CN110867810A - A high-voltage line compressed air impact deicing device - Google Patents
A high-voltage line compressed air impact deicing device Download PDFInfo
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
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Abstract
Description
技术领域technical field
本发明属于高压线保护设备技术领域,具体涉及一种高压线压缩空气冲击除冰装置。The invention belongs to the technical field of high-voltage line protection equipment, and particularly relates to a high-voltage line compressed air impact deicing device.
背景技术Background technique
近年来,随着极端天气的频繁出现,高压线常常遭受覆冰困扰,严重的覆冰现象导致杆塔倾斜、倒 塌、断线及绝缘子闪络,由此引起线路跳闸、供电中断等事故,给社会生产和人民生活造成极大不便。为此,国内外诸多学者对高压线覆冰现象展开了深入研究,并提出了多种除冰方法。但现有技术的高压线除冰设备存在以下缺陷:In recent years, with the frequent occurrence of extreme weather, high-voltage lines are often plagued by icing. Severe icing causes towers to tilt, collapse, disconnect, and insulator flashovers, resulting in line trips, power interruptions, and other accidents. causing great inconvenience to people's lives. For this reason, many scholars at home and abroad have carried out in-depth research on the icing phenomenon of high-voltage lines, and proposed a variety of deicing methods. However, the high-voltage line deicing equipment in the prior art has the following defects:
1. 在进行除冰的过程中,设备通过移动机械手打击及碾压的方式去除高压线上的冰块,此类方法除冰速度缓慢,效率不高,对高压线不能及时除冰,可能造成高压线断线。1. During the process of deicing, the equipment removes the ice cubes on the high-voltage line by hitting and rolling with the mobile manipulator. Such methods have slow deicing speed and low efficiency. The high-voltage line cannot be de-iced in time, which may cause the high-voltage line to break. Wire.
2. 若采用炸药冲击波除冰,在几百万伏的高压情况下,炸药的操作安全性、起爆可靠性及误爆率都有待验证,可能对操作人员及设备造成伤害及损坏。2. If explosive shock wave is used for deicing, under the condition of high voltage of several million volts, the operational safety, detonation reliability and false explosion rate of explosives need to be verified, which may cause injury and damage to operators and equipment.
3. 此外,在使用炸药冲击波除冰的过程中,装置不可重复使用,导致了材料的大量消耗,成本较高。3. In addition, in the process of deicing with explosive shock wave, the device cannot be reused, resulting in a large consumption of materials and high cost.
爆破片装置由爆破片和夹持器等组成。爆破片是在标定燥破压力和设计燥破温度下能够迅速爆破而起到泄压作用的元件,夹持器则是具有设计给定的排放口直径,能够保证燥破片边缘牢固夹紧密封,并能使爆破片获得准确燥破压力的一对配合件。The bursting disc device consists of a bursting disc and a holder. The bursting disc is a component that can quickly burst under the calibrated drying pressure and design drying temperature to relieve pressure. The holder has a designed discharge port diameter, which can ensure that the edge of the drying disc is firmly clamped and sealed. And a pair of matching parts that can make the rupture disc obtain accurate drying pressure.
爆破片的形式有金属平板型、普通正拱型、开缝正拱型和反拱型爆破片以及石墨爆破片等。The bursting discs are in the form of metal flat plate type, common positive arch type, slotted positive arch type and reverse arch type bursting disc and graphite bursting disc.
平板型爆破片由塑性金属或石墨制成,是一块很薄的平板,通过法兰夹紧或直接用螺栓压紧在容器的短管法兰上。按照爆破元件断裂时受力变形的基本形式可分为拉伸破坏型、剪切破坏型和弯曲破坏型等几种。拉伸破坏型和弯曲破坏型的爆破元件一般做成等厚的圆形薄片,而剪切破坏型的爆破元件则做成中间厚边缘薄的圆形薄片,使其在边缘受剪切而断裂。The flat-plate bursting disc is made of plastic metal or graphite, and is a thin flat plate that is clamped by a flange or directly bolted to the short tube flange of the container. According to the basic form of the force and deformation of the blasting element when it breaks, it can be divided into tensile failure type, shear failure type and bending failure type. The blasting elements of the tensile failure type and the bending failure type are generally made into circular sheets of equal thickness, while the shear failure type blasting elements are made into circular sheets with a thick middle and a thin edge, so that they are sheared at the edge and broken. .
这种形式的爆破片结构简单,安装方便,但爆破元件的抗疲劳性能较差,一般只用于操作压力稳定以及压力不高的场合。This type of bursting disc has a simple structure and is easy to install, but the anti-fatigue performance of the bursting element is poor, and is generally only used in situations where the operating pressure is stable and the pressure is not high.
拱型金属爆破元件是经液压加工成凸型薄片,夹持器用沉头螺钉将其夹紧,然后装在容器的接口管法兰上,如图所示.直径较大、要求不太严的爆破元件可直接利用接管的法兰将其夹紧。但其安装比较困难,容易装偏和在不大的操作压力下滑脱。按照破裂的形式,拱型金属爆破片可分为拉伸型和压缩型两种。对于拉伸型爆破片,它的爆破元件凹面处于动作时的高压侧,爆破时该元件因塑性拉伸面破裂而压缩型爆破片,它的爆破元件凸面处于动作时的高压侧,爆破时该元件因弹性压缩失稳而翻转破裂或者脱落。所以,压缩型爆破片又分为压缩致破型和压缩脱落型,前者因失稳后翻转触及刀刃(或额齿)或因刻槽开裂而爆破后者因失稳翻转而脱落。The arched metal blasting element is hydraulically processed into a convex sheet, the holder is clamped with a countersunk head screw, and then mounted on the flange of the mouthpiece of the container, as shown in the figure. Larger diameter, less stringent requirements. The blasting element can be clamped directly by the flange of the nozzle. However, its installation is difficult, and it is easy to install and slip off under a small operating pressure. According to the form of rupture, arched metal rupture discs can be divided into two types: tension type and compression type. For tensile rupture discs, the concave surface of its blasting element is on the high pressure side during action, and the element is compressed due to the rupture of the plastic tensile surface during blasting, and the convex surface of its blasting element is on the high pressure side during action. The element is overturned and broken or falls off due to elastic compression instability. Therefore, the compression type rupture disc is divided into the compression rupture type and the compression detachment type. The former is blasted due to instability and flips over to touch the blade (or frontal teeth) or due to groove cracking and the latter falls off due to instability and overturning.
普通正拱型爆破片为拉伸破坏型,它由单层塑性金属材料制成。片的凹面侧向着介质,受载后引起拉伸破坏。Ordinary positive arch rupture disc is tensile failure type, which is made of single-layer plastic metal material. The concave side of the sheet faces the media, causing tensile failure when loaded.
开缝正拱型爆破片也为拉伸破坏型,它由两片曲率相同的普通正拱型爆破元件组合而成。片的凹面侧向着介质,组合片中与介质接触的一片由金属或非金属材料制成,另一片由金属材料制成并在拱形部分开若干条穿透的槽隙,组合片受载后引起拉伸破坏。The slotted positive arch bursting disc is also a tensile failure type, which is composed of two ordinary positive arched blasting elements with the same curvature. The concave side of the sheet faces the medium. One of the composite sheets that is in contact with the medium is made of metal or non-metallic materials, and the other sheet is made of metal materials and has a number of penetrating slots in the arched part. After the composite sheet is loaded cause tensile failure.
反拱型爆破片为压缩破坏型,它由单层塑性金属材料制成。片的凸面侧向着介质,受载后引起失稳破坏。The reverse arch rupture disc is a compression failure type, which is made of a single-layer plastic metal material. The convex side of the sheet faces the medium, causing buckling failure after being loaded.
拱型爆破片的设计燥破压力和实际爆破压力(由试验测得)的误差较平板型小,并具有较高的抗疲劳能力,可用于高压或超高压场合。但其结构较平板型复杂,制造成本高,且安装也不很方便。The error between the design drying pressure and the actual bursting pressure (measured by the test) of the arched bursting disc is smaller than that of the flat type, and it has higher fatigue resistance and can be used in high pressure or ultra-high pressure applications. However, its structure is more complicated than that of the flat type, the manufacturing cost is high, and the installation is not very convenient.
发明内容SUMMARY OF THE INVENTION
本发明针对现有高压线除冰设备在除冰过程中,通过移动机械手打击及碾压的方式去除高压线上的冰块,此类方法除冰速度缓慢,效率不高,对高压线不能及时除冰,可能造成高压线断线;以及采用炸药冲击波除冰,在几百万伏的高压情况下,炸药的操作安全性、起爆可靠性及误爆率都有待验证,可能对操作人员及设备造成伤害及损坏;装置不可重复使用,导致了材料的大量消耗,成本较高的问题,提供一种高压线压缩空气冲击除冰装置。The invention aims at removing the ice cubes on the high-voltage line by means of striking and rolling by the mobile manipulator during the deicing process of the existing high-voltage line deicing equipment. Such methods have slow deicing speed and low efficiency, and cannot deic the high-voltage line in time. It may cause disconnection of the high-voltage line; and the use of explosive shock waves for deicing. Under the high voltage of several million volts, the operation safety, detonation reliability and false explosion rate of explosives need to be verified, which may cause injury and damage to operators and equipment. ; The device cannot be reused, which leads to the problem of massive consumption of materials and high cost. A high-voltage line compressed air impact deicing device is provided.
本发明采用如下技术方案:The present invention adopts following technical scheme:
一种高压线压缩空气冲击除冰装置,包括空气压缩机、一端封闭的绝缘耐高压的充气管、若干用于存储压缩空气的存储器和绝缘卡,所述存储器的一端设有进气口,另一端设有非金属材质的爆破片,充气管的开口端与空气压缩机的出气口连接,存储器的进气口与充气管的侧壁连接,存储器的设有爆破片的另一端位于高压线的正上方,绝缘卡的一端与充气管连接,另一端与高压线连接。A high-voltage line compressed air impact deicing device, comprising an air compressor, an insulating high-pressure-resistant inflatable tube closed at one end, a plurality of storages for storing compressed air, and an insulating card, wherein one end of the storage is provided with an air inlet, and the other end is provided with an air inlet. A bursting disc made of non-metallic material is provided, the open end of the charging pipe is connected to the air outlet of the air compressor, the air inlet of the accumulator is connected to the side wall of the charging pipe, and the other end of the accumulator with the bursting disc is located directly above the high-voltage line , one end of the insulating card is connected with the gas tube, and the other end is connected with the high-voltage line.
所述存储器设有爆破片的一端截面为锥形。The section of one end of the accumulator provided with the bursting disc is tapered.
所述存储器等间距布置。The memories are arranged at equal intervals.
所述绝缘卡与存储器交替布置。The insulating cards and the memories are alternately arranged.
本发明的有益效果如下:The beneficial effects of the present invention are as follows:
1. 本发明通过压缩空气存储器内储存的高压气体除冰,可以快速高效的除去高压线上的覆冰。1. The present invention can remove the ice on the high-voltage line quickly and efficiently by deicing the high-pressure gas stored in the compressed air storage.
2. 本发明通过空压机充气的方法来代替炸药产生高压气体,可有效地防止炸药受到高压的影响造成的安全问题。2. The present invention replaces the explosive to generate high-pressure gas by inflating the air compressor, which can effectively prevent the safety problem caused by the explosive being affected by the high pressure.
3. 本发明可通过更换爆破片实现装置的重复使用,大大节省了材料及安装所需的人力成本。3. The present invention can realize the repeated use of the device by replacing the rupture disc, which greatly saves the cost of materials and labor required for installation.
4. 本发明可通过更换不同材质的爆破片可控制压缩空气的冲击力度,对于不同厚度的覆冰,可以使压力可以刚好达到除冰的要求,尽量减少过量压力对电线的冲击。4. The present invention can control the impact force of the compressed air by replacing the bursting discs of different materials, and for the ice covering of different thicknesses, the pressure can just meet the requirements of deicing, and the impact of excessive pressure on the wires can be minimized.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is the structural representation of the present invention;
图2为本发明的存储器的结构示意图;Fig. 2 is the structural representation of the memory of the present invention;
其中:1-空气压缩机;2-充气管;3-存储器;4-绝缘卡;5-高压线;6-进气口;7-爆破片。Among them: 1-air compressor; 2-inflatable pipe; 3-memory; 4-insulation card; 5-high voltage line; 6-air inlet; 7-bursting disc.
具体实施方式Detailed ways
结合附图,对本发明做进一步说明。The present invention will be further described with reference to the accompanying drawings.
如图所示,一种高压线压缩空气冲击除冰装置,包括空气压缩机1、一端封闭的绝缘耐高压的充气管2、若干用于存储压缩空气的存储器3和绝缘卡4,所述存储器3的一端设有进气口6,另一端设有非金属材质的爆破片7,充气管2的开口端与空气压缩机1的出气口连接,存储器3的进气口6与充气管2的侧壁连接,存储器3的设有爆破片7的另一端位于高压线5的正上方,绝缘卡4的一端与充气管2连接,另一端与高压线5连接。As shown in the figure, a high-voltage line compressed air impact deicing device includes an
所述存储器3设有爆破片7的一端截面为锥形。The cross section of one end of the
所述存储器3等间距布置。The
所述绝缘卡4与存储器3交替布置。The insulating
其中,充气管2采用质轻、耐压、绝缘材料制成。存储器3的爆破片7由非金属片(膜)材质构成,可以防止爆破产生飞片导致的安全事故。存储器3可通过安装不同型号的爆破片来控制冲击气体压力的大小,对于不同厚度的覆冰都尽可能用最适当压力的空气冲击除去。The
绝缘卡4将充气管2与存储器3固定在高压线5的正上方,使高压气体在最合适的距离冲击正下方高压线上的覆冰。The insulating
本发明的工作过程如下:The working process of the present invention is as follows:
空气压缩机1通过充气管2向存储器3充入气体,控制存储器3内的压强,存储器3在内部压力到达爆破片7的耐压临界值时在高压线5正上方爆破,存储器3内存储的高压气体冲击覆冰使其脱落。The
其中,爆破片的计算如下:Among them, the calculation of the bursting disc is as follows:
1. 爆破片的排放面积1. Discharge area of rupture disc
爆破片应有足够的排放面积,以保证膜片破裂时能及时泄放容器内的压力,防止容器继续生压发生爆炸。对于容器内介质的情况,爆破片的排放面积应大于或等于按下式计算所得数值。The bursting disc should have enough discharge area to ensure that the pressure in the container can be released in time when the diaphragm ruptures, so as to prevent the container from continuing to pressurize and explode. For the medium in the container, the discharge area of the rupture disc should be greater than or equal to the value calculated by the following formula.
,其中:A-爆破片的排放面积,m2;G´-容器的安全泄放量,kg/h;C-流量系数,对一般直圆管C=0.71;与容器连接侧装爆破片的接口管具有喇叭型检索扣,则C=0.87;P-爆破片的设计爆破压力,Pa;X-气体的特性系数;M-容器内气体的分子量;T-容器内气体的绝对温度,K;Z-气体压缩系数。 , where: A - the discharge area of the bursting disc, m 2 ; G´ - the safe discharge amount of the container, kg/h; C - the flow coefficient, C=0.71 for a general straight pipe; the interface connecting the side-mounted bursting disc with the container If the tube has a flared retrieval button, then C=0.87; P-design burst pressure of rupture disc, Pa; X-characteristic coefficient of gas; M-molecular weight of gas in container; T-absolute temperature of gas in container, K; Z - Gas compressibility.
不同K值(气体绝热指数)的气体特性系数X的取值如下表。The values of the gas characteristic coefficient X for different K values (gas adiabatic index) are as follows.
2. 爆破片的厚度2. Thickness of rupture disc
, ,
其中:S-爆破片的初始厚度,Pb-爆破片设计时确定的爆破压力;σt b-材料在工作温度下的强度极限;D爆破片的夹紧直径。Among them: S - the initial thickness of the bursting disc, P b - the bursting pressure determined during the design of the bursting disc; σ t b - the strength limit of the material at the working temperature; D - the clamping diameter of the bursting disc.
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