CN110854740A - High altitude suspension insulator dismouting mechanism and automatic change device - Google Patents
High altitude suspension insulator dismouting mechanism and automatic change device Download PDFInfo
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- CN110854740A CN110854740A CN201911223240.7A CN201911223240A CN110854740A CN 110854740 A CN110854740 A CN 110854740A CN 201911223240 A CN201911223240 A CN 201911223240A CN 110854740 A CN110854740 A CN 110854740A
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- 239000012212 insulator Substances 0.000 title claims abstract description 156
- 239000000725 suspension Substances 0.000 title claims abstract description 26
- 210000000078 claw Anatomy 0.000 claims abstract description 18
- 230000005540 biological transmission Effects 0.000 claims description 18
- 229910000831 Steel Inorganic materials 0.000 claims description 11
- 239000010959 steel Substances 0.000 claims description 11
- 238000000034 method Methods 0.000 claims description 5
- 238000012423 maintenance Methods 0.000 abstract description 2
- 230000007547 defect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002457 bidirectional effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000012211 strain insulator Substances 0.000 description 1
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G1/00—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
- H02G1/02—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for overhead lines or cables
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Abstract
The invention relates to the technical field of maintenance of electric power facilities, in particular to a high-altitude suspension insulator disassembling and assembling mechanism and an automatic replacing device, wherein the insulator disassembling and assembling mechanism comprises a first push rod which is longitudinally arranged, a second push rod which is transversely arranged on the first push rod, an operating rod which is longitudinally arranged on the second push rod, a fixed claw which is fixed at the bottom of the operating rod and an insulator rotating mechanism which is fixed at the bottom of the fixed claw; the fixed claw is including being fixed in first support arm and the second support arm of insulator rotary mechanism both sides and being fixed in the third push rod on first support arm and second support arm middle part right side, and first push rod and third push rod are two-way hydraulic push rod, and the second push rod is including setting up the first motor on first push rod and being fixed in the ball of first motor output. The disassembling and assembling mechanism can disassemble and assemble the insulator, greatly reduces the operation risk, improves the operation safety, saves the operation time and improves the operation economy.
Description
Technical Field
The invention relates to the technical field of maintenance of electric power facilities, in particular to a high-altitude suspension insulator disassembling and assembling mechanism and an automatic replacing device.
Background
In the high-voltage line erection, a plurality of lines are erected at high altitude, the high-altitude line erection usually needs insulators or insulator strings to fix the high-voltage line on a tension tower or a tangent tower, the high-altitude suspension insulator string is generally formed by sequentially connecting a plurality of insulators 100 end to end in series, namely, the splicing end 1001 on the front end of each insulator is spliced with the rear end of the adjacent insulator, as shown in fig. 1 and 2, when the insulator needs to be replaced, the insulator adjacent to the insulator to be replaced needs to rotate by a certain angle, namely, the opening 1002 on the insulator needs to rotate by 180 degrees, so that the opening 1002 faces upwards, and the splicing end 1001 of the insulator to be replaced can be taken out of the opening 1002.
At present, when a suspension insulator is replaced, the suspension insulator can only be replaced by a traditional method, namely, manual work is carried out at high altitude, and the insulator is disassembled and assembled by using a mechanical lead screw and a manual hydraulic lead screw, so that the suspension insulator replacement method has the following defects:
1. man-machine work efficiency: the rated load of the ultra-high voltage direct current line tension single-chip insulator is about 550kN generally, the weight is about 25kg, and the operation space is limited (the inter-string gap is about 1.0 to 1.3 m). When the tension single-chip insulator of the ultra-high voltage direct current line is replaced, a lead screw (hydraulic or mechanical) and closed fixture operation mode is generally used at present, overhead workers are extremely labor-consuming in tightening the lead screw and disassembling and assembling the insulator, double cooperation is needed, and the human-machine effect coordination is poor.
2. Personal safety risks of object strikes and high-altitude falls: when the tension single-chip insulator is replaced on the +/-800 kV and +/-500 kV ultrahigh-voltage direct-current lines, due to the fact that the distance between insulator strings is large (the gap between the insulator strings is about 1.0-1.3 m), operation is required to be carried out on the replacement strings, but relevant regulation specifications and operation standards provide that 'operators are strictly prohibited to sit on the replaced strings to disassemble and assemble the insulators', if the insulators fall off the strings due to misoperation, the insulators fall off from the high altitude and the objects are hit, and personal safety is threatened.
3. Safety of live working: according to the seventh chapter and the description of GB 50790. The double-person operation combined gap 10200mm-15 x 170mm equals 7650mm, the single-person operation combined gap is 8840mm, and the risk rate of double-person operation is higher. The longer the operation time is, the higher the probability of the outgoing line power frequency, the operation and the lightning overvoltage amplitude is, and the higher the danger rate is.
4. Reduce instrument weight, shorten the activity duration: in the traditional working method, the clamps are 12 kg in weight, the lead screws are 6-9 kg in weight, the assembling and disassembling steps are complicated, the labor intensity is high, the replacement time is long, and in the case of replacing the single tension insulator of the direct current line in gold, the number of the groups (4 people) is at most 3 per day.
5. The construction method is backward, the automation degree is low, the technological innovation is insufficient, and the economical efficiency is poor: at present, the replacement of strain single insulators of ultra-high voltage direct current lines is a traditional manual tool, so that the efficiency is low, the operation risk is high, the overhauling capacity is limited, the economical efficiency is poor, and the high-quality development requirements of current power enterprises are difficult to adapt.
Therefore, based on the consideration of the replacement operation risk and the working difficulty of the ultra-high voltage direct current line strain insulator monolithic insulator, it is necessary to develop a high-altitude suspension insulator disassembly and assembly mechanism and an automatic replacement device.
