CN110872788B - Bath glue solution, microcapsule flame retardant and preparation method thereof - Google Patents
Bath glue solution, microcapsule flame retardant and preparation method thereof Download PDFInfo
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- CN110872788B CN110872788B CN201911222043.3A CN201911222043A CN110872788B CN 110872788 B CN110872788 B CN 110872788B CN 201911222043 A CN201911222043 A CN 201911222043A CN 110872788 B CN110872788 B CN 110872788B
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/687—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing atoms other than phosphorus, silicon, sulfur, nitrogen, oxygen or carbon in the main chain
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J13/00—Colloid chemistry, e.g. the production of colloidal materials or their solutions, not otherwise provided for; Making microcapsules or microballoons
- B01J13/02—Making microcapsules or microballoons
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/68—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with phosphorus or compounds thereof, e.g. with chlorophosphonic acid or salts thereof
- D06M11/72—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with phosphorus or compounds thereof, e.g. with chlorophosphonic acid or salts thereof with metaphosphoric acids or their salts; with polyphosphoric acids or their salts; with perphosphoric acids or their salts
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- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/39—Aldehyde resins; Ketone resins; Polyacetals
- D06M15/41—Phenol-aldehyde or phenol-ketone resins
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/55—Epoxy resins
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/16—Synthetic fibres, other than mineral fibres
- D06M2101/30—Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M2101/32—Polyesters
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
- D06M2200/30—Flame or heat resistance, fire retardancy properties
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Abstract
The invention relates to the field of environmental protection fire control and new materials, in particular to a bath solution, a microcapsule fire retardant and a preparation method thereof. Use of a polyborosiloxane or ammonium polyphosphate hybrid in the preparation of a material that is synergistically flame retardant and prevents afterburning. The flame retardant prepared by the invention provides technical support for the development of the flame-retardant conveyor belt industry, and has the advantages of high-efficiency flame retardance, smoke suppression, water resistance, moisture resistance and excellent adhesiveness; meanwhile, the additive amount is low, the cost is low, the preparation process is simple, and industrial production can be realized.
Description
Technical Field
The invention relates to the field of environmental protection fire control and new materials, in particular to a bath gel liquid, a microcapsule fire retardant and a preparation method thereof.
Background
Ammonium polyphosphate has the defects of large hygroscopicity, poor affinity with a base material, easiness in migration, incapability of maintaining a flame retardant effect for a long time, poor thermal stability and the like due to the structural characteristics, and when a flame retardant with a single component is used for flame retarding the base material, the ammonium polyphosphate is difficult to maintain good mechanical properties under the condition of passing through the V-0(1.6mm) flame retardant grade of UL-94. Compared with ammonium phosphate as the raw material, the microencapsulated flame retardant has the advantages that the water solubility of the flame retardant is greatly reduced, and a polymer material flame-retarded by the microencapsulated flame retardant has better processability, such as easy compatibility with a polymer, and the loss of the mechanical property of the material is less even if the addition amount of the flame retardant is increased. These materials can be used as compatilizers for polyolefins and copolymers thereof, saturated or unsaturated polyesters, polyamides, epoxy resins, and the like.
The conveying belt has high operation efficiency and is a main means for underground transportation of coal mines, but the conveying belt is usually a main cause of fire. Coal producing countries in the world attach great attention and vigilance and adopt the technical measures of flame retardance. However, the flame retardant treatment of the conveyer belt is the key point of the conveyer belt industry, and the flame retardant treatment of the dipped canvas is the key point of the development of the flame retardant conveyer belt.
The problem of developing flame-retardant gummed canvas can be divided into two parts: the flame-retardant canvas is researched, and functional groups with flame-retardant functions are grafted in a fiber molecular chain to obtain flame-retardant fibers. The method can start from the fiber spinning stage, and the flame-retardant fiber can be synthesized by modern spinning technology. But the strength loss of the synthetic flame-retardant fiber is too high, the strength loss of the flame-retardant nylon wheel industrial yarn and the flame-retardant polyester industrial yarn is up to 30 percent basically, and the strength grade of the conveyer belt made of the flame-retardant fiber is too low to reach the use standard of the conveyer belt. Too high production costs are also an important reason why flame retardant fibers are difficult to apply on a large scale. And secondly, the flame retardant RFL dipping solution is used as a typical water-based latex dipping solution, so that the flame retardant property of dipped canvas is not improved.
Disclosure of Invention
The purpose of the invention is as follows: in order to provide a bath solution with better effect, a microcapsule flame retardant and a preparation method thereof, the specific purpose is seen in a plurality of substantial technical effects of the specific implementation part.
In order to achieve the purpose, the invention adopts the following technical scheme:
a preparation method of a microcapsule flame retardant is characterized by comprising the following steps: 1) adding ammonium polyphosphate, tetraethoxysilane, boric acid and absolute ethyl alcohol into a reaction kettle, raising the temperature to 50-95 ℃, mechanically stirring for 10 min-10 h, adding water and dilute hydrochloric acid into the reaction kettle, reacting for 1-6 h with the pH value of 0.5-6.5 in the system, cooling, filtering, washing and drying to obtain the polyborosiloxane/ammonium polyphosphate hybrid. 2) Firstly, adding absolute ethyl alcohol, epoxy resin and aliphatic polyamine into a reaction kettle, mechanically stirring for 10 min-10 h, then adding a polyborosiloxane/ammonium polyphosphate hybrid and a dispersing agent, mechanically stirring for 10 min-10 h, raising the temperature to 30-90 ℃, reacting for 1 h-6 h, cooling, filtering, washing and drying to obtain the epoxy resin/polyborosiloxane/ammonium polyphosphate microcapsule. The formula of the dipping solution is a bath solution, the bath solution comprises water, epoxy resin, isocyanate, epoxy resin/polyborosiloxane/ammonium polyphosphate microcapsules, and the formula of the bath solution comprises the following raw materials in parts by weight: 10 to 80 parts of water, 0.1 to 10 parts of epoxy resin, 0.5 to 14 parts of isocyanate and 2 to 30 parts of epoxy resin/polyborosiloxane/ammonium polyphosphate microcapsule.
The invention further adopts the technical scheme that the water is deionized water and distilled water; the adding amount of the ammonium polyphosphate in the step 1) is 2-60% of the weight of the tetraethoxysilane; the adding mass ratio of the ethyl orthosilicate to the boric acid in the step 1) is 1: 1-9: 1; the adding mass ratio of the ethyl orthosilicate to the absolute ethyl alcohol in the step 1) is 1: 1-1: 9; the mass ratio of the water to the absolute ethyl alcohol in the step 1) is 1: 1-1: 9; the concentration of the dilute hydrochloric acid in the step 1) is 5-40%.
The further technical scheme of the invention is that the aliphatic polyamine in the step 2) is one or more of ethylenediamine, hexamethylenediamine, diethylenetriamine, triethylenetetramine and diethylaminopropylamine; the addition amount of the epoxy resin is 5-30% of the mass of the epoxy resin.
The invention further adopts the technical scheme that the dispersing agent in the step 2) is sodium dodecyl benzene sulfonate and alkylphenol polyoxyethylene, and the mass ratio of the sodium dodecyl benzene sulfonate to the alkylphenol polyoxyethylene is 1: 1-9: 1; the addition amount of the polyborosiloxane/ammonium polyphosphate hybrid is 5 to 30 percent of the mass of the polyborosiloxane/ammonium polyphosphate hybrid.
The further technical proposal of the invention is that the mass ratio of the polyborosiloxane/ammonium polyphosphate hybrid in the step 2) to the epoxy resin is 1: 1-1: 9.
the further technical scheme of the invention is that the mass ratio of the epoxy resin to the absolute ethyl alcohol in the step 2) is 1: 1-1: 9; the intermediate isocyanate of the dipping solution is blocked water-based isocyanate.
The invention further adopts the technical scheme that the formula of the gum dipping solution is a gum dipping solution, the gum dipping solution comprises water, epoxy resin, isocyanate, epoxy resin/polyborosiloxane/ammonium polyphosphate microcapsules, and the formula of the gum dipping solution comprises the following raw materials in parts by mass: 46.75 parts of water, 0.55 part of epoxy resin, 2.7 parts of isocyanate and 12 parts of epoxy resin/polyborosiloxane/ammonium polyphosphate microcapsules.
The microcapsule flame retardant is characterized in that the microcapsule structure is that the capsule wall is made of epoxy resin, and the capsule core is made of polyborosiloxane/ammonium polyphosphate hybrid.
Use of a polyborosiloxane and/or ammonium polyphosphate hybrid in the preparation of a material that synergistically retards flame and prevents afterburning.
An environment-friendly magnesium hydroxide microcapsule flame-retardant smoke suppressant is characterized in that the preparation method is one of the following:
technical scheme 1 a formula of a bath gel liquid comprises the following raw materials in parts by weight: 46.75 parts of water, 0.55 part of epoxy resin, 2.7 parts of isocyanate and 2 parts of epoxy resin/polyborosiloxane/ammonium polyphosphate microcapsule; the formula of the second bath glue solution comprises the following raw materials in parts by weight: 3 parts of water, 22.18 parts of latex, 1.2 parts of ammonia water and 24.12 parts of resorcinol formaldehyde resin solution (RF resin solution); among them, the RF resin solution is commercially available.
Technical scheme 2 a formula of a bath gel solution comprises the following raw materials in parts by weight: 46.75 parts of water, 0.55 part of epoxy resin, 2.7 parts of isocyanate and 6 parts of epoxy resin/polyborosiloxane/ammonium polyphosphate microcapsule; the formula of the second bath glue solution comprises the following raw materials in parts by weight: 3 parts of water, 22.18 parts of latex, 1.2 parts of ammonia water and 24.12 parts of RF resin solution;
technical scheme 3 a formula of a bath gel liquid comprises the following raw materials in parts by weight: 46.75 parts of water, 0.55 part of epoxy resin, 2.7 parts of isocyanate and 12 parts of epoxy resin/polyborosiloxane/ammonium polyphosphate microcapsule; the formula of the second bath glue solution comprises the following raw materials in parts by weight: 3 parts of water, 22.18 parts of latex, 1.2 parts of ammonia water and 24.12 parts of RF resin solution; a
Technical scheme 4 a formula of a bath gel liquid comprises the following raw materials in parts by weight: 46.75 parts of water, 0.55 part of epoxy resin, 2.7 parts of isocyanate and 20 parts of epoxy resin/polyborosiloxane/ammonium polyphosphate microcapsule; the formula of the second bath glue solution comprises the following raw materials in parts by weight: 3 parts of water, 22.18 parts of latex, 1.2 parts of ammonia water and 24.12 parts of RF resin solution.
Compared with the prior art, the invention adopting the technical scheme has the following beneficial effects: the invention relates to a microcapsule flame retardant, (1) the solubility of ammonium polyphosphate in water can be effectively reduced; (2) improving the compatibility between the modified starch and the base material; (3) the mechanical property of the material can be improved by adding the microcapsule; (4) good flame retardant and smoke suppression performance.
The preparation of the microcapsule flame retardant and the formula of the dipping solution adopt the epoxy resin microcapsule flame retardant to further improve the flame retardant property of the RFL dipping solution and the dispersion effect thereof, and provide technical support for the development of the flame-retardant conveyor belt industry.
The preparation method of the microcapsule flame retardant and the formula of the impregnation solution have the advantages of simple preparation process, high-efficiency flame retardance, low addition amount and low cost, are expected to realize industrial production, and have good popularization and application prospects.
