CN110876396B

CN110876396B - Food forming method

Info

Publication number: CN110876396B
Application number: CN201911225593.0A
Authority: CN
Inventors: 黄松; 杨仕全; 唐仕辉
Original assignee: Chengdu Soontrue Rainbow Machinery Equipment Co Ltd
Current assignee: Chengdu Soontrue Rainbow Machinery Equipment Co Ltd
Priority date: 2019-12-04
Filing date: 2019-12-04
Publication date: 2021-07-23
Anticipated expiration: 2039-12-04
Also published as: CN110876396A

Abstract

The application belongs to the technical field of food processing, and particularly relates to a food forming method for quickly clamping out formed instant food, which comprises the following steps: the dough skin and the stuffing fall onto the skin-grafting forming block and fall into a forming cavity of the skin-grafting forming block; the step wheel seat moves towards the direction of the wrapper receiving forming block to extrude one side of the wrapper, the wrapper receiving forming block moves towards the wheel seat, and the edge sealing and pressing are carried out on the periphery of the wrapper by matching with the wheel seat; after the pressing is finished, the wheel seat moves reversely, and the top of the forming cavity is communicated with the outside through the open channel; the formed food is clamped to the next station by the clamping jaws entering from the open channel. This application to will connect and set up detachable structure on the skin profiled sheeting, when this structure breaks away from, then formed with the channel that opens of shaping chamber intercommunication, press from both sides the device accessible and open the channel and press from both sides food and get, then upwards perhaps press from both sides out and place on the conveyer belt with food to the horizontal direction, when having avoided food by the flat push-out, empty the problem on the conveyer belt easily.

Description

Food forming method

Technical Field

The application belongs to the technical field of food processing, and particularly relates to a food forming method capable of quickly clamping out formed instant food.

Background

The existing dumpling-like food is commonly molded in two molding modes, the first mode is that a wrapper and stuffing are sequentially placed on a molding die, the wrapper and the stuffing are conveyed to a molding station after the molding die receives the wrapper and the stuffing, and then the wrapper is pressed by an additional pressing device; the second is to place skin and filling material behind forming die, and forming die can realize the pressfitting banding to the skin through self structure, need not with the help of outside structure. In comparison, the second method can save more equipment and space, but the second method has the problem that the food is generally horizontally pushed out to the conveyor belt after being processed, but the food cannot stand on the conveyor belt directly after being pushed out, and toppling can occur due to the pushing force, so that the later automatic boxing is not utilized.

For example, the product of the second conventional method is a utility model patent with the patent application number of CN200820064927.1, the application date of 2008-08-29, and the name of "a dumpling forming mold", and the technical scheme thereof is as follows: the utility model belongs to food processing machinery part, especially a food forming die, including the die holder of taking the support, set up the center support plane between the support, the mounting panel that middle template and lower part set up and the support that matched mould piece and lower part correspond the setting are listed as in center support plane both sides, and its both ends are articulated with the support respectively, set up two relative dumpling shape moulds on middle template and the matched mould piece, set up second mould core and first mould core between the indent die cavity of dumpling shape mould and the center support plane respectively, set up the location nail in the outer border department of next-door neighbour dumpling shape mould chamber.

The above patent adopts the second structure of the prior art, but the above structure has no space for the jaw to pass through after the dumpling is formed. If the die plate is opened fully to both sides in order to leave a space through which the jaws pass, the dumplings are liable to fall due to lack of supporting force.

Disclosure of Invention

In order to solve the problem that formed dumplings are not easy to clamp and take out in the existing forming die, a food forming method capable of ensuring the food forming effect and enabling formed food to be conveniently clamped to the next station is provided.

In order to achieve the technical effects, the technical scheme of the application is as follows:

a food forming method comprises the following steps:

the method comprises the following steps: the dough cover and the stuffing fall on the wrapper connecting forming block and fall into a forming cavity of the wrapper connecting forming block, and the wrapper connecting forming block, the supporting surface and the inner side of the wheel seat support the dough cover and the stuffing;

step two: the wheel seat moves towards the direction of the wrapper connecting forming block to extrude one side of the wrapper, the wrapper connecting forming block moves towards the wheel seat, and the wheel seat is matched to carry out edge sealing and pressing on the periphery of the wrapper;

step three: after the pressing is finished, the wheel seat moves reversely, the fifth forming block is separated from the skin-connecting forming block, so that an open channel is formed at the top of the forming cavity, and the top of the forming cavity is communicated with the outside through the open channel;

step four: the formed food is clamped to the next station by the clamping jaws entering from the open channel.

And furthermore, in the second step, the third transversely-arranged arc-shaped forming block positioned on one side of the forming cavity is matched with the wheel seat to limit and shape one side of the food.

In particular, the method of manufacturing a semiconductor device,

the first step is: connect skin shaping piece and the laminating of fourth shaping piece, the fifth shaping piece is arranged in connecing the open passageway of skin shaping piece, connects skin shaping piece and the slope of fourth shaping piece towards shaping seat one side, and the wheel seat inclines towards shaping seat opposite side, connects skin shaping piece, holding surface and wheel seat inboard to form a complete holding surface and is used for supporting wrapper and filling material.

The second step is: connect skin shaping piece and fourth shaping piece to keep laminating, and both rotate towards the wheel seat direction simultaneously, the wheel seat rotates towards connecing skin shaping piece direction to fold the pressfitting of face skin between wheel seat and connecing skin shaping piece, the edge of face skin is connected the pressfitting limit of skin shaping piece inner chamber and the clamp plate of wheel seat to the back of pressing, realizes the pressfitting banding.

The third step is: the wheel seat is opened towards the outside, connects skin shaping piece to keep vertical position, and the fourth shaping piece is opened to the outside to drive the fifth shaping piece and leave the passageway that opens spacious.

The equipment adopted by the method is a novel food forming die, which comprises a forming seat, wherein one side of the forming seat is provided with a supporting surface and a skin receiving forming block which can rotate around a rotating shaft on the forming seat, a forming cavity is formed between the edge of the opening part at the inner side of the skin receiving forming block and the supporting surface, and the top of the forming cavity is provided with an opening channel communicated with the vertical direction and the horizontal direction of the outside. The forming cavity is used for forming food, and the food is contained in the forming cavity. The wrapper receiving forming block is used for receiving the wrappers and assisting in food forming. The open channel is communicated in the vertical direction, that is, the edge of the forming cavity can be communicated with the external space upwards through the open channel, and the horizontal direction is communicated, that is, the edge of the forming cavity can be communicated with the external space in the horizontal direction through the open channel. The clamping jaws for clamping the formed food can enter the forming cavity from the open channel, and then clamp the food out of the forming cavity. The clamping direction can be horizontally clamped out, and the rest forming blocks can be opened at the moment, so that a space for the clamping jaw to horizontally pass is reserved; when the open channel is wide enough, the forming cavity can be vertically clamped when the skin-connecting forming block is erected. Wherein the support surface is used to assist in placing the bottom of the food item.

Furthermore, the skin-connecting forming block comprises a first forming block, a second forming block and a third forming block, two sides of the first forming block are respectively connected with the second forming block through the third forming block, a gap is arranged between the tops of the first forming block and the second forming block, the gap is an open channel, and a forming cavity is formed between the first forming block and the second forming block. The first forming block and the second forming block are not in direct contact with each other, but are in contact with each other through a third forming block, the top and the bottom of the first forming block are spaced from the top and the bottom of the second forming block, and the spacing between the top and the bottom is smaller than the spacing between the bottom and the top in a normal condition. The inner side edge of the first forming block is provided with a section of an inward concave arc, and the inner side edge of the second forming block is provided with a section of an inward concave arc.

Still further, the third forming block is of an arc-shaped structure and is transversely arranged on the side surface of the forming cavity. One of the purposes of the transverse arrangement of the third forming block is to connect the first forming block and the second forming block. Secondly, the food side in the forming cavity can be shaped and limited through the arc-shaped structure.

Further, a movable fifth forming block is arranged in the open channel, and the fifth forming block can enter and fill the open channel or leave the open channel. When the fifth forming block is positioned in the open channel, the open channel is filled, and the first forming block, the second forming block and the fifth forming block form a complete arc-shaped structure, so that the complete pressing treatment can be carried out on the upper arc of the food. After the three parts are spliced with each other, a section of complete arc is formed, and a complete forming cavity is formed with the supporting surface, at the moment, the top of the forming cavity is in a sealed state and has no open structure, and the side surface of the forming cavity is always in an open state and is not sealed.

