CN110861363B - High-strength TPU composite thermal fabric and preparation method thereof - Google Patents

High-strength TPU composite thermal fabric and preparation method thereof Download PDF

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CN110861363B
CN110861363B CN201911146867.7A CN201911146867A CN110861363B CN 110861363 B CN110861363 B CN 110861363B CN 201911146867 A CN201911146867 A CN 201911146867A CN 110861363 B CN110861363 B CN 110861363B
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weight
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fiber
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CN110861363A (en
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朱永强
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Xiamen Beiding Textile Technology Co ltd
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Yueqing Zhige Electronic Technology Co ltd
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Priority to CN202010999145.2A priority patent/CN112318991A/en
Priority to CN202010999146.7A priority patent/CN112339363A/en
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    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
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    • B32B27/40Layered products comprising a layer of synthetic resin comprising polyurethanes
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41DOUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D31/00Materials specially adapted for outerwear
    • A41D31/02Layered materials
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41DOUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D31/00Materials specially adapted for outerwear
    • A41D31/04Materials specially adapted for outerwear characterised by special function or use
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41DOUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D31/00Materials specially adapted for outerwear
    • A41D31/04Materials specially adapted for outerwear characterised by special function or use
    • A41D31/06Thermally protective, e.g. insulating
    • A41D31/065Thermally protective, e.g. insulating using layered materials
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    • B32B27/12Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
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    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
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    • C09J11/04Non-macromolecular additives inorganic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
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    • C09J11/06Non-macromolecular additives organic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
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    • C09J11/08Macromolecular additives
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J123/00Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers
    • C09J123/02Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers not modified by chemical after-treatment
    • C09J123/04Homopolymers or copolymers of ethene
    • C09J123/08Copolymers of ethene
    • C09J123/0846Copolymers of ethene with unsaturated hydrocarbons containing other atoms than carbon or hydrogen atoms
    • C09J123/0853Vinylacetate
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01CCHEMICAL OR BIOLOGICAL TREATMENT OF NATURAL FILAMENTARY OR FIBROUS MATERIAL TO OBTAIN FILAMENTS OR FIBRES FOR SPINNING; CARBONISING RAGS TO RECOVER ANIMAL FIBRES
    • D01C1/00Treatment of vegetable material
    • D01C1/02Treatment of vegetable material by chemical methods to obtain bast fibres
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/02Yarns or threads characterised by the material or by the materials from which they are made
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D13/00Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
    • D03D13/008Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight
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Abstract

The invention relates to a high-strength TPU composite thermal fabric and a preparation method thereof, and belongs to the technical field of textile fabrics. According to the technical scheme, the structural performance of the material is improved by adding the hollow microspheres into the sol material between the TPU film and the matrix fiber layer, on one hand, the prepared composite hollow microspheres are distributed in a hexagonal close-packed space, and the dispersed structure is beneficial to forming a stable structure in the material and improving the bonding strength between the materials, so that the bonding strength and the mechanical property of the material are effectively improved.

Description

High-strength TPU composite thermal fabric and preparation method thereof
Technical Field
The invention relates to a high-strength TPU composite thermal fabric and a preparation method thereof, and belongs to the technical field of textile fabrics.
Background
With the development of science and technology, various warm-keeping materials come out. At present, the heat-insulating material in the textile industry is a hollow fiber which is developed more rapidly, and the variety is also extremely rich. The natural hollow fibers comprise kapok, cotton, rabbit hair and the like, the hollow structure endows the kapok, the cotton, the rabbit hair and the like with unique style and performance such as good heat retention, light weight and the like, but the spinnability of the kapok is poor, and the pure cotton fabric has some defects such as wrinkling, heavy weight and not too fluffy, and the quantity of the rabbit hair is limited. The synthetic hollow fiber is made of terylene, chinlon, polypropylene fiber and the like, has light weight but poorer moisture absorption than natural fiber, and is uncomfortable to wear. Because the cotton fiber is thin and soft, the fabric of the cotton fiber has no stimulation to the skin, and is an ideal close-fitting material for human beings all the time, and particularly for infants with delicate skin, the cotton fabric is the best choice. The appearance of the cotton hollow core yarn not only can keep various performances of the traditional natural fiber, but also can meet some advantages of the artificial fiber. The cotton hollow yarn is produced by adopting a process of spinning the core-spun yarn, the outer wrapping fiber is cotton fiber, the inner core yarn is vinylon filament, so that the yarn has a double-layer structure, the core yarn is dissolved after the yarn is subjected to fiber removal, and the yarn forms the cotton yarn with a hollow structure, namely the cotton yarn with the hollow structure. The hollow yarn fabric has the advantages of the traditional cotton fabric, can overcome the defects of poor filling power and heavy mass per unit area of the traditional pure cotton fabric, has the advantages of both cotton fiber and artificial fiber, meets the requirements of light, thin and warm clothes, meets the requirement of modern pursuit of 'all natural' basic tone, and has higher added value of products. Has good moisture absorption and air permeability while keeping warm, and improves the wearing comfort.
Thermal materials can generally be divided into two broad categories: one type is a traditional passive warm-keeping material, which achieves the purpose of keeping warm by simply preventing or reducing the heat loss of human bodies, such as down, some animal furs, various natural fibers, chemical fiber hollow fabrics and the like. The other type is a novel positive heat insulation material, which not only follows the traditional heat insulation theory, but also can absorb external heat, store and transmit the heat to the human body to generate heat effect. Such as far infrared cotton, zirconium carbide thermal insulation fiber, etc. Most of the existing heat-insulating products sold in the market belong to the former heat-insulating materials, and the aim of reducing the heat loss of the human body is achieved by mainly utilizing the structures of fibers, yarns and fabrics and the heat resistance of clothes.
Thermoplastic polyurethane elastomer (TPU) is An (AB) n-type multiblock linear polymer. The A chain segment is composed of soft polymer dihydric alcohol, provides extensibility for the TPU material and is called as a soft segment; the B chain segment is composed of diisocyanate and small molecular diol, and the structure of the B chain segment is rigid, so that the B chain segment provides crystallinity and strength for the material and is called a hard segment. The TPU material has excellent mechanical properties such as high strength, high elasticity, high wear resistance, high flexibility and the like, and also has the properties of oil resistance, solvent resistance and common chemical resistance. These good properties make TPU useful in a wide range of applications, including medical and health applications, cables, tubing, automotive applications, apparel, footwear, films and sheets. The novel application of the thermoplastic polyurethane in the clothing industry is that the thermoplastic polyurethane can be made into a film to be attached to a fabric, so that the thermoplastic polyurethane gives a user good protection and comfort;
however, the mechanical properties of the materials are reduced due to poor bonding strength between the substrates of the existing prepared TPU film attaching composite materials, and the warm-keeping and moisture-permeable properties are also affected, so that the TPU film attaching composite materials are in need of effective improvement.
Disclosure of Invention
The invention aims to provide a high-strength TPU composite thermal fabric and a preparation method thereof, and aims to solve the problems in the prior art.
In order to achieve the purpose, the invention provides the following technical scheme:
the high-strength TPU composite thermal fabric is prepared by combining an intermediate layer fabric, upper and lower coating layers of films and an adhesive material through a hot melt lamination method; the middle layer fabric is prepared by mixing and dispersing alkali-treated kapok fiber and degummed coconut fiber, then mixing and spinning into fiber, and weaving; the main material is the kapok fiber, cells in the kapok fiber are filled with air, the hollowness degree is high, the heat preservation performance depends on the number of the clamped static air in the fiber layer, the more the static air staying in the fabric, the better the heat preservation performance of the thermal insulation flocculus, the kapok fiber is effectively combined with the coconut shell fiber, so that the advantages of the kapok and coconut shell fiber are complementary, and the heat preservation performance of the material is further improved.
The alkali-treated kapok fiber is prepared from deionized water, sodium sulfite, sodium silicate, sodium hydroxide fatty alcohol polyoxyethylene ether and kapok fiber.
The degummed coconut fiber is prepared from hydrogen peroxide, coconut shells and glacial acetic acid.
The upper and lower coating films are TPU films.
The adhesive material is prepared from tetraethoxysilane, polyacrylic acid aqueous solution, curing agent, EVA resin, SBS resin, C5 resin, paraffin, nano calcium carbonate and antioxidant 1010.
The preparation method of the high-strength TPU composite thermal fabric comprises the following preparation steps: by adopting a hot melt lamination method, a matrix thermal fiber fabric layer is taken as an intermediate layer, a TPU film is taken as an upper coating layer and a lower coating layer, a sol adhesive material is taken as an adhesive material, and the gluing amount of the adhesive material is controlled to be 12g/m2And (3) laminating at the laminating temperature of 95-100 ℃, laminating composite gaps of-0.1 mm, and curing in a constant-temperature constant-humidity box at the temperature of 30 ℃ and the relative humidity of 70% for 72 hours to obtain the high-strength TPU composite thermal fabric.