A microcapsule flame retardant and its formula are disclosed, which features flame-retarding, smoke-suppressing, water-proof and moisture-proof, and excellent adhesion. The invention has higher use value, and the popularization and the application of the invention can bring greater economic and social benefits.
Drawings
To further illustrate the present invention, further description is provided below with reference to the accompanying drawings:
FIG. 1 formation of epoxy/polyborosiloxane/ammonium polyphosphate microencapsulated flame retardant;
FIG. 2 shows the morphology (a scanning electron microscope; b transmission electron microscope) of the epoxy resin/polyborosiloxane/ammonium polyphosphate microcapsule flame retardant;
FIG. 3 is Table 1.
Detailed Description
The present invention will be further illustrated with reference to the accompanying drawings and specific embodiments, which are to be understood as merely illustrative of the invention and not as limiting the scope of the invention. In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", "top", "bottom", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, unless expressly stated or limited otherwise, the terms "mounted," "connected," and "coupled" are to be construed broadly and encompass, for example, both fixed and removable coupling as well as integral coupling; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The patent provides a plurality of parallel schemes, and different expressions belong to an improved scheme based on a basic scheme or a parallel scheme. Each solution has its own unique features.
The invention aims to provide a preparation method of a microcapsule flame retardant and application of the microcapsule flame retardant in a dipping solution, and the microcapsule flame retardant has the advantages of high flame retardant efficiency, excellent smoke suppression, low filling amount, excellent dispersibility, no damage to the mechanical property of a material, no toxicity, environmental protection, easily obtained raw materials, easy industrialization and capability of solving the difficulty of the conventional flame retardant technology.
In order to solve the technical problems, the invention adopts a technical scheme that: provides a preparation method of a microcapsule flame retardant and a formula of a gum dipping solution, and the preparation method comprises the following steps: 1) adding ammonium polyphosphate, tetraethoxysilane, boric acid and absolute ethyl alcohol into a reaction kettle, raising the temperature to 50-95 ℃, mechanically stirring for 10 min-10 h, adding water and dilute hydrochloric acid into the reaction kettle, reacting for 1-6 h with the pH value of 0.5-6.5 in the system, cooling, filtering, washing and drying to obtain the polyborosiloxane/ammonium polyphosphate hybrid. 2) Firstly, adding absolute ethyl alcohol, epoxy resin and aliphatic polyamine into a reaction kettle, mechanically stirring for 10 min-10 h, then adding polyborosiloxane/ammonium polyphosphate hybrid and a dispersing agent, mechanically stirring for 10 min-10 h, raising the temperature to 30-90 ℃, reacting for 1 h-6 h, cooling, filtering, washing and drying to obtain the epoxy resin/polyborosiloxane/ammonium polyphosphate microcapsule. The formula of the dipping solution is a bath solution, the bath solution comprises water, epoxy resin, isocyanate, epoxy resin/polyborosiloxane/ammonium polyphosphate microcapsules, and the formula of the bath solution comprises the following raw materials in parts by weight: 10 to 80 parts of water, 0.1 to 10 parts of epoxy resin, 0.5 to 14 parts of isocyanate and 2 to 30 parts of epoxy resin/polyborosiloxane/ammonium polyphosphate microcapsule.
In a preferred embodiment of the invention, the preparation of the microcapsule flame retardant and the formula of the impregnation solution are characterized in that the water is deionized water and distilled water.
In a preferred embodiment of the invention, the preparation of the microcapsule flame retardant and the formula of the dipping solution are characterized in that the addition amount of the ammonium polyphosphate in the step 1) is 2-60% of the mass of the tetraethoxysilane.
In a preferred embodiment of the invention, the preparation of the microcapsule flame retardant and the formula of the dipping solution are characterized in that the adding amount of the tetraethoxysilane/boric acid in the step 1) is that the mass ratio of the tetraethoxysilane/boric acid is 1: 1-9: 1.
in a preferred embodiment of the invention, the preparation of the microcapsule flame retardant and the formula of the dipping solution are characterized in that the adding amount of the tetraethoxysilane/absolute ethyl alcohol in the step 1) is that the mass ratio of the tetraethoxysilane/absolute ethyl alcohol is 1: 1-1: 9.
in a preferred embodiment of the invention, the preparation and the formula of the impregnation solution of the microcapsule flame retardant are characterized in that the addition amount of the water/absolute ethyl alcohol in the step 1) is that the mass ratio of the water/absolute ethyl alcohol is 1: 1-1: 9.
in a preferred embodiment of the present invention, the preparation of the microcapsule flame retardant and the formula of the dipping solution are characterized in that the concentration of the dilute hydrochloric acid in the step 1) is 5% to 40%.
In a preferred embodiment of the present invention, the preparation of the microencapsulated flame retardant and the formulation of the dip solution are characterized in that the aliphatic polyamine in step 2) is selected from ethylenediamine, hexamethylenediamine, diethylenetriamine, triethylenetetramine, diethylaminopropylamine, etc. The addition amount of the epoxy resin is 5-30% of the mass of the epoxy resin.
In a preferred embodiment of the invention, the preparation of the microcapsule flame retardant and the formula of the dipping solution are characterized in that the dispersant in the step 2) is sodium dodecyl benzene sulfonate and alkylphenol polyoxyethylene, and the mass ratio of the sodium dodecyl benzene sulfonate to the alkylphenol polyoxyethylene is 1: 1-9: 1. the addition amount of the polyborosiloxane/ammonium polyphosphate hybrid is 5 to 30 percent of the weight of the polyborosiloxane/ammonium polyphosphate hybrid
In a preferred embodiment of the invention, the preparation and dip formulation of the microcapsule flame retardant are characterized in that the mass ratio of the polyborosiloxane/ammonium polyphosphate hybrid to the epoxy resin in the step 2) is 1: 1-1: 9.
in a preferred embodiment of the invention, the preparation of the microcapsule flame retardant and the formula of the dipping solution are characterized in that the mass ratio of the epoxy resin to the absolute ethyl alcohol in the step 2) is 1: 1-1: 9.
in a preferred embodiment of the invention, the preparation of the microcapsule flame retardant and the formula of the dipping solution are characterized in that isocyanate in the dipping solution is blocked water-based isocyanate.
In a preferred embodiment of the invention, the preparation and dip formula of the microcapsule flame retardant are characterized in that the microcapsule structure is that the capsule wall is made of epoxy resin, and the capsule core is made of a polyborosiloxane/ammonium polyphosphate hybrid.
In a preferred embodiment of the present invention, the preparation of the microcapsule flame retardant and the formula of the dipping solution are characterized in that the formula of the dipping solution is a bath solution, the bath solution comprises water, epoxy resin, isocyanate, epoxy resin/polyborosiloxane/ammonium polyphosphate microcapsules, and the formula of the bath solution comprises the following raw materials by weight: 46.75 parts of water, 0.55 part of epoxy resin, 2.7 parts of isocyanate and 12 parts of epoxy resin/polyborosiloxane/ammonium polyphosphate microcapsule.
Example 1 a formula of a bath glue solution, the bath glue solution comprises the following raw materials in parts by weight: 46.75 parts of water, 0.55 part of epoxy resin, 2.7 parts of isocyanate and 2 parts of epoxy resin/polyborosiloxane/ammonium polyphosphate microcapsule. The formula of the second bath glue solution comprises the following raw materials in parts by weight: 3 parts of water, 22.18 parts of latex, 1.2 parts of ammonia water and 24.12 parts of RF resin solution.
Example 2 a formula of a bath glue solution, the bath glue solution comprises the following raw materials in parts by weight: 46.75 parts of water, 0.55 part of epoxy resin, 2.7 parts of isocyanate and 6 parts of epoxy resin/polyborosiloxane/ammonium polyphosphate microcapsule. The formula of the second bath glue solution comprises the following raw materials in parts by weight: 3 parts of water, 22.18 parts of latex, 1.2 parts of ammonia water and 24.12 parts of RF resin solution.
Example 3 a formula of a bath gel solution, the bath gel solution comprises the following raw materials in parts by weight: 46.75 parts of water, 0.55 part of epoxy resin, 2.7 parts of isocyanate and 12 parts of epoxy resin/polyborosiloxane/ammonium polyphosphate microcapsule. The formula of the second bath glue solution comprises the following raw materials in parts by weight: 3 parts of water, 22.18 parts of latex, 1.2 parts of ammonia water and 24.12 parts of RF resin solution.
Example 4 a formula of a bath glue solution, the bath glue solution comprises the following raw materials in parts by weight: 46.75 parts of water, 0.55 part of epoxy resin, 2.7 parts of isocyanate and 20 parts of epoxy resin/polyborosiloxane/ammonium polyphosphate microcapsule. The formula of the second bath glue solution comprises the following raw materials in parts by weight: 3 parts of water, 22.18 parts of latex, 1.2 parts of ammonia water and 24.12 parts of RF resin solution.
Comparative example 1 a formula of a bath glue solution, the bath glue solution comprises the following raw materials in parts by weight: 46.75 parts of water, 0.55 part of epoxy resin and 2.7 parts of isocyanate. The formula of the second bath glue solution comprises the following raw materials in parts by weight: 3 parts of water, 22.18 parts of latex, 1.2 parts of ammonia water and 24.12 parts of RF resin solution.
Comparative example 2 a formula of a bath glue solution, the bath glue solution comprises the following raw materials in parts by weight: 46.75 parts of water, 0.55 part of epoxy resin, 2.7 parts of isocyanate and 6 parts of ammonium polyphosphate. The formula of the second bath glue solution comprises the following raw materials in parts by weight: 3 parts of water, 22.18 parts of latex, 1.2 parts of ammonia water and 24.12 parts of RF resin solution.
Comparative example 3 a formula of a bath glue solution, the bath glue solution comprises the following raw materials in parts by weight: 46.75 parts of water, 0.55 part of epoxy resin, 2.7 parts of isocyanate and 12 parts of ammonium polyphosphate. The formula of the second bath glue solution comprises the following raw materials in parts by weight: 3 parts of water, 22.18 parts of latex, 1.2 parts of ammonia water and 24.12 parts of RF resin solution.
Comparative example 4 a formula of a bath glue solution, the bath glue solution comprises the following raw materials in parts by weight: 46.75 parts of water, 0.55 part of epoxy resin, 2.7 parts of isocyanate and 6 parts of polyborosiloxane/ammonium polyphosphate hybrid. The formula of the second bath glue solution comprises the following raw materials in parts by weight: 3 parts of water, 22.18 parts of latex, 1.2 parts of ammonia water and 24.12 parts of RF resin solution.
Comparative example 5 a formula of a bath glue solution, the bath glue solution comprises the following raw materials in parts by weight: 46.75 parts of water, 0.55 part of epoxy resin, 2.7 parts of isocyanate and 12 parts of polyborosiloxane/ammonium polyphosphate hybrid. The formula of the second bath glue solution comprises the following raw materials in parts by weight: 3 parts of water, 22.18 parts of latex, 1.2 parts of ammonia water and 24.12 parts of RF resin solution.
The microcapsule flame retardant disclosed by the invention has different flame retardant and smoke suppression performances due to different addition amounts in a formula of a dipping solution. Therefore, the inventor adopts the prepared epoxy resin/polyborosiloxane/ammonium polyphosphate microcapsule flame-retardant gum dipping solution (examples 1-4) and (comparative examples 1-5) to apply the same to polyester fiber fabrics. Reference is made to: the combustion behavior of the plastic GB/T2406.2-2009 measured by the oxygen index method is part 2: the greenhouse test is carried out by a method provided by a non-support material (film) in the greenhouse; the smoke density test method for combustion or decomposition of the building material is more than or equal to that provided by GB/T8627-2007; the performance tests were performed according to the method provided in American flame retardant Material grade test Standard ANSI/UL 94-1985. Uniformly mixing the first-bath impregnation liquid and the second-bath impregnation liquid according to the formula, immersing the polyester fiber fabric into the first-bath impregnation liquid and the second-bath impregnation liquid for 5s, drying, and testing the flame retardant performance and the smoke suppression performance of the polyester fiber fabric, wherein part of test results are shown in table 1:
table 1 shows the flame retardant property and smoke suppression property data of the epoxy resin/polyborosiloxane/ammonium polyphosphate microcapsule flame retardant gum dipping solution in comparative examples 1-5 and examples 1-4 for polyester fiber fabric
As can be seen from Table 1, the epoxy resin/polyborosiloxane/ammonium polyphosphate microcapsule flame-retardant gum dipping solution has excellent water resistance, moisture resistance, stability, smoke suppression and flame retardance. And the filling amount is low. Meanwhile, the experiment also finds that the flame retardant has small damage to the mechanical property of the pure polyester fiber fabric, can be used as an environment-friendly flame retardant and a smoke suppressant, and has wide application field.
While the foregoing description shows a preferred embodiment of the invention, it is to be understood that the invention is not limited to the precise form of herein shown experiment, is not to be considered as exclusive of other embodiments, and is capable of modification in various combinations, modifications, and environments and is capable of changes within the scope of the invention as described herein, which may be made by those skilled in the relevant art. And that modifications and variations may be effected by those skilled in the art without departing from the scope of the invention, which is defined by the claims appended hereto.
In general terms: the invention discloses a preparation method of a microcapsule flame retardant and a formula of a gum dipping solution, wherein the preparation method comprises the following steps: 1) adding ammonium polyphosphate, tetraethoxysilane, boric acid and absolute ethyl alcohol into a reaction kettle, raising the temperature to 50-95 ℃, mechanically stirring for 10 min-10 h, adding water and dilute hydrochloric acid into the reaction kettle, reacting for 1-6 h with the pH value of 0.5-6.5 in the system, cooling, filtering, washing and drying to obtain the polyborosiloxane/ammonium polyphosphate hybrid. 2) Firstly, adding absolute ethyl alcohol, epoxy resin and aliphatic polyamine into a reaction kettle, mechanically stirring for 10 min-10 h, then adding a polyborosiloxane/ammonium polyphosphate hybrid and a dispersing agent, mechanically stirring for 10 min-10 h, raising the temperature to 30-90 ℃, reacting for 1 h-6 h, cooling, filtering, washing and drying to obtain the epoxy resin/polyborosiloxane/ammonium polyphosphate microcapsule. The formula of the dipping solution is a bath solution, the bath solution comprises water, epoxy resin, isocyanate, epoxy resin/polyborosiloxane/ammonium polyphosphate microcapsules, and the formula of the bath solution comprises the following raw materials in parts by weight: 10 to 80 parts of water, 0.1 to 10 parts of epoxy resin, 0.5 to 14 parts of isocyanate and 2 to 30 parts of epoxy resin/polyborosiloxane/ammonium polyphosphate microcapsule. By the method, the invention provides the preparation of the microcapsule flame retardant and the application of the microcapsule flame retardant in a dipping solution, and the prepared epoxy resin/polyborosiloxane/ammonium polyphosphate microcapsule has the advantages of excellent mechanical stability, high flame retardant efficiency, excellent smoke suppression effect, effective molten drop prevention, easy storage, no corrosivity, no harm to the environment and human bodies, suitability for being used as an efficient flame retardant smoke suppressor for polyester, polyvinyl chloride, polypropylene, polyethylene, epoxy resin, unsaturated resin and the like, strong flame retardant stability, environmental protection and wide application prospect. The flame-retardant dipping solution can be widely used for dipping solutions of cords, tire cords, canvas and fibers, has the advantages of heat resistance, flame retardance, smoke suppression and higher adhesive strength, is simple and easy to operate, and is suitable for industrial production.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are intended to illustrate the principles of the invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, and the invention is to be limited to the embodiments described above.
Claims (6)
1. A preparation method of a microcapsule flame retardant is characterized by comprising the following steps:
1) adding ammonium polyphosphate, tetraethoxysilane, boric acid and absolute ethyl alcohol into a reaction kettle, raising the temperature to 50-95 ℃, mechanically stirring for 10 min-10 h, adding water and dilute hydrochloric acid, adjusting the pH to 0.5-6.5, reacting for 1-6 h, cooling, filtering, washing and drying to obtain a polyborosiloxane/ammonium polyphosphate hybrid; 2) adding absolute ethyl alcohol, epoxy resin and aliphatic polyamine into a reaction kettle, mechanically stirring for 10 min-10 h, then adding a dispersing agent and the polyborosiloxane/ammonium polyphosphate hybrid in the step 1), mechanically stirring for 10 min-10 h, raising the temperature to 30-90 ℃, reacting for 1 h-6 h, cooling, filtering, washing and drying to obtain the epoxy resin/polyborosiloxane/ammonium polyphosphate microcapsule flame retardant.
2. The method of claim 1, wherein the water is deionized water or distilled water; the adding amount of the ammonium polyphosphate in the step 1) is 2-60% of the weight of the tetraethoxysilane; the adding mass ratio of the ethyl orthosilicate to the boric acid in the step 1) is 1: 1-9: 1; the adding mass ratio of the ethyl orthosilicate to the absolute ethyl alcohol in the step 1) is 1: 1-1: 9; the mass ratio of the water to the absolute ethyl alcohol in the step 1) is 1: 1-1: 9; the concentration of the dilute hydrochloric acid in the step 1) is 5-40%.
3. The method for preparing a microencapsulated flame retardant as defined in claim 1, wherein the aliphatic polyamine in step 2) is one or more selected from ethylenediamine, hexamethylenediamine, diethylenetriamine, triethylenetetramine and diethylaminopropylamine; the addition amount of the epoxy resin is 5 to 30 percent of the mass of the epoxy resin; the dispersing agent in the step 2) is sodium dodecyl benzene sulfonate and alkylphenol polyoxyethylene, and the mass ratio of the sodium dodecyl benzene sulfonate to the alkylphenol polyoxyethylene is 1: 1-9: 1; the addition amount of the polyborosiloxane/ammonium polyphosphate hybrid is 5 to 30 percent of the mass of the polyborosiloxane/ammonium polyphosphate hybrid.
4. The method for preparing a microencapsulated flame retardant as defined in claim 1, wherein the ratio of the polyborosiloxane/ammonium polyphosphate hybrid to the epoxy resin in step 2) is 1: 1-1: 9; the mass ratio of the epoxy resin to the absolute ethyl alcohol in the step 2) is 1: 1-1: 9.
5. the bath glue solution is characterized by being a glue dipping solution, the bath glue solution comprises water, epoxy resin, isocyanate, epoxy resin/polyborosiloxane/ammonium polyphosphate microcapsules, and the bath glue solution comprises the following raw materials in parts by weight: 10 to 80 parts of water, 0.1 to 10 parts of epoxy resin, 0.5 to 14 parts of isocyanate and 2 to 30 parts of epoxy resin/polyborosiloxane/ammonium polyphosphate microcapsule;
an epoxy resin/polyborosiloxane/ammonium polyphosphate microcapsule prepared by the preparation method according to any one of claims 1 to 4.
6. The bath solution according to claim 5, wherein the isocyanate in the dipping solution is a blocked aqueous isocyanate.
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