CN110876984A - Wet-type electric dust remover, anode tube for wet-type electric dust remover and manufacturing method of anode tube - Google Patents

Wet-type electric dust remover, anode tube for wet-type electric dust remover and manufacturing method of anode tube Download PDF

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Publication number
CN110876984A
CN110876984A CN201911162180.2A CN201911162180A CN110876984A CN 110876984 A CN110876984 A CN 110876984A CN 201911162180 A CN201911162180 A CN 201911162180A CN 110876984 A CN110876984 A CN 110876984A
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wet
conductive
galvanized
anode tube
anode
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吴金
关海中
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Shandong Hailin Environmental Protection Equipment Engineering Co Ltd
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Shandong Hailin Environmental Protection Equipment Engineering Co Ltd
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Priority to CN201911162180.2A priority Critical patent/CN110876984A/en
Publication of CN110876984A publication Critical patent/CN110876984A/en
Priority to PCT/CN2020/105909 priority patent/WO2021103627A1/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C3/00—Separating dispersed particles from gases or vapour, e.g. air, by electrostatic effect
    • B03C3/02—Plant or installations having external electricity supply
    • B03C3/16—Plant or installations having external electricity supply wet type
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C3/00—Separating dispersed particles from gases or vapour, e.g. air, by electrostatic effect
    • B03C3/34—Constructional details or accessories or operation thereof
    • B03C3/40—Electrode constructions
    • B03C3/45—Collecting-electrodes
    • B03C3/49—Collecting-electrodes tubular
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D1/00—Processes for applying liquids or other fluent materials
    • B05D1/02—Processes for applying liquids or other fluent materials performed by spraying
    • B05D1/04—Processes for applying liquids or other fluent materials performed by spraying involving the use of an electrostatic field
    • B05D1/06—Applying particulate materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D5/00—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
    • B05D5/12—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain a coating with specific electrical properties
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/22—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to internal surfaces, e.g. of tubes
    • B05D7/222—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to internal surfaces, e.g. of tubes of pipes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/24—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials for applying particular liquids or other fluent materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2507/00—Polyolefins
    • B05D2507/02—Polypropylene
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2601/00—Inorganic fillers
    • B05D2601/20—Inorganic fillers used for non-pigmentation effect

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Wood Science & Technology (AREA)
  • Electrostatic Separation (AREA)

Abstract

The invention discloses a wet-type electric dust collector, an anode tube for the wet-type electric dust collector and a manufacturing method of the anode tube. The invention combines the galvanized spiral air duct and the conductive PP together, has simple production process, short time consumption, high inner surface finish degree, easy washing, high temperature resistance, no leakage point, strong conductivity, strong corrosion resistance, low cost and simple construction process.

Description

湿式电除尘器、用于湿式电除尘器的阳极管及其制作方法Wet electrostatic precipitator, anode tube for wet electrostatic precipitator and method of making the same

技术领域technical field

本发明涉及除尘环保领域,特别涉及湿式电除尘器、用于湿式电除尘器的阳极管及其制作方法。The invention relates to the field of dust removal and environmental protection, in particular to a wet electrostatic precipitator, an anode tube for the wet electrostatic precipitator and a manufacturing method thereof.

背景技术Background technique

目前市场阳极管常用材质大多为导电玻璃钢和不锈钢。导电玻璃钢阳极管具有以下缺点:生产工艺繁琐,耗时长,内表面光洁度低,不易冲洗,不耐高温,生产过程不注意易有漏点,导电能力差,易击穿,抗腐蚀能力差;不锈钢阳极管具有以下缺点:造价高,施工工艺麻烦,抗腐蚀能力差,导电差,运行成本高。At present, the commonly used materials for anode tubes in the market are mostly conductive glass fiber reinforced plastic and stainless steel. The conductive glass fiber reinforced plastic anode tube has the following shortcomings: the production process is cumbersome, time-consuming, the inner surface finish is low, not easy to wash, not resistant to high temperature, easy to leak points in the production process, poor conductivity, easy breakdown, poor corrosion resistance; stainless steel The anode tube has the following disadvantages: high cost, troublesome construction process, poor corrosion resistance, poor electrical conductivity, and high operating cost.

发明内容SUMMARY OF THE INVENTION

本发明解决的技术问题是提供一种用于湿式电除尘器的阳极管,使其具有内表面光洁度高,易冲洗,耐高温,无漏点,导电能力强,抗腐蚀能力强,造价低,施工工艺简单等特点。The technical problem solved by the present invention is to provide an anode tube for a wet electrostatic precipitator, which has the advantages of high inner surface smoothness, easy flushing, high temperature resistance, no leakage points, strong electrical conductivity, strong corrosion resistance, and low cost. The construction process is simple and so on.

本发明解决其技术问题所采用的技术方案是:用于湿式电除尘器的阳极管,包括镀锌螺旋风管,所述镀锌螺旋风管内层设置有导电PP层。The technical scheme adopted by the present invention to solve the technical problem is as follows: the anode pipe used for the wet electrostatic precipitator comprises a galvanized spiral air duct, and the inner layer of the galvanized spiral air duct is provided with a conductive PP layer.

进一步的是:所述导电PP层为炭黑导电PP。Further: the conductive PP layer is carbon black conductive PP.

本发明还公开了用于湿式电除尘器的阳极管的制作方法,The invention also discloses a manufacturing method for the anode tube of the wet electrostatic precipitator,

步骤一:将镀锌铁皮经过卷管机成型为镀锌螺旋风管;Step 1: The galvanized iron sheet is formed into a galvanized spiral air duct through a pipe coiling machine;

步骤二:将导电PP粉高温加热,达到180℃以上静电喷涂至镀锌螺旋风管内壁。Step 2: Heat the conductive PP powder at a high temperature to reach above 180°C by electrostatic spraying to the inner wall of the galvanized spiral air duct.

本发明还公开了湿式电除尘器,包括湿式电除尘器本体,所述湿式电除尘器本体包括阳极系统,所述阳极系统包括阳极管,所述阳极管成蜂窝形排列,所述阳极管包括镀锌螺旋风管,所述镀锌螺旋风管内层设置有导电PP层。The invention also discloses a wet electrostatic precipitator, comprising a wet electrostatic precipitator body, the wet electrostatic precipitator body including an anode system, and the anode system including an anode tube, the anode tubes are arranged in a honeycomb shape, and the anode tube includes Galvanized spiral air duct, the inner layer of the galvanized spiral air duct is provided with a conductive PP layer.

进一步的是:所述导电PP层为炭黑导电PP。Further, the conductive PP layer is carbon black conductive PP.

本发明的有益效果是:本设备为把镀锌螺旋风管跟导电PP结合到一起,生产工艺简单,耗时短,内表面光洁度高,易冲洗,耐高温,无漏点,导电能力强,抗腐蚀能力强,造价低,施工工艺简单,同时使得本设备还具有以下优点:The beneficial effects of the invention are as follows: the equipment combines the galvanized spiral air duct with the conductive PP, the production process is simple, the time-consuming is short, the inner surface smoothness is high, the cleaning is easy, the high temperature is resistant, there is no leakage point, and the electrical conductivity is strong. Strong anti-corrosion ability, low cost, simple construction process, at the same time, this equipment also has the following advantages:

1.使用范围广:可适应高、低浓度颗粒物的尾气,可每天24小时连续工作,运行稳定可靠。1. Wide range of use: It can adapt to exhaust gas with high and low concentrations of particulate matter, and can work continuously 24 hours a day, with stable and reliable operation.

2.运行成本低:本设备无任何机械动作,无噪音,无需专人管理和日常维护,只需作定期检查,无二次污染产生,耗能低。2. Low operating cost: The equipment has no mechanical action, no noise, no need for special management and daily maintenance, only regular inspection, no secondary pollution, and low energy consumption.

3.设备占地面积小,适合于布置紧凑、场地狭小等特殊条件。3. The equipment occupies a small area and is suitable for special conditions such as compact layout and narrow venue.

附图说明Description of drawings

图1为阳极管示意图。Figure 1 is a schematic diagram of an anode tube.

图2为湿式电除尘器示意图。Figure 2 is a schematic diagram of a wet electrostatic precipitator.

图3为阳极管排列示意图。Figure 3 is a schematic diagram of the arrangement of anode tubes.

图中标记为:镀锌螺旋风管1、导电PP层2、湿式电除尘器本体3、阳极系统4、阳极管5。Marked in the figure are: galvanized spiral air duct 1, conductive PP layer 2, wet electrostatic precipitator body 3, anode system 4, anode tube 5.

具体实施方式Detailed ways

为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图对本发明的具体实施方式做详细的说明。在下面的描述中阐述了很多具体细节以便于充分理解本发明。但是本发明能够以很多不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本发明内涵的情况下做类似改进,因此本发明不受下面公开的具体实施例的限制。In order to make the above objects, features and advantages of the present invention more clearly understood, the specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. However, the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the connotation of the present invention. Therefore, the present invention is not limited by the specific embodiments disclosed below.

除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本发明。本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terms used herein in the description of the present invention are for the purpose of describing specific embodiments only, and are not intended to limit the present invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.

如图1所示的用于湿式电除尘器的阳极管,包括镀锌螺旋风管1,所述镀锌螺旋风管1内层设置有导电PP层2,所述导电PP层2为炭黑导电PP,上述导电PP层2是以PP原料为基料,添加炭黑、金属纤维、永久性抗静电母粒等混炼而成,可达到抗静电,静电消散,导电和电磁波干扰等功能,导电PP具有无毒、质轻、吸水率低、表面光泽度好、易加工、优良的力学性能、抗弯曲疲劳性、韧性好、耐候、耐热、耐油、耐化学稳定性等性能,因此,将其与镀锌螺旋风管1结合使用在湿式电除尘器内时,其具有内表面光洁度高,易冲洗,耐高温,无漏点,导电能力强,抗腐蚀能力强,造价低等特点,使得设备运行稳定可靠,且无需专人管理和日常维护,只需作定期检查,无二次污染产生,耗能低。As shown in FIG. 1, the anode tube for wet electrostatic precipitator includes a galvanized spiral air duct 1. The inner layer of the galvanized spiral air duct 1 is provided with a conductive PP layer 2, and the conductive PP layer 2 is carbon black. Conductive PP, the above-mentioned conductive PP layer 2 is made of PP raw material as base material, adding carbon black, metal fiber, permanent antistatic masterbatch, etc. and mixing, which can achieve antistatic, static dissipative, conductive and electromagnetic wave interference and other functions. Conductive PP has non-toxic, light weight, low water absorption, good surface gloss, easy processing, excellent mechanical properties, bending fatigue resistance, good toughness, weather resistance, heat resistance, oil resistance, chemical stability and other properties. Therefore, When combined with the galvanized spiral air duct 1 used in the wet electrostatic precipitator, it has the characteristics of high inner surface smoothness, easy washing, high temperature resistance, no leakage points, strong electrical conductivity, strong corrosion resistance, and low cost. It makes the equipment run stably and reliably, without the need for special personnel management and daily maintenance, just regular inspections, no secondary pollution, and low energy consumption.

本发明还公开了用于湿式电除尘器的阳极管5的制作方法,步骤为:The invention also discloses a manufacturing method of the anode tube 5 for the wet electrostatic precipitator, the steps are as follows:

步骤一:将镀锌铁皮经过卷管机成型为镀锌螺旋风管1;Step 1: The galvanized iron sheet is formed into a galvanized spiral air duct 1 through a pipe coiling machine;

步骤二:将导电PP粉高温加一起,使得镀锌螺旋风管1即保持了原有的导电功能,又因为导电PP减低了电阻,增加了耐腐蚀,渗漏的问题,且本方法生产工艺简单,造价低,其生产出的产品既能克服导电玻璃钢阳极管5的缺点,又能克服不锈钢阳极管5的缺点。Step 2: The conductive PP powder is added together at high temperature, so that the galvanized spiral air duct 1 maintains the original conductive function, and because the conductive PP reduces the resistance, the problems of corrosion resistance and leakage are increased, and the production process of this method is It is simple and low in cost, and the produced product can overcome the shortcomings of the conductive glass fiber reinforced plastic anode tube 5 and the shortcomings of the stainless steel anode tube 5 .

本发明还公开了湿式电除尘器,包括湿式电除尘器本体3,所述湿式电除尘器本体3包括阳极系统4,所述阳极系统4包括阳极管5,所述阳极管5成蜂窝形排列,所述阳极管5包括镀锌螺旋风管1,所述镀锌螺旋风管1内层设置有导电PP层2,所述导电PP层2为炭黑导电PP,湿式电除尘器设备是由阴接线和阳极管5沉淀极组成的,其工作原理为烟气通过高压电场,高压电场使烟气中的烟尘和雾滴带电,形成带电离子,带电离子向相反电荷的电极运动,带电离子到达电极后进行放电,形成中性尘、雾颗粒,沉积于电极上凝集、降落而被除去,湿式电除尘器一体布置于脱硫塔后端,烟气从湿式电除尘器本体3的底部进入,经电场区进一步去除细微颗粒与雾滴后,从湿式电除尘器本体3出口烟道经土建烟囱排出,达标排放,收集的悬浮液体及冲洗水排入脱硫塔系统,本申请通过在常用的湿电除尘器上对阳极管5进行改进,使得本设备适用于各种浓度含尘尾气,且本设备内无消耗品,只需普通的镀锌螺旋风管1和导电PP,不需其他等高代价消耗元器件,同时本设备的能耗是原有玻璃钢阳极管5和不锈钢阳极管5耗能的2/3,无需大能耗和加药即可正常使用,本设备还具有节约电源,耐腐蚀,低能耗,不怕废气中含酸含碱的腐蚀等特点。The present invention also discloses a wet electrostatic precipitator, comprising a wet electrostatic precipitator body 3, and the wet electrostatic precipitator body 3 includes an anode system 4, and the anode system 4 includes an anode tube 5, and the anode tubes 5 are arranged in a honeycomb shape , the anode tube 5 includes a galvanized spiral air duct 1, the inner layer of the galvanized spiral air duct 1 is provided with a conductive PP layer 2, the conductive PP layer 2 is carbon black conductive PP, and the wet electrostatic precipitator equipment is composed of It is composed of a cathode wire and an anode tube 5 precipitation electrode. Its working principle is that the flue gas passes through a high-voltage electric field, and the high-voltage electric field charges the soot and mist droplets in the flue gas to form charged ions. The charged ions move to the oppositely charged electrodes, and the charged ions reach the After the electrode is discharged, neutral dust and mist particles are formed, which are deposited on the electrode, agglomerate and fall to be removed. The wet electrostatic precipitator is integrally arranged at the rear end of the desulfurization tower. The flue gas enters from the bottom of the wet electrostatic precipitator body 3 and passes through After the fine particles and mist droplets are further removed in the electric field area, they are discharged from the outlet flue of the wet electrostatic precipitator body 3 through the civil chimney, and discharge up to the standard. The collected suspended liquid and flushing water are discharged into the desulfurization tower system. The anode tube 5 is improved on the dust collector, so that the device is suitable for various concentrations of dust-containing exhaust gas, and there are no consumables in the device, only ordinary galvanized spiral air duct 1 and conductive PP are required, and other high costs are not required. It consumes components, and the energy consumption of this equipment is 2/3 of the energy consumption of the original FRP anode tube 5 and stainless steel anode tube 5. It can be used normally without large energy consumption and dosing. The equipment also saves power and is corrosion-resistant. , low energy consumption, not afraid of acid and alkali corrosion in the exhaust gas.

以上所述的具体实施例,对本发明的目的、技术方案和有益效果进行了进一步详细说明,所应理解的是,以上所述仅为本发明的具体实施例而已,并不用于限制本发明,凡在本发明的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The specific embodiments described above further describe the purpose, technical solutions and beneficial effects of the present invention in further detail. It should be understood that the above descriptions are only specific embodiments of the present invention, and are not intended to limit the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims (5)

1. A positive pole pipe for wet-type electrostatic precipitator, its characterized in that: the galvanized air pipe comprises a galvanized air pipe (1), wherein a conductive PP layer (2) is arranged on the inner layer of the galvanized air pipe (1).
2. The anode tube for a wet type electric precipitator according to claim 1, wherein: the conductive PP layer (2) is carbon black conductive PP.
3. The manufacturing method of the anode tube for the wet electric dust collector is characterized by comprising the following steps of:
the method comprises the following steps: forming the galvanized iron sheet into a galvanized spiral air pipe (1) by a pipe coiling machine;
step two: and (3) heating the conductive PP powder at a high temperature to reach more than 180 ℃ and performing electrostatic spraying on the inner wall of the galvanized spiral air pipe (1).
4. Wet-type electrostatic precipitator, including wet-type electrostatic precipitator body (3), wet-type electrostatic precipitator body (3) include anode system (4), its characterized in that: the anode system (4) comprises anode tubes (5), the anode tubes (5) are arranged in a honeycomb shape, the anode tubes (5) comprise galvanized spiral air pipes (1), and conductive PP layers (2) are arranged on the inner layers of the galvanized spiral air pipes (1).
5. The wet electric precipitator of claim 4, wherein: the conductive PP layer (2) is carbon black conductive PP.
CN201911162180.2A 2019-11-25 2019-11-25 Wet-type electric dust remover, anode tube for wet-type electric dust remover and manufacturing method of anode tube Pending CN110876984A (en)

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Application Number Priority Date Filing Date Title
CN201911162180.2A CN110876984A (en) 2019-11-25 2019-11-25 Wet-type electric dust remover, anode tube for wet-type electric dust remover and manufacturing method of anode tube
PCT/CN2020/105909 WO2021103627A1 (en) 2019-11-25 2020-07-30 Wet-type electric dust collector, anode tube for wet-type electric dust remover and fabrication method therefor

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Application Number Priority Date Filing Date Title
CN201911162180.2A CN110876984A (en) 2019-11-25 2019-11-25 Wet-type electric dust remover, anode tube for wet-type electric dust remover and manufacturing method of anode tube

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Cited By (2)

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