021 A CN201911337021 A CN 201911337021A CN 110879113 A CN110879113 A CN 110879113A
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- G01—MEASURING; TESTING
- G01L—MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
- G01L3/00—Measuring torque, work, mechanical power, or mechanical efficiency, in general
- G01L3/02—Rotary-transmission dynamometers
- G01L3/04—Rotary-transmission dynamometers wherein the torque-transmitting element comprises a torsionally-flexible shaft
- G01L3/10—Rotary-transmission dynamometers wherein the torque-transmitting element comprises a torsionally-flexible shaft involving electric or magnetic means for indicating
- G01L3/108—Rotary-transmission dynamometers wherein the torque-transmitting element comprises a torsionally-flexible shaft involving electric or magnetic means for indicating involving resistance strain gauges
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Abstract
Description
技术领域technical field
本发明涉及扭矩测量技术领域,具体而言,涉及一种扭矩测定设备。The present invention relates to the technical field of torque measurement, in particular, to a torque measurement device.
背景技术Background technique
随着国内汽车工业的发展,新款车型层出不穷,汽车台架及道路测试越来越重要。现代发动机需要提高转速来改善机械性能,提高效率,而扭矩是电动机、发动机性能的重要指标,因此需要高精度、高可靠的扭矩测量。With the development of the domestic automobile industry, new models emerge in an endless stream, and automobile bench and road tests are becoming more and more important. Modern engines need to increase the speed to improve mechanical performance and efficiency, and torque is an important indicator of motor and engine performance, so high-precision and high-reliability torque measurement is required.
现有的扭矩测量方法,主要有电阻应变片式的传递测量法。扭矩会使待测产品产生一定的应变,而且这种应变与扭矩的大小存在着比例关系,因此可以通过会发生扭转变形的电阻应变片来检测相应扭矩的大小。当待测产品受到扭矩作用时,最大应变产生在与轴线成45°角的方向上,因此,在此方向上粘贴电阻应变片能够检测到传动轴所受扭矩的大小。The existing torque measurement methods mainly include the transmission measurement method of resistance strain gauge type. Torque will produce a certain strain on the product to be tested, and this strain has a proportional relationship with the magnitude of the torque, so the magnitude of the corresponding torque can be detected by the resistance strain gauge that will undergo torsional deformation. When the product to be tested is subjected to torque, the maximum strain is generated in the direction at an angle of 45° to the axis. Therefore, pasting the resistance strain gauge in this direction can detect the torque on the drive shaft.
已知的方法中,主要通过滑环和电刷把把测量电桥的输出电压信号引出。滑环一般用铜制成,电刷分为碳刷和金属刷。通过滑环和电刷这种机械的方式引出输出电压信号的过程耗时比较高,从而导致扭矩测量过程效率较低。In the known method, the output voltage signal of the measuring bridge is mainly drawn out through slip rings and brushes. The slip ring is generally made of copper, and the brushes are divided into carbon brushes and metal brushes. The process of extracting the output voltage signal by mechanical means such as slip rings and brushes is relatively time-consuming, resulting in low efficiency of the torque measurement process.
发明内容SUMMARY OF THE INVENTION
本发明提供了一种扭矩测定设备,以提高扭矩测量的效率。具体的技术方案如下。The present invention provides a torque measuring device to improve the efficiency of torque measurement. The specific technical solution is as follows.
一种扭矩测定设备,其特征在于,包括:无线供电装置、电压转换装置、模数转换装置、单片机、以及无线数据发送装置;A torque measuring device, characterized in that it includes: a wireless power supply device, a voltage conversion device, an analog-to-digital conversion device, a single-chip microcomputer, and a wireless data transmission device;
所述无线供电装置包括:输电发射模块,用于产生第一交流电压;发射线圈,与所述输电发射模块相连,用于接收所述第一交流电压;与所述发射线圈平行设置的接收线圈,用于产生第二交流电压;与所述接收线圈连接的输入接口,通过第一电压输入管脚与整流桥的第一管脚相连,通过第二电压输入管脚与所述整流桥的第二管脚相连;用于将所述第二交流电压发送给所述整流桥;所述整流桥的第三管脚,与第一二极管的正极相连;所述整流桥的第四管脚,与所述第一二极管的负极相连;所述第一二极管的负极,还与第一电容、第二电容、第三电容、第四电容、第五电容、第六电容、第七电容、第八电容一端相连;所述第一二极管的正极接地,并与所述第一电容、第二电容、第三电容、第四电容、第五电容、第六电容、第七电容、第八电容另一端相连;The wireless power supply device includes: a power transmission and transmission module for generating a first AC voltage; a transmission coil, connected to the power transmission and transmission module, for receiving the first AC voltage; a receiving coil arranged in parallel with the transmission coil , used to generate the second AC voltage; the input interface connected to the receiving coil is connected to the first pin of the rectifier bridge through the first voltage input pin, and is connected to the first pin of the rectifier bridge through the second voltage input pin The two pins are connected; it is used to send the second AC voltage to the rectifier bridge; the third pin of the rectifier bridge is connected to the anode of the first diode; the fourth pin of the rectifier bridge , connected to the negative electrode of the first diode; the negative electrode of the first diode is also connected to the first capacitor, the second capacitor, the third capacitor, the fourth capacitor, the fifth capacitor, the sixth capacitor, the third capacitor The seventh capacitor and the eighth capacitor are connected to one end; the anode of the first diode is grounded, and is connected to the first capacitor, the second capacitor, the third capacitor, the fourth capacitor, the fifth capacitor, the sixth capacitor, the seventh capacitor The capacitor and the other end of the eighth capacitor are connected;
所述电压转换装置包括:第一电压转换模块、第二电压转换模块、以及第三电压转换模块;所述第一电压转换模块的第一电压输入端与所述第一二极管的负极相连;所述第一电压转换模块的第一电压输出端与所述第二电压转换模块的第二电压输入端以及所述第三电压转换模块的第三电压输入端相连;The voltage conversion device includes: a first voltage conversion module, a second voltage conversion module, and a third voltage conversion module; the first voltage input end of the first voltage conversion module is connected to the negative electrode of the first diode ; the first voltage output terminal of the first voltage conversion module is connected to the second voltage input terminal of the second voltage conversion module and the third voltage input terminal of the third voltage conversion module;
所述模数转换装置包括:与所述第二电压输出端相连的第九电容、第十电容、以及接应变传感器接口的反馈信号正极管脚;所述第九电容、第十电容,另一端均接地;所述接应变传感器接口的供电正极管脚接地;所述接应变传感器接口的反馈信号负极管脚,与第一电阻一端相连;所述第一电阻,另一端与第十一电容、第十二电容一端、以及模数转换器ISL28533的正差分输入管脚相连;所述第十一电容,另一端接地;所述第十二电容,另一端与第二电阻、第十三电容一端、以及所述模数转换器的负差分输入管脚相连;所述第二电阻,另一端与所述接应变传感器接口的电源负极相连;所述第十三电容,另一端接地;所述模数转换器的负电压输入接地管脚接地;与所述第三电压输入端相连的第十四电容、第十五电容、第三电阻、第四电阻一端、以及所述模数转换器的正电压输入管脚;所述第十四电容、第十五电容,另一端均接地;所述第三电阻,另一端与第五电阻、第六电阻一端相连;所述第四电阻,另一端与第七电阻、第八电阻一端相连;所述第五电阻、第七电阻,另一端均接地;所述第六电阻,另一端与所述模数转换器的第一增益控制逻辑输入管脚相连;所述第八电阻,另一端与所述模数转换器的第二增益控制逻辑输入管脚相连;所述模数转换器的非反相运算放大器输入管脚、辅助放大器输出管脚、以及输出参考管脚,均与第十六电容一端相连,所述第十六电容,另一端接地;所述模数转换器的单端输出管脚,与第九电阻一端相连;所述第九电阻,另一端与第十七电容一端相连,所述第十七电容,另一端接地;所述模数转换器的所述单端输出管脚,与所述单片机相连,用于将处理后的数据发送给所述单片机;所述接应变传感器接口,用于将应变片产生的电压差发送给所述模数转换器;The analog-to-digital conversion device includes: a ninth capacitor and a tenth capacitor connected to the second voltage output terminal, and a positive pin of the feedback signal connected to the interface of the strain sensor; the ninth capacitor and the tenth capacitor, and the other end of the are grounded; the power supply positive pin connected to the strain sensor interface is grounded; the feedback signal negative pin connected to the strain sensor interface is connected to one end of the first resistor; the other end of the first resistor is connected to the eleventh capacitor, One end of the twelfth capacitor is connected to the positive differential input pin of the analog-to-digital converter ISL28533; the other end of the eleventh capacitor is grounded; the other end of the twelfth capacitor is connected to one end of the second resistor and the thirteenth capacitor. , and the negative differential input pin of the analog-to-digital converter; the other end of the second resistor is connected to the negative pole of the power supply connected to the interface of the strain sensor; the thirteenth capacitor, the other end is grounded; the analog The negative voltage input ground pin of the digital converter is grounded; the fourteenth capacitor, the fifteenth capacitor, the third resistor, and one end of the fourth resistor connected to the third voltage input terminal, and the positive terminal of the analog-to-digital converter Voltage input pin; the other ends of the fourteenth capacitor and the fifteenth capacitor are grounded; the other end of the third resistor is connected to one end of the fifth resistor and the sixth resistor; the other end of the fourth resistor is connected to The seventh resistor and the eighth resistor are connected at one end; the fifth resistor and the seventh resistor are grounded at the other end; the sixth resistor is connected at the other end with the first gain control logic input pin of the analog-to-digital converter ; The eighth resistor, the other end is connected with the second gain control logic input pin of the analog-to-digital converter; the non-inverting operational amplifier input pin of the analog-to-digital converter, the auxiliary amplifier output pin, and The output reference pins are all connected to one end of the sixteenth capacitor, and the other end of the sixteenth capacitor is grounded; the single-ended output pin of the analog-to-digital converter is connected to one end of the ninth resistor; the ninth resistor , the other end is connected to one end of the seventeenth capacitor, and the other end of the seventeenth capacitor is grounded; the single-ended output pin of the analog-to-digital converter is connected to the single-chip microcomputer for processing the data sent to the single-chip microcomputer; the connection to the strain sensor interface is used to send the voltage difference generated by the strain gauge to the analog-to-digital converter;
所述单片机,用于将所述数据发送给所述无线数据发送装置。The single-chip microcomputer is used for sending the data to the wireless data sending device.
可选的,所述第一二极管的负极,电压为35V;Optionally, the cathode of the first diode has a voltage of 35V;
所述第一电压转换模块的第一电压输出端电压为5.1V;The voltage of the first voltage output terminal of the first voltage conversion module is 5.1V;
所述第二电压转换模块的第二电压输出端电压为5V;The voltage of the second voltage output terminal of the second voltage conversion module is 5V;
所述第三电压转换模块的第三电压输出端电压为3.3V。The voltage of the third voltage output terminal of the third voltage conversion module is 3.3V.
可选的,所述第一电压转换模块,包括:Optionally, the first voltage conversion module includes:
所述第一电压输入端,与第十八电容、第十九电容、第十电阻一端、以及转换器的电压输入管脚相连;the first voltage input terminal is connected to one terminal of the eighteenth capacitor, the nineteenth capacitor, the tenth resistor, and the voltage input pin of the converter;
所述第十八电容、第十九电容另一端均接地;所述第十电阻,另一端与第十一电阻一端、以及所述转换器的使能管脚相连;所述转换器的模式/同步管脚接地;所述第十一电阻另一端接地;The other ends of the eighteenth capacitor and the nineteenth capacitor are both grounded; the other end of the tenth resistor is connected to one end of the eleventh resistor and the enable pin of the converter; the mode/ The synchronization pin is grounded; the other end of the eleventh resistor is grounded;
所述第一电压输出端与所述转换器的电压输出管脚、第十二电阻、第二十电容、第二十一电容一端相连;the first voltage output terminal is connected to the voltage output pin of the converter, one end of the twelfth resistor, the twentieth capacitor and the twenty-first capacitor;
所述第二十电容、第二十一电容另一端均接地;所述第十二电阻另一端与所述转换器的反馈管脚、以及第十三电阻一端相连;所述第十三电阻另一端接地;The other ends of the twentieth capacitor and the twenty-first capacitor are both grounded; the other end of the twelfth resistor is connected to the feedback pin of the converter and one end of the thirteenth resistor; the other end of the thirteenth resistor is connected to the ground. One end is grounded;
所述转换器的地面管脚和导热垫管脚接地。The ground pins and the thermal pad pins of the converter are grounded.
可选的,所述第十八电容为10微法;所述第十九电容为100纳法;所述第二十电容为22微法;所述第二十一电容为100纳法;Optionally, the eighteenth capacitor is 10 microfarads; the nineteenth capacitor is 100 nanofarads; the twentieth capacitor is 22 microfarads; the twenty-first capacitor is 100 nanofarads;
所述第十电阻为220千欧;所述第十一电阻为143千欧;所述第十二电阻为33千欧;所述第十三电阻为8.06千欧。The tenth resistance is 220 kiloohms; the eleventh resistance is 143 kiloohms; the twelfth resistance is 33 kiloohms; and the thirteenth resistance is 8.06 kiloohms.
可选的,所述第二电压转换模块,包括:Optionally, the second voltage conversion module includes:
所述第二电压输入端,与第二十二电容、第二十三电容、第十四电阻一端、以及稳压器的第一电压输入管脚、第二电压输入管脚、以及软启动控制管脚相连;The second voltage input end, one end of the twenty-second capacitor, the twenty-third capacitor, the fourteenth resistor, and the first voltage input pin, the second voltage input pin of the voltage regulator, and the soft-start control pins are connected;
所述第二十二电容、第二十三电容,另一端接地;所述第十四电阻,另一端与所述稳压器的使能管脚相连;The other end of the twenty-second capacitor and the twenty-third capacitor is grounded; the other end of the fourteenth resistor is connected to the enabling pin of the voltage regulator;
所述稳压器的降噪管脚,与第二十四电容一端相连;所述第二十四电容,另一端接地;The noise reduction pin of the voltage stabilizer is connected to one end of the twenty-fourth capacitor; the other end of the twenty-fourth capacitor is grounded;
所述稳压器的第一输出管脚和第二输出管脚,与第十五电阻、第二十五电容、第二十六电容、第二十七电容、第十六电阻、第十七电阻一端相连;The first output pin and the second output pin of the voltage stabilizer, and the fifteenth resistor, the twenty-fifth capacitor, the twenty-sixth capacitor, the twenty-seventh capacitor, the sixteenth resistor, the seventeenth One end of the resistor is connected;
所述第十五电阻,另一端与所述第二十五电容另一端、所述稳压器的反馈管脚、第十八电阻一端相连;所述第十八电阻、所述第二十六电容、第二十七电容,另一端均接地;所述第十六电阻,另一端与所述稳压器的电源良好指示器管脚相连;所述第十七电阻,另一端与第二十八电容一端、以及所述第二电压输出端相连;所述第二十八电容,另一端接地;The other end of the fifteenth resistor is connected to the other end of the twenty-fifth capacitor, the feedback pin of the voltage regulator, and one end of the eighteenth resistor; the eighteenth resistor, the twenty-sixth resistor The other end of the capacitor and the twenty-seventh capacitor are grounded; the other end of the sixteenth resistor is connected to the power good indicator pin of the voltage stabilizer; the other end of the seventeenth resistor is connected to the twentieth One end of the eighth capacitor is connected to the second voltage output end; the other end of the twenty-eighth capacitor is grounded;
所述稳压器的地面管脚接地。The ground pin of the voltage regulator is grounded.
可选的,所述第二十二电容为10微法;所述第二十三电容为100纳法;所述第二十四电容为100纳法;所述第二十五电容为10纳法;所述第二十六电容为10微法;所述第二十七电容为100纳法;所述第二十八电容为100纳法;Optionally, the twenty-second capacitor is 10 microfarads; the twenty-third capacitor is 100 nanofarads; the twenty-fourth capacitor is 100 nanofarads; the twenty-fifth capacitor is 10 nanofarads method; the twenty-sixth capacitor is 10 microfarads; the twenty-seventh capacitor is 100 nanofarads; the twenty-eighth capacitor is 100 nanofarads;
所述第十四电阻为100千欧;所述第十五电阻为10.5千欧;所述第十六电阻为20千欧;所述第十七电阻为1-2欧;所述第十八电阻为2千欧。The fourteenth resistance is 100 kiloohms; the fifteenth resistance is 10.5 kiloohms; the sixteenth resistance is 20 kiloohms; the seventeenth resistance is 1-2 ohms; the eighteenth resistance The resistance is 2 kohms.
可选的,所述第三电压转换模块,包括:Optionally, the third voltage conversion module includes:
所述第三电压输入端,与第二十九电容、第三十电容、第十九电阻一端、以及开关稳压器的电压输入管脚相连;the third voltage input terminal is connected to one end of the twenty-ninth capacitor, the thirtieth capacitor, the nineteenth resistor, and the voltage input pin of the switching regulator;
所述第二十九电容、第三十电容,另一端均接地;所述第十九电阻,另一端与所述开关稳压器的使能管脚相连;The other ends of the twenty-ninth capacitor and the thirtieth capacitor are grounded; the other end of the nineteenth resistor is connected to the enable pin of the switching regulator;
所述开关稳压器的电压选择管脚与第二十电阻一端相连;所述第二十电阻另一端接地;The voltage selection pin of the switching regulator is connected to one end of the twentieth resistor; the other end of the twentieth resistor is grounded;
所述第三电压输出端与第一电感、第三十一电容、第三十二电容一端、以及所述开关稳压器的检测管脚相连;所述第一电感另一端与所述开关稳压器的开关管脚相连;所述第三十一电容、第三十二电容,另一端均接地;The third voltage output terminal is connected to the first inductor, one end of the thirty-first capacitor, the thirty-second capacitor, and the detection pin of the switching regulator; the other end of the first inductor is connected to the switching regulator. The switch pins of the voltage regulator are connected; the other ends of the thirty-first capacitor and the thirty-second capacitor are grounded;
所述开关稳压器的地面管脚接地;the ground pin of the switching regulator is grounded;
所述第二十九电容为4.7微法;所述第三十电容为100纳法;所述第三十一电容为10微法;所述第三十二电容为100纳法;所述第十九电阻为100千欧;所述第二十电阻为249千欧;所述电感为470纳亨利。The twenty-ninth capacitor is 4.7 microfarads; the thirty-first capacitor is 100 nanofarads; the thirty-first capacitor is 10 microfarads; the thirty-second capacitor is 100 nanofarads; The nineteenth resistance is 100 kiloohms; the twentieth resistance is 249 kiloohms; the inductance is 470 nanohenries.
可选的,所述无线数据发送装置包括:Optionally, the wireless data sending device includes:
与所述第三电压输出端相连的数据发送芯片的芯片供电电压管脚以及第二十一电阻一端;a chip power supply voltage pin of the data sending chip connected to the third voltage output end and one end of the twenty-first resistor;
所述第二十一电阻,另一端与第二十二电阻一端以及所述数据发送芯片的使能管脚相连;The twenty-first resistor, the other end is connected to one end of the twenty-second resistor and the enable pin of the data sending chip;
所述第二十二电阻,另一端与所述数据发送芯片的复位管脚相连;The other end of the twenty-second resistor is connected to the reset pin of the data sending chip;
第二十三电阻,一端与所述数据发送芯片的第一输入管脚相连,另一端与第二十四电阻一端以及所述第三电压输出端相连,所述第二十四电阻的另一端与所述数据发送芯片的第二输入管脚相连;The twenty-third resistor, one end is connected to the first input pin of the data sending chip, the other end is connected to one end of the twenty-fourth resistor and the third voltage output end, the other end of the twenty-fourth resistor is connected connected with the second input pin of the data sending chip;
第二十五电阻,一端与所述数据发送芯片的第三输入管脚相连,另一端与所述数据发送芯片的地面管脚相连,并接地;A twenty-fifth resistor, one end is connected to the third input pin of the data sending chip, and the other end is connected to the ground pin of the data sending chip and grounded;
所述数据发送芯片的数据接收管脚和数据发送管脚,均与所述单片机相连,用于接收所述单片机发送的数据;Both the data receiving pin and the data sending pin of the data sending chip are connected to the single chip microcomputer, and are used for receiving the data sent by the single chip computer;
所述第二十一电阻、第二十三电阻、第二十四电阻、第二十五电阻均为1兆欧。The twenty-first resistor, the twenty-third resistor, the twenty-fourth resistor, and the twenty-fifth resistor are all 1 megohm.
可选的,所述第一电容、第二电容、第三电容、第四电容、第五电容、第六电容、第七电容、第八电容均为10微法;所述第九电容为100纳法;所述第十电容为4.7微法;所述第十一电容为10纳法;所述第十二电容为1微法;所述第十三电容为10纳法;所述第十四电容为4.7微法;所述第十五电容为100纳法;所述第十六电容为100皮法;所述第十七电容为10纳法;Optionally, the first capacitor, the second capacitor, the third capacitor, the fourth capacitor, the fifth capacitor, the sixth capacitor, the seventh capacitor, and the eighth capacitor are all 10 microfarads; the ninth capacitor is 100 nanofarad; the tenth capacitance is 4.7 microfarads; the eleventh capacitance is 10 nanofarads; the twelfth capacitance is 1 microfarad; the thirteenth capacitance is 10 nanofarads; the tenth capacitance is 10 nanofarads; The fourth capacitor is 4.7 microfarads; the fifteenth capacitor is 100 nanofarads; the sixteenth capacitor is 100 picofarads; the seventeenth capacitor is 10 nanofarads;
所述第一电阻为100欧;所述第二电阻为100欧;所述第三电阻为100千欧;所述第四电阻为100千欧;所述第五电阻为100千欧;所述第六电阻为100欧;所述第七电阻为100千欧;所述第八电阻为100欧;所述第九电阻为100欧。The first resistance is 100 ohms; the second resistance is 100 ohms; the third resistance is 100 kiloohms; the fourth resistance is 100 kiloohms; the fifth resistance is 100 kiloohms; the The sixth resistance is 100 ohms; the seventh resistance is 100 kohms; the eighth resistance is 100 ohms; the ninth resistance is 100 ohms.
可选的,所述输电发射模块,包括:Optionally, the power transmission and transmission module includes:
直流电输入端,与第三十三电容、第三十四电容、第二电感一端、以及稳压器的电压输入管脚和使能管脚相连;所述第三十三电容、第三十四电容,另一端接地;所述稳压器的地面管脚接地;The DC input terminal is connected to the thirty-third capacitor, the thirty-fourth capacitor, one end of the second inductor, and the voltage input pin and the enabling pin of the voltage stabilizer; the thirty-third capacitor, the thirty-fourth capacitor capacitor, the other end is grounded; the ground pin of the voltage stabilizer is grounded;
所述第二电感,另一端与第三十五电容、第三十六电容一端、以及所述稳压器的第一开关节点管脚和第二开关节点管脚相连;The other end of the second inductor is connected to the thirty-fifth capacitor, one end of the thirty-sixth capacitor, and the first switch node pin and the second switch node pin of the voltage regulator;
所述第三十五电容和所述第三十六电容,另一端均与第三电感一端、第二二极管正极相连;所述第三电感,另一端接地;所述第二二极管的负极与第二十六电阻、第三十七电容、第三十八电容、第三十九电容一端、以及直流转交流模块的第二管脚相连;The other ends of the thirty-fifth capacitor and the thirty-sixth capacitor are connected to one end of the third inductor and the anode of the second diode; the other end of the third inductor is grounded; the second diode The negative pole is connected to one end of the twenty-sixth resistor, thirty-seventh capacitor, thirty-eighth capacitor, thirty-ninth capacitor, and the second pin of the DC-to-AC module;
所述第三十七电容、第三十八电容、第三十九电容,另一端均接地;所述第二十六电阻,另一端与第二十七电阻、第二十八电阻一端、以及所述稳压器的反馈管脚相连;所述第二十七电阻,另一端接地;所述第二十八电阻,另一端与晶体管第三引脚相连;所述晶体管,第二引脚接地;The other ends of the thirty-seventh capacitor, the thirty-eighth capacitor, and the thirty-ninth capacitor are all grounded; the other end of the twenty-sixth resistor is connected to one end of the twenty-seventh resistor, one end of the twenty-eighth resistor, and The feedback pin of the voltage regulator is connected; the other end of the twenty-seventh resistor is grounded; the other end of the twenty-eighth resistor is connected to the third pin of the transistor; the second pin of the transistor is grounded ;
所述直流转交流模块的第一管脚接地;所述直流转交流模块的第三管脚和第四管脚,均与所述发送线圈相连;The first pin of the DC-to-AC module is grounded; the third and fourth pins of the DC-to-AC module are both connected to the sending coil;
所述第三十三电容为220微法;所述第三十四电容为1微法;所述第三十五电容为10微法;所述第三十六电容为22微法;所述第三十七电容为100微法;所述第三十八电容为100微法;所述第三十九电容为1微法;The thirty-third capacitor is 220 microfarads; the thirty-fourth capacitor is 1 microfarad; the thirty-fifth capacitor is 10 microfarads; the thirty-sixth capacitor is 22 microfarads; the The thirty-seventh capacitor is 100 microfarads; the thirty-eighth capacitor is 100 microfarads; the thirty-ninth capacitor is 1 microfarad;
所述第二十六电阻为7.15千欧;所述第二十七电阻为1千欧;所述第二十八电阻为4.99千欧。The twenty-sixth resistor is 7.15 kΩ; the twenty-seventh resistor is 1 kΩ; and the twenty-eighth resistor is 4.99 kΩ.
由上述内容可知,本发明实施例提供的扭矩测定设备,包括:无线供电装置、电压转换装置、模数转换装置、单片机、以及无线数据发送装置;无线供电装置包括:输电发射模块,用于产生第一交流电压;发射线圈,与输电发射模块相连,用于接收第一交流电压;与发射线圈平行设置的接收线圈,用于产生第二交流电压;与接收线圈连接的输入接口,通过第一电压输入管脚与整流桥的第一管脚相连,通过第二电压输入管脚与整流桥的第二管脚相连;用于将第二交流电压发送给整流桥;整流桥的第三管脚,与第一二极管的正极相连;整流桥的第四管脚,与第一二极管的负极相连;第一二极管的负极,还与第一电容、第二电容、第三电容、第四电容、第五电容、第六电容、第七电容、第八电容一端相连;第一二极管的正极接地,并与第一电容、第二电容、第三电容、第四电容、第五电容、第六电容、第七电容、第八电容另一端相连;电压转换装置包括:第一电压转换模块、第二电压转换模块、以及第三电压转换模块;第一电压转换模块的第一电压输入端与二极管的负极相连;第一电压转换模块的第一电压输出端与第二电压转换模块的第二电压输入端以及第三电压转换模块的第三电压输入端相连;模数转换装置包括:与第二电压输出端相连的第九电容、第十电容、以及接应变传感器接口的反馈信号正极管脚;第九电容、第十电容,另一端均接地;接应变传感器接口的供电正极管脚接地;接应变传感器接口的反馈信号负极管脚,与第一电阻一端相连;第一电阻,另一端与第十一电容、第十二电容一端、以及模数转换器ISL28533的正差分输入管脚相连;第十一电容,另一端接地;第十二电容,另一端与第二电阻、第十三电容一端、以及模数转换器的负差分输入管脚相连;第二电阻,另一端与接应变传感器接口的电源负极相连;第十三电容,另一端接地;模数转换器的负电压输入接地管脚接地;与第三电压输入端相连的第十四电容、第十五电容、第三电阻、第四电阻一端、以及模数转换器的正电压输入管脚;第十四电容、第十五电容,另一端均接地;第三电阻,另一端与第五电阻、第六电阻一端相连;第四电阻,另一端与第七电阻、第八电阻一端相连;第五电阻、第七电阻,另一端均接地;第六电阻,另一端与模数转换器的第一增益控制逻辑输入管脚相连;第八电阻,另一端与模数转换器的第二增益控制逻辑输入管脚相连;模数转换器的非反相运算放大器输入管脚、辅助放大器输出管脚、以及输出参考管脚,均与第十六电容一端相连,第十六电容,另一端接地;模数转换器的单端输出管脚,与第九电阻一端相连;第九电阻,另一端与第十七电容一端相连,第十七电容,另一端接地;模数转换器的单端输出管脚,与单片机相连,用于将处理后的数据发送给单片机;接应变传感器接口,用于将应变片产生的电压差发送给模数转换器;单片机,用于将数据发送给无线数据发送装置,因此,能够通过接应变传感器接口,直接将应变片产生的电压信号引出,该引出电压信号的过程为电信号传输方式,与机械方式相比效率较高,从而能够提高扭矩测量的效率。并且,该引出电压信号的过程不会引起任何信号波动,从而可以提高扭矩测量结果的准确性。模数转换器ISL28533具有较高的计算速率,通过该模数转换器将应变片产生的电压信号转换为数字信号输出,能够进一步提高扭矩测量的效率。通过无线供电装置为扭矩测定设备供电,与已知的有线供电方式相比,能够减小信号波动,从而提高扭矩测量结果的准确性。通过无线数据发送装置可以实现数据的无线传输,与已知的通过导电滑环进行有线数据传输的方式相比,能够减小由于滑环摩擦接触引起的信号波动,从而提高扭矩测量结果的准确性。当然,实施本发明的任一产品或方法并不一定需要同时达到以上所述的所有优点。It can be seen from the above that the torque measuring device provided by the embodiment of the present invention includes: a wireless power supply device, a voltage conversion device, an analog-to-digital conversion device, a single-chip microcomputer, and a wireless data transmission device; the wireless power supply device includes: a power transmission and transmission module for generating a first AC voltage; a transmitting coil, connected to the power transmission and transmitting module, for receiving the first AC voltage; a receiving coil arranged in parallel with the transmitting coil for generating a second AC voltage; an input interface connected with the receiving coil, through the first AC voltage The voltage input pin is connected to the first pin of the rectifier bridge, and is connected to the second pin of the rectifier bridge through the second voltage input pin; it is used to send the second AC voltage to the rectifier bridge; the third pin of the rectifier bridge , connected to the positive pole of the first diode; the fourth pin of the rectifier bridge is connected to the negative pole of the first diode; the negative pole of the first diode is also connected to the first capacitor, the second capacitor and the third capacitor , the fourth capacitor, the fifth capacitor, the sixth capacitor, the seventh capacitor and the eighth capacitor are connected to one end; the anode of the first diode is grounded, and is connected to the first capacitor, the second capacitor, the third capacitor, the fourth capacitor, The other ends of the fifth capacitor, the sixth capacitor, the seventh capacitor and the eighth capacitor are connected; the voltage conversion device includes: a first voltage conversion module, a second voltage conversion module, and a third voltage conversion module; the first voltage conversion module of the first voltage conversion module A voltage input terminal is connected to the cathode of the diode; the first voltage output terminal of the first voltage conversion module is connected to the second voltage input terminal of the second voltage conversion module and the third voltage input terminal of the third voltage conversion module; analog-to-digital conversion The device includes: a ninth capacitor and a tenth capacitor connected to the second voltage output end, and a positive pin of the feedback signal connected to the interface of the strain sensor; the other ends of the ninth capacitor and the tenth capacitor are grounded; and the power supply of the interface of the strain sensor is connected The positive pin is grounded; the negative pin of the feedback signal of the strain sensor interface is connected to one end of the first resistor; the other end of the first resistor is connected to the eleventh capacitor, one end of the twelfth capacitor, and the positive differential of the analog-to-digital converter ISL28533 The input pin is connected; the eleventh capacitor, the other end is grounded; the twelfth capacitor, the other end is connected with the second resistor, one end of the thirteenth capacitor, and the negative differential input pin of the analog-to-digital converter; the second resistor, the other One end is connected to the negative pole of the power supply connected to the interface of the strain sensor; the thirteenth capacitor, the other end is grounded; the negative voltage input ground pin of the analog-to-digital converter is grounded; the fourteenth capacitor and the fifteenth capacitor connected to the third voltage input end , one end of the third resistor, the fourth resistor, and the positive voltage input pin of the analog-to-digital converter; the fourteenth capacitor, the fifteenth capacitor, the other ends are grounded; the third resistor, the other end is connected to the fifth resistor, the sixth One end of the resistor is connected to one end; the other end of the fourth resistor is connected to one end of the seventh resistor and the eighth resistor; the other end of the fifth resistor and the seventh resistor is grounded; the sixth resistor, the other end is connected to the first gain control of the analog-to-digital converter the logic input pin is connected; the eighth resistor, the other end of which is connected with the second gain control logic input pin of the analog-to-digital converter; the non-inverting operational amplifier input pin of the analog-to-digital converter, the auxiliary amplifier output pin, and the output pin Reference pins, all connected to one end of the sixteenth capacitor , the sixteenth capacitor, the other end is grounded; the single-ended output pin of the analog-to-digital converter is connected to one end of the ninth resistor; the other end of the ninth resistor is connected to one end of the seventeenth capacitor, and the other end of the seventeenth capacitor is grounded ; The single-ended output pin of the analog-to-digital converter is connected to the single-chip microcomputer to send the processed data to the single-chip microcomputer; it is connected to the strain sensor interface to send the voltage difference generated by the strain gauge to the analog-to-digital converter; the single-chip microcomputer, It is used to send data to the wireless data transmission device. Therefore, the voltage signal generated by the strain gauge can be directly extracted by connecting the strain sensor interface. The process of extracting the voltage signal is an electrical signal transmission method, which is more efficient than the mechanical method. , which can improve the efficiency of torque measurement. Moreover, the process of extracting the voltage signal will not cause any signal fluctuation, so that the accuracy of the torque measurement result can be improved. The analog-to-digital converter ISL28533 has a high calculation rate. The analog-to-digital converter converts the voltage signal generated by the strain gauge into a digital signal output, which can further improve the efficiency of torque measurement. By supplying power to the torque measuring device through the wireless power supply device, compared with the known wired power supply method, the signal fluctuation can be reduced, thereby improving the accuracy of the torque measurement result. The wireless data transmission device can realize the wireless data transmission. Compared with the known method of wired data transmission through the conductive slip ring, the signal fluctuation caused by the frictional contact of the slip ring can be reduced, thereby improving the accuracy of the torque measurement result. . Of course, it is not necessary for any product or method of the present invention to achieve all of the advantages described above at the same time.
本发明实施例的创新点包括:The innovative points of the embodiments of the present invention include:
1、通过接应变传感器接口,直接将应变片产生的电压信号引出,该引出电压信号的过程为电信号传输方式,与机械方式相比效率较高,从而能够提高扭矩测量的效率。并且,该引出电压信号的过程不会引起任何信号波动,从而可以提高扭矩测量结果的准确性。模数转换器ISL28533具有较高的计算速率,通过该模数转换器将应变片产生的电压信号转换为数字信号输出,能够进一步提高扭矩测量的效率。通过无线供电装置为扭矩测定设备供电,与已知的有线供电方式相比,能够减小信号波动,从而提高扭矩测量结果的准确性。通过无线数据发送装置可以实现数据的无线传输,与已知的通过导电滑环进行有线数据传输的方式相比,能够减小由于滑环摩擦接触引起的信号波动,从而提高扭矩测量结果的准确性。1. By connecting the strain sensor interface, the voltage signal generated by the strain gauge can be directly extracted. The process of extracting the voltage signal is an electrical signal transmission method, which is more efficient than the mechanical method, thereby improving the efficiency of torque measurement. Moreover, the process of extracting the voltage signal will not cause any signal fluctuation, so that the accuracy of the torque measurement result can be improved. The analog-to-digital converter ISL28533 has a high calculation rate. The analog-to-digital converter converts the voltage signal generated by the strain gauge into a digital signal output, which can further improve the efficiency of torque measurement. By supplying power to the torque measuring device through the wireless power supply device, compared with the known wired power supply method, the signal fluctuation can be reduced, thereby improving the accuracy of the torque measurement result. The wireless data transmission device can realize the wireless data transmission. Compared with the known method of wired data transmission through the conductive slip ring, the signal fluctuation caused by the frictional contact of the slip ring can be reduced, thereby improving the accuracy of the torque measurement result. .
2、通过电压转换模块能够转换得到适合扭矩测定设备中各装置工作的电压值,保证扭矩测定设备正常工作。2. The voltage value suitable for the work of each device in the torque measuring device can be converted through the voltage conversion module to ensure the normal operation of the torque measuring device.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单介绍。显而易见地,下面描述中的附图仅仅是本发明的一些实施例。对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that are required in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the invention. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative effort.
图1为本发明实施例的扭矩测定设备的一种结构示意图;1 is a schematic structural diagram of a torque measuring device according to an embodiment of the present invention;
图2为本发明实施例的无线供电装置的一种结构示意图;FIG. 2 is a schematic structural diagram of a wireless power supply device according to an embodiment of the present invention;
图3为本发明实施例的模数转换装置的一种结构示意图;3 is a schematic structural diagram of an analog-to-digital conversion device according to an embodiment of the present invention;
图4为轴类扭矩测定设备中各装置的一种安装外观示意图;Fig. 4 is a kind of installation appearance schematic diagram of each device in the shaft torque measuring equipment;
图5为轴类扭矩测定设备中各装置的一种实际安装效果示意图;Figure 5 is a schematic diagram of an actual installation effect of each device in the shaft torque measuring device;
图6(a)和图6(b)为飞轮系列扭矩测定设备中各装置的一种实际安装效果示意图;Figure 6(a) and Figure 6(b) are schematic diagrams of an actual installation effect of each device in the flywheel series torque measuring equipment;
图7为本发明实施例的一种电压转换模块的结构示意图;7 is a schematic structural diagram of a voltage conversion module according to an embodiment of the present invention;
图8为本发明实施例的另一种电压转换模块的结构示意图;8 is a schematic structural diagram of another voltage conversion module according to an embodiment of the present invention;
图9为本发明实施例的另一种电压转换模块的结构示意图;9 is a schematic structural diagram of another voltage conversion module according to an embodiment of the present invention;
图10为本发明实施例的无线数据发送装置的结构示意图;10 is a schematic structural diagram of a wireless data sending apparatus according to an embodiment of the present invention;
图11为本发明实施例的输电发射模块的结构示意图。FIG. 11 is a schematic structural diagram of a power transmission and transmission module according to an embodiment of the present invention.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整的描述。显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有付出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, but not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
需要说明的是,本发明实施例及附图中的术语“包括”和“具有”以及它们的任何变形,意图在于覆盖不排他的包含。例如包含的一系列步骤或单元的过程、方法、系统、产品或设备没有限定于已列出的步骤或单元,而是可选地还包括没有列出的步骤或单元,或可选地还包括对于这些过程、方法、产品或设备固有的其他步骤或单元。It should be noted that the terms "comprising" and "having" and any modifications thereof in the embodiments of the present invention and the accompanying drawings are intended to cover non-exclusive inclusion. For example, a process, method, system, product or device that includes a series of steps or units is not limited to the steps or units listed, but optionally also includes steps or units not listed, or optionally also includes For other steps or units inherent to these processes, methods, products or devices.
本发明实施例公开了一种扭矩测定设备,能够提高扭矩测量的效率。The embodiment of the present invention discloses a torque measuring device, which can improve the efficiency of torque measurement.
在本发明实施例中,可以通过在传动轴上粘贴电阻应变片的方式来测量传动轴所受扭矩的大小。并且,为了提高扭矩测量的效率,可以通过接应变传感器接口这种非机械的方式将应变片产生的电压信号引出。还可以通过无线的方式进行供电,减小有线供电过程对扭矩测量结果的影响,提高扭矩测量结果的准确性。下面对本发明实施例进行详细说明。In the embodiment of the present invention, the magnitude of the torque received by the transmission shaft can be measured by pasting a resistance strain gauge on the transmission shaft. In addition, in order to improve the efficiency of torque measurement, the voltage signal generated by the strain gauge can be drawn out in a non-mechanical way by connecting to the strain sensor interface. The power supply can also be carried out in a wireless manner, so as to reduce the influence of the wired power supply process on the torque measurement result and improve the accuracy of the torque measurement result. The embodiments of the present invention will be described in detail below.
图1为本发明实施例提供的扭矩测定设备的一种结构示意图。该扭矩测定设备,可以包括:无线供电装置110、电压转换装置120、模数转换装置130、单片机140、以及无线数据发送装置150。FIG. 1 is a schematic structural diagram of a torque measuring device provided by an embodiment of the present invention. The torque measuring device may include: a wireless
无线供电装置110可以通过无线的方式为扭矩测定设备供电。无线供电装置110供电后,由于扭矩测定设备中各装置所需的电压值不同,因此,可以通过电压转换装置120将无线供电装置110产生的电压变换为不同的电压值,为对应的各装置供电。模数转换装置130可以将应变片产生的电压差转换为数字信号,并通过单片机140传输至无线数据发送装置150,通过无线数据发送装置150将数字信号发送至信号接收端。The
具体的,如图2所示,无线供电装置110可以包括:输电发射模块,用于产生第一交流电压;发射线圈,与输电发射模块相连,用于接收第一交流电压;与发射线圈平行设置的接收线圈,用于产生第二交流电压;与接收线圈连接的输入接口P3,通过第一电压输入管脚与整流桥D2的第一管脚相连,通过第二电压输入管脚与整流桥D2的第二管脚相连;用于将第二交流电压发送给整流桥D2;整流桥D2的第三管脚,与第一二极管D4的正极相连;整流桥D2的第四管脚,与第一二极管D4的负极相连;第一二极管D4的负极,还与第一电容C8、第二电容C9、第三电容C10、第四电容C11、第五电容C12、第六电容C13、第七电容C14、第八电容C15一端相连;第一二极管D4的正极接地,并与第一电容C8、第二电容C9、第三电容C10、第四电容C11、第五电容C12、第六电容C13、第七电容C14、第八电容C15另一端相连。Specifically, as shown in FIG. 2 , the wireless power supply device 110 may include: a power transmission and transmission module for generating a first AC voltage; a transmission coil, connected to the power transmission and transmission module for receiving the first AC voltage; and arranged in parallel with the transmission coil The receiving coil is used to generate the second AC voltage; the input interface P3 connected to the receiving coil is connected to the first pin of the rectifier bridge D2 through the first voltage input pin, and is connected to the rectifier bridge D2 through the second voltage input pin It is used to send the second AC voltage to the rectifier bridge D2; the third pin of the rectifier bridge D2 is connected to the anode of the first diode D4; the fourth pin of the rectifier bridge D2 is connected to the The cathode of the first diode D4 is connected; the cathode of the first diode D4 is also connected to the first capacitor C8, the second capacitor C9, the third capacitor C10, the fourth capacitor C11, the fifth capacitor C12, and the sixth capacitor C13 , the seventh capacitor C14 and the eighth capacitor C15 are connected to one end; the anode of the first diode D4 is grounded, and is connected to the first capacitor C8, the second capacitor C9, the third capacitor C10, the fourth capacitor C11, the fifth capacitor C12, The other ends of the sixth capacitor C13, the seventh capacitor C14, and the eighth capacitor C15 are connected to each other.
输电发射模块将直流转换为交流给发射线圈供电,根据电磁理论,接收线圈会产生交流电。由接收线圈产生的交流电压通过整流桥、二极管以及各电容变为35V直流电压,即可为扭矩测量设备供电。由于发射线圈和接收线圈之间为无线连接,因此,该供电装置属于无线供电装置。The power transmission transmitter module converts DC to AC to supply power to the transmitter coil. According to electromagnetic theory, the receiver coil will generate AC power. The AC voltage generated by the receiving coil is converted into a 35V DC voltage through a rectifier bridge, diodes and various capacitors, which can supply power to the torque measuring device. Since the transmitting coil and the receiving coil are wirelessly connected, the power supply device belongs to a wireless power supply device.
上述第一二极管D4,也即瞬态电压抑制管SMAJ33A,它的工作峰值反向电压为33V,击穿电压最小为36.7V,击穿电压最大为40.6V。各电容的作用是滤波,还可以起到储能的作用。D2的作用是整流桥的作用,是交流转直流。D4是瞬态抑制二极管,将电压钳位在33V,也启到保护器件的作用。The above-mentioned first diode D4, namely the transient voltage suppression tube SMAJ33A, has a working peak reverse voltage of 33V, a minimum breakdown voltage of 36.7V, and a maximum breakdown voltage of 40.6V. The function of each capacitor is to filter and also to store energy. The role of D2 is the role of the rectifier bridge, which is AC to DC. D4 is a transient suppression diode, which clamps the voltage at 33V and also acts as a protection device.
上述第一电容C8、第二电容C9、第三电容C10、第四电容C11、第五电容C12、第六电容C13、第七电容C14、第八电容C15均为10微法。The first capacitor C8, the second capacitor C9, the third capacitor C10, the fourth capacitor C11, the fifth capacitor C12, the sixth capacitor C13, the seventh capacitor C14, and the eighth capacitor C15 are all 10 microfarads.
电压转换装置120可以包括:第一电压转换模块、第二电压转换模块、以及第三电压转换模块;第一电压转换模块的第一电压输入端与第一二极管D4的负极相连;第一电压转换模块的第一电压输出端与第二电压转换模块的第二电压输入端以及第三电压转换模块的第三电压输入端相连。The
也就是说,通过第一电压转换模块与无线供电装置110相连,获取到无线供电模块110产生的电压,并分别通过第一电压转换模块、第二电压转换模块、以及第三电压转换模块转换得到不同的电压值。That is to say, the first voltage conversion module is connected to the wireless
如图3所示,模数转换装置130可以包括:与第二电压输出端相连的第九电容C26、第十电容C27、以及接应变传感器接口P2的管脚3,即反馈信号正极管脚;第九电容C26、第十电容C27,另一端均接地;接应变传感器接口P2的管脚4,即供电正极管脚接地;接应变传感器接口P2的管脚2,即反馈信号负极管脚,与第一电阻R15一端相连;第一电阻R15,另一端与第十一电容C24、第十二电容C30一端、以及模数转换器ISL28533的管脚4,即INA+(PositiveDifferential Input,正差分输入)管脚相连;第十一电容C24,另一端接地;第十二电容C30,另一端与第二电阻R16、第十三电容C31一端、以及模数转换器的管脚5,即INA-(Negative Differential Input,负差分输入)管脚相连;第二电阻R16,另一端与接应变传感器接口P2的管脚1,即电源负极管脚相连;第十三电容C31,另一端接地;模数转换器的管脚7,即V-(Negative supply,负电压输入接地)管脚,接地;与第三电压输入端相连的第十四电容C32、第十五电容C28、第三电阻R25、第四电阻R17一端、以及模数转换器的管脚14,即V+(Positive supply,正电压输入)管脚相连;第十四电容C32、第十五电容C28,另一端均接地;第三电阻R25,另一端与第五电阻R26、第六电阻R33一端相连;第四电阻R17,另一端与第七电阻R27、第八电阻R34一端相连;第五电阻R26、第七电阻R27,另一端均接地;第六电阻R33,另一端与模数转换器的管脚2,即G1(Gain Control Logic Input,增益控制逻辑输入)管脚相连;第八电阻R34,另一端与模数转换器的管脚1,即G0(Gain Control Logic Input,增益控制逻辑输入)管脚相连;模数转换器的管脚9,即IN-(Non-Inverting Op Amp Input,非反相运算放大器输入)管脚、管脚10,即OUT(Auxiliary Amplifier OUT,辅助放大器输出)管脚、以及管脚11,即REF(INA Output Reference,输出参考)管脚,均与第十六电容C33一端相连,第十六电容C33,另一端接地;模数转换器的管脚12,即OUTA(Single EndedOutput,单端输出)管脚,与第九电阻R28一端相连;第九电阻R28,另一端与第十七电容C43一端相连,第十七电容C43,另一端接地;模数转换器的OUTA管脚,与单片机140相连,用于将处理后的数据发送给单片机140;接应变传感器接口P2,用于将应变片产生的电压差发送给模数转换器。As shown in FIG. 3 , the analog-to-digital conversion device 130 may include: a ninth capacitor C26, a tenth capacitor C27 connected to the second voltage output terminal, and a pin 3 connected to the strain sensor interface P2, that is, the positive pin of the feedback signal; The other ends of the ninth capacitor C26 and the tenth capacitor C27 are grounded; connected to the pin 4 of the strain sensor interface P2, that is, the positive power supply pin is grounded; connected to the pin 2 of the strain sensor interface P2, that is, the negative pin of the feedback signal, and One end of the first resistor R15 is connected to one end; the other end of the first resistor R15 is connected to one end of the eleventh capacitor C24, one end of the twelfth capacitor C30, and the pin 4 of the analog-to-digital converter ISL28533, namely the INA+ (Positive Differential Input, positive differential input) tube The pins are connected; the eleventh capacitor C24, the other end is grounded; the twelfth capacitor C30, the other end is connected to the second resistor R16, one end of the thirteenth capacitor C31, and the pin 5 of the analog-to-digital converter, namely INA-(Negative Differential Input, negative differential input) pin is connected; the other end of the second resistor R16 is connected to the pin 1 of the strain sensor interface P2, that is, the negative pin of the power supply; the thirteenth capacitor C31, the other end is grounded; Pin 7, namely V- (Negative supply, negative voltage input ground) pin, grounded; the fourteenth capacitor C32, the fifteenth capacitor C28, the third resistor R25, and the fourth resistor R17 connected to the third voltage input terminal One end is connected to the pin 14 of the analog-to-digital converter, that is, the V+ (Positive supply, positive voltage input) pin; the fourteenth capacitor C32 and the fifteenth capacitor C28, the other ends are grounded; the third resistor R25, the other end One end of the fifth resistor R26 and the sixth resistor R33 are connected; the other end of the fourth resistor R17 is connected to one end of the seventh resistor R27 and the eighth resistor R34; the other ends of the fifth resistor R26 and the seventh resistor R27 are grounded; The other end of the resistor R33 is connected to the pin 2 of the analog-to-digital converter, that is, the G1 (Gain Control Logic Input, gain control logic input) pin; the eighth resistor R34, the other end is connected to the pin 1 of the analog-to-digital converter, that is G0 (Gain Control Logic Input, gain control logic input) pin is connected; pin 9 of the analog-to-digital converter, namely IN- (Non-Inverting Op Amp Input, non-inverting operational amplifier input) pin, pin 10, That is, the OUT (Auxiliary Amplifier OUT, auxiliary amplifier output) pin and pin 11, that is, the REF (INA Output Reference, output reference) pin, are connected to one end of the sixteenth capacitor C33, and the other end of the sixteenth capacitor C33. Ground; pin 12 of the analog-to-digital converter, namely OUTA (Single EndedOutput, single-ended output OUT) pin, which is connected to one end of the ninth resistor R28; the other end of the ninth resistor R28 is connected to one end of the seventeenth capacitor C43, and the other end of the seventeenth capacitor C43 is grounded; the OUTA pin of the analog-to-digital converter is connected to the
本发明实施例中,应变片形变产生的电压差可以通过P2发送给模数转换器ISL28533,模数转换器ISL28533也可以称为放大器,放大器将信号放大后由OUTA发送给单片机140。In the embodiment of the present invention, the voltage difference generated by the deformation of the strain gauge can be sent to the analog-to-digital converter ISL28533 through P2, and the analog-to-digital converter ISL28533 can also be called an amplifier.
ISL28535是一款可编程增益仪表放大器,具有低失调、低噪声、低增益误差和高CMRR功能,适用于高端精密测量应用。它采用独特的2位、3态逻辑接口设计,支持9种增益设置。The ISL28535 is a programmable gain instrumentation amplifier with low offset, low noise, low gain error, and high CMRR for high-end precision measurement applications. It uses a unique 2-bit, 3-state logic interface design that supports 9 gain settings.
在本发明实施例中,放大倍数可以选择500或者300倍(即G1状态为1,G0为0或Z)。具体的,放大倍数可以通过电阻R25、R26、R17、R27的阻值、与电源地接法改变G0、G1的电压来配置放大器的放大倍数。该芯片可在零下40度到105度的范围内工作。In this embodiment of the present invention, the magnification can be selected as 500 or 300 times (ie, the state of G1 is 1, and the state of G0 is 0 or Z). Specifically, the amplification factor can be configured by changing the voltages of G0 and G1 through the resistance values of the resistors R25, R26, R17, and R27, and by connecting with the power supply ground to configure the amplification factor of the amplifier. The chip can work in the range of minus 40 degrees to 105 degrees.
上述第九电容C26为100纳法;第十电容C27为4.7微法;第十一电容C24为10纳法;第十二电容C30为1微法;第十三电容C31为10纳法;第十四电容C32为4.7微法;第十五电容C28为100纳法;第十六电容C33为100皮法;第十七电容C43为10纳法;The ninth capacitor C26 is 100 nanofarads; the tenth capacitor C27 is 4.7 microfarads; the eleventh capacitor C24 is 10 nanofarads; the twelfth capacitor C30 is 1 microfarad; the thirteenth capacitor C31 is 10 nanofarads; The fourteenth capacitor C32 is 4.7 microfarads; the fifteenth capacitor C28 is 100 nanofarads; the sixteenth capacitor C33 is 100 picofarads; the seventeenth capacitor C43 is 10 nanofarads;
上述第一电阻R15为100欧;第二电阻R16为100欧;第三电阻R25为100千欧;第四电阻R17为100千欧;第五电阻R26为100千欧;第六电阻R33为100欧;第七电阻R27为100千欧;第八电阻R34为100欧;第九电阻R28为100欧。The first resistor R15 is 100 ohms; the second resistor R16 is 100 ohms; the third resistor R25 is 100 k ohms; the fourth resistor R17 is 100 k ohms; the fifth resistor R26 is 100 k ohms; the sixth resistor R33 is 100 ohms ohm; the seventh resistor R27 is 100 kiloohms; the eighth resistor R34 is 100 ohms; the ninth resistor R28 is 100 ohms.
各电容的作用是滤除杂波,第一电阻R15、第二电阻R16的作用是滤共模杂波,保证模数转换结果的准确性,进而提高扭矩测量结果的准确性。第六电阻R33、第八电阻R34的作用是限流。The function of each capacitor is to filter out clutter, and the function of the first resistor R15 and the second resistor R16 is to filter common mode clutter to ensure the accuracy of the analog-to-digital conversion result, thereby improving the accuracy of the torque measurement result. The functions of the sixth resistor R33 and the eighth resistor R34 are current limiting.
单片机140,用于将数据发送给无线数据发送装置150,从而可以通过无线数据发送装置150将数据发送给接收端。The
由上述内容可知,本发明实施例提供的扭矩测定设备,能够通过接应变传感器接口,直接将应变片产生的电压信号引出,该引出电压信号的过程为电信号传输方式,与机械方式相比效率较高,从而能够提高扭矩测量的效率。并且,该引出电压信号的过程不会引起任何信号波动,从而可以提高扭矩测量结果的准确性。模数转换器ISL28533具有较高的计算速率,通过该模数转换器将应变片产生的电压信号转换为数字信号输出,能够进一步提高扭矩测量的效率。通过无线供电装置为扭矩测定设备供电,与已知的有线供电方式相比,能够减小信号波动,从而提高扭矩测量结果的准确性。通过无线数据发送装置可以实现数据的无线传输,与已知的通过导电滑环进行有线数据传输的方式相比,能够减小由于滑环摩擦接触引起的信号波动,从而提高扭矩测量结果的准确性。It can be seen from the above that the torque measuring device provided by the embodiment of the present invention can directly extract the voltage signal generated by the strain gauge by connecting the strain sensor interface. The process of extracting the voltage signal is an electrical signal transmission method, which is more efficient than the mechanical method. higher, which can improve the efficiency of torque measurement. Moreover, the process of extracting the voltage signal will not cause any signal fluctuation, so that the accuracy of the torque measurement result can be improved. The analog-to-digital converter ISL28533 has a high calculation rate. The analog-to-digital converter converts the voltage signal generated by the strain gauge into a digital signal output, which can further improve the efficiency of torque measurement. By supplying power to the torque measuring device through the wireless power supply device, compared with the known wired power supply method, the signal fluctuation can be reduced, thereby improving the accuracy of the torque measurement result. The wireless data transmission device can realize the wireless data transmission. Compared with the known method of wired data transmission through the conductive slip ring, the signal fluctuation caused by the frictional contact of the slip ring can be reduced, thereby improving the accuracy of the torque measurement result. .
在一个具体的实施例中,如图4所示,其示出了轴类扭矩测定设备中各装置的一种安装外观示意图。对应的,图5为轴类扭矩测定设备中各装置的一种实际安装效果示意图。其中,采集板安装位置即为本发明实施例中电压转换装置、单片机、以及无线数据发送装置的安装位置。In a specific embodiment, as shown in FIG. 4 , it shows a schematic diagram of the installation appearance of each device in the shaft torque measuring device. Correspondingly, FIG. 5 is a schematic diagram of an actual installation effect of each device in the shaft torque measuring device. The installation position of the collection board is the installation position of the voltage conversion device, the single-chip microcomputer, and the wireless data transmission device in the embodiment of the present invention.
图6(a)和图6(b)为飞轮系列扭矩测定设备中各装置的一种实际安装效果示意图。其中,采集板安装位置即为本发明实施例中电压转换装置、单片机、以及无线数据发送装置的安装位置。Figures 6(a) and 6(b) are schematic diagrams of an actual installation effect of each device in the flywheel series torque measuring equipment. The installation position of the collection board is the installation position of the voltage conversion device, the single-chip microcomputer, and the wireless data transmission device in the embodiment of the present invention.
作为本发明实施例的一种实施方式,上述第一二极管D4的负极,电压为35V,也即无线供电装置的输出电压为35V。第一电压转换模块的第一电压输出端电压为5.1V;第二电压转换模块的第二电压输出端电压为5V;第三电压转换模块的第三电压输出端电压为3.3V。As an implementation of the embodiment of the present invention, the voltage of the negative electrode of the first diode D4 is 35V, that is, the output voltage of the wireless power supply device is 35V. The voltage of the first voltage output terminal of the first voltage conversion module is 5.1V; the voltage of the second voltage output terminal of the second voltage conversion module is 5V; the voltage of the third voltage output terminal of the third voltage conversion module is 3.3V.
在一种实现方式中,如图7所示,第一电压转换模块,包括:In an implementation manner, as shown in FIG. 7 , the first voltage conversion module includes:
第一电压输入端,与第十八电容C39、第十九电容C40、第十电阻R29一端、以及转换器的管脚3,即VIN(Voltage Input,电压输入)管脚相连;The first voltage input terminal is connected to one end of the eighteenth capacitor C39, the nineteenth capacitor C40, the tenth resistor R29, and the
第十八电容C39、第十九电容C40另一端均接地;第十电阻R29,另一端与第十一电阻R2一端、以及转换器的管脚4,即EN(enable,使能)管脚相连;转换器的管脚2,即MODE/SYNC(模式/同步)管脚接地;第十一电阻R2另一端接地;The other ends of the eighteenth capacitor C39 and the nineteenth capacitor C40 are both grounded; the other end of the tenth resistor R29 is connected to one end of the eleventh resistor R2 and the
第一电压输出端与转换器的管脚6,即VOUT(Voltage Output,电压输出)管脚、第十二电阻R30、第二十电容C41、第二十一电容C42一端相连;The first voltage output terminal is connected to the
第二十电容C41、第二十一电容C42另一端均接地;第十二电阻R30另一端与转换器的管脚7,即FB(Feedback,反馈)管脚、以及第十三电阻R31一端相连;第十三电阻R31另一端接地;The other ends of the twentieth capacitor C41 and the twenty-first capacitor C42 are both grounded; the other end of the twelfth resistor R30 is connected to the
转换器的管脚1,即GND(Ground,地面)管脚,和管脚11,即PAD(Thermal Pad,导热垫)管脚接地。The
上述转换器可以为LMZM23601SILR。35V电压通过非隔离式DC/DC转换器LMZM23601SILR转换为5.1V的电压。该芯片LMZM23601SILR具备1.4V至36V宽工作输入电压,输出电压2.5V到15V可调节。The above converter can be the LMZM23601SILR. The 35V voltage is converted to 5.1V by a non-isolated DC/DC converter LMZM23601SILR. The chip LMZM23601SILR has a wide operating input voltage from 1.4V to 36V, and the output voltage is adjustable from 2.5V to 15V.
其中,上述第十八电容C39为10微法;第十九电容C40为100纳法;第二十电容C41为22微法;第二十一电容C42为100纳法。The eighteenth capacitor C39 is 10 microfarads; the nineteenth capacitor C40 is 100 nanofarads; the twentieth capacitor C41 is 22 microfarads; and the twenty-first capacitor C42 is 100 nanofarads.
第十八电容C39、第十九电容C40、第二十电容C41、第二十一电容C42的作用均为滤波,得到更准确稳定的电压。电容越小,滤高频能力越强,电容越大,滤低频能力越强。其中第十八电容C39和第二十电容C41还具有储能的作用。The functions of the eighteenth capacitor C39, the nineteenth capacitor C40, the twentieth capacitor C41, and the twenty-first capacitor C42 are all filtering to obtain a more accurate and stable voltage. The smaller the capacitance, the stronger the ability to filter high frequencies, and the larger the capacitance, the stronger the ability to filter low frequencies. The eighteenth capacitor C39 and the twentieth capacitor C41 also function as energy storage.
第十电阻R29为220千欧;第十一电阻R2为143千欧;第十二电阻R30为33千欧;第十三电阻R31为8.06千欧。The tenth resistor R29 is 220 kΩ; the eleventh resistor R2 is 143 kΩ; the twelfth resistor R30 is 33 kΩ; the thirteenth resistor R31 is 8.06 kΩ.
FB管脚电压为1V,因此可以用第十二电阻R30、第十三电阻R31两个电阻来配比输出5.1V的电压。LMZM23601SILR芯片的使能电压为1.8V,加入外置分压器是为了设置稳压器开始电压转换的输入电压。The voltage of the FB pin is 1V, so the twelfth resistor R30 and the thirteenth resistor R31 can be used to match the output voltage of 5.1V. The enable voltage of the LMZM23601SILR chip is 1.8V, and an external voltage divider is added to set the input voltage for the voltage regulator to start voltage conversion.
在一种实现方式中,如图8所示,第二电压转换模块,包括:In an implementation manner, as shown in FIG. 8 , the second voltage conversion module includes:
第二电压输入端,与第二十二电容C16、第二十三电容C17、第十四电阻R9一端、以及稳压器的管脚10,即VIN(Input,电压输入)管脚、管脚9,即VIN管脚、以及管脚6,即SS_CTRL(软启动控制)管脚相连;The second voltage input terminal is connected with the twenty-second capacitor C16, the twenty-third capacitor C17, one end of the fourteenth resistor R9, and the
第二十二电容C16、第二十三电容C17,另一端接地;第十四电阻R9,另一端与稳压器的管脚7,即EN(enable,使能)管脚相连;The other end of the twenty-second capacitor C16 and the twenty-third capacitor C17 is grounded; the other end of the fourteenth resistor R9 is connected to the
稳压器的管脚8,即NR/SS(降噪)管脚,与第二十四电容C18一端相连;第二十四电容C18,另一端接地;The
稳压器的管脚1和管脚2,即OUT(输出)管脚,与第十五电阻R11、第二十五电容C19、第二十六电容C20、第二十七电容C21、第十六电阻R12、第十七电阻R13一端相连;The
第十五电阻R11,另一端与第二十五电容C19另一端、稳压器的管脚3,即FB(FeedBack,反馈)管脚、第十八电阻R10一端相连;第十八电阻R10、第二十六电容C20、第二十七电容C21,另一端均接地;第十六电阻R12,另一端与稳压器的管脚5,即PG(power-good,电源良好指示器)管脚相连;第十七电阻R13,另一端与第二十八电容C22一端、以及第二电压输出端相连;第二十八电容C22,另一端接地;The other end of the fifteenth resistor R11 is connected to the other end of the twenty-fifth capacitor C19, the
稳压器的管脚4,即GND(Ground,地面)管脚接地。The
FB管脚,用于设置器件的输出电压。PG管脚,用于LDO输出电压的漏极开路。SS_CTRL管脚,将此管脚连接到GND或IN,以更改NR/SS电容充电电流。NR/SS管脚,将此管脚连接到外部电容,以降低内部带隙基准产生的噪声。外部电容将输出噪声降低到非常低的水平,并设置输出斜率以限制浪涌电流。FB pin, used to set the output voltage of the device. PG pin, open drain for LDO output voltage. SS_CTRL pin, connect this pin to GND or IN to change the NR/SS capacitor charging current. NR/SS pin. Connect this pin to an external capacitor to reduce noise generated by the internal bandgap reference. External capacitors reduce output noise to very low levels and set the output slope to limit inrush current.
上述稳压器可以为TPS7A9001DSKR。TPS7A9001DSKR芯片是一款低噪声(4.7μVRMS)、低压差(LDO)稳压器,能够提供500mA电流,最大压差仅为100mV至5V和200mV至5.7V。它的输出可通过0.8V至5.7V的外部电阻进行调节。它的输入电压范围支持低至1.4V和高达6.5V的工作电压。它还具有1%的输出电压精度(超线,负载和温度)和软启动功能。它非常适合供电敏感的模拟低压器件。The above voltage regulator can be TPS7A9001DSKR. The TPS7A9001DSKR chip is a low noise (4.7μVRMS), low dropout (LDO) regulator capable of delivering 500mA with a maximum dropout of only 100mV to 5V and 200mV to 5.7V. Its output is adjustable with an external resistor from 0.8V to 5.7V. Its input voltage range supports operating voltages as low as 1.4V and as high as 6.5V. It also features 1% output voltage accuracy (overline, load and temperature) and soft-start capability. It is ideal for supply-sensitive analog low-voltage devices.
上述第二十二电容C16为10微法;第二十三电容C17为100纳法;第二十四电容C18为100纳法;第二十五电容C19为10纳法;第二十六电容C20为10微法;第二十七电容C21为100纳法;第二十八电容C22为100纳法。The twenty-second capacitor C16 is 10 microfarads; the twenty-third capacitor C17 is 100 nanofarads; the twenty-fourth capacitor C18 is 100 nanofarads; the twenty-fifth capacitor C19 is 10 nanofarads; the twenty-sixth capacitor C19 is 10 nanofarads; C20 is 10 microfarads; the twenty-seventh capacitor C21 is 100 nanofarads; the twenty-eighth capacitor C22 is 100 nanofarads.
第二十二电容C16、第二十三电容C17、第二十六电容C20、第二十八电容C22的作用是滤波,得到更准确稳定的电压。电容越小,滤高频能力越强,电容越大,滤低频能力越强。第二十二电容C16、第二十六电容C20还具有储能的作用。第二十五电容C19的功能是削尖波。The functions of the twenty-second capacitor C16, the twenty-third capacitor C17, the twenty-sixth capacitor C20, and the twenty-eighth capacitor C22 are to filter to obtain a more accurate and stable voltage. The smaller the capacitance, the stronger the ability to filter high frequencies, and the larger the capacitance, the stronger the ability to filter low frequencies. The twenty-second capacitor C16 and the twenty-sixth capacitor C20 also function as energy storage. The function of the twenty-fifth capacitor C19 is to sharpen the wave.
第十四电阻R9为100千欧;第十五电阻R11为10.5千欧;第十六电阻R12为20千欧;第十七电阻R13为1-2欧;第十八电阻R10为2千欧。The fourteenth resistor R9 is 100kΩ; the fifteenth resistor R11 is 10.5kΩ; the sixteenth resistor R12 is 20kΩ; the seventeenth resistor R13 is 1-2Ω; the eighteenth resistor R10 is 2kΩ .
在一种实现方式中,如图9所示,第三电压转换模块,包括:In an implementation manner, as shown in FIG. 9 , the third voltage conversion module includes:
第三电压输入端,与第二十九电容C35、第三十电容C36、第十九电阻R029一端、以及开关稳压器的管脚3,即VIN(Voltage Input,电压输入)管脚相连;The third voltage input terminal is connected to the twenty-ninth capacitor C35, the thirtieth capacitor C36, one end of the nineteenth resistor R029, and the
第二十九电容C35、第三十电容C36,另一端均接地;第十九电阻R029,另一端与开关稳压器的管脚6,即EN(enable,使能)管脚相连;The other ends of the twenty-ninth capacitor C35 and the thirtieth capacitor C36 are grounded; the other end of the nineteenth resistor R029 is connected to the
开关稳压器的管脚5,即VSEL/MODE管脚与第二十电阻R32一端相连;第二十电阻R32另一端接地;
第三电压输出端与第一电感L1、第三十一电容C37、第三十二电容C38一端、以及开关稳压器的管脚2,即VOS(检测)管脚相连;第一电感L1另一端与开关稳压器的管脚4,即SW(switch,开关)管脚相连;第三十一电容C37、第三十二电容C38,另一端均接地;The third voltage output terminal is connected to the first inductor L1, one end of the thirty-first capacitor C37, the thirty-second capacitor C38, and the
开关稳压器的管脚1,即GND(Ground,地面)管脚接地。
上述开关稳压器可以为TPS62802YKAR。5.1V电压通过开关稳压器TPS62802YKAR转换为3.3V电压。VOS管脚为内部反馈分压器网络和调节环路的输出电压检测管脚。The above switching regulator can be TPS62802YKAR. The 5.1V voltage is converted to 3.3V voltage by the switching regulator TPS62802YKAR. The VOS pin is the output voltage sense pin for the internal feedback divider network and regulation loop.
第二十九电容C35为4.7微法;第三十电容C36为100纳法;第三十一电容C37为10微法;第三十二电容C38为100纳法。第十九电阻R029为100千欧;第二十电阻R32为249千欧。第一电感L1为470纳亨利。The twenty-ninth capacitor C35 is 4.7 microfarads; the thirtieth capacitor C36 is 100 nanofarads; the thirty-first capacitor C37 is 10 microfarads; and the thirty-second capacitor C38 is 100 nanofarads. The nineteenth resistor R029 is 100 kΩ; the twentieth resistor R32 is 249 kΩ. The first inductance L1 is 470 nanohenries.
第十九电阻R029的作用是限流,保证芯片不被烧坏。第一电感L1的作用是储能。The function of the nineteenth resistor R029 is to limit the current to ensure that the chip is not burned out. The function of the first inductor L1 is to store energy.
第二十九电容C35、第三十电容C36、第三十一电容C37、第三十二电容C38的作用均为滤波,得到更准确稳定的电压。电容越小,滤高频能力越强;电容越大,滤低频能力越强。其中第二十九电容C35、第三十一电容C37还具有储能的作用。The functions of the twenty-ninth capacitor C35, the thirtieth capacitor C36, the thirty-first capacitor C37, and the thirty-second capacitor C38 are all filtering to obtain a more accurate and stable voltage. The smaller the capacitance, the stronger the ability to filter high frequencies; the larger the capacitance, the stronger the ability to filter low frequencies. The twenty-ninth capacitor C35 and the thirty-first capacitor C37 also function as energy storage.
通过电压转换模块能够转换得到适合扭矩测定设备中各装置工作的电压值,保证扭矩测定设备正常工作。Through the voltage conversion module, a voltage value suitable for the work of each device in the torque measuring device can be converted to ensure the normal operation of the torque measuring device.
在一种实现方式中,如图10所示,无线数据发送装置150包括:In an implementation manner, as shown in FIG. 10 , the wireless
与第三电压输出端相连的数据发送芯片的管脚8,即VCC(Volt CurrentCondenser,芯片供电电压)管脚以及第二十一电阻R20一端;The
第二十一电阻R20,另一端与第二十二电阻R19一端以及数据发送芯片的管脚3,即EN(enable,使能)管脚相连;The other end of the twenty-first resistor R20 is connected to one end of the twenty-second resistor R19 and the
第二十二电阻R19,另一端与数据发送芯片的管脚1,即RST(RESET,复位)管脚相连;The other end of the twenty-second resistor R19 is connected to the
第二十三电阻R21,一端与数据发送芯片的管脚12,即第一输入管脚(IO0)相连,另一端与第二十四电阻R22一端以及第三电压输出端相连,第二十四电阻R22的另一端与数据发送芯片的管脚11,即第二输入管脚(IO2)相连;One end of the twenty-third resistor R21 is connected to the
第二十五电阻R23,一端与数据发送芯片的管脚10,即第三输入管脚(IO15)相连,另一端与数据发送芯片的管脚9,即GND(Ground,地面)管脚相连,并接地;The twenty-fifth resistor R23 has one end connected to the
数据发送芯片的数据接收管脚15,即RXD0管脚,和数据发送管脚16,即TXD0管脚,均与单片机140相连,用于接收单片机140发送的数据;The
第二十一电阻R20、第二十三电阻R21、第二十四电阻R22、第二十五电阻R23均为1兆欧。The twenty-first resistor R20, the twenty-third resistor R21, the twenty-fourth resistor R22, and the twenty-fifth resistor R23 are all 1 megohm.
上述无线数据发送装置150也可以称为WIFI模块。其中,数据发送芯片可以为ESP-07S,ESP-07S中包括多个子芯片,最重要的为ESP8266芯片。ESP8266芯片串口WIFI_IN_TX和WIFI_IN_RX与单片机串口UART2_RX、UART2_TX连接,单片机通过串口将数据发送给WIFI模块,WIFI模块将数据发送给接受WIFI信号的接收器,然后再显示出来测量出的扭矩值。The above-mentioned wireless
ESP8266芯片的工作温度范围为零下45到80度。上述R21、R22、R23的作用是模式选择。本发明实施例中,使用数据发送模式。The operating temperature range of the ESP8266 chip is minus 45 to 80 degrees. The functions of the above R21, R22, and R23 are mode selection. In this embodiment of the present invention, a data transmission mode is used.
管脚10、11、12,分别为GPIO15、GPIO0、GPIO2。此三个引脚用于设置不同的模式,其中,串口模式对应为:GPIO15、GPIO0设置为低,GPIO2设置为高;闪存启动对应为:GPIO15设置为低,GPIO2、GPIO0设置为高。
在一种实现方式中,如图11所示,输电发射模块包括:In an implementation manner, as shown in Figure 11, the power transmission and transmission module includes:
直流电输入端,与第三十三电容C29、第三十四电容C30、第二电感L5一端、以及稳压器的管脚4,即VIN(Voltage Input,电压输入)管脚,和管脚2,即EN(enable,使能)管脚相连;第三十三电容C29、第三十四电容C30,另一端接地;稳压器的地面管脚接地;The DC input terminal is connected with the thirty-third capacitor C29, the thirty-fourth capacitor C30, one end of the second inductor L5, and the
第二电感L5,另一端与第三十五电容C40、第三十六电容C1一端、以及稳压器的管脚3和6,即SW(开关节点)管脚相连;The other end of the second inductor L5 is connected to the thirty-fifth capacitor C40, one end of the thirty-sixth capacitor C1, and the
第三十五电容C40和第三十六电容C1,另一端均与第三电感L4一端、第二二极管D2正极相连;第三电感L4,另一端接地;第二二极管D2的负极与第二十六电阻R6、第三十七电容C31、第三十八电容C91、第三十九电容C92一端、以及直流转交流模块的第二管脚相连;The other ends of the thirty-fifth capacitor C40 and the thirty-sixth capacitor C1 are connected to one end of the third inductor L4 and the anode of the second diode D2; the other end of the third inductor L4 is grounded; the cathode of the second diode D2 Connect to one end of the twenty-sixth resistor R6, the thirty-seventh capacitor C31, the thirty-eighth capacitor C91, the thirty-ninth capacitor C92, and the second pin of the DC-AC module;
第三十七电容C31、第三十八电容C91、第三十九电容C92,另一端均接地;第二十六电阻R6,另一端与第二十七电阻R60、第二十八电阻R10一端、以及稳压器的管脚5,即FB(FeedBack,反馈)管脚相连;第二十七电阻R60,另一端接地;第二十八电阻R10,另一端与晶体管Q2第三引脚相连;晶体管Q2,第二引脚接地;The other ends of the thirty-seventh capacitor C31, the thirty-eighth capacitor C91, and the thirty-ninth capacitor C92 are grounded; the other end of the twenty-sixth resistor R6 is connected to one end of the twenty-seventh resistor R60 and the twenty-eighth resistor R10. , and the
直流转交流模块的第一管脚接地;直流转交流模块的第三管脚和第四管脚,均与发送线圈相连。The first pin of the DC-to-AC module is grounded; the third and fourth pins of the DC-to-AC module are both connected to the sending coil.
上述稳压器可以为XL6009E1。输入的直流电压通过XL6009E1稳压器输出线圈所需要的电压,此稳压器是一个宽输入范围、可产生正负电压的稳压器。The aforementioned voltage regulator may be an XL6009E1. The input DC voltage passes the voltage required by the output coil of the XL6009E1 voltage stabilizer. This voltage stabilizer is a voltage stabilizer with a wide input range and can generate positive and negative voltages.
上述第三十三电容C29为220微法;第三十四电容C30为1微法;第三十五电容C40为10微法;第三十六电容C1为22微法;第三十七电容C31为100微法;第三十八电容C91为100微法;第三十九电容C92为1微法;第二十六电阻R6为7.15千欧;第二十七电阻R60为1千欧;第二十八电阻R10为4.99千欧。The thirty-third capacitor C29 is 220 microfarads; the thirty-fourth capacitor C30 is 1 microfarad; the thirty-fifth capacitor C40 is 10 microfarads; the thirty-sixth capacitor C1 is 22 microfarads; the thirty-seventh capacitor C1 is 22 microfarads; C31 is 100 microfarads; the thirty-eighth capacitor C91 is 100 microfarads; the thirty-ninth capacitor C92 is 1 microfarad; the twenty-sixth resistor R6 is 7.15 kΩ; the twenty-seventh resistor R60 is 1 kΩ; The twenty-eighth resistor R10 is 4.99 kΩ.
第三电感L4、第二电感L5、以及第三十六电容C1的作用是储能。第二十六电阻R6、第二十七电阻R60、第二十八电阻R10、以及晶体管Q2的作用是调节电压输出的幅值。The functions of the third inductor L4, the second inductor L5, and the thirty-sixth capacitor C1 are energy storage. The functions of the twenty-sixth resistor R6, the twenty-seventh resistor R60, the twenty-eighth resistor R10, and the transistor Q2 are to adjust the amplitude of the voltage output.
本领域普通技术人员可以理解:附图只是一个实施例的示意图,附图中的模块或流程并不一定是实施本发明所必须的。Those of ordinary skill in the art can understand that the accompanying drawing is only a schematic diagram of an embodiment, and the modules or processes in the accompanying drawing are not necessarily necessary to implement the present invention.
最后应说明的是:以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明实施例技术方案的精神和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that it can still be The technical solutions described in the foregoing embodiments are modified, or some technical features thereof are equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions in the embodiments of the present invention.
Claims (10)
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CN201911337021.1A CN110879113B (en) | 2019-12-23 | 2019-12-23 | A torque measuring device |
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