Disclosure of Invention
In order to overcome the defects and shortcomings in the prior art, the invention aims to provide the high-altitude suspension insulator disassembling and assembling mechanism which can disassemble and assemble insulators, greatly reduce operation risks, improve operation safety, save operation time and improve operation economy.
The invention aims to provide an automatic replacing device for an overhead suspension insulator, which can realize automatic replacement of the insulator, improve the man-machine work efficiency, greatly reduce the operation risk, improve the operation safety, save the operation time and improve the operation economy.
The purpose of the invention is realized by the following technical scheme: a high-altitude suspension insulator disassembling and assembling mechanism comprises a first push rod, a second push rod, an operating rod, a fixed claw and an insulator rotating mechanism, wherein the first push rod is longitudinally arranged, the second push rod is transversely arranged on the first push rod, the operating rod is longitudinally arranged on the second push rod, the fixed claw is fixed at the bottom of the operating rod, and the insulator rotating mechanism is fixed at the bottom of the fixed claw; the fixed claw is including being fixed in first support arm and the second support arm of insulator rotary mechanism both sides and being fixed in the third push rod on first support arm and second support arm middle part right side, first push rod and third push rod are two-way hydraulic push rod, the second push rod is including setting up the first motor on first push rod and being fixed in the ball of first motor output.
Furthermore, a fixed rod is connected between the top of the first push rod and the left side of the second push rod; the top and the bottom of the operating rod are respectively fixed with an upper connector and a lower connector, the upper connector is in transmission connection with the ball screw, and the bottom of the lower connector is fixedly connected with the fixed claw; and a pushing block is fixed at the bottom of the third pushing rod, and the lower end surface of the pushing block is arc-shaped.
Further, insulator rotary mechanism includes outer lane, ball holder, inner circle and drive division, and outer lane, ball holder, inner circle outside-in set gradually, and interior spout and outer spout have been seted up respectively to the inside wall of outer lane and the lateral wall of inner circle, and the middle part annular array of ball holder has a plurality of round holes, all inlays in every round hole and is equipped with the ball, and the outside and the inboard of ball rotate respectively to be connected in interior spout and outer spout, and drive division fixed mounting is on the outer lane, and is connected with the inner circle transmission.
Furthermore, the outer ring comprises a first buckling piece and a second buckling piece, and the first buckling piece is buckled with the second buckling piece; the ball clamping piece comprises a first clamping piece and a second clamping piece, and the first clamping piece is abutted with the second clamping piece; the inner ring comprises a first clamping part and a second clamping part, the first clamping part and the second clamping part are buckled, and an annular clamping hole for sleeving the insulator is formed between the first clamping part and the second clamping part; the edges of the first clamping part and the second clamping part are provided with meshing teeth which are arranged in an annular mode.
Furthermore, the driving part comprises a driving seat, a second motor, a driving gear and a reduction gear set, the second motor is installed on the driving seat, the driving seat is fixed on the first buckling piece, the driving gear is meshed with the meshing teeth through the reduction gear set, the reduction gear set comprises a first transmission gear and a second transmission gear which are meshed with each other, the first transmission gear is meshed with the driving gear, and the second transmission gear is meshed with the meshing teeth.
The other purpose of the invention is realized by the following technical scheme: the utility model provides an automatic device of changing of high altitude suspension insulator, automatic device of changing is installed on insulator chain, includes:
the two ends of the telescopic frame body are respectively erected on the insulator steel caps positioned at the two ends of the insulator string;
in the insulator dismounting mechanism, the bottom of the first push rod is fixed on the telescopic frame body;
and the controller is respectively electrically connected with the telescopic frame body and the insulator disassembling and assembling mechanism.
Further, scalable support body includes:
the two clamps are respectively fixedly connected with the insulator steel caps positioned at the two ends of the insulator string;
the number of the telescopic pieces is two, the telescopic pieces are respectively located on two sides of the insulator string and respectively fixedly connected between the two clamps, and the telescopic pieces are electrically connected with the controller.
Further, anchor clamps include anchor clamps and lower anchor clamps, go up the inside sunken first semicircular groove that forms in anchor clamps bottom, and the inside sunken second semicircular groove that forms in lower anchor clamps top, go up anchor clamps and lower anchor clamps lid and connect, and the two lid closes the back, and first semicircular groove and second semicircular groove form the hole of placing that is used for placing the insulator steel cap, extensible member fixed connection is between two lower anchor clamps.
Further, go up anchor clamps and be located one side of first half slot notch with anchor clamps are located down one side of second half slot notch is articulated through the round pin axle, and lower anchor clamps are located second half slot notch opposite side is provided with the connecting axle, and it has seted up the slot to go up anchor clamps and be located first half slot notch opposite side, and connecting screw passes slot and connecting axle middle part threaded connection to with last anchor clamps and lower anchor clamps fixed connection.
Furthermore, the telescopic piece comprises a hydraulic cylinder, the right end of the hydraulic cylinder is fixedly connected with a first connector through a first connecting rod, the left end of the hydraulic cylinder is fixedly connected with a second connector through a second connecting rod, the first connector and the second connector are respectively detachably connected with the side ends of the two lower clamps, and the hydraulic cylinder is electrically connected with the controller;
the first connector and the second connector are identical in structure, clamping grooves are formed in the end portions of the first connector and the second connector, and the side end of the lower clamp is arranged in the clamping grooves and fixed through bolts.
The invention has the beneficial effects that: the disassembling and assembling mechanism can disassemble and assemble the insulator, greatly reduces the operation risk, improves the operation safety, saