CN110863336A - Textile weft straightening device - Google Patents
Textile weft straightening device Download PDFInfo
- Publication number
- CN110863336A CN110863336A CN201911248738.9A CN201911248738A CN110863336A CN 110863336 A CN110863336 A CN 110863336A CN 201911248738 A CN201911248738 A CN 201911248738A CN 110863336 A CN110863336 A CN 110863336A
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- Prior art keywords
- roller
- cloth
- deviation correcting
- straightening device
- rack
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- 239000004753 textile Substances 0.000 title claims abstract description 30
- 239000004744 fabric Substances 0.000 claims abstract description 57
- 238000001514 detection method Methods 0.000 claims abstract description 15
- 230000001276 controlling effect Effects 0.000 claims description 3
- 238000001035 drying Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 description 5
- 230000036544 posture Effects 0.000 description 2
- 238000004513 sizing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004043 dyeing Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06H—MARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
- D06H3/00—Inspecting textile materials
- D06H3/12—Detecting or automatically correcting errors in the position of weft threads in woven fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C3/00—Stretching, tentering or spreading textile fabrics; Producing elasticity in textile fabrics
- D06C3/06—Stretching, tentering or spreading textile fabrics; Producing elasticity in textile fabrics by rotary disc, roller, or like apparatus
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The textile weft straightening device provided by the invention is provided with the detection mechanism, the detection mechanism comprises an industrial camera and a light source matched with the industrial camera, the industrial camera is electrically connected with an industrial personal computer and can collect and transmit an image of the cloth to the industrial personal computer, detection software is arranged in the industrial personal computer and can study and judge the weft inclination of the cloth and control the deviation rectification mechanism to perform weft straightening action, the deviation rectification mechanism comprises a first deviation rectification roller and a second deviation rectification roller, and the first deviation rectification roller and the second deviation rectification roller are controlled to act through a servo motor to finish the deviation rectification of the cloth, so that the manual labor amount is greatly saved, and the deviation rectification precision is high.
Description
Technical Field
The invention relates to the field of textile processing equipment, in particular to a textile weft straightening device.
Background
In the textile production process, after the textile washing process that has made is accomplished, next flow is the drying and sizing link, in this link, because the manufacturing structure difference of cloth itself, the mechanical reason of drying-machine and the inhomogeneous reason such as the amount of wind of drying-machine can cause the textile to feed into and produce the off-filling, through drying and sizing back, the off-filling of textile will be in a permanent deformation state, influences the later stage processing of product greatly to and the appearance quality of product. In the dyeing and finishing industry, a dryer stop worker usually pays attention to the feeding state at all times, and once the fact that the weft-diagonal feeding is manually intervened is discovered, the problems that the labor intensity of the worker is high, the timeliness is poor and the problem is difficult to solve fundamentally are caused.
Therefore, a textile weft straightening device is needed urgently, and the problem that deviation rectification of the existing textile is difficult in the production process can be solved.
Disclosure of Invention
The invention aims to provide a textile weft straightening device to solve the problem that the existing textile is difficult to rectify deviation in the production process.
In order to achieve the purpose, the invention provides the following scheme:
the invention provides a textile weft straightening device which comprises a rack, wherein a cloth feeding mechanism is arranged at the front end of the rack and used for feeding and flattening cloth to be dried and adjusting constant tension force during cloth conveying;
the rear part of the cloth feeding mechanism is connected with a detection mechanism, the detection mechanism comprises an industrial camera which is fixed on the upper part of the rack and is positioned above the cloth and a light source which is fixed on the lower part of the rack and is positioned below the cloth, the industrial camera is connected with an industrial personal computer, the industrial camera is used for collecting image information of the cloth and transmitting the image information to the industrial personal computer, and the industrial personal computer is used for processing the image information;
a deviation correcting mechanism is connected to the rear of the detection mechanism in a sliding mode and comprises a first deviation correcting roller and a second deviation correcting roller, and the first deviation correcting roller and the second deviation correcting roller are both connected with a servo motor for controlling actions;
the textile weft straightening device further comprises a PLC control mechanism, and the PLC control mechanism is respectively electrically connected with the industrial personal computer, the servo motor and the air cylinder.
Preferably, the cloth feeding mechanism comprises a cloth feeding roller located at the foremost end of the rack, an opening roller is arranged behind the cloth feeding roller, the cloth feeding roller and the opening roller are driven by a power system to rotate, a first guide roller is arranged behind the opening roller, a floating roller is arranged behind the first guide roller, the floating roller is provided with a balance weight and is connected to the rack through an air cylinder, a second guide roller is arranged behind the floating roller, and the power system and the air cylinder are electrically connected with the PLC control mechanism.
Preferably, the industrial camera is fixed to the upper part of the frame by a bracket.
Preferably, the deviation rectifying mechanism is connected with the rack through a rail.
Preferably, the number of the first deviation correcting rollers is three and the first deviation correcting rollers are arranged side by side, the number of the second deviation correcting rollers is two and the second deviation correcting rollers are arranged side by side, and each second deviation correcting roller is positioned between the two adjacent first deviation correcting rollers.
Compared with the prior art, the invention has the following beneficial technical effects:
the textile weft straightening device provided by the invention is provided with the detection mechanism, the detection mechanism comprises an industrial camera and a light source matched with the industrial camera, the industrial camera is electrically connected with an industrial personal computer and can collect and transmit an image of the cloth to the industrial personal computer, detection software is arranged in the industrial personal computer and can study and judge the weft inclination of the cloth and control the deviation rectification mechanism to perform weft straightening action, the deviation rectification mechanism comprises a first deviation rectification roller and a second deviation rectification roller, and the first deviation rectification roller and the second deviation rectification roller are controlled to act through a servo motor to finish the deviation rectification of the cloth, so that the manual labor amount is greatly saved, and the deviation rectification precision is high.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without inventive exercise.
FIG. 1 is a schematic structural view of a textile weft straightening device provided by the present invention;
FIG. 2 is a schematic diagram of electrical connections between various parts of a textile weft straightening device according to the present invention;
FIG. 3 is a schematic view of the working state of a textile weft straightening device provided by the present invention;
in the figure: 1: frame, 2: cloth feeding mechanism, 21: cloth feeding roller, 22: expander roll, 23: power system, 24: first guide roller, 25: floating roll, 26: counterweight, 27: air cylinder, 28: second guide roller, 3: detection mechanism, 31: industrial camera, 32: light source, 33: industrial computer, 34: support, 4: deviation correcting mechanism, 41: first rectification roller, 42: second rectification roller, 43: servo motor, 44: track, 5: PLC control mechanism.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention aims to provide a textile weft straightening device, which solves the problem that the existing textile is difficult to rectify deviation in the production process by arranging a detection mechanism and a deviation rectification mechanism.
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in further detail below.
Example 1:
the embodiment provides a textile weft straightening device, which comprises a rack 1, wherein a cloth feeding mechanism 2 is arranged at the front end of the rack 1, and the cloth feeding mechanism 2 is used for feeding and flattening cloth to be dried and adjusting constant tension force during cloth conveying; the rear part of the cloth feeding mechanism 2 is provided with a detection mechanism 3, the detection mechanism 3 comprises an industrial camera 31 fixed on the upper part of the frame 1 and positioned above the cloth and a light source 32 fixed on the lower part of the frame 1 and positioned below the cloth, the industrial camera 31 is connected with an industrial personal computer 33, the industrial camera 31 is used for collecting image information of the cloth and transmitting the image information to the industrial personal computer 33, and the industrial personal computer 33 is used for processing the image information; a deviation correcting mechanism 4 is carried at the rear part of the detection mechanism 3, the deviation correcting mechanism 4 is connected to the rack 1 in a sliding manner, the deviation correcting mechanism 4 comprises a first deviation correcting roller 41 and a second deviation correcting roller 42, both the first deviation correcting roller 41 and the second deviation correcting roller 42 are connected with a servo motor 43 for controlling the movement, and the servo motor realizes the weft straightening of the cloth by adjusting the movement postures of the first deviation correcting roller 41 and the second deviation correcting roller 42; the textile weft straightening device further comprises a PLC control mechanism 5, and the PLC control mechanism 5 is electrically connected with the industrial personal computer 33 and the servo motor 43 respectively.
Further, go into cloth mechanism 2 including being located the cloth roller 21 of frame 1 foremost, go into cloth roller 21 rear and be equipped with scutching roller 22, go into cloth roller 21 and scutching roller 22 and be driven by driving system 23 and rotate, scutching roller 22's rear is equipped with first guide roll 24, first guide roll 24 rear is equipped with floating roll 25, floating roll 25 is equipped with counter weight 26 and connects in frame 1 through cylinder 27, floating roll 25 rear is equipped with second guide roll 28, driving system 23 and cylinder 27 all are connected with PLC control mechanism 5 electricity.
Further, the industrial camera 31 is fixed to an upper portion of the housing 1 by a bracket 34.
Further, the deviation rectifying mechanism 4 is connected with the frame 1 through a rail 44.
Further, the number of the first deviation rectifying rollers 41 is three and the first deviation rectifying rollers are arranged side by side, the number of the second deviation rectifying rollers 42 is two and the second deviation rectifying rollers are arranged side by side, and each second deviation rectifying roller 42 is located between two adjacent first deviation rectifying rollers 41.
When the textile weft straightening device is used, as shown in fig. 3, firstly, the device is started to introduce the cloth from a cloth inlet roller 21, the cloth passes through an open width roller 22, the open width roller flattens the cloth through rotation, the flattened cloth passes through a first guide roller 24 to reach a floating roller 25, the floating roller 25 is provided with a balance weight 26 which floats up and down through the driving of an air cylinder 27 and keeps constant tension all the time, the cloth is conveyed to the upper part of a light source 32 through a second guide roller 28, the light source 32 irradiates the cloth, an industrial camera 31 above the cloth captures weaving characteristics of the cloth, such as silk ribbons, broken bars, patterns and the like, and transmits captured image information to an industrial personal computer, detection software is preset in the industrial personal computer, the weft skew condition of the cloth can be detected, a corresponding adjustment instruction is made and sent to a servo motor 43, the servo motor 43 controls the action postures of a first deviation rectification roller 41 and a second deviation rectification roller 42, the cloth is corrected by the first correcting roller 41 and the second correcting roller 42, and the corrected cloth can enter a subsequent link.
The principle and the implementation mode of the invention are explained by applying specific examples, and the description of the above examples is only used for helping understanding the method and the core idea of the invention; meanwhile, for a person skilled in the art, according to the idea of the present invention, the specific embodiments and the application range may be changed. In summary, this summary should not be construed to limit the present invention.
Claims (5)
1. A textile weft straightening device is characterized in that: the cloth drying machine comprises a rack, wherein a cloth feeding mechanism is arranged at the front end of the rack and used for feeding and flattening cloth to be dried and adjusting constant tension force during cloth conveying;
the rear part of the cloth feeding mechanism is connected with a detection mechanism, the detection mechanism comprises an industrial camera which is fixed on the upper part of the rack and is positioned above the cloth and a light source which is fixed on the lower part of the rack and is positioned below the cloth, the industrial camera is connected with an industrial personal computer, the industrial camera is used for collecting image information of the cloth and transmitting the image information to the industrial personal computer, and the industrial personal computer is used for processing the image information;
a deviation correcting mechanism is connected to the rear of the detection mechanism in a sliding mode and comprises a first deviation correcting roller and a second deviation correcting roller, and the first deviation correcting roller and the second deviation correcting roller are both connected with a servo motor for controlling actions;
the textile weft straightening device further comprises a PLC control mechanism, and the PLC control mechanism is respectively electrically connected with the industrial personal computer, the servo motor and the air cylinder.
2. A textile weft straightening device according to claim 1, characterized in that: the cloth feeding mechanism comprises a cloth feeding roller located at the foremost end of the rack, an opening roller is arranged behind the cloth feeding roller, the cloth feeding roller and the opening roller are driven by a power system to rotate, a first guide roller is arranged behind the opening roller, a floating roller is arranged behind the first guide roller, a balance weight is arranged on the floating roller and connected to the rack through an air cylinder, a second guide roller is arranged behind the floating roller, and the power system and the air cylinder are electrically connected with the PLC control mechanism.
3. A textile weft straightening device according to claim 1, characterized in that: the industrial camera is fixed on the upper part of the frame through a bracket.
4. A textile weft straightening device according to claim 1, characterized in that: the deviation rectifying mechanism is connected with the rack through a rail.
5. A textile weft straightening device according to claim 1, characterized in that: the first deviation correcting rollers are three and arranged side by side, the second deviation correcting rollers are two and arranged side by side, and each second deviation correcting roller is located adjacent two between the first deviation correcting rollers.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911248738.9A CN110863336A (en) | 2019-12-09 | 2019-12-09 | Textile weft straightening device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911248738.9A CN110863336A (en) | 2019-12-09 | 2019-12-09 | Textile weft straightening device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110863336A true CN110863336A (en) | 2020-03-06 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911248738.9A Pending CN110863336A (en) | 2019-12-09 | 2019-12-09 | Textile weft straightening device |
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| Country | Link |
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| CN (1) | CN110863336A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113564854A (en) * | 2021-08-16 | 2021-10-29 | 浙江绍兴永利印染有限公司 | Multifunctional cloth adjusting device |
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|---|---|---|---|---|
| CN101260593A (en) * | 2008-04-28 | 2008-09-10 | 王占洪 | Warp knitting fabric coiling apparatus |
| CN201648816U (en) * | 2010-03-26 | 2010-11-24 | 顾金华 | Automatic weft straightener based on machine vision |
| DE102013015326A1 (en) * | 2013-09-17 | 2015-03-19 | Heinrich Schnell | Kantenausrollvorrichtung |
| CN105699392A (en) * | 2016-01-11 | 2016-06-22 | 深圳市麦克斯泰有限公司 | Intelligent cloth inspecting machine and cloth inspecting method thereof |
| CN206941272U (en) * | 2017-06-20 | 2018-01-30 | 常州宏大智能装备产业发展研究院有限公司 | Fabric sizing weft straightener based on machine vision |
| CN209039839U (en) * | 2018-10-24 | 2019-06-28 | 常州宏大智能装备产业发展研究院有限公司 | The whole colored machine of whole latitude with feed forward detection |
| CN110144719A (en) * | 2019-06-17 | 2019-08-20 | 苏州艾恩西精密五金有限公司 | A kind of intelligence cloth inspecting machine |
| CN209384002U (en) * | 2018-10-29 | 2019-09-13 | 高阳县高东电子科技有限公司 | The textile slitter positioned by industrial camera |
| CN211311952U (en) * | 2019-12-09 | 2020-08-21 | 高阳县高东电子科技有限公司 | Textile weft straightening device |
-
2019
- 2019-12-09 CN CN201911248738.9A patent/CN110863336A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101260593A (en) * | 2008-04-28 | 2008-09-10 | 王占洪 | Warp knitting fabric coiling apparatus |
| CN201648816U (en) * | 2010-03-26 | 2010-11-24 | 顾金华 | Automatic weft straightener based on machine vision |
| DE102013015326A1 (en) * | 2013-09-17 | 2015-03-19 | Heinrich Schnell | Kantenausrollvorrichtung |
| CN105699392A (en) * | 2016-01-11 | 2016-06-22 | 深圳市麦克斯泰有限公司 | Intelligent cloth inspecting machine and cloth inspecting method thereof |
| CN206941272U (en) * | 2017-06-20 | 2018-01-30 | 常州宏大智能装备产业发展研究院有限公司 | Fabric sizing weft straightener based on machine vision |
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| CN209384002U (en) * | 2018-10-29 | 2019-09-13 | 高阳县高东电子科技有限公司 | The textile slitter positioned by industrial camera |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113564854A (en) * | 2021-08-16 | 2021-10-29 | 浙江绍兴永利印染有限公司 | Multifunctional cloth adjusting device |
| CN113564854B (en) * | 2021-08-16 | 2023-02-03 | 浙江绍兴永利印染有限公司 | Multifunctional cloth adjusting device |
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