CN110863280A - Pulp-free environment-friendly elastic fabric and production process thereof - Google Patents
Pulp-free environment-friendly elastic fabric and production process thereof Download PDFInfo
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- CN110863280A CN110863280A CN201911369697.9A CN201911369697A CN110863280A CN 110863280 A CN110863280 A CN 110863280A CN 201911369697 A CN201911369697 A CN 201911369697A CN 110863280 A CN110863280 A CN 110863280A
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- yarn
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- 239000004744 fabric Substances 0.000 title claims abstract description 64
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 15
- 238000004513 sizing Methods 0.000 claims abstract description 60
- 229920000742 Cotton Polymers 0.000 claims abstract description 35
- 239000000835 fiber Substances 0.000 claims abstract description 26
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims abstract description 17
- 235000017491 Bambusa tulda Nutrition 0.000 claims abstract description 17
- 241001330002 Bambuseae Species 0.000 claims abstract description 17
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims abstract description 17
- 239000011425 bamboo Substances 0.000 claims abstract description 17
- 239000002131 composite material Substances 0.000 claims abstract description 15
- 238000009941 weaving Methods 0.000 claims abstract description 15
- 229920002334 Spandex Polymers 0.000 claims abstract description 14
- 239000004759 spandex Substances 0.000 claims abstract description 14
- 229920000049 Carbon (fiber) Polymers 0.000 claims abstract description 12
- 239000004917 carbon fiber Substances 0.000 claims abstract description 12
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims abstract description 12
- 239000002759 woven fabric Substances 0.000 claims abstract description 8
- 238000000034 method Methods 0.000 claims description 21
- 238000009987 spinning Methods 0.000 claims description 13
- 238000010025 steaming Methods 0.000 claims description 12
- 239000002356 single layer Substances 0.000 claims description 10
- 238000007382 vortex spinning Methods 0.000 claims description 6
- 238000010041 electrostatic spinning Methods 0.000 claims description 3
- 239000002994 raw material Substances 0.000 claims description 3
- 238000004804 winding Methods 0.000 claims description 2
- 230000007613 environmental effect Effects 0.000 abstract description 3
- 238000009990 desizing Methods 0.000 description 5
- 206010020112 Hirsutism Diseases 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 230000035699 permeability Effects 0.000 description 2
- 241001391944 Commicarpus scandens Species 0.000 description 1
- 239000004372 Polyvinyl alcohol Substances 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
- D03D15/56—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads elastic
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
- D02G3/04—Blended or other yarns or threads containing components made from different materials
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/32—Elastic yarns or threads ; Production of plied or cored yarns, one of which is elastic
- D02G3/328—Elastic yarns or threads ; Production of plied or cored yarns, one of which is elastic containing elastane
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/38—Threads in which fibres, filaments, or yarns are wound with other yarns or filaments, e.g. wrap yarns, i.e. strands of filaments or staple fibres are wrapped by a helically wound binder yarn
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
- D03D13/008—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/08—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/02—Cotton
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/20—Cellulose-derived artificial fibres
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/10—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyurethanes
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/06—Load-responsive characteristics
- D10B2401/061—Load-responsive characteristics elastic
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Woven Fabrics (AREA)
Abstract
The invention discloses a pulp-free environment-friendly elastic fabric and a production process thereof, and the pulp-free environment-friendly elastic fabric comprises a fabric body; the fabric body is a woven fabric formed by weaving warp yarns and weft yarns; the warp of the fabric body is non-sizing cotton yarn; weft yarns of the fabric body are elastic composite yarns; the non-sizing cotton yarn is formed by twisting and plying two strands of non-sizing single yarns; the non-sizing single yarn is core-spun yarn; the non-sizing yarn takes carbon fiber filaments as core filaments, takes combed cotton fibers as wrapping fibers, and the combed cotton fibers are wrapped outside the carbon fiber filaments in a spiral manner; the elastic composite yarn comprises spandex yarn and bamboo pulp fiber vortex spun yarn; the warp density and the weft density of the fabric body are both less than 600 threads/10 cm. The invention improves the yarn, adopts a novel yarn structure, can be suitable for manufacturing woven fabrics with various weave structures, does not need sizing operation, and has good environmental protection.
Description
Technical Field
The invention relates to the field of textiles, in particular to a pulp-free environment-friendly elastic fabric and a production process thereof.
Background
Besides interlaced yarn, twisted yarn and untwisted yarn (a piece of polyvinyl alcohol water-soluble yarn is combined), other warps (yarns) need to be sized through a sizing process to reduce hairiness, abrasion or breakage of the yarns. The reason is that in the weaving process, yarns need to bear the friction of heddles, steel buckles or other parts, hairiness can be generated on the surfaces of the yarns, meanwhile, in the weaving process, the yarns always bear strong tensile force, and in order to avoid the yarns from being easy to break in the weaving process, before the yarns are woven in the weaving process, a layer of sizing agent is coated on the surfaces of the single yarns through a sizing process to protect the yarns, reduce the hairiness and enhance the friction resistance bearing capacity, and meanwhile, the sizing agent on the surfaces of the single yarns needs to be removed through a desizing process after the weaving is finished. The whole sizing and desizing process consumes a large amount of energy and water resources and also generates a large amount of waste water. In addition, the size is not only adsorbed on the surface of the fiber, but also partially permeates into the fiber, so that 10-20% of size remains on the finished fabric even if the desizing process is fully processed.
Disclosure of Invention
In order to solve the technical problems, the invention provides a size-free environment-friendly elastic fabric and a production process thereof.
In order to achieve the purpose, the technical scheme of the invention is as follows: a pulp-free environment-friendly elastic fabric, which comprises a fabric body; the fabric body is a woven fabric formed by weaving warp yarns and weft yarns; the warp of the fabric body is non-sizing cotton yarn; the weft yarns of the fabric body are elastic composite yarns; the non-sizing cotton yarn is formed by twisting and plying two strands of non-sizing single yarns; the non-sizing single yarn is a core-spun yarn; the non-sizing yarn takes carbon fiber filaments as core yarns, takes combed cotton fibers as wrapping fibers, and the combed cotton fibers are wrapped outside the carbon fiber filaments in a spiral mode; the elastic composite yarn comprises spandex yarn and bamboo pulp fiber vortex spun yarn; the bamboo pulp fiber vortex spun yarn is spirally wound outside the spandex yarn; the warp density and the weft density of the fabric body are both less than 600 threads/10 cm.
In a preferred embodiment of the present invention, the non-spun single yarn is Z-twisted, and the non-spun cotton yarn is S-twisted.
In a preferred embodiment of the present invention, the non-sizing single yarn is 1600 twists/m, and the non-sizing cotton yarn is 1800 twists/m.
In a preferred embodiment of the present invention, the size-free cotton yarn is 5.8tex × 2.
As a preferable aspect of the present invention, the fabric body is a single-layer plain fabric, a single-layer twill fabric, or a single-layer satin fabric.
As a preferable scheme of the invention, the fabric body is woven by adopting an 1/1 plain weave structure; the warp density of the fabric body is 368 pieces/10 cm, and the weft density of the fabric body is 294 pieces/10 cm.
A production process of a pulp-free environment-friendly elastic fabric comprises the following steps:
Through the technical scheme, the technical scheme of the invention has the beneficial effects that: the invention improves the yarn, adopts a novel yarn structure, can be suitable for manufacturing woven fabrics with various weave structures, does not need sizing operation, and has good environmental protection. The pulp-free environment-friendly elastic fabric is low in production cost, high in production efficiency, good in elasticity and air permeability, comfortable to wear and good in skin friendliness. The process method is simple, does not need the steps of sizing and desizing, and is energy-saving and environment-friendly.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic structural view of a non-sizing single yarn of the present invention.
Fig. 2 is a schematic view of the structure of the elastic composite yarn of the present invention.
The corresponding part names indicated by the numbers and letters in the drawings:
1. carbon fiber filament 2, combed cotton fiber 3, spandex yarn
4. And (5) carrying out vortex spinning on the bamboo pulp fiber.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Examples
With reference to fig. 1 and 2, the invention discloses a pulp-free environment-friendly elastic fabric, which comprises a fabric body, wherein the fabric body is a woven fabric formed by weaving warp yarns and weft yarns; the warp of the fabric body is non-sizing cotton yarn. The weft yarn of the fabric body is elastic composite yarn. The non-sizing cotton yarn is formed by twisting and plying two strands of non-sizing single yarns. The non-sizing single yarn is core-spun yarn. The non-sizing yarn takes the carbon fiber filament 1 as a core yarn, takes the combed cotton fiber 2 as a wrapping fiber, and the combed cotton fiber 2 is spirally wrapped outside the carbon fiber filament 1. The elastic composite yarn comprises spandex yarn 3 and bamboo pulp fiber vortex spun yarn 4. The bamboo pulp fiber vortex spun yarn 4 is spirally wound outside the spandex yarn 3. The warp density and the weft density of the fabric body are both less than 600 threads/10 cm.
In order to make the yarn structure more stable, reduce hairiness and improve yarn evenness, the twist direction of the non-sizing single yarn is Z twist, and the twist direction of the non-sizing cotton yarn is S twist. Preferably, the non-sizing single yarn is 1600 twists/m, and the non-sizing cotton yarn is 1800 twists/m. The size of the non-spun cotton yarn was 5.8tex 2.
The invention is suitable for the conventional single-layer woven fabric, and the fabric body is a single-layer plain fabric, a single-layer twill fabric or a single-layer satin fabric. Preferably, the fabric body is woven by adopting an 1/1 plain weave structure; the warp density of the fabric body is 368 pieces/10 cm, and the weft density of the fabric body is 294 pieces/10 cm.
A production process of a pulp-free environment-friendly elastic fabric comprises the following steps:
Through the specific embodiment, the beneficial effects of the invention are as follows: the invention improves the yarn, adopts a novel yarn structure, can be suitable for manufacturing woven fabrics with various weave structures, does not need sizing operation, and has good environmental protection. The pulp-free environment-friendly elastic fabric is low in production cost, high in production efficiency, good in elasticity and air permeability, comfortable to wear and good in skin friendliness. The process method is simple, does not need the steps of sizing and desizing, and is energy-saving and environment-friendly.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (7)
1. The pulp-free environment-friendly elastic fabric is characterized by comprising a fabric body; the fabric body is a woven fabric formed by weaving warp yarns and weft yarns; the warp of the fabric body is non-sizing cotton yarn; the weft yarns of the fabric body are elastic composite yarns; the non-sizing cotton yarn is formed by twisting and plying two strands of non-sizing single yarns; the non-sizing single yarn is a core-spun yarn; the non-sizing yarn takes carbon fiber filaments as core yarns, takes combed cotton fibers as wrapping fibers, and the combed cotton fibers are wrapped outside the carbon fiber filaments in a spiral mode; the elastic composite yarn comprises spandex yarn and bamboo pulp fiber vortex spun yarn; the bamboo pulp fiber vortex spun yarn is spirally wound outside the spandex yarn; the warp density and the weft density of the fabric body are both less than 600 threads/10 cm.
2. The non-sizing environment-friendly elastic fabric according to claim 1, wherein the non-sizing single yarn is twisted in a Z direction, and the non-sizing cotton yarn is twisted in an S direction.
3. The non-sizing environment-friendly elastic fabric according to claim 2, wherein the non-sizing single yarn is 1600 twists/m, and the non-sizing cotton yarn is 1800 twists/m.
4. The non-sizing environment-friendly elastic fabric according to claim 3, wherein the non-sizing cotton yarn is 5.8tex x 2.
5. The pulp-free environment-friendly elastic fabric as claimed in claim 1, wherein the fabric body is a single-layer plain fabric, a single-layer twill fabric or a single-layer satin fabric.
6. The pulp-free environment-friendly elastic fabric as claimed in claim 1, wherein the fabric body is woven in 1/1 plain weave structure; the warp density of the fabric body is 368 pieces/10 cm, and the weft density of the fabric body is 294 pieces/10 cm.
7. The production process of the pulp-free environment-friendly elastic fabric is characterized by comprising the following steps of:
step 1, warp yarn spinning; spinning the non-sizing single yarn by using a vortex spinning process and using carbon fiber filaments as core yarns and combed cotton fibers as wrapping fibers; then twisting the non-sizing single yarn, and performing hot-wet twist setting, wherein the yarn steaming temperature is controlled to be 70-80 ℃, and the yarn steaming time is 30-45 min; then doubling and twisting the non-sizing single yarn, and performing hot-wet twist setting again, wherein the temperature of the yarn steaming is controlled to be above 90 ℃, and the yarn steaming time is 1-2h, so as to prepare the non-sizing cotton yarn;
step 2, weft yarns are spun; spinning the bamboo pulp fiber vortex spun yarn by using the bamboo pulp fiber as a raw material through a vortex spinning process; spinning spandex yarns by an electrostatic spinning process; then under certain tension, spirally winding the vortex spun bamboo pulp fiber on the spandex yarn to spin the elastic composite yarn;
step 3, weaving the fabric; and taking the non-sizing cotton yarn as warp yarn and the elastic composite yarn as weft yarn to perform weaving on the loom.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911369697.9A CN110863280A (en) | 2019-12-26 | 2019-12-26 | Pulp-free environment-friendly elastic fabric and production process thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911369697.9A CN110863280A (en) | 2019-12-26 | 2019-12-26 | Pulp-free environment-friendly elastic fabric and production process thereof |
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| Publication Number | Publication Date |
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| CN110863280A true CN110863280A (en) | 2020-03-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911369697.9A Pending CN110863280A (en) | 2019-12-26 | 2019-12-26 | Pulp-free environment-friendly elastic fabric and production process thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113235206A (en) * | 2021-05-13 | 2021-08-10 | 苏州市励昌纺织科技有限公司 | Pulp-free environment-friendly elastic fabric and production process thereof |
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| CN101144213A (en) * | 2007-10-18 | 2008-03-19 | 江苏盛虹化纤有限公司 | Sizing-free and ironing-free different-shrinkage filament product |
| CN101942729A (en) * | 2009-07-08 | 2011-01-12 | 汕头市奥山服饰有限公司 | Fabric capable of preventing electromagnetic radiation |
| WO2014071679A1 (en) * | 2012-11-12 | 2014-05-15 | 无锡诺赛净科技有限公司 | Starch-free woven fabric with warps being cotton single threads or cotton blended single threads and processing method thereof |
| CN109532130A (en) * | 2018-12-27 | 2019-03-29 | 圣华盾防护科技股份有限公司 | A kind of crease-resistant wear-resisting fabric |
| CN211595916U (en) * | 2019-12-26 | 2020-09-29 | 苏州新东南纺织科技有限公司 | Pulp-free environment-friendly elastic fabric |
-
2019
- 2019-12-26 CN CN201911369697.9A patent/CN110863280A/en active Pending
Patent Citations (5)
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|---|---|---|---|---|
| CN101144213A (en) * | 2007-10-18 | 2008-03-19 | 江苏盛虹化纤有限公司 | Sizing-free and ironing-free different-shrinkage filament product |
| CN101942729A (en) * | 2009-07-08 | 2011-01-12 | 汕头市奥山服饰有限公司 | Fabric capable of preventing electromagnetic radiation |
| WO2014071679A1 (en) * | 2012-11-12 | 2014-05-15 | 无锡诺赛净科技有限公司 | Starch-free woven fabric with warps being cotton single threads or cotton blended single threads and processing method thereof |
| CN109532130A (en) * | 2018-12-27 | 2019-03-29 | 圣华盾防护科技股份有限公司 | A kind of crease-resistant wear-resisting fabric |
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Non-Patent Citations (1)
| Title |
|---|
| 刘培民: "《机织比较教程》", vol. 1, 纺织工业出版社, pages: 69 * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113235206A (en) * | 2021-05-13 | 2021-08-10 | 苏州市励昌纺织科技有限公司 | Pulp-free environment-friendly elastic fabric and production process thereof |
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Application publication date: 20200306 |