CN110865307B - Battery module complementary energy detection method - Google Patents
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- 238000001514 detection method Methods 0.000 title claims abstract description 54
- 230000000295 complement effect Effects 0.000 title abstract description 16
- 238000007600 charging Methods 0.000 claims abstract description 24
- 238000010277 constant-current charging Methods 0.000 claims abstract description 22
- 238000000034 method Methods 0.000 claims abstract description 21
- 238000012360 testing method Methods 0.000 description 18
- 238000010280 constant potential charging Methods 0.000 description 7
- 230000007423 decrease Effects 0.000 description 3
- 238000007599 discharging Methods 0.000 description 3
- 238000004146 energy storage Methods 0.000 description 3
- 238000002474 experimental method Methods 0.000 description 3
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 229910001416 lithium ion Inorganic materials 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 238000010281 constant-current constant-voltage charging Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000003745 diagnosis Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- GELKBWJHTRAYNV-UHFFFAOYSA-K lithium iron phosphate Chemical compound [Li+].[Fe+2].[O-]P([O-])([O-])=O GELKBWJHTRAYNV-UHFFFAOYSA-K 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 238000005215 recombination Methods 0.000 description 1
- 230000006798 recombination Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
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- 238000004904 shortening Methods 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
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- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/36—Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
- G01R31/385—Arrangements for measuring battery or accumulator variables
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/36—Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
- G01R31/396—Acquisition or processing of data for testing or for monitoring individual cells or groups of cells within a battery
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Abstract
The invention relates to a method for detecting the complementary energy of a battery module, which comprises the following steps: s1, acquiring performance data of different single batteries, and mutually connecting the single batteries with consistent performance data to form a battery module; s2, respectively obtaining the detection current, the charge cut-off voltage and the discharge cut-off voltage of the battery module according to the performance data of the single batteries and the connection relation of the single batteries in the battery module, wherein the detection current is I3Current flow; s3, performing constant current discharge on the battery module by adopting the detection current until the discharge cut-off voltage of the battery module, stopping the discharge, and standing the battery module for 1 h; s4, carrying out constant current charging on the battery module to the charging cut-off voltage of the battery module by adopting the detection current, and recording the constant current charging time; and S5, obtaining the capacity of the battery module according to the detection current and the constant current charging time, namely obtaining the residual energy detection value of the battery module. Compared with the prior art, the method shortens the complementary energy detection time on the basis of ensuring the accuracy.
Description
Technical Field
The invention relates to the technical field of storage batteries, in particular to a method for detecting the complementary energy of a battery module.
Background
In recent years, the number of pure electric vehicles is on a remarkable increase trend, and electric vehicles are considered as the best alternatives to conventional vehicles that address the problems of global warming and environmental pollution. Lithium ion batteries have become one of the main power sources of electric vehicles due to their characteristics of high efficiency, high specific energy and long service life. However, with the ever increasing demand and production of lithium ion batteries, recycling and disposal problems will arise in the coming years.
Generally, the average service life of the power battery is 5-8 years, the performance of the power battery is reduced along with the increase of the charging times, and when the capacity of the power battery is reduced to be below 80% of the rated capacity, the power battery is not suitable for the electric automobile. But the retired battery can still be further utilized in a plurality of fields such as energy storage, distributed photovoltaic power generation, household power consumption, low-speed electric vehicles and the like in a gradient way through links such as detection, maintenance and recombination. Before these retired batteries are utilized in a cascading manner, in order to ensure safe use and optimal performance of the retired batteries, a retired battery module needs to be subjected to complementary energy detection (SOH diagnosis).
According to the standard of 'vehicle power battery recycling complementary energy detection' (GB/T34015-2017) issued by the Chinese national standards committee, I is required after the decommissioning of a battery cell or a battery module5The current carries out capacity calibration 3-5 times, when 3 continuous capacity range is less than 3% of rated capacity, just can end the experiment, wherein, need carry out constant current charging and constant voltage charging respectively during the capacity calibration, the dead time is not higher than 1 hour after demarcating every time, therefore the time that a battery cell or battery module need occupy a detecting instrument under the greenhouse can the testing process be 36 ~ 60 hours, this undoubtedly can lead to the time cost that can detect is high, detecting instrument needs many scheduling problem. How to perform fast remaining energy detection on the capacity of the retired battery has become one of the key problems faced by using the battery module in a echelon.
Disclosure of Invention
The present invention is directed to a method for rapidly detecting remaining energy of a battery module, which overcomes the above-mentioned drawbacks of the prior art.
The purpose of the invention can be realized by the following technical scheme: a method for detecting the residual energy of a battery module comprises the following steps:
s1, acquiring performance data of different single batteries, and mutually connecting the single batteries with consistent performance data to form a battery module;
s2, respectively calculating the detection current, the charge cut-off voltage and the discharge cut-off voltage of the battery module according to the performance data of the single batteries and the connection relation of the single batteries in the battery module, wherein the detection current is I3Current;
s3, performing constant current discharge on the battery module by adopting the detection current until the discharge cut-off voltage of the battery module, stopping the discharge, and standing the battery module for 1 h;
s4, carrying out constant current charging on the battery module to the charging cut-off voltage of the battery module by adopting the detection current, and recording the constant current charging time;
and S5, calculating the capacity of the battery module according to the detection current and the constant current charging time, namely obtaining the residual energy detection value of the battery module.
Further, the performance data in the step S1 includes the rated capacity, the charge cut-off voltage, and the discharge cut-off voltage of the unit battery.
Further, the step S2 specifically includes the following steps:
s21, calculating I according to the rated capacity of the single batteries and the connection relation of the single batteries in the battery module3Current flow;
and S22, calculating the charge cut-off voltage and the discharge cut-off voltage of the battery module according to the charge cut-off voltage and the discharge cut-off voltage of the single batteries and the connection relation of the single batteries in the battery module.
Further, the step S21 specifically includes the following steps:
s211, calculating the rated capacity of the battery module according to the rated capacity of the single batteries and the connection relation of the single batteries in the battery module;
s212, calculating to obtain I according to rated capacity of the battery module3The current is applied.
Further, the rated capacity of the battery module in step S211 is specifically:
wherein H is the rated capacity of the battery module, scIs the rated capacity, p, of the series-connected portion of the single cells in the battery modulecThe rated capacity of the parallel part of the single batteries in the battery module is shown, n is the number of the parallel single batteries, and h is the rated capacity of the single batteries;
and when there is no single battery in series in the battery module, s c0; when there are the unit cells connected in series in the battery module,sc=h。
further, I in the step S2123The current is specifically as follows:
further, the discharge cutoff voltage of the battery module in the step S22 is specifically:
wherein F is the discharge cut-off voltage of the battery module, sdFor the discharge cut-off voltage, p, of the series-connected portion of the single cells in the battery moduledThe discharge cut-off voltage of the parallel part of the single batteries in the battery module is m, the number of the single batteries connected in series is m, and f is the discharge cut-off voltage of the single batteries;
and when there is no parallel single battery in the battery module, p d0; when there are parallel-connected unit cells in the battery module, pd=f。
Further, the charge cut-off voltage of the battery module in the step S22 is specifically:
wherein R is the charge cut-off voltage of the battery module, seFor the charge cut-off voltage, p, of the series connection of the individual cells in the battery moduleeThe charging cut-off voltage of the parallel part of the single batteries in the battery module is m, the number of the single batteries connected in series is m, and r is the charging cut-off voltage of the single batteries;
and when there is no parallel single battery in the battery module, p e0; when there are parallel-connected unit cells in the battery module, pe=r。
Further, the capacity of the battery module in the step S5 is:
Cw=t*I3
wherein, CwThe capacity of the battery module is shown, and t is the constant current charging time.
Compared with the prior art, the invention adopts I3In addition, the invention only needs to carry out constant current charging on the battery module, omits the process of constant voltage charging, further reduces the residual energy detection time, namely, by increasing the charging and discharging multiplying power during the residual energy detection and reducing the charging and discharging steps of the residual energy detection, the problem of long time consumption of the residual energy detection can be solved while the residual energy detection precision is kept, and the subsequent echelon utilization of the retired battery is facilitated.
Drawings
FIG. 1 is a schematic flow diagram of the process of the present invention;
FIG. 2a is a diagram illustrating a comparison of constant current charging capacities of battery modules according to different complementary energy detection methods in an embodiment;
FIG. 2b is a graph showing a comparison of constant voltage charging capacity of battery modules under different complementary energy detection methods in an embodiment;
FIG. 3a is a comparison graph of the actual charging capacities of battery modules according to different complementary energy detection methods in the embodiment;
FIG. 3b is a comparison graph of the actual charging time of the battery module under different complementary energy detection methods in the embodiment;
FIG. 4 is a comparison graph of test errors of different complementary energy detection methods in the embodiment.