And furthermore, the fifth forming block is fixed on the fourth forming block and driven by the fourth forming block to move, and the fourth forming block rotates around the rotating shaft on the forming seat. When the fourth molding block rotates around the rotating shaft under the driving of an external force, the fifth molding block is driven to fill the open channel and leave the open channel.

Further, the fourth forming block is provided with an arc-shaped opening structure corresponding to the position of the forming cavity. The arc-shaped open structure is convenient for reserving a transverse space for the third forming block and is also beneficial to food forming.

Furthermore, a wheel seat capable of rotating around a rotating shaft is arranged on the other side of the forming seat, and a pressing plate is arranged on the inner side of the wheel seat. The wheel seat rotates under the effect of external force, can realize carrying out the pressfitting effect to the food side to open the edge with the inboard that connects the skin shaping piece and cooperate the effect that realizes food banding pressfitting jointly.

Furthermore, the side surface of the first forming block is connected with a first roller through a connecting rod, the top surface of the first forming block is provided with a second roller, the outer side of the wheel seat is connected with a third roller through a connecting rod, and the top of the fourth forming block is connected with a fourth roller through a connecting rod. Each roller moves on the track, and the rollers are driven to move through the change of the height and the distance of the track, so that the forming plates are driven to move. In addition to the co-operating movement of the rollers and the tracks, the person skilled in the art can also use other known ways to move the individual profiled sheets.

Furthermore, the arc-shaped structures of the first forming block, the second forming block and the fifth forming block are provided with convex or concave structures. The purpose is to facilitate the dough cover to be pressed and sealed, and wrinkles generated when the dough cover is manually wrapped can be generated under the influence of a convex or concave structure.

Furthermore, at least one rotating shaft is arranged on the forming seat.

Still further, the respective molding blocks rotatable about the rotation shafts may share one rotation shaft in whole or in part, or use different rotation shafts each.

Furthermore, a wavy pressing edge is arranged around the forming cavity in the skin-connecting forming block. Specifically, the inner sides of the first forming block, the second forming block and the fifth forming block are provided with wavy pressing edges.

The application has the advantages that:

1. this application improves the food forming die in current structure, will connect and set up detachable structure on the skin shaping piece, when this structure breaks away from, then formed the passageway of opening with the shaping chamber intercommunication, press from both sides the device accessible of getting and press from both sides food and get, then upwards perhaps press from both sides out and place on the conveyer belt with food to the horizontal direction, when having avoided food to be pushed out flatly, empty the problem on the conveyer belt easily.

2. The detachable structure of the food packaging machine adopts the fifth forming block, the fifth forming block moves as a whole with the first forming block and the second forming block in the processes of skin receiving, stuffing filling and forming, the normal inclusion of food is not affected, when the clamping device is required to enter, the fifth forming block can be driven by the fourth forming block to be far away from the first forming block and the second forming block, the channel is opened to be completely exposed, and the clamping device is convenient to get in and out.

3. The third forming block in this application is arc-shaped, has played the effect spacing and plastic to the middle part or the lower part of shaping food.

Drawings

Fig. 1 is a schematic view of the overall structure of the novel food forming mold.

Fig. 2 is a front view of the novel food forming mold.

Fig. 3 is an exploded view of the novel food forming mold.

FIG. 4 is a schematic view of the structure of the skin-connecting forming block.

FIG. 5 is a schematic structural diagram of a fourth forming block.

FIG. 6 is a schematic view of the positioning of the wrapper and filling.

Fig. 7 is a schematic view of the position of the molding press.

Fig. 8 is a schematic view of the position where the mold is opened to be gripped.

In the drawings:

1-forming seat, 2-supporting surface, 3-skin-connecting forming block, 4-forming cavity, 5-opening channel, 6-first forming block, 7-second forming block, 8-third forming block, 9-fifth forming block, 10-fourth forming block, 11-rotating shaft, 12-wheel seat, 13-first roller, 14-second roller, 15-third roller, 16-fourth roller and 17-convex or concave structure.

Detailed Description

Example 1

A food forming method comprises the following steps:

the method comprises the following steps: the wrapper and the stuffing fall on the wrapper connecting forming block 3 and fall into the forming cavity 4 of the wrapper connecting forming block 3, and the wrapper connecting forming block, the supporting surface 2 and the inner side of the wheel seat 12 provide support for the wrapper and the stuffing;

step two: the wheel seat 12 moves towards the wrapper receiving forming block 3 to extrude one side of the wrapper, the wrapper receiving forming block 3 moves towards the wheel seat 12, and the periphery of the wrapper is sealed and pressed by matching with the wheel seat 12;

step three: after the pressing is finished, the wheel seat 12 moves reversely, the fifth forming block 9 is separated from the skin-connecting forming block 3, so that an open channel 5 is formed at the top of the forming cavity 4, and the top of the forming cavity 4 is communicated with the outside through the open channel 5;

step four: the formed food is picked up by the clamping jaws entering from the open channel 5 to the next station.

Example 2

The first step is: connect skin shaping block 3 and the laminating of fourth shaping block 10, fifth shaping block 9 is located connects the open channel 5 of skin shaping block 3, connects skin shaping block 3 and the slope of fourth shaping block 10 towards shaping seat 1 one side, and wheel seat 12 inclines towards shaping seat 1 opposite side, connects skin shaping block, holding surface 2 and wheel seat 12 inboard formation one complete holding surface and is used for supporting the face skin and filling material.

The second step is: connect skin shaping piece 3 and fourth shaping piece 10 to keep laminating, and both rotate towards wheel seat 12 direction simultaneously, wheel seat 12 rotates towards connecing skin shaping piece direction to fold the pressfitting of face skin between wheel seat 12 and connecing skin shaping piece 3, the edge of face skin is connected the pressfitting limit of 3 inner chambers of skin shaping piece and the clamp plate of wheel seat 12 to the back, realizes the pressfitting banding. The third transversely-arranged circular arc-shaped forming block 8 positioned on one side of the forming cavity 4 is matched with the wheel seat 12 to limit and shape one side of food.

The third step is: the wheel seat 12 is opened towards the outer side, the skin-receiving forming blocks keep the vertical position, and the fourth forming block 10 is opened towards the outer side, so that the fifth forming block 9 is driven to leave the open channel 5.

Example 3

On the basis of embodiment 1 or 2, the equipment used in the method is a novel food forming die, and comprises a forming seat 1, wherein one side of the forming seat 1 is provided with a supporting surface 2 and a skin receiving forming block 3 which can rotate around a rotating shaft 11 on the forming seat 1, a forming cavity 4 is formed between the edge of the opened part at the inner side of the skin receiving forming block 3 and the supporting surface 2, and the top of the forming cavity 4 is provided with an open channel 5 which is communicated with the outer vertical direction and the horizontal direction. The function of the forming cavity 4 is to form the food product, which is accommodated in the forming cavity 4. The function of the wrapper receiving forming block 3 is to receive the wrappers and assist in food forming. The open channel 5 is communicated in the vertical direction, that is, the edge of the molding cavity 4 can be communicated with the external space upwards through the open channel 5, and the channel is communicated in the horizontal direction, that is, the edge of the molding cavity 4 can be communicated with the external space in the horizontal direction through the open channel 5. The jaws for gripping the formed food product can be moved from the open channel 5 into the forming chamber 4 and then the food product gripper can be removed from the forming chamber 4. The clamping direction can be horizontally clamped out, and the rest forming blocks can be opened at the moment, so that a space for the clamping jaw to horizontally pass is reserved; when the open channel 5 is sufficiently wide, it is also possible to vertically clamp the removal of the molding cavity 4 when the skin-engaging molding blocks 3 are erected. Wherein the support surface 2 is used to assist in placing the bottom of the food item.

The skin-connecting forming block 3 comprises a first forming block 6, a second forming block 7 and a third forming block 8, two sides of the first forming block 6 are respectively connected with the second forming block 7 through the third forming block 8, a gap is arranged between the tops of the first forming block 6 and the second forming block 7, the gap is an open channel 5, and a forming cavity 4 is formed between the first forming block 6 and the second forming block 7. There is no direct contact between the first forming block 6 and the second forming block 7, but contact is made by the third forming block 8, and the top and bottom of the first forming block 6 are both spaced from the top and bottom of the second forming block 7, typically the top to top spacing is less than the bottom to bottom spacing. The inner side edge of the first forming block 6 is provided with a section of an inward concave arc, and the inner side edge of the second forming block 7 is provided with a section of an inward concave arc.

The third forming block 8 is of an arc-shaped structure, and the third forming block 8 is transversely arranged on the side surface of the forming cavity 4. One of the purposes of the lateral arrangement of the third forming block 8 is to connect the first forming block 6 and the second forming block 7. Secondly, one side of the food in the forming cavity 4 can be shaped and limited through the arc-shaped structure.

A movable fifth forming block 9 is arranged in the open channel 5, and the fifth forming block 9 can enter and fill the open channel 5 or leave the open channel 5. When the fifth forming block 9 is located in the open channel 5, the open channel 5 is filled, and at this time, the first forming block 6, the second forming block 7 and the fifth forming block 9 form a complete arc-shaped structure, so that the complete pressing treatment can be performed on the upper arc of the food. After the three parts are spliced with each other, a section of complete arc is formed, and simultaneously, a complete forming cavity 4 is formed by the three parts and the supporting surface 2, at the moment, the top of the forming cavity 4 is in a sealed state and has no open structure, and the side surface of the forming cavity 4 is always in an open state and is not sealed.

The fifth forming block 9 is fixed on the fourth forming block 10 and driven by the fourth forming block 10 to move, and the fourth forming block 10 rotates around the rotating shaft 11 on the forming base 1. When the fourth forming block 10 rotates around the rotating shaft 11 under the driving of an external force, the fifth forming block 9 is driven to fill the open channel 5 and leave the open channel 5.

The fourth forming block 10 is provided with an arc-shaped open structure corresponding to the position of the forming cavity 4. The arc-shaped open structure is convenient for reserving a transverse placing space for the third forming block 8, and is also beneficial to food forming.

The other side of the forming seat 1 is provided with a wheel seat 12 capable of rotating around a rotating shaft 11, and the inner side of the wheel seat 12 is provided with a pressing plate. The wheel seat 12 rotates under the action of external force, the pressing effect on the side edge of the food can be realized, and the pressing effect of the food edge sealing can be realized together by matching with the opened edge on the inner side of the skin-connecting forming block.

The side surface of the first forming block 6 is connected with a first roller 13 through a connecting rod, the top surface of the first forming block 6 is provided with a second roller 14, the outer side of the wheel seat 12 is connected with a third roller 15 through a connecting rod, and the top of the fourth forming block 10 is connected with a fourth roller 16 through a connecting rod. Each roller moves on the track, and the rollers are driven to move through the change of the height and the distance of the track, so that the forming plates are driven to move. In addition to the co-operating movement of the rollers and the tracks, the person skilled in the art can also use other known ways to move the individual profiled sheets.

The arc-shaped structures of the first forming block 6, the second forming block 7 and the fifth forming block 9 are provided with convex or concave structures 17. The purpose is to facilitate the dough cover to be pressed and sealed, and wrinkles similar to those generated when food is manually wrapped can be generated under the influence of the convex or concave structure 17.

At least one rotating shaft 11 is arranged on the forming base 1.

The individual shaped parts which can be rotated about the axes of rotation 11 can all or partly share one axis of rotation 11 or use different axes of rotation 11.

And a wavy pressing edge is arranged around the forming cavity 4 in the skin-connecting forming block 3. Specifically, the inner sides of the first forming block 6, the second forming block 7 and the fifth forming block 9 are provided with wavy press-fit edges.

Claims

1. A food forming method is characterized in that: the method comprises the following steps:

the method comprises the following steps: the wrapper and the stuffing fall on the wrapper connecting forming block (3) and fall into a forming cavity (4) of the wrapper connecting forming block (3), and the wrapper connecting forming block, the supporting surface (2) and the inner side of the wheel seat (12) support the wrapper and the stuffing;

step two: the wheel seat (12) moves towards the wrapper receiving forming block (3) to extrude one side of the wrapper, the wrapper receiving forming block (3) moves towards the wheel seat (12), and the periphery of the wrapper is sealed and pressed by matching with the wheel seat (12);

step three: after the pressing is finished, the wheel seat (12) moves reversely, the fifth forming block (9) is separated from the skin-connecting forming block (3), so that an open channel (5) is formed at the top of the forming cavity (4), and the top of the forming cavity (4) is communicated with the outside through the open channel (5);

step four: the formed food is clamped to the next station by the clamping jaws entering from the open channel (5);

the first forming block (6), the second forming block (7) and the fifth forming block (9) form a complete arc-shaped structure, the upper arc of the food is subjected to complete pressing treatment, and after the first forming block, the second forming block and the fifth forming block are spliced with each other, a complete arc is formed, and meanwhile, a complete forming cavity (4) is formed by the first forming block, the second forming block and the fifth forming block and the supporting surface (2).

2. A method of forming a food product according to claim 1, wherein: and in the second step, a third transversely-arranged arc-shaped forming block (8) positioned on one side of the forming cavity (4) is matched with the wheel seat (12) to limit and shape one side of the food.

3. A method of forming a food product according to claim 1, wherein: the method comprises the following specific steps:

the method comprises the following steps: the wrapper-connecting forming block (3) is attached to the fourth forming block (10), the fifth forming block (9) is positioned in the open channel (5) of the wrapper-connecting forming block (3), the wrapper-connecting forming block (3) and the fourth forming block (10) incline towards one side of the forming seat (1), the wheel seat (12) inclines towards the other side of the forming seat (1), and the wrapper-connecting forming block, the supporting surface (2) and the inner side of the wheel seat (12) form a complete supporting surface for supporting wrappers and stuffing;

step two: the wrapper receiving forming block (3) and the fourth forming block (10) are kept attached, the wrapper receiving forming block and the fourth forming block simultaneously rotate towards the wheel seat (12), the wheel seat (12) rotates towards the wrapper receiving forming block, a wrapper is folded and pressed between the wheel seat (12) and the wrapper receiving forming block (3), and the edge of the wrapper is pressed by a pressing edge of an inner cavity of the wrapper receiving forming block (3) and a pressing plate of the wheel seat (12) to realize pressing and edge sealing;

step three: the wheel seat (12) is opened towards the outer side, the skin-receiving forming block keeps a vertical position, and the fourth forming block (10) is opened towards the outer side, so that the fifth forming block (9) is driven to leave the open channel (5);

step four: the formed food is clamped to the next station by the clamping jaws entering from the open channel (5).

4. A method of forming a food product according to any one of claims 1 to 3, wherein: the equipment adopted by the method is a novel food forming die, which comprises a forming seat (1), wherein one side of the forming seat (1) is provided with a supporting surface (2) and a skin-receiving forming block (3) which can rotate around a rotating shaft (11) on the forming seat (1), a forming cavity (4) is formed between the edge of an open position on the inner side of the skin-receiving forming block (3) and the supporting surface (2), and the top of the forming cavity (4) is provided with an open channel (5) which is communicated with the vertical direction and the horizontal direction of the outside;

a movable fifth forming block (9) is arranged in the open channel (5), and the fifth forming block (9) can enter and fill the open channel (5) or leave the open channel (5);

at least one rotating shaft (11) is arranged on the forming seat (1).

5. A method of forming a food product according to claim 4, wherein: the skin-connecting forming block (3) comprises a first forming block (6), a second forming block (7) and a third forming block (8), two sides of the first forming block (6) are respectively connected with the second forming block (7) through the third forming block (8), a gap is formed between the tops of the first forming block (6) and the second forming block (7), the gap is an open channel (5), and a forming cavity (4) is formed between the first forming block (6) and the second forming block (7).

6. A method of forming a food product according to claim 5, wherein: the third forming block (8) is of an arc-shaped structure, and the third forming block (8) is transversely arranged on the side surface of the forming cavity (4).

7. A method of forming a food product according to claim 4, wherein: the fifth forming block (9) is fixed on the fourth forming block (10) and driven by the fourth forming block (10) to move, and the fourth forming block (10) rotates around the rotating shaft (11) on the forming base (1).

8. A method of forming a food product according to claim 4, wherein: the fourth molding block (10) is provided with an arc-shaped open structure corresponding to the molding cavity (4).

9. A method of forming a food product according to claim 4, wherein: the other side of the forming seat (1) is provided with a wheel seat (12) capable of rotating around a rotating shaft (11), and the inner side of the wheel seat (12) is provided with a pressing plate.

10. A method of forming a food product according to claim 4, wherein: the arc-shaped structures of the first forming block (6), the second forming block (7) and the fifth forming block (9) are provided with convex or concave structures (17).