CN110873055A - Thrust structure of compressor, rotary compressor and refrigeration equipment having the same - Google Patents
Thrust structure of compressor, rotary compressor and refrigeration equipment having the same Download PDFInfo
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- CN110873055A CN110873055A CN201811015714.4A CN201811015714A CN110873055A CN 110873055 A CN110873055 A CN 110873055A CN 201811015714 A CN201811015714 A CN 201811015714A CN 110873055 A CN110873055 A CN 110873055A
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- 238000005057 refrigeration Methods 0.000 title abstract description 10
- 238000005096 rolling process Methods 0.000 claims abstract description 15
- 230000000149 penetrating effect Effects 0.000 claims abstract description 3
- 239000003921 oil Substances 0.000 claims description 90
- 238000003860 storage Methods 0.000 claims description 47
- 239000010687 lubricating oil Substances 0.000 claims description 16
- 230000002093 peripheral effect Effects 0.000 claims description 16
- 238000005299 abrasion Methods 0.000 abstract 1
- 230000000670 limiting effect Effects 0.000 description 17
- 230000000694 effects Effects 0.000 description 11
- 238000009434 installation Methods 0.000 description 6
- 238000005461 lubrication Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000004891 communication Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000002829 reductive effect Effects 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000008094 contradictory effect Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C29/00—Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C23/00—Combinations of two or more pumps, each being of rotary-piston or oscillating-piston type, specially adapted for elastic fluids; Pumping installations specially adapted for elastic fluids; Multi-stage pumps specially adapted for elastic fluids
- F04C23/02—Pumps characterised by combination with, or adaptation to, specific driving engines or motors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C29/00—Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
- F04C29/02—Lubrication; Lubricant separation
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2240/00—Components
- F04C2240/50—Bearings
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Compressor (AREA)
Abstract
Description
技术领域technical field
本发明涉及制冷技术领域,尤其是涉及一种压缩机的止推结构和具有其的旋转式压缩机和制冷设备。The invention relates to the technical field of refrigeration, in particular to a thrust structure of a compressor, a rotary compressor and refrigeration equipment having the same.
背景技术Background technique
在相关技术中,压缩机中支撑曲轴和转子部件旋转的结构有两种。一种为曲轴偏心止推面止推,即偏心止推面抵靠在下轴承端面上形成止推,俗称轴肩止推;另一种为曲轴下端尾部止推,即曲轴尾端抵靠在固定于下轴承上的止推垫片上,俗称轴端止推。上述两种结构在止推结构处经常容易出现磨损的问题。In the related art, there are two types of structures for supporting the rotation of the crankshaft and rotor components in the compressor. One is the eccentric thrust surface thrust of the crankshaft, that is, the eccentric thrust surface abuts against the end face of the lower bearing to form a thrust, commonly known as the shoulder thrust; On the thrust washer on the lower bearing, commonly known as the shaft end thrust. The above two structures are often prone to wear problems at the thrust structure.
发明内容SUMMARY OF THE INVENTION
本发明旨在至少解决现有技术中存在的技术问题之一。为此,本发明的一个目的在于提出一种压缩机的止推结构,所述止推结构的磨损可得到改善,有利于提升压缩机的能效。The present invention aims to solve at least one of the technical problems existing in the prior art. Therefore, an object of the present invention is to provide a thrust structure for a compressor, the wear of the thrust structure can be improved, and the energy efficiency of the compressor can be improved.
本发明还提出了一种具有上述止推结构的旋转式压缩机。The present invention also provides a rotary compressor with the above thrust structure.
本发明还提出了一种具有上述止推结构的制冷设备。The present invention also provides a refrigeration device with the above thrust structure.
根据本发明第一方面实施例的压缩机的止推结构,包括:适于与所述压缩机的外壳相连的电机轴承,所述电机轴承设有曲轴安装孔;曲轴,所述曲轴穿设在所述曲轴安装孔内,所述曲轴的上部设有向外凸出的止推部,所述止推部为套设于所述曲轴的止推轴套或与所述曲轴相连的紧固件;平面止推轴承,所述平面止推轴承外套于所述曲轴且包括与所述电机轴承相抵的下支撑片、与所述止推部相抵的上支撑片以及设在所述下支撑片和所述上支撑片之间的彼此连接的滚动体和保持架。The thrust structure of the compressor according to the embodiment of the first aspect of the present invention includes: a motor bearing adapted to be connected with the casing of the compressor, the motor bearing is provided with a crankshaft mounting hole; a crankshaft, the crankshaft is penetrated in the In the crankshaft installation hole, the upper part of the crankshaft is provided with a thrust portion protruding outward, and the thrust portion is a thrust sleeve sleeved on the crankshaft or a fastener connected with the crankshaft ; Plane thrust bearing, the plane thrust bearing is sleeved on the crankshaft and includes a lower support piece that abuts against the motor bearing, an upper support piece that abuts against the thrust portion, and is provided on the lower support piece and The rolling bodies and the cages are connected to each other between the upper support sheets.
根据本发明实施例的压缩机的止推结构的磨损可以得到改善,有利于提升压缩机的能效。The wear of the thrust structure of the compressor according to the embodiment of the present invention can be improved, which is beneficial to improve the energy efficiency of the compressor.
另外,根据本发明上述实施例的压缩机的止推结构还可以具有如下附加的技术特征:In addition, the thrust structure of the compressor according to the above embodiments of the present invention may also have the following additional technical features:
可选地,所述止推轴套与所述曲轴过盈配合。Optionally, the thrust sleeve is in an interference fit with the crankshaft.
根据本发明的一些实施例,所述曲轴的一端设有螺纹孔,所述紧固件具有螺纹杆和设在所述螺纹杆的一端的止推端头,所述螺纹杆插装在所述螺纹孔内,所述止推端头与所述上支撑片相抵。According to some embodiments of the present invention, one end of the crankshaft is provided with a threaded hole, the fastener has a threaded rod and a thrust end provided on one end of the threaded rod, the threaded rod is inserted into the In the threaded hole, the thrust end abuts against the upper support piece.
可选地,所述电机轴承设有与所述曲轴安装孔连通的储油槽,所述平面止推轴承设在所述储油槽内,所述储油槽内设有用于支撑所述下支撑片的支撑台面,所述支撑台面凸出于所述储油槽的内壁面。Optionally, the motor bearing is provided with an oil storage tank that communicates with the crankshaft mounting hole, the plane thrust bearing is provided in the oil storage tank, and the oil storage tank is provided with an oil storage tank for supporting the lower support piece. a support table, the support table protrudes from the inner wall surface of the oil storage tank.
进一步地,所述储油槽内还设有与所述支撑台面的外沿相连、位于所述下支撑片的径向外侧且沿所述电机轴承的周向延伸的限位面,所述限位面和所述支撑台面分别包括沿所述电机轴承的周向间隔开设置的多个,所述下支撑片的外直径D1与所述限位面所在的圆的直径D2满足关系式:D2-D1≤2mm。Further, the oil storage tank is also provided with a limit surface connected to the outer edge of the support table, located on the radial outer side of the lower support sheet and extending along the circumferential direction of the motor bearing. The outer diameter D1 of the lower supporting piece and the diameter D2 of the circle where the limiting surface is located satisfy the relational expression: D2- D1≤2mm.
可选地,所述储油槽的周壁设有贯通其外壁面和内壁面的至少一个油平衡孔。Optionally, the peripheral wall of the oil storage tank is provided with at least one oil balance hole penetrating the outer wall surface and the inner wall surface thereof.
根据本发明的一些实施例,所述油平衡孔的径向尺寸d2满足:0.5mm≤d2≤10mm。According to some embodiments of the present invention, the radial dimension d2 of the oil balance hole satisfies: 0.5mm≤d2≤10mm.
可选地,所述油平衡孔的边缘高度H1、所述下支撑片的厚度H2和所述滚动体的直径d1满足关系式:0mm≤H1-H2≤0.5×d1。Optionally, the edge height H1 of the oil balance hole, the thickness H2 of the lower support sheet, and the diameter d1 of the rolling element satisfy the relational formula: 0mm≤H1-H2≤0.5×d1.
在本发明的一些实施例中,所述电机轴承上还设有收纳油槽,所述收纳油槽包括:环绕所述储油槽设置的第一凹槽;第二凹槽,所述第二凹槽沿所述电机轴承的径向延伸且外端与所述第一凹槽连通,内端与所述储油槽连通,所述第二凹槽的深度不小于所述第一凹槽的深度且小于所述储油槽的深度以使所述第一凹槽内的润滑油通过第二凹槽流入所述储油槽。In some embodiments of the present invention, an oil receiving groove is further provided on the motor bearing, and the oil receiving groove includes: a first groove arranged around the oil storage groove; a second groove, the second groove along the The radial extension of the motor bearing and the outer end communicate with the first groove, the inner end communicates with the oil storage groove, the depth of the second groove is not less than the depth of the first groove and less than the depth of the first groove. The depth of the oil storage tank is adjusted so that the lubricating oil in the first groove flows into the oil storage tank through the second groove.
进一步地,所述储油槽的下壁面设有沿所述电机轴承的周向延伸的柔性凹槽,所述柔性凹槽的深度h1与所述曲轴安装孔的高度h满足关系式:0≤h1/h≤1。Further, the lower wall surface of the oil storage tank is provided with a flexible groove extending along the circumferential direction of the motor bearing, and the depth h1 of the flexible groove and the height h of the crankshaft mounting hole satisfy the relationship: 0≤h1 /h≤1.
根据本发明实施例的止推结构,还包括:轴承衬套,所述轴承衬套插装在所述曲轴安装孔内且止抵在所述曲轴与所述电机轴承之间。The thrust structure according to the embodiment of the present invention further includes: a bearing bush, the bearing bush is inserted into the crankshaft installation hole and abuts between the crankshaft and the motor bearing.
可选地,所述曲轴的中部设有沿其轴向延伸的通道,所述通道的上部的内周面设有内螺纹以形成所述螺纹孔,其中,所述曲轴的上部设有连通所述螺纹孔和所述曲轴的外周面的凹槽或通孔,所述曲轴内还设有位于所述螺纹孔的一侧的沉孔,所述沉孔的上部与所述凹槽或通孔连通,所述沉孔的下部向下延伸至超过所述螺纹孔以与所述通道连通。Optionally, the middle part of the crankshaft is provided with a channel extending along its axial direction, the inner peripheral surface of the upper part of the channel is provided with an internal thread to form the threaded hole, wherein the upper part of the crankshaft is provided with a communication The threaded hole and the groove or through hole on the outer peripheral surface of the crankshaft, the crankshaft is also provided with a counterbore located on one side of the threaded hole, and the upper part of the counterbore is connected to the groove or through hole. In communication, the lower portion of the counterbore extends downward beyond the threaded hole to communicate with the passage.
根据本发明第二方面实施例的旋转式压缩机,包括根据本发明实施例的压缩机的止推结构。The rotary compressor according to the embodiment of the second aspect of the present invention includes the thrust structure of the compressor according to the embodiment of the present invention.
根据本发明第二方面实施例的制冷设备,包括根据本发明实施例的压缩机的止推结构。The refrigeration equipment according to the embodiment of the second aspect of the present invention includes the thrust structure of the compressor according to the embodiment of the present invention.
本发明的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本发明的实践了解到。Additional aspects and advantages of the present invention will be set forth, in part, from the following description, and in part will be apparent from the following description, or may be learned by practice of the invention.
附图说明Description of drawings
本发明的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present invention will become apparent and readily understood from the following description of embodiments taken in conjunction with the accompanying drawings, wherein:
图1是根据本发明一个实施例的旋转式压缩机的结构示意图;1 is a schematic structural diagram of a rotary compressor according to an embodiment of the present invention;
图2是根据本发明一个实施例的旋转式压缩机的电机轴承的俯视图;2 is a top view of a motor bearing of a rotary compressor according to an embodiment of the present invention;
图3是根据本发明一个实施例的旋转式压缩机的电机轴承的剖视图;3 is a cross-sectional view of a motor bearing of a rotary compressor according to an embodiment of the present invention;
图4是根据本发明一个实施例的旋转式压缩机的平面止推轴承的剖视图;4 is a cross-sectional view of a planar thrust bearing of a rotary compressor according to an embodiment of the present invention;
图5是根据本发明另一个实施例的旋转式压缩机的结构示意图;5 is a schematic structural diagram of a rotary compressor according to another embodiment of the present invention;
图6是根据本发明另一个实施例的旋转式压缩机的平面止推轴承的剖视图;6 is a cross-sectional view of a planar thrust bearing of a rotary compressor according to another embodiment of the present invention;
图7是根据本发明另一个实施例的旋转式压缩机的紧固件的剖视图;7 is a cross-sectional view of a fastener of a rotary compressor according to another embodiment of the present invention;
图8是根据本发明另一个实施例的旋转式压缩机的曲轴的内部示意图;8 is an internal schematic diagram of a crankshaft of a rotary compressor according to another embodiment of the present invention;
图9是根据本发明另一个实施例的旋转式压缩机的曲轴的结构示意图。9 is a schematic structural diagram of a crankshaft of a rotary compressor according to another embodiment of the present invention.
附图标记:Reference number:
旋转式压缩机1000;
止推结构100;外壳200;
电机轴承10;曲轴安装孔101;储油槽102;支撑台面103;限位面104;凹槽105;油平衡孔106;收纳油槽107;第一凹槽1071;第二凹槽1072;柔性凹槽108;Motor bearing 10;
曲轴20;螺纹孔201;通道202;
平面止推轴承30;下支撑片31;上支撑片32;滚动体33;保持架34;Planar thrust bearing 30;
止推轴套40;
紧固件50;螺纹杆51;止推端头52;
轴承衬套60。Bearing bushing 60 .
具体实施方式Detailed ways
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本发明,而不能理解为对本发明的限制。本领域的普通技术人员在不脱离本发明的原理和宗旨的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由权利要求及其等同物限定。The following describes in detail the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary, only used to explain the present invention, and should not be construed as a limitation of the present invention. Those skilled in the art can make various changes, modifications, substitutions and alterations to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the claims and their equivalents.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", " Back, Left, Right, Vertical, Horizontal, Top, Bottom, Inner, Outer, Clockwise, Counterclockwise, Axial , "radial", "circumferential" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying the indicated device or Elements must have a particular orientation, be constructed and operate in a particular orientation and are therefore not to be construed as limitations of the invention.
下面参考附图描述根据本发明实施例的压缩机的止推结构100。The
参照图1至图9所示,根据本发明一个实施例的止推结构100可包括:电机轴承10、曲轴20和平面止推轴承30。Referring to FIGS. 1 to 9 , the
具体而言,电机轴承10可以与压缩机的外壳200相连,其中,对于电机轴承10与外壳200的连接方式不做特殊限制,可选地,在图1所示的实施例中,电机轴承10通过焊接方式与外壳200的内径相接,即电机轴承10的外周面与外壳200的内周面相抵,并且两者焊接相连,连接效果较好。Specifically, the motor bearing 10 may be connected to the
如图1所示,电机轴承10设有曲轴安装孔101,曲轴20穿设在曲轴安装孔101内,曲轴20的上部设有向外凸出的止推部,如图1至图4所示,在一些实施例中,止推部可为套设于曲轴20的止推轴套40,在另一些实施例中,如图5至图9所示,止推部可以为与曲轴20相连的紧固件50。As shown in FIG. 1 , the motor bearing 10 is provided with a
也就是说,在本发明的实施例中,曲轴20的上部可以套设有止推轴套40,止推轴套40可以向外凸出于曲轴20的外周面,从而构成止推部,或者,曲轴20的上部可以设置有紧固件50,紧固件50也可以向外凸出于曲轴20的外周面,从而构成止推部。其中,止推部可以在曲轴20的周向上均凸出于曲轴20的外周面,也可以部分凸出于曲轴20的外周面。That is to say, in the embodiment of the present invention, the upper part of the
平面止推轴承30外套于曲轴20并且止抵在电机轴承30和止推部之间。具体地,平面止推轴承30包括下支撑片31、上支撑片32、滚动体33和保持架34。下支撑片31与电机轴承10相抵,上支撑片32与止推部相抵,滚动体33和保持架34设在下支撑片31和上支撑片32之间,并且滚动体33和保持架34彼此连接,保持架34可以对滚动体33进行位置限定,使得滚动体33能够更改地在下支撑片31和上支撑片32之间滚动。The plane thrust bearing 30 is sleeved on the
发明人发现,在相关技术中,无论是轴肩止推,还是轴端止推,止推结构处均为滑动摩擦,由于止推接触面较小,加之运转过程中易于发生弯曲变形,使得油膜难以形成,处于边界润滑状态,润滑条件较为恶劣,导致机械摩擦损失增大,从而出现容易磨损的问题,进而导致可靠性无法保证。The inventor found that in the related art, whether it is the shaft shoulder thrust or the shaft end thrust, the thrust structure is all sliding friction, because the contact surface of the thrust is small, and the bending deformation is easy to occur during the operation, which makes the oil film. It is difficult to form, it is in a state of boundary lubrication, and the lubrication conditions are relatively poor, which leads to an increase in mechanical friction loss, which leads to the problem of easy wear and tear, which leads to the inability to guarantee reliability.
有鉴于对以上问题所产生的原因的发现,本发明的实施例中提出了一些新结构的止推结构100,具体地,通过在电机轴承10上设置平面止推轴承30,使得止推位置的滑动摩擦可以变为滚动摩擦,从而达到减小功耗、提升能效的目的,同时将在电机轴承10上设置用于对平面止推轴承30进行轴向限位的止推部,可以提升平面止推轴承30的安装可靠性,避免出现滑移,而产生意外的滑动摩擦,止推部通过止推轴承40或紧固件50形成,这种结构不仅便于制造,止推效果更好,而且对曲轴20整体结构不会造成影响,可以利用原有的曲轴,改造成本较低。In view of the discovery of the reasons for the above problems, some
根据本发明实施例的止推结构100通过电机轴承10、平面止推轴承30和曲轴20上设置的止推部的相互配合,可以将曲轴20悬挂在平面止推轴承30上,并且并止推由滑动止推更改为滚动止推,止推效果好,可以起到减小功耗,提高能效的目的,另外还具有制造方便、改造成本交底等优点。The
可选地,在本发明的一些实施例中,止推轴套40与曲轴20过盈配合,即止推轴套40过盈地外套在曲轴20上,这样不仅可以提升止推轴套40与曲轴20的连接可靠性,使得止推轴套40可以承受转矩,轴向力或两者复合的载荷,承载能力高,可以提高止推可靠性。Optionally, in some embodiments of the present invention, the
这里,止推轴套40与曲轴20的过盈量可以根据实际情况进行灵活设置,例如,结合本发明的一些实施例,止推轴套40和曲轴20的过盈量可以设置在1mm-3mm,这样,可以在保证较高的连接可靠性的同时使装配更简便。Here, the interference between the
参照图5、图7至图9所示,在本发明的一些实施例中,曲轴20的一端设有螺纹孔201,紧固件50具有螺纹杆51和止推端头52,止推端头52设在螺纹杆51的一端,螺纹杆51插装在螺纹孔201内,止推端头52与上支撑片32相抵。可选地,螺纹杆5上的外螺纹可以从螺纹杆5的一端延伸至另一端,也可以仅设置在螺纹杆5的一部分上,例如图7所示。有关紧固件50的相关结构将在后面进一步描述,在此不再赘述。5, 7 to 9, in some embodiments of the present invention, one end of the
下面结合附图对电机轴承10的相关结构进行进一步描述。The related structure of the
图1至图4示出了根据本发明一些实施例的止推结构100。参照图1至图4所示,在本发明的一些实施例中,电机轴承10设有储油槽102,储油槽102与曲轴安装孔101连通,平面止推轴承30设在储油槽102内,储油槽102内设有支撑台面103,支撑台面103可以用于支撑下支撑片31,支撑台面103凸出于储油槽102的内壁面。1-4 illustrate a
这样,平面止推轴承30可以被储油槽102内的润滑油润滑,润滑更充分,摩擦可以进一步减少,并且,凸出的支撑台面103可以具有足够的强度来支撑平面止推轴承30,提高结构可靠性,而且可以抬高平面止推轴承30在储油槽102内的位置,使得平面止推轴承30所接触的润滑油不致太而造成不良影响,另外,进入到储油槽102内的润滑油还可以进入到曲轴安装孔101内以对曲轴20和电机轴承10进行润滑,润滑性能好。In this way, the plane thrust bearing 30 can be lubricated by the lubricating oil in the
可选地,参照图1至图4所示,储油槽102内还设有限位面104,限位面104与支撑台面103的外沿相连并且沿电机轴承10的周向延伸,即限位面104延伸成沿电机轴承10的周向延伸的弧形面,限位面103位于下支撑片31的径向外侧以对从径向上对下支撑片31进行限位。Optionally, as shown in FIGS. 1 to 4 , the
限位面104和支撑台面103分别包括沿电机轴承10的周向间隔开设置的多个。这样,支撑台面103不会在周向上完全占据储油槽102,在相邻的两个支撑台面103之间可以空出有用于储油的空间,使润滑效果更好。限位面104也包括沿电机轴承10的周向间隔开设置的多个,这样可以从多个位置对下支撑片31进行限位,限位效果好。The limiting
可以理解的是,限位面104和支撑台面103的数量可以相同,也可以使限位面104的数量低于支撑台面103的数量。在图1至图4所示的实施例中,限位面104和支撑台面103的数量相同,均为三个,每个支撑台面103和限位面104可以连接形成台阶形的支撑限位结构。由此,在储油槽102内可以形成有三个台阶形的支撑限位结构,三个支撑限位结构可以在电机轴承10的周向上的三个位置对平面止推轴承30进行限位,限位效果好。It can be understood that the number of the limiting
如图2至图4所示,下支撑片31的外直径为D1,限位面104所在的圆的直径为D2,根据本发明的一些实施例,D1和D2可以满足关系式:D2-D1≤2mm,即D2≤D1+2mm。例如,在一些具体示例中,D2=D1,再例如,在另一些具体示例中,D2=D1-1mm。由此,更便于安装平面止推轴承30,而且限位面104对平面止推轴承30的限位效果更好。As shown in FIG. 2 to FIG. 4 , the outer diameter of the
可选地,限位面104的上沿可以设有相对于电机轴承10的轴向向外且向上倾斜延伸的导油斜面,如图1至图3所示,导油斜面可以对润滑油进行导流,使润滑油更易于进入到限位面104与平面止推轴承30之间。可选地,在限位面104和支撑台面103的连接处可以形成有凹槽105,凹槽105内也可以储存润滑油。Optionally, the upper edge of the limiting
如图1至图3所示,储油槽102的周壁设有油平衡孔106,油平衡孔106可以贯通储油槽102的外壁面和内壁面。由此,当储油槽102内的油面升到油平衡孔106的位置时,润滑油可以通过油平衡孔106向外流出,这样可以避免储油槽102内的油液面太高而完全淹没平面止推轴承30。此外,当油面低于油平衡孔106时,油平衡孔106可以使电机轴承10两侧的气体连通,可以起到平衡气压的效果。As shown in FIGS. 1 to 3 , an
本发明对于油平衡孔106的数量和尺寸等不做特殊限制,油平衡孔106的数量可以为一个或多个等。参考本发明的一些实施例,可选地,油平衡孔106的径向尺寸d2可以满足:0.5mm≤d2≤10mm。这样出油更为顺畅,而且对电机轴承10的强度影响较小。例如,d2可以为1mm、2mm、3mm、4mm、5mm、6mm、7mm、8mm、9mm等。需要理解的是,在此,油平衡孔106的径向尺寸d2为有平衡孔106的垂直于其延伸方向(即贯通储油槽102的周壁的内壁面和外壁面的贯通方向)上的尺寸。The present invention does not impose special restrictions on the number and size of the oil balance holes 106, and the number of the oil balance holes 106 may be one or more. Referring to some embodiments of the present invention, optionally, the radial dimension d2 of the
如图3和图4所示,油平衡孔106的边缘高度为H1,这里,“边缘高度”也就是油平衡孔106的朝向储油槽102内的开口的下边沿距离支撑台面103的高度,下支撑片31的厚度为H2,滚动体33的直径为d1,根据本发明的一些实施例,H1、H2和d1可以满足如下关系式:0mm≤H1-H2≤0.5×d1。这样,可以使下支撑片31更好地被润滑油浸润,进一步改善磨损问题。在本发明的一些具体示例中,H1-H2=0.2×d1,在本发明的另一些具体示例中,H1-H2=0.4×d1。As shown in FIG. 3 and FIG. 4 , the height of the edge of the
可选地,电机轴承10上还设有收纳油槽107,收纳油槽107包括第一凹槽1071和第二凹槽1072,第一凹槽1071环绕储油槽102设置,第二凹槽1072沿电机轴承10的径向延伸,并且第二凹槽1072的外端与第一凹槽1071连通,第二凹槽1072的内端与储油102连通,第二凹槽1072的深度不小于第一凹槽1071的深度并且,第二凹槽1072的深度小于储油槽102的深度以使第一凹槽1071内的润滑油通过第二凹槽1072流入储油槽102。Optionally, the
由此,不仅储油槽102可以承接从压缩机的上部流下的润滑油,收纳油槽107也可以承接下流的润滑油,电机轴承10的接油面积增大,接油效果更好,可以使更多的润滑油进入到储油槽102,对平面止推轴承30的润滑效果进一步提升。As a result, not only the
可选地,第一凹槽1071可以与电机轴承10同轴设置,也可以相对于电机轴承10偏心设置。第二凹槽1072的数量可以为一个,也可以为多个,多个第二凹槽1072可以沿电机轴承10的周向间隔开设置,这样可以使第一凹槽1071内的润滑油可以通过多个第二凹槽1072更快地流入到储油槽102内,回油效果好。在图1至图3所示的实施例中,第二凹槽1072为三个。Optionally, the
参照图2和图3所示,当设置有第二凹槽1072时,储油槽102的与第二凹槽1072连通的位置可以形成有斜切面,这样润滑油可以在斜切面的导向下更顺畅地流至储油槽102内。可选地,当存在斜切面时,油平衡孔106可以设在斜切面上。2 and 3 , when the
根据本发明的一些实施例,储油槽102的下壁面可设有柔性凹槽108,如图1至图3所示,柔性凹槽108可以沿电机轴承10的周向延伸。柔性凹槽108的深度为h1,曲轴安装孔101的高度(即沿曲轴20或电机轴承10的轴向延伸的尺寸)为h。研究表明,h1和h可以满足如下关系式:0≤h1/h≤1,压缩机运行的可靠性可有所提升。这里,h1/h=0,也就是h1=0,即没有柔性凹槽108的情况。According to some embodiments of the present invention, the lower wall surface of the
为了提升电机轴承10和曲轴20的密封效果以及减小磨损,如图1所示,可选地,止推结构100还可以包括轴承衬套60,轴承衬套60插装在曲轴安装孔101内并且止抵在曲轴20与电机轴承10之间。In order to improve the sealing effect of the
图5至图9示出了根据本发明另一些实施例的止推结构100。其中,电机轴承10的结构与图1至图4中所示的结构大致相同,在此不再详细描述,可参前所述。下面主要对紧固件50的相关结构进行进一步描述。5 to 9 illustrate a
如图8和图9所示,曲轴20的中部设有通道202(或称中心孔),通道202沿曲轴20的轴向延伸。通道202的上部的内周面设有内螺纹以形成螺纹孔201,曲轴20的上部设有连通螺纹孔201和曲轴20的外周面的凹槽203或通孔。当曲轴20上有凹槽203时,凹槽203设在曲轴20的上端面上,如图6所示;当曲轴20设有通孔时,通孔可以设在曲轴20的上部。曲轴20内还设有位于螺纹孔201的一侧的沉孔204,沉孔204与螺纹孔201连通,沉孔204的上部与凹槽203或通孔连通,沉孔204的下部向下延伸至超过螺纹孔201以与通道202连通。As shown in FIGS. 8 and 9 , a channel 202 (or a central hole) is provided in the middle of the
由此,润滑油可以通过凹槽203或者通孔进入到沉孔204和螺纹孔201内,然后沿着沉孔204向下流动超过紧固件50,进入到通道202内,然后沿着通道202向下流动实现回油,这样不仅回油效果较好,而且润滑油可以流至紧固件50,避免金属类的紧固件50发生锈蚀,可以进一步提高压缩机的可靠性和能效。Thus, lubricating oil can enter the
本发明还提出了一种旋转式压缩机1000,如图1和图5所示,旋转式压缩机1000包括上述止推结构100,止推结构100设在外壳200内。由于根据本发明实施例的止推结构100具有上述有益的技术效果,因此根据本发明实施例的旋转式压缩机的摩擦减少,工作可靠性和能效提升。The present invention also provides a
本发明还提出了一种制冷设备,制冷设备可以包括根据本发明实施例的止推结构100。由于止推结构100的改进,使得制冷设备的运行可靠性提升。可选地,制冷设备可以为空调等能够制冷的设备。The present invention also provides a refrigeration device, and the refrigeration device may include the
根据本发明实施例的制冷设备、旋转式压缩机1000以及止推结构100的其他构成以及操作对于本领域普通技术人员而言都是已知的,这里不再详细描述。Other structures and operations of the refrigeration equipment, the
在本说明书的描述中,参考术语“实施例”、“具体实施例”、“示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中在不干涉、不矛盾的情况下均可以以合适的方式相互结合。In the description of this specification, description with reference to the terms "embodiment," "specific embodiment," "example," etc. means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one aspect of the present invention. in one embodiment or example. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner without interfering or contradicting one another in any one or more embodiments or examples.
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| CN106286303A (en) * | 2016-09-20 | 2017-01-04 | 珠海凌达压缩机有限公司 | Compressor and compressor crankshaft supporting structure |
| CN208702700U (en) * | 2018-08-31 | 2019-04-05 | 广东美芝制冷设备有限公司 | The thrust structure of compressor, rotary compressor and refrigeration equipment with it |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114087177A (en) * | 2021-12-08 | 2022-02-25 | 珠海格力节能环保制冷技术研究中心有限公司 | Rotary fluid machinery |
| CN118088450A (en) * | 2024-04-24 | 2024-05-28 | 广东美芝制冷设备有限公司 | Rotary compressor and refrigeration equipment |
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