Detailed Description
The invention is described in detail below with reference to the figures and specific embodiments.
As shown in fig. 1, a method for detecting the remaining energy of a battery module includes the following steps:
s1, acquiring performance data of different single batteries, and mutually connecting the single batteries with consistent performance data to form a battery module;
s2, calculating the detection of the battery module according to the performance data of the single batteries and the connection relation of each single battery in the battery module respectivelyMeasuring current, charge cut-off voltage and discharge cut-off voltage, wherein the detected current is I3Current flow;
s3, performing constant current discharge on the battery module by adopting the detection current until the discharge cut-off voltage of the battery module, stopping the discharge, and standing the battery module for 1 h;
s4, carrying out constant current charging on the battery module to the charging cut-off voltage of the battery module by adopting the detection current, and recording the constant current charging time;
and S5, calculating the capacity of the battery module according to the detection current and the constant current charging time, wherein the capacity is the residual energy detection value of the battery module.
To verify the effectiveness of the method provided by the present invention, the battery module adopted in this embodiment is derived from 4 retired lithium iron phosphate power module battery modules (15P4S, 15 parallel 4 strings) on a curiosa S18B electric vehicle, the nominal capacity of the battery module is 40Ah, the battery module is composed of 4 15P1S battery cells connected in series, and the rated voltage of the 15P1S battery cell is 3.2V. According to the difference of 5% of SOH, the retired battery modules are divided into four capacity grades from a 70-90% SOH interval, specifically shown in a chart 1, wherein the 70-75%, 75-80%, 80-85% and 85-90% of SOH are calibrated by adopting a Protocol 2, the Protocol 2 refers to the technical specification for testing the performance of the energy storage battery for the smart power grid in Shanghai City standard, one retired battery module is selected from each interval as a test object, four retired battery modules are selected in total to test and compare residual capacities of various different protocols, and the table 1 shows the basic performance and the battery name marks of the 4 battery modules before the experiment.
TABLE 1
Serial number | Capacity (Ah C)3) | Internal resistance (m omega) | SOH(%) | SOH interval (%) |
#1 | 35.36 | 18.0 | 88.40 | 85-90 |
#2 | 33.21 | 19.5 | 83.03 | 80-85 |
#3 | 30.05 | 21.0 | 75.13 | 75-80 |
#4 | 28.66 | 20.0 | 71.65 | 70-75 |
Are respectively expressed by 1I1(1C magnification, 40A), 1I3(1/3C magnification, 13.3A), 1I5(1/5C magnification, 8A) and 1I10(1/10C multiplying power, 4A) four retired battery modules are respectively subjected to charge and discharge detection, and the four detected currents are respectively marked as Protocol 1, Protocol 2, Protocol 3 and Protocol 4. Protocol 1 refers to the national standard 'requirement for electrical property of power storage battery for electric vehicle and experimental method', PThe Protocol of Protocol 2 refers to the technical specification for testing the performance of the energy storage battery for the smart grid in Shanghai city standard, the Protocol of Protocol 3 refers to the detection of the recovery and utilization complementary energy of the power battery for the vehicle, and the Protocol4 refers to a low-rate capacity testing method.
1I in Protocol 23Taking current as an example, the retired battery module adopts 1I3(1/3C rate, 13.3A) constant current discharge, under the constant current discharge cutoff condition, discharging to the cutoff voltage (4 × 2.7V ═ 10.8V), and standing for 1 hour; then use 1I3Constant current charging, in which the constant current charging is stopped by charging to a stop voltage (4 × 3.65V: 14.6V), and then constant voltage charging is performed, in which the constant voltage charging is stopped by reducing the charging current to 0.1 × I3(1.2A) or the voltage of the single core is larger than the cut-off voltage of the single core (3.75V), the battery stops charging and stands for 1 hour; followed by 1I3The discharge was performed under the constant current discharge cutoff condition to a cutoff voltage (4 × 2.7V — 10.8V), and the procedure was completed. Finally with 1I3(A) The battery capacity (in Ah) is calculated from the charging current value and the charging time data. While using 1I3(A) The relation between the capacity value detected by the residual energy of the retired battery module and the charge-discharge cutoff condition is studied by changing the charge cutoff condition and the discharge cutoff condition of the battery module as a research object.
The Protocol 5 adopts the complementary energy detection method provided by the invention, the discharge cutoff condition is the total voltage (2.7 Xn) V of the battery module, the charge cutoff condition is (3.65 Xn) V, the monitoring of the single-core voltage in the module and the constant-voltage charge test Protocol are not included, the discharge cutoff condition of the Protocol 6 is the voltage (2.7 Xn) V of the battery module, and after the constant-current charge is carried out to the cutoff condition (3.65 Xn) V, the constant-voltage charge is continued until the charge current is reduced to 0.1I3The charging process does not include an excessive constant voltage test protocol of single-core voltage monitoring, and in the embodiment, n is 4. Table 2 shows the test current and cut-off conditions for the capacity test Protocol (Protocol) for 6 different protocols.
TABLE 2
Table 3 shows the actual charging capacities (C) of 4 different battery modules under 6 different test protocolsch) And actual discharge capacity value (C)dis) As can be seen from table 3, the charge capacity and the discharge capacity of the batteries are very close, and therefore, for the S18 EV battery module, the discharge capacity may be replaced with the charge capacity to analyze the actual capacity of the battery module.
TABLE 3
FIG. 2a shows the charging capacity C of 4 battery modules under 6 different testing protocols for constant current chargingcc. Compared under the first type of Protocol, the capacities of the four modules # 1, #2, #3 and #4 show a trend of slightly increasing and then slightly decreasing, wherein the capacities of the 5 protocols of Protocol 2, Protocol 3, Protocol4, Protocol 5 and Protocol 6 are under CccThe values are very close and the measured values of Protocol 1 differ significantly compared to the other protocols. Using Protocol4 as comparison, wherein the maximum error of Protocol 1 compared with Protocol4 is 2.51Ah (7.422% SOH), which is 9 hours shorter than the detection time of Protocol 4; the maximum error of Protocol 5 compared to Protocol4 was 0.22Ah (0.651% SOH), and the detection time was 7 hours shorter than that of Protocol 4. Therefore, the Protocol 5 constant current section as the battery complementary energy detection method is superior to other Protocol constant current section detection schemes in comprehensive consideration of time and precision.
FIG. 2b shows the value of the constant voltage charging capacity C under 6 different testing protocolscv. As can be seen from FIG. 2b, CcvThe value shows a gradually descending trend along with the reduction of the test current when CcvThe value does not decrease when it decreases to 0. And the consistency of the internal battery cell of the battery module is worsened along with the reduction of the capacity, the constant voltage charging process reaches the upper limit of the battery cell voltage of 3.75V in advance, so that the constant voltage charging process is ended in advance, namely CcvThe main cause of the value drop. Comparison ofProtocol4 and Protocol 5, CcvThe values differ at most by not more than 0.36Ah (1.08% SOH), so CcvAnalysis of the values also showed that the constant current section of Protocol 5 can be used for residual energy detection.
FIG. 3a shows measured charge capacity values (C) of battery modules (#1, #2, #3, #4) under 6 different capacity test protocols (Protocol 1, Protocol 2, Protocol 3, Protocol4, Protocol 5, Protocol 6)chI.e. CccValue and CcvThe sum). Wherein, C of Protocol 5chAnd CccThe values are equal. As can be seen from FIG. 3a, C of the #1 and #2 moduleschThe values slightly decrease under the first 5 protocols until the value increases for protocol 6, C for the #3 and #4 moduleschThe values are slightly increasing in the six protocols, and the remaining capacity of the retired battery and the difference in consistency of the batteries are the main causes of the different phenomena.
Fig. 3b shows the time required for the actually measured charge capacity of the battery modules (#1, #2, #3, #4) under 6 different capacity test protocols (Protocol 1, Protocol 2, Protocol 3, Protocol4, Protocol 5, Protocol 6). Among them, Protocol 5 is a constant current period, and as can be seen from fig. 3b, the single detection time of Protocol 5 is reduced by 15 hours compared with Protocol4 and by 3 hours compared with protocols 2 and 6.
Fig. 4 shows that the errors of the measured charging capacity values of the modules (#1, #2, #3, #4) are large when the measured charging capacities of the Protocol4 batteries are compared under 5 different capacity test protocols (Protocol 1, Protocol 2, Protocol 3, Protocol 5, Protocol 6)), and the errors of the protocols Protocol 1, Protocol 2, Protocol 6 are found to be large when the errors are more than 3%, and the errors of the protocols Protocol 3, Protocol 5 are within 2%.
To sum up, in this embodiment, when the complementary energy detection method provided by the present invention is applied, the Protocol 5 first uses I as the retired battery module3(1/3C rate, 13.3A) constant current discharge to a discharge cut-off voltage (4 × 2.7V ═ 10.8V), and left for 1 hour; then with I3Constant current charging to a charge cut-off voltage (4 × 3.65V — 14.6V); finally according to I3(A) Calculating the current value and charging time data during constant current charging to obtain the battery capacity (measured by Ah), namely the batteryThe residual energy detection value of the module. The error measured by the method is within 2 percent, and the measuring time is reduced by 3 to 15 hours compared with other methods. Considering from the commercialization angle of retired battery module, it is very necessary that a large amount of retired battery modules are retired from the market, and it is necessary to shorten the residual energy detection time, and certain measurement accuracy needs to be guaranteed while shortening the time, and this embodiment verifies that the Protocol 5 constant current section is most suitable from the viewpoint of time efficiency and accuracy. Therefore, the method provided by the invention can be used for detecting the residual energy of the retired battery module, and the purpose of reducing the residual energy detection time can be realized on the basis of ensuring the detection accuracy.
Claims (4)
1. A method for detecting the residual energy of a battery module is characterized by comprising the following steps:
s1, acquiring performance data of different single batteries, and mutually connecting the single batteries with consistent performance data to form a battery module, wherein the performance data comprises the rated capacity, the charge cut-off voltage and the discharge cut-off voltage of the single batteries;
s2, respectively calculating the detection current, the charge cut-off voltage and the discharge cut-off voltage of the battery module according to the performance data of the single batteries and the connection relation of the single batteries in the battery module, wherein the detection current is I3Current flow;
s3, performing constant current discharge on the battery module by adopting the detection current until the discharge cut-off voltage of the battery module, stopping the discharge, and standing the battery module for 1 h;
s4, carrying out constant current charging on the battery module to the charging cut-off voltage of the battery module by adopting the detection current, and recording the constant current charging time;
s5, calculating the capacity of the battery module according to the detection current and the constant current charging time, wherein the capacity is the residual energy detection value of the battery module;
the step S2 specifically includes the following steps:
s21, calculating I according to the rated capacity of the single batteries and the connection relation of the single batteries in the battery module3Current;
s22, calculating the charge cut-off voltage and the discharge cut-off voltage of the battery module according to the charge cut-off voltage and the discharge cut-off voltage of the single batteries and by combining the connection relation of the single batteries in the battery module;
wherein the step S21 specifically includes the following steps:
s211, calculating the rated capacity of the battery module according to the rated capacity of the single batteries and the connection relation of the single batteries in the battery module:
wherein H is the rated capacity of the battery module, scIs the rated capacity, p, of the series-connected portion of the single cells in the battery modulecThe rated capacity of the parallel part of the single batteries in the battery module is shown, n is the number of the parallel single batteries, and h is the rated capacity of the single batteries;
and when there is no single battery in series in the battery module, sc0; when there are the unit cells connected in series in the battery module, sc=h;
S212, calculating to obtain I according to rated capacity of the battery module3Current:
2. the method as claimed in claim 1, wherein the discharge cut-off voltage of the battery module in the step S22 is specifically as follows:
wherein F is the discharge cut-off voltage of the battery module, sdFor the discharge cut-off voltage, p, of the series-connected portion of the single cells in the battery moduledThe discharge cut-off voltage of the parallel part of the single batteries in the battery module is m, the number of the single batteries connected in series is m, and f is the discharge cut-off voltage of the single batteries;
and when there is no parallel single battery in the battery module, pd0; when there are parallel-connected unit cells in the battery module, pd=f。
3. The method as claimed in claim 2, wherein the charge cut-off voltage of the battery module in the step S22 is specifically as follows:
wherein R is the charge cut-off voltage of the battery module, seFor the charge cut-off voltage, p, of the series connection of the individual cells in the battery moduleeThe charging cut-off voltage of the parallel part of the single batteries in the battery module is m, the number of the single batteries connected in series is m, and r is the charging cut-off voltage of the single batteries;
and when there is no parallel single battery in the battery module, pe0; when there are parallel-connected unit cells in the battery module, pe=r。
4. The method for detecting the remaining energy of the battery module as claimed in claim 1, wherein the capacity of the battery module in the step S5 is as follows:
Cw=t*I3
wherein, CwThe capacity of the battery module is shown, and t is the constant current charging time.
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