The preparation method of the matrix warm-keeping fiber fabric layer comprises the following specific steps:
(1) taking coconut shells, placing the coconut shells at room temperature for natural drying, collecting dried coconut shells, crushing the dried coconut shells, collecting crushed particles, weighing 45-50 parts by weight of 3% hydrogen peroxide, 3-5 parts by weight of crushed particles and 1-2 parts by weight of glacial acetic acid respectively, placing the crushed particles in a beaker, stirring and mixing the crushed particles, placing the mixture in a water bath at 85-90 ℃ for heating treatment for 3-5 hours, standing and cooling the mixture to room temperature, filtering and collecting filter cakes, and washing the filter cakes with deionized water until the washing liquid is neutral to obtain degummed fibers;
(2) taking kapok fiber, respectively weighing 45-50 parts by weight of deionized water, 3-5 parts by weight of sodium sulfite, 1-2 parts by weight of sodium silicate, 0.5-1.0 part by weight of sodium silicate, 3-5 parts by weight of sodium hydroxide, 1-2 parts by weight of fatty alcohol-polyoxyethylene ether and 10-15 parts by weight of kapok fiber, placing the mixture in a beaker, stirring and mixing, placing the beaker in an oil bath at 90-100 ℃ for heating treatment for 100-120 min, then performing centrifugal separation at 1500-2000 r/min, collecting the next precipitate, and washing the next precipitate with deionized water until the washing solution is neutral to obtain alkali-treated kapok fiber;
(3) respectively weighing 68-80 parts by weight of DMF (dimethyl formamide), 6-8 parts by weight of degumming treated fiber, 10-15 parts by weight of alkali treated kapok fiber, 3-5 parts by weight of acetyl chloride and 0.5-1.0 part by weight of pyridine in a three-necked flask, stirring, mixing, reacting at 45-50 ℃ for 6-8 h, standing and cooling to room temperature after the reaction is finished, filtering and collecting a filter cake, washing with deionized water for 3-5 times, drying at 45-50 ℃ in vacuum for 6-8 h, grinding and dispersing in a mortar, and collecting the dispersed composite fiber;
(4) and (3) blending the dispersed composite fibers to prepare yarns, then weaving the yarns, controlling the linear density to be 30tex, and weaving the yarns to obtain the matrix thermal fiber fabric layer.
The preparation method of the sol adhesive material comprises the following specific steps:
(1) adding tetraethoxysilane into a polyacrylic acid aqueous solution with the mass fraction of 10% according to the mass ratio of 1:10, stirring and mixing, placing the mixture into 200-300W of ultrasonic dispersion to obtain a dispersion suspension, adding a curing agent into the dispersion suspension according to the mass ratio of 1:20, controlling the adding time to be 15-20 min, after the adding is finished, carrying out heat preservation reaction at 85-95 ℃ for 3-5 h, carrying out heat preservation standing for 6-8 h, filtering and collecting a filter cake to obtain modified filling particles; the structural performance of the material is improved by adding the hollow microspheres into the sol material between the TPU film and the matrix fiber layer, on one hand, the prepared composite hollow microspheres are distributed in a hexagonal close-packed space, and the dispersed structure is beneficial to forming a stable structure in the material and improving the bonding strength between the materials, so that the bonding strength and the mechanical property of the material are effectively improved;
(2) respectively weighing 45-50 parts by weight of EVA resin, 10-15 parts by weight of SBS resin, 3-5 parts by weight of C5 resin, 1-2 parts by weight of paraffin, 1-2 parts by weight of nano calcium carbonate and 0.5-1.0 part by weight of antioxidant 1010, placing the materials into torque rheological fluid, controlling the temperature of a machine head to be 85-90 ℃, carrying out heat preservation and melt blending treatment, and collecting mixed sol solution; adding the modified filling particles into the mixed sol solution according to the mass ratio of 1:10, stirring and mixing at 10000-12000 r/min, and collecting to obtain a sol adhesive material; the hot melt adhesive coated adhesive material prepared by the EVA composite SBS has better tensile property due to the physical crosslinking effect of the elastomer material, wherein the polyvinylidene chain segment has a structure similar to that of the ethylene chain segment in the EVA and has certain compatibility, and a synergistic effect is generated, so that the tensile property of a hot melt adhesive system is improved, the bonding strength between the materials is further improved, and the tensile property and the mechanical property of the composite fabric are further improved.
The high-strength TPU composite thermal fabric is prepared by the following specific steps: the high-strength TPU composite thermal fabric is prepared by a hot-melt lamination method, wherein a matrix thermal fiber fabric layer is used as an intermediate layer, a TPU film is used as an upper coating layer and a lower coating layer, a sol adhesive material is used as an adhesive material, the gluing amount of the adhesive material is controlled to be 12g/m2, the lamination temperature is 95-100 ℃, the lamination composite gap is-0.1 mm, the high-strength TPU composite thermal fabric is subjected to lamination treatment and is placed in a constant-temperature constant-humidity box with the temperature of 30 ℃ and the relative humidity of 70% for curing for 72 hours.
Compared with the prior art, the invention has the beneficial effects that: (1) the technical scheme includes that the coconut shell composite kapok fiber is adopted to prepare the matrix fabric fiber, the kapok fiber is adopted as the main material, cells in the kapok fiber are filled with air, the hollowness degree is high, the heat retention property depends on the number of the clamped static air in the fiber layer on one hand, the more the static air staying in the fabric is, the better the heat retention property of the heat retention flocculus is, and on the other hand, the higher the heat conductivity is, the poorer the heat retention property of the fiber is, the higher the heat conductivity is, the kapok fiber and the coconut shell fiber adopted in the technical scheme are high in fiber hollowness, a large amount of static air is carried in the fiber, and the kapok fiber and the coconut shell fiber are effectively combined, so that the advantages of the kapok and coconut shell fibers are complementary, and the heat retention;
(2) according to the technical scheme, the structural performance of the material is improved by adding the hollow microspheres into the sol material between the TPU film and the matrix fiber layer, on one hand, the prepared composite hollow microspheres are distributed in a hexagonal close-packed space, and the dispersed structure is beneficial to forming a stable structure in the material and improving the bonding strength between the materials, so that the bonding strength and the mechanical property of the material are effectively improved, and meanwhile, after the TPU film is filled with the hollow microspheres, the heat conduction performance is reduced, the heat retention performance is further improved, and the heat retention performance of the material is effectively improved;
(3) in the technical scheme of the invention, the EVA composite SBS is adopted to prepare the hot melt adhesive coated binder material, the elastomer material has better tensile property due to the physical crosslinking effect of the elastomer material, and the polyethylene chain segment has a structure similar to that of an ethylene chain segment in the EVA and has certain compatibility, so that a synergistic effect is generated, the tensile property of a hot melt adhesive system is improved, the bonding strength between the materials is further improved, and the tensile property and the mechanical property of the composite fabric are further improved.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Taking coconut shells, placing the coconut shells at room temperature for natural drying, collecting dried coconut shells, crushing the dried coconut shells, collecting crushed particles, weighing 45-50 parts by weight of 3% hydrogen peroxide, 3-5 parts by weight of crushed particles and 1-2 parts by weight of glacial acetic acid respectively, placing the crushed particles in a beaker, stirring and mixing the crushed particles, placing the mixture in a water bath at 85-90 ℃ for heating treatment for 3-5 hours, standing and cooling the mixture to room temperature, filtering and collecting filter cakes, and washing the filter cakes with deionized water until the washing liquid is neutral to obtain degummed fibers; weighing 45-50 parts of deionized water, 3-5 parts of sodium sulfite, 1-2 parts of sodium silicate, 0.5-1.0 part of sodium silicate, 3-5 parts of sodium hydroxide, 1-2 parts of fatty alcohol-polyoxyethylene ether and 10-15 parts of kapok fiber respectively according to parts by weight, placing the weighed materials into a beaker, stirring, mixing, placing the beaker in an oil bath at 90-100 ℃, heating for 100-120 min, centrifuging at 1500-2000 r/min, collecting the next precipitate, washing with deionized water until the washing solution is neutral to obtain alkali-treated kapok fiber, weighing 68-80 parts of DMF, 6-8 parts of degumming-treated fiber, 10-15 parts of alkali-treated kapok fiber, 3-5 parts of chlorine and 0.5-1.0 part of pyridine respectively according to parts by weight, placing the obtained mixture into a three-neck flask, stirring, mixing, placing the obtained mixture into a 45-50 ℃, reacting for 6-8 h, standing and cooling to room temperature after the reaction is finished, filtering and collecting filter cakes, washing with deionized water for 3-5 times, then vacuum drying at 45-50 ℃ for 6-8 h, then placing in a mortar for grinding and dispersing, and collecting to obtain dispersed composite fibers; after the dispersed composite fibers are blended to prepare yarns, weaving the yarns, controlling the linear density to be 30tex, and weaving the yarns to obtain a matrix thermal fiber fabric layer; adding tetraethoxysilane into a polyacrylic acid aqueous solution with the mass fraction of 10% according to the mass ratio of 1:10, stirring and mixing, placing the mixture into 200-300W of ultrasonic dispersion to obtain a dispersion suspension, adding a curing agent into the dispersion suspension according to the mass ratio of 1:20, controlling the adding time to be 15-20 min, after the adding is finished, carrying out heat preservation reaction at 85-95 ℃ for 3-5 h, carrying out heat preservation standing for 6-8 h, filtering and collecting a filter cake to obtain modified filling particles; respectively weighing 45-50 parts by weight of EVA resin, 10-15 parts by weight of SBS resin, 3-5 parts by weight of C5 resin, 1-2 parts by weight of paraffin, 1-2 parts by weight of nano calcium carbonate and 0.5-1.0 part by weight of antioxidant 1010, placing the materials into torque rheological fluid, controlling the temperature of a machine head to be 85-90 ℃, carrying out heat preservation and melt blending treatment, and collecting mixed sol solution; adding the modified filling particles into the mixed sol solution according to the mass ratio of 1:10, stirring and mixing at 10000-12000 r/min, and collecting to obtain a sol adhesive material; the high-strength TPU composite thermal fabric is prepared by a hot-melt lamination method, wherein a matrix thermal fiber fabric layer is used as an intermediate layer, a TPU film is used as an upper coating layer and a lower coating layer, a sol adhesive material is used as an adhesive material, the gluing amount of the adhesive material is controlled to be 12g/m2, the lamination temperature is 95-100 ℃, the lamination composite gap is-0.1 mm, the high-strength TPU composite thermal fabric is subjected to lamination treatment and is placed in a constant-temperature constant-humidity box with the temperature of 30 ℃ and the relative humidity of 70% for curing for 72 hours.
Example 1
Taking coconut shells, placing the coconut shells at room temperature for natural drying, collecting and crushing the dried coconut shells, collecting crushed particles, weighing 45 parts by weight of 3% hydrogen peroxide, 3 parts by weight of crushed particles and 1 part by weight of glacial acetic acid respectively, placing the mixture in a beaker, stirring and mixing the mixture, placing the mixture in a water bath at 85 ℃ for heating treatment for 3 hours, standing and cooling the mixture to the room temperature, filtering and collecting filter cakes, and washing the filter cakes with deionized water until the washing liquid is neutral to obtain degummed fibers; weighing 45-50 parts of deionized water, 3 parts of sodium sulfite, 1 part of sodium silicate, 0.5 part of sodium silicate, 3 parts of sodium hydroxide, 1 part of fatty alcohol-polyoxyethylene ether and 10 parts of kapok fiber respectively according to parts by weight, placing the weighed materials into a beaker, stirring, mixing, placing the beaker in an oil bath at 90 ℃ for heating treatment for 100min, then performing centrifugal separation at 1500r/min, collecting the next precipitate, washing the beaker with deionized water until the washing solution is neutral to obtain alkali-treated kapok fiber, respectively weighing 68 parts of DMF (dimethyl formamide), 6 parts of degumming-treated fiber, 10 parts of alkali-treated kapok fiber, 3 parts of acetyl chloride and 0.5 part of pyridine according to parts by weight, placing the mixture into a three-neck flask, stirring, mixing, reacting for 6h at 45 ℃, standing and cooling to room temperature after the reaction is finished, filtering and collecting filter cakes, washing the filter cakes with deionized water for 3-5 times, performing vacuum drying at 45 ℃ for 6h, then placing the obtained product into a mortar for, collecting dispersed composite fibers; after the dispersed composite fibers are blended to prepare yarns, weaving the yarns, controlling the linear density to be 30tex, and weaving the yarns to obtain a matrix thermal fiber fabric layer; adding tetraethoxysilane into a polyacrylic acid aqueous solution with the mass fraction of 10% according to the mass ratio of 1:10, stirring and mixing, placing the mixture into 200W of ultrasonic dispersion to obtain a dispersion suspension, adding a curing agent into the dispersion suspension according to the mass ratio of 1:20, controlling the adding time to be 15min, after the addition is finished, carrying out heat preservation reaction at 85 ℃ for 3h, carrying out heat preservation and standing for 6h, filtering and collecting a filter cake to obtain modified filling particles; respectively weighing 45 parts of EVA resin, 10 parts of SBS resin, 3 parts of C5 resin, 1 part of paraffin, 1 part of nano calcium carbonate and 0.5 part of antioxidant 1010 in parts by weight, placing the materials in a torque rheological fluid, and controlling the temperature of a handpieceThe temperature is 85 ℃, the melting and blending treatment is carried out under the condition of heat preservation, and the mixed sol solution is collected; adding the modified filling particles into the mixed sol solution according to the mass ratio of 1:10, stirring and mixing at 10000r/min, and collecting to obtain a sol adhesive material; by adopting a hot melt lamination method, a matrix thermal fiber fabric layer is taken as an intermediate layer, a TPU film is taken as an upper coating layer and a lower coating layer, a sol adhesive material is taken as an adhesive material, and the gluing amount of the adhesive material is controlled to be 12g/m2And (3) laminating at the temperature of 95 ℃, wherein the lamination composite gap is-0.1 mm, laminating, placing in a constant-temperature constant-humidity box at the temperature of 30 ℃ and the relative humidity of 70%, and curing for 72 hours to obtain the high-strength TPU composite thermal fabric.
Example 2
Taking coconut shells, placing the coconut shells at room temperature for natural drying, collecting dried coconut shells, crushing the dried coconut shells, collecting crushed particles, weighing 47 parts by weight of 3% hydrogen peroxide, 4 parts by weight of crushed particles and 1 part by weight of glacial acetic acid respectively, placing the mixture in a beaker, stirring and mixing the mixture, placing the mixture in a water bath at 87 ℃, heating the mixture for 4 hours, standing and cooling the mixture to the room temperature, filtering and collecting filter cakes, and washing the filter cakes with deionized water until the washing liquid is neutral to obtain degummed fibers; weighing 47 parts by weight of deionized water, 4 parts by weight of sodium sulfite, 1 part by weight of sodium silicate, 0.7 part by weight of sodium silicate, 4 parts by weight of sodium hydroxide, 1 part by weight of fatty alcohol-polyoxyethylene ether and 12 parts by weight of kapok fiber respectively, placing the weighed materials into a beaker, stirring and mixing the materials, placing the beaker in an oil bath at 95 ℃ for heating treatment for 110min, then performing centrifugal separation at 1750r/min, collecting the next precipitate, washing the solution with deionized water until the washing solution is neutral to obtain alkali-treated kapok fiber, weighing 67 parts by weight of DMF, 7 parts by weight of degumming-treated fiber, 12 parts by weight of alkali-treated kapok fiber, 4 parts by weight of acetyl chloride and 0.7 part by weight of pyridine respectively, placing the obtained materials into a three-neck flask, stirring and mixing the obtained materials, placing the obtained materials into a 47 ℃ for reaction for 7h, standing and cooling the obtained materials to room temperature after the reaction is finished, filtering and collecting filter cakes, washing the obtained, collecting dispersed composite fibers; after the dispersed composite fibers are blended to prepare yarns, weaving the yarns, controlling the linear density to be 30tex, and weaving the yarns to obtain a matrix thermal fiber fabric layer; adding tetraethoxysilane to 10 percent of the mass ratio of 1:10Stirring and mixing polyacrylic acid aqueous solution, carrying out ultrasonic dispersion under 250W to obtain dispersed suspension, adding a curing agent into the dispersed suspension according to the mass ratio of 1:20, controlling the adding time to be 17min, carrying out heat preservation reaction at 87 ℃ for 4h after the adding is finished, carrying out heat preservation and standing for 7h, filtering and collecting filter cakes to obtain modified filling particles; respectively weighing 47 parts of EVA resin, 12 parts of SBS resin, 4 parts of C5 resin, 1 part of paraffin, 1 part of nano calcium carbonate and 0.7 part of antioxidant 1010 in parts by weight, placing the materials in a torque rheological fluid, controlling the temperature of a machine head to be 87 ℃, carrying out heat preservation, melting and blending treatment, and collecting a mixed sol solution; adding the modified filling particles into the mixed sol solution according to the mass ratio of 1:10, stirring and mixing at 11000r/min, and collecting to obtain a sol adhesive material; by adopting a hot melt lamination method, a matrix thermal fiber fabric layer is taken as an intermediate layer, a TPU film is taken as an upper coating layer and a lower coating layer, a sol adhesive material is taken as an adhesive material, and the gluing amount of the adhesive material is controlled to be 12g/m2And the laminating temperature is 97 ℃, the laminating composite gap is-0.1 mm, the laminating treatment is carried out, and the high-strength TPU composite thermal fabric is prepared by aging in a constant temperature and humidity box with the temperature of 30 ℃ and the relative humidity of 70% for 72 hours.
Example 3
Taking coconut shells, placing the coconut shells at room temperature for natural drying, collecting dried coconut shells, crushing the dried coconut shells, collecting crushed particles, weighing 50 parts by weight of 3% hydrogen peroxide, 5 parts by weight of crushed particles and 2 parts by weight of glacial acetic acid respectively, placing the mixture in a beaker, stirring and mixing the mixture, placing the mixture in a water bath at 90 ℃, heating for 5 hours, standing and cooling to room temperature, filtering and collecting filter cakes, and washing the filter cakes with deionized water until the washing liquid is neutral to obtain degummed fibers; respectively weighing 50 parts by weight of deionized water, 5 parts by weight of sodium sulfite, 2 parts by weight of sodium silicate, 1.0 part by weight of sodium silicate, 5 parts by weight of sodium hydroxide, 2 parts by weight of fatty alcohol-polyoxyethylene ether and 15 parts by weight of kapok fiber in a beaker, stirring and mixing, placing in an oil bath at 100 ℃ for heating treatment for 120min, then performing centrifugal separation at 2000r/min, collecting the next precipitate, washing with deionized water until the washing liquid is neutral to obtain alkali-treated kapok fiber, and respectively weighing 80 parts by weight of DMF (dimethyl formamide), 8 parts by weight of degumming-treated fiber, 15 parts by weight of alkali-treated kapok fiber and 5 parts by weight of acetyl-treated kapok fiberPlacing chlorine and 1.0 part of pyridine in a three-neck flask, stirring, mixing, placing at 50 ℃ for reacting for 8h, standing and cooling to room temperature after the reaction is finished, filtering and collecting a filter cake, washing with deionized water for 5 times, then drying at 50 ℃ in vacuum for 8h, placing in a mortar for grinding and dispersing, and collecting the dispersed composite fiber; after the dispersed composite fibers are blended to prepare yarns, weaving the yarns, controlling the linear density to be 30tex, and weaving the yarns to obtain a matrix thermal fiber fabric layer; adding tetraethoxysilane into a polyacrylic acid aqueous solution with the mass fraction of 10% according to the mass ratio of 1:10, stirring and mixing, placing the mixture into 300W of ultrasonic dispersion to obtain a dispersion suspension, adding a curing agent into the dispersion suspension according to the mass ratio of 1:20, controlling the adding time to be 20min, after the addition is finished, carrying out heat preservation reaction at 95 ℃ for 5h, carrying out heat preservation and standing for 8h, filtering and collecting a filter cake to obtain modified filling particles; respectively weighing 50 parts of EVA resin, 15 parts of SBS resin, 5 parts of C5 resin, 2 parts of paraffin, 2 parts of nano calcium carbonate and 1.0 part of antioxidant 1010 in parts by weight, placing the materials in a torque rheological fluid, controlling the temperature of a machine head to be 90 ℃, carrying out heat preservation, melting and blending treatment, and collecting a mixed sol solution; adding the modified filling particles into the mixed sol solution according to the mass ratio of 1:10, stirring and mixing at 12000r/min, and collecting to obtain a sol adhesive material; by adopting a hot melt lamination method, a matrix thermal fiber fabric layer is taken as an intermediate layer, a TPU film is taken as an upper coating layer and a lower coating layer, a sol adhesive material is taken as an adhesive material, and the gluing amount of the adhesive material is controlled to be 12g/m2Laminating at 100 ℃ and a lamination composite gap of-0.1 mm, placing the obtained product in a constant-temperature and constant-humidity box with the temperature of 30 ℃ and the relative humidity of 70% for curing for 72 hours to obtain the high-strength TPU composite thermal fabric.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
The technical scheme of the invention, namely the embodiment 1, the embodiment 2 and the embodiment 3, is compared with a control group for test.
The technical scheme adopted by the comparison group 1 is that the composite fabric is prepared by a matrix thermal fiber fabric layer completely prepared by kapok fiber materials;
the technical scheme adopted by the control group 2 is that the composite fabric is prepared by a sol adhesive material which is prepared by not adding modified filling particles;
the experimental steps are as follows:
the tensile property, air permeability, water resistance, moisture permeability and heat retention property of the samples and the control group were measured;
tensile properties were tested according to B/T3923.1-1997, air permeability according to GB/T5453-1997, water repellency according to B/T4745-1997, moisture permeability according to B/T12074-1991;
according to the standard of GB 6529-86 Standard atmosphere for debugging and experiments of textiles and GB/T11048-2008 measuring thermal resistance and wet resistance of textiles under the steady-state condition of physiological comfort, a thermal resistance test is carried out by using a CE0-92W-4A type thermal resistance and wet resistance tester. The specific method is that the test plate is covered with the sample, the test plate and the thermal protection rings around and at the bottom of the test plate can be kept at constant temperature, so that the heat of the test plate can only be dissipated vertically upwards through the sample, and the thermal resistance of the sample is calculated by collecting the air temperature of the test plate and the air temperature of the test chamber.
The specific test performance of the fabric with the sample size of 30cm multiplied by 30cm is shown in the following table 1:
TABLE 1 Performance test Table
Figure 236263DEST_PATH_IMAGE002
(1) As can be seen from the above table, the material prepared by the technical scheme of the present invention is compared with the comparison group 2 and the comparison group 1, and the structural performance of the material is improved by adding the hollow microspheres into the sol material between the TPU film and the matrix fiber layer, on one hand, the prepared composite hollow microspheres are distributed in a hexagonal close-spaced manner, such a dispersed structure is favorable for forming a stable structure inside the material, and the bonding strength between the materials is improved, so that the bonding strength and the mechanical performance of the material are effectively improved, meanwhile, the technical scheme of the present invention adopts EVA composite SBS to prepare the hot melt adhesive coating binder material, and the elastomer material has good tensile property due to the physical crosslinking effect of the elastomer material, wherein the polyvinylidene chain segment is similar to the ethylene chain segment structure in EVA, has certain compatibility, and generates a synergistic effect, so that the tensile property of the hot melt adhesive system is improved, the bonding strength between the materials is further improved, so that the tensile property and the mechanical property of the composite fabric are further improved, and the warm-keeping fabric prepared by the method has excellent elongation at break;
(2) compared with the control group 1, the technical scheme of the invention has excellent air permeability, moisture permeability and heat preservation performance, because the technical scheme of the invention adopts the coconut shell composite kapok fiber to prepare the matrix fabric fiber, because the main material is the kapok fiber, the cells in the kapok fiber are filled with air, the hollowness is high, the heat preservation performance depends on the number of the clamped static air in the fiber layer on one hand, the more the static air staying in the fabric is, the better the heat preservation performance of the heat preservation flocculus is, and on the other hand, the thermal conductivity of the fiber is higher, the worse the heat preservation performance of the fiber is, the kapok fiber and the coconut shell fiber adopted in the technical scheme of the invention have high hollowness, the fiber carries a large amount of static air, the kapok fiber and the coconut shell fiber are effectively combined, so that the advantages of the kapok and coconut shell fibers are complementary, and the heat preservation performance of the material is further improved, therefore, compared with the fabric prepared by the technical scheme of the comparison 1, the fabric prepared by the invention has excellent warm keeping and moisture permeability.

Claims (6)

1. The utility model provides a compound cold-proof surface fabric of high strength TPU which characterized in that: the high-strength TPU composite thermal fabric is prepared by combining an intermediate layer fabric, upper and lower coating layers of films and a sol adhesive material through a hot-melting laminating method; the middle layer fabric is prepared by mixing and dispersing alkali-treated kapok fiber and degummed coconut fiber, then mixing and spinning into fiber, and weaving;
the preparation method of the sol adhesive material comprises the following specific steps:
(1) adding tetraethoxysilane into a polyacrylic acid aqueous solution with the mass fraction of 10% according to the mass ratio of 1:10, stirring and mixing, placing the mixture into 200-300W for ultrasonic dispersion to obtain a dispersed suspension, adding a curing agent into the dispersed suspension according to the mass ratio of 1:20, controlling the adding time to be 15-20 min, after the adding is finished, carrying out heat preservation reaction at 85-95 ℃ for 3-5 h, carrying out heat preservation and standing for 6-8 h, filtering and collecting a filter cake to obtain modified filling particles;
(2) respectively weighing 45-50 parts by weight of EVA resin, 10-15 parts by weight of SBS resin, 3-5 parts by weight of C5 resin, 1-2 parts by weight of paraffin, 1-2 parts by weight of nano calcium carbonate and 0.5-1.0 part by weight of antioxidant 1010, placing the materials into torque rheological fluid, controlling the temperature of a machine head to be 85-90 ℃, carrying out heat preservation and melt blending treatment, and collecting mixed sol solution; adding the modified filling particles into the mixed sol solution according to the mass ratio of 1:10, stirring and mixing at 10000-12000 r/min, and collecting to obtain the sol adhesive material.
2. The high-strength TPU composite thermal fabric according to claim 1, which is characterized in that: the alkali-treated kapok fiber is prepared from deionized water, sodium sulfite, sodium silicate, sodium hydroxide fatty alcohol polyoxyethylene ether and kapok fiber.
3. The high-strength TPU composite thermal fabric according to claim 1, which is characterized in that: the degummed coconut fiber is prepared from hydrogen peroxide, coconut shells and glacial acetic acid.
4. The high-strength TPU composite thermal fabric according to claim 1, which is characterized in that: the upper and lower coating films are TPU films.
5. The preparation method of the high-strength TPU composite thermal fabric as claimed in claim 1, which is characterized by comprising the following preparation steps: by hot-melt laminationThe method comprises the steps of taking a middle layer fabric, taking a TPU film as an upper coating layer and a lower coating layer, taking a sol adhesive material as an adhesive material, and controlling the gluing amount of the sol adhesive material to be 12g/m2And (3) laminating at the laminating temperature of 95-100 ℃, laminating composite gaps of-0.1 mm, and curing in a constant-temperature constant-humidity box at the temperature of 30 ℃ and the relative humidity of 70% for 72 hours to obtain the high-strength TPU composite thermal fabric.
6. The preparation method of the high-strength TPU composite thermal fabric according to claim 5, wherein the specific preparation steps of the intermediate layer fabric are as follows:
(1) taking coconut shells, placing the coconut shells at room temperature for natural drying, collecting dried coconut shells, crushing the dried coconut shells, collecting crushed particles, weighing 45-50 parts by weight of 3% hydrogen peroxide, 3-5 parts by weight of crushed particles and 1-2 parts by weight of glacial acetic acid respectively, placing the crushed particles in a beaker, stirring and mixing the crushed particles, placing the mixture in a water bath at 85-90 ℃ for heating treatment for 3-5 hours, standing and cooling the mixture to room temperature, filtering and collecting filter cakes, and washing the filter cakes with deionized water until the washing liquid is neutral to obtain degummed fibers;
(2) taking kapok fiber, respectively weighing 45-50 parts by weight of deionized water, 3-5 parts by weight of sodium sulfite, 1-2 parts by weight of sodium silicate, 0.5-1.0 part by weight of sodium silicate, 3-5 parts by weight of sodium hydroxide, 1-2 parts by weight of fatty alcohol-polyoxyethylene ether and 10-15 parts by weight of kapok fiber, placing the mixture in a beaker, stirring and mixing, placing the beaker in an oil bath at 90-100 ℃ for heating treatment for 100-120 min, then performing centrifugal separation at 1500-2000 r/min, collecting the next precipitate, and washing the next precipitate with deionized water until the washing solution is neutral to obtain alkali-treated kapok fiber;
(3) respectively weighing 68-80 parts by weight of DMF (dimethyl formamide), 6-8 parts by weight of degumming treated fiber, 10-15 parts by weight of alkali treated kapok fiber, 3-5 parts by weight of acetyl chloride and 0.5-1.0 part by weight of pyridine in a three-necked flask, stirring, mixing, reacting at 45-50 ℃ for 6-8 h, standing and cooling to room temperature after the reaction is finished, filtering and collecting a filter cake, washing with deionized water for 3-5 times, drying at 45-50 ℃ in vacuum for 6-8 h, grinding and dispersing in a mortar, and collecting the dispersed composite fiber;
(4) and (3) after the dispersed composite fibers are blended to prepare yarns, weaving the yarns, controlling the linear density to be 30tex, and weaving the intermediate layer fabric.
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CN108824011A (en) * 2018-08-02 2018-11-16 浙江金亿润纺织品有限公司 A kind of preparation method of High-strength composite fabric

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