Phosphorus-nitrogen-silicon intumescent flame retardant containing triazine ring and cage structure and synthesis method thereof
Technical Field
The invention belongs to the technical field of environment-friendly halogen-free flame retardant products, and particularly relates to a phosphorus-nitrogen-silicon intumescent flame retardant containing triazine rings and cage structures and a synthesis method thereof.
Background
The polymer material has wide application, and brings convenience to production and life. However, their flammability limits their use in applications where flame retardancy is required, and therefore, flame retardancy modification of polymeric materials is one of the important aspects of their modification.
The halogen-containing flame retardant, especially the bromine-containing flame retardant has excellent flame retardant performance, but the flame retardant generates a large amount of dense smoke and corrosive gas during combustion, and has great environmental pollution. Based on the consideration of environmental protection, it is important to develop halogen-free flame retardant and reduce the toxic and harmful gases released during the combustion of the flame retardant. The Intumescent Flame Retardant (IFR) can form a compact carbon layer during combustion, plays a role in heat insulation and oxygen isolation, reduces the release of toxic and harmful gases and smoke, can effectively prevent the generation of molten drops in the combustion process of high polymer materials, and is considered as a green environment-friendly flame retardant with a very good application prospect. In the traditional intumescent flame retardant, the char-forming agent has high water solubility, easy migration and low thermal stability, and needs further improvement.
The triazine derivatives are compounds rich in tertiary nitrogen structures, and have excellent char-forming performance. The synthesis of the triazine derivatives usually uses cyanuric chloride as a starting material, and obtains the triazine derivatives with different purposes and properties by regulating and controlling reaction conditions; the synthesis process is simple and mature, is cheap and easy to obtain, and has cost advantage.
Most patents use triazine derivatives as char-forming agents, for example: JP patent No.0,583,065, Al (1994), patent ZL200510010243.4, a macromolecular triazine charring-foaming agent and a synthesis method thereof, and a triazine charring agent containing an aromatic chain structure and a preparation method thereof (publication No. CN 101586033A) are designed from different angles and modes to prepare the triazine charring agent, and have good effects. They can be applied to flame retardance of high molecular materials only by being compounded with ammonium polyphosphate and the like, and have no obvious flame retardance effect when being used alone.
Patent 201210002709.6 discloses the application of silicon-containing triazine char-forming agent in polypropylene, which has better flame retardant effect. Patent CN103980315B discloses a triazine ring-containing phosphorus-nitrogen-silicon compound and a preparation method thereof, the product concentrates phosphorus-nitrogen-silicon in one molecule, the flame-retardant synergistic effect is embodied, and chlorine exists in the compound, and the chlorine can be grafted to the surface of a fabric through reaction, so that the compound is suitable for flame-retardant treatment of the fabric. However, it is not suitable for use as an additive flame retardant in plastics, paints, and the like.
Therefore, the flame retardant is introduced with silicon, the strength of the formed carbon can be improved, and elements such as phosphorus, silicon and the like are introduced into the triazine ring, so that a better flame retardant effect is obtained.
In these patents and synthetic methods, there are problems that the ratio of acid source-carbon source and gas source is not suitable enough, and the char-forming property and flame retardant property need to be improved continuously, and therefore, there is a need to develop a flame retardant with better properties.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide a phosphorus-silicon-nitrogen intumescent flame retardant containing triazine rings and cage structures, which has a certain degree of polymerization and a large molecular weight, and has the advantages of proper proportion of an acid source, a carbon source and a gas source in a molecular structure, high char formation amount and good thermal stability; it is also an object of the present invention to provide a process for the synthesis of phosphorus-silicon-nitrogen intumescent flame retardants containing triazine rings and cage structures.
In order to achieve the purpose of the invention, the phosphorus-nitrogen-silicon intumescent flame retardant containing triazine ring and cage structure is characterized in that the structural formula is as follows:
in the formula: y is NH or O;
r1 is one of linear or branched alkylene groups containing 1 to 18 carbons, or R1 is one of p-phenyl, m-phenyl or o-phenyl;
r2 is aminosilane coupling agent which is one of gamma-aminopropyltriethoxysilane, gamma-aminopropyltrimethoxysilane, gamma-aminopropylmethyldiethoxysilane, aminopropylsilane hydrolysate, gamma-aminopropylmethyldimethoxysilane, N-phenyl-gamma-aminopropyltrimethoxysilane, N- β - (aminoethyl) -gamma-aminopropylmethyldimethoxysilane, N-diethylaminopropyltrimethoxysilane, N-dimethylaminopropyltrimethoxysilane, N- β - (aminoethyl) -aminopropyltrimethoxysilane, N- β - (aminoethyl) -aminopropyltriethoxysilane, gamma-divinyltriaminopropylmethyldimethoxysilane, gamma-divinyltriaminopropyltrimethoxysilane, bis- (gamma-trimethoxysilylpropyl) amine, bis- (gamma-triethoxysilylpropyl) amine, gamma-piperazinylpropylmethyldimethoxysilane, N-phenylaminomethyltriethoxysilane, gamma-diethylaminomethyltriethoxysilane or their mixture.
In order to achieve the purpose of the invention, the synthesis method of the phosphorus-nitrogen-silicon intumescent flame retardant containing triazine ring and cage structure is characterized by comprising the following steps:
step one
Adding a solvent into a container, cooling to-10 ℃, adding phosphorus oxychloride (POCl 3), stirring and dispersing, gradually dropwise adding 1-oxyphosphate-4-hydroxymethyl-2, 6, 7-trioxabicyclo [2.2.2] octane (PEPA) and an acid-binding agent, and reacting for 1-4 hours to obtain a monobasic substituent (POCl 2-PEPA) containing PEPA; wherein the molar ratio of phosphorus oxychloride (POCl 3), 1-oxyphosphide-4-hydroxymethyl-2, 6, 7-trioxabicyclo [2.2.2] octane (PEPA) and the acid-binding agent is 1:1:1, 1mol of phosphorus oxychloride is dissolved in 50-500mL of solvent;
step two
Adding diamine or dihydric alcohol substances, a solvent and an acid-binding agent into another container, mixing, cooling to-10-10 ℃, slowly dropwise adding the monoprotic substituent (POCl 2-PEPA) containing PEPA obtained in the step one, reacting for 3-6 hours, and separating to obtain a phosphorus-containing diamine intermediate; wherein the mole ratio of the PEPA-containing monobasic substituent (POCl 2-PEPA), diamine or dihydric alcohol and the acid-binding agent is 1:2: 2-4; 1mol of PEPA-containing monobasic substituent (POCl 2-PEPA) with 50-500mL of solvent;
step three
Adding a solvent into a container provided with a reflux condenser, a stirrer and a constant-pressure dropping funnel, cooling to-10 ℃, adding cyanuric chloride (CNC), stirring and dispersing, gradually dropwise adding an aminosilane coupling agent and an acid-binding agent, controlling the pH to be 5-7, controlling the reaction temperature to be-5 ℃, and reacting for 1-4 hours to obtain a silicon-containing monobasic substituent (CNC-Si); wherein the molar ratio of cyanuric chloride (CNC), aminosilane coupling agent and acid-binding agent is 1:1:1, 1mol of cyanuric chloride is dissolved in 50-500mL of solvent;
step four
Slowly dripping the mixture of the phosphorus-containing diamine intermediate obtained in the step two and the acid-binding agent into the same container in the step three at the temperature of 40-50 ℃, reacting for 3-6 hours, then continuously heating to 80-130 ℃, reacting for 5-10 hours, cooling, washing and drying to obtain powdery solid, namely the phosphorus-nitrogen-silicon intumescent flame retardant containing the triazine ring and the cage structure; wherein the molar ratio of the silicon-containing monobasic substituent (CNC-Si), the phosphorus-containing intermediate and the acid-binding agent is 1:1: 2-3; 1mol of silicon-containing monobasic substituent (CNC-Si) was dissolved in 20-600mL of solvent.
In the technical scheme, the solvent is one or a mixture of acetone, acetonitrile, tetrahydrofuran, butanone, ethyl acetate, dioxane, chloroform, toluene, xylene, trimethylbenzene, tetramethylbenzene, dimethyl sulfoxide and N, N-dimethylformamide.
In the technical scheme, the acid-binding agent is one of triethylamine, triethylene diamine and pyridine.
Compared with the prior art, the invention has the advantages that:
1) the flame retardant is rich in phosphorus, can play a good role of an acid source and promotes the flame retardant to form carbon; the flame retardant contains a triazine ring structure and a cage-like structure of PEPA, has good char-forming capability, contains a silicon compound in the structure, can form a stronger char layer during combustion, and effectively combines an acid source, a carbon source and a gas source to exert an intramolecular flame-retardant synergistic effect;
2) the product is white or light yellow powder, the yield is more than 90 percent, and the decomposition temperature of 5 percent under the nitrogen atmosphere is more than 300 ℃;
3) the flame retardant has reasonable proportion of the acid source, the carbon source and the gas source, and the product has good thermal stability, char formation and flame retardant property and can form an expanded compact char layer with high strength during combustion.
Detailed Description
The following further describes the embodiments of the present invention. It should be noted that the description of the embodiments is provided to help understanding of the present invention, but the present invention is not limited thereto. In addition, the technical features involved in the embodiments of the present invention described below may be combined with each other as long as they do not conflict with each other.
Example one
The synthesis steps of the phosphorus-nitrogen-silicon intumescent flame retardant containing triazine ring and cage structure are as follows:
step one
Adding 250mL of acetonitrile into 1000mL of acetonitrile, cooling to-10 ℃, adding 153.33g (namely 1 mol) of phosphorus oxychloride (POCl 3), stirring and dispersing, gradually dropwise adding 180g (namely 1 mol) of 1-oxyphosphide-4-hydroxymethyl-2, 6, 7-trioxabicyclo [2.2.2] octane (PEPA) and 101.20g (1 mol) of triethylamine, and reacting for 4 hours to obtain a monobasic substituent (POCl 2-PEPA) containing PEPA;
step two
Adding 120.20g (2 mol) of ethylenediamine, 50mL of acetonitrile and 202.40g (2 mol) of triethylamine into another container, mixing, cooling to-10 ℃, slowly adding 296.83g (1 mol) of PEPA-containing monobasic substituent (POCl 2-PEPA) dropwise, reacting for 6 hours, and separating to obtain a phosphorus-containing diamine intermediate;
step three
Adding 184.5g (1 mol) of cyanuric chloride into a 1000mL three-neck flask provided with a reflux condenser, a stirrer and a constant pressure dropping funnel, then adding 200mL of acetonitrile, putting the three-neck flask into an oil bath, fully stirring to uniformly disperse the cyanuric chloride, dropwise adding 221.37 g (namely 1 mol) of gamma-aminopropyltriethoxysilane (KH 550) into the three-neck flask, dropwise adding 101.20g (1 mol) of triethylamine into the three-neck flask by using the constant pressure funnel, controlling the pH to be between 5 and 7, controlling the reaction temperature to be-5 ℃ and the reaction time to be 4 hours, and obtaining a silicon-containing monobasic substituent (CNC-Si) of the cyanuric chloride;
step four
344.03g (1 mol) of phosphorus-containing diamine intermediate obtained in the second step is dissolved in 200mL of acetonitrile, then the mixture is gradually dripped into a three-necked bottle containing cyanuric chloride and silicon-containing monobasic substituent (CNC-Si) in the third step, 101.20g (1 mol) of triethylamine is dripped at the same time, the reaction temperature is controlled at 40 ℃, the reaction is carried out for 6 hours, then the temperature is continuously raised to 80 ℃, 101.20g (1 mol) of triethylamine is dripped, the reaction is carried out for 10 hours, white precipitate is obtained, distilled water is washed and dried, white solid is obtained, 582.76 g of phosphorus-nitrogen-silicon intumescent flame retardant containing triazine rings and cage structures is obtained, and the yield is 91.0%.
In this embodiment, the structural formula of the phosphorus-nitrogen-silicon intumescent flame retardant containing a triazine ring and a cage structure is:
example two
The synthesis steps of the phosphorus-nitrogen-silicon intumescent flame retardant containing triazine ring and cage structure are as follows:
step one
Adding 300mL of acetonitrile into 1000mL of acetonitrile, cooling to 10 ℃, adding 153.33g (1 mol) of phosphorus oxychloride (POCl 3), stirring and dispersing, gradually dropwise adding 180g (1 mol) of 1-oxyphospho-4-hydroxymethyl-2, 6, 7-trioxabicyclo [2.2.2] octane (PEPA) and 101.20g (1 mol) of triethylamine acetonitrile solution, and reacting for 1 hour to obtain a monobasic substituent (POCl 2-PEPA) containing PEPA;
step two
Adding a mixture of 176.30g (2 mol) of butanediamine, 50mL of acetonitrile and 202.40g (2 mol) of triethylamine into another container, cooling to 10 ℃, slowly adding 296.83g (1 mol) of PEPA-containing monobasic substituent (POCl 2-PEPA) obtained in the step one dropwise, reacting for 3 hours, and separating to obtain a phosphorus-containing diamine intermediate;
step three
Adding 184.5g (1 mol) of cyanuric chloride into a 1000mL three-neck flask provided with a reflux condenser, a stirrer and a constant pressure dropping funnel, then adding 200mL of acetonitrile, putting the three-neck flask into an oil bath, fully stirring to uniformly disperse the cyanuric chloride, dropwise adding 179.3 g (namely 1 mol) of gamma-aminopropyltrimethoxysilane (KH 551) into the three-neck flask, dropwise adding 101.20g (1 mol) of triethylamine into the three-neck flask by using the constant pressure funnel, controlling the pH to be between 5 and 7, controlling the reaction temperature to be 10 ℃ and the reaction time to be 1 hour to obtain a silicon-containing monobasic substituent (CNC-Si) of the cyanuric chloride;
step four
358.03g (1 mol) of phosphorus-containing diamine intermediate obtained in the second step is dissolved in 150mL of acetonitrile, then the mixture is gradually dripped into a three-neck flask filled with a silicon-containing monobasic substituent (CNC-Si) in the third step, 101.20g (1 mol) of triethylamine is dripped at the same time, the reaction temperature is controlled at 50 ℃, the reaction is carried out for 3 hours, then the temperature is continuously raised to 130 ℃, 101.20g (1 mol) of triethylamine is dripped, the reaction is carried out for 5 hours, a white precipitate is obtained, distilled water is washed and dried, a white solid is obtained, 605.32 g of phosphorus-nitrogen-silicon intumescent flame retardant B containing triazine rings and cage structures is obtained, and the yield is 92.5%.
In this example, the structure formula of the phosphorus-nitrogen-silicon intumescent flame retardant containing triazine ring and cage structure is:
EXAMPLE III
The synthesis steps of the phosphorus-nitrogen-silicon intumescent flame retardant containing triazine ring and cage structure are as follows:
step one
Adding 300mL of acetonitrile into 1000mL of acetonitrile, cooling to 0 ℃, adding 153.33g (1 mol) of phosphorus oxychloride (POCl 3), stirring and dispersing, gradually dropwise adding 180g (1 mol) of 1-oxyphospho-4-hydroxymethyl-2, 6, 7-trioxabicyclo [2.2.2] octane (PEPA) and 101.20g (1 mol) of triethylamine, and reacting for 2.5 hours to obtain a monobasic substituent (POCl 2-PEPA) containing PEPA;
step two
Adding 120.20g (2 mol) of ethylenediamine, 50mL of acetonitrile and 202.40g (2 mol) of triethylamine into another container, mixing, cooling to 0 ℃, slowly adding a monobasic substitute (POCl 2-PEPA) containing 296.83g (1 mol) of PEPA obtained in the step one dropwise, reacting for 4.5 hours, and separating to obtain a phosphorus-containing diamine intermediate;
step three
Adding 184.5g (1 mol) of cyanuric chloride into a 1000mL three-neck flask provided with a reflux condenser, a stirrer and a constant pressure dropping funnel, then adding 200mL of acetone, putting the three-neck flask into an oil bath, fully stirring to uniformly disperse the cyanuric chloride, dropwise adding 191.34 g (1 mol) of gamma-aminopropyl methyl diethoxysilane (KH 552) into the three-neck flask, dropwise adding 101.20g (1 mol) of triethylamine into the three-neck flask by using the constant pressure funnel, controlling the pH value between 5 and 7, controlling the reaction temperature at 0 ℃ and the reaction time at 2.5 hours to obtain a silicon-containing monobasic substituent (CNC-Si) of the cyanuric chloride;
step four
344.03g (1 mol) of phosphorus-containing diamine intermediate obtained in the second step is dissolved in 250mL of acetonitrile, then the mixture is gradually dripped into a three-neck flask filled with a silicon-containing monobasic substituent (CNC-Si) in the third step, 101.20g (1 mol) of triethylamine is dripped at the same time, the reaction temperature is controlled at 45 ℃, the reaction is carried out for 4.5 hours, then the temperature is continuously raised to 105 ℃, 101.20g (1 mol) of triethylamine is dripped, the reaction is carried out for 7.5 hours, a white precipitate is obtained, distilled water is washed and dried, a white solid is obtained, 558.49g of triazine ring and cage-structured phosphorus-nitrogen-silicon intumescent flame retardant is obtained, and the yield is 91.5%.
In this example, the structure formula of the phosphorus-nitrogen-silicon intumescent flame retardant containing triazine ring and cage structure is:
structural formula 3 of phosphorus-nitrogen-silicon intumescent flame retardant C containing triazine ring and cage structure
The embodiments of the present invention have been described in detail, but the present invention is not limited to the described embodiments. It will be apparent to those skilled in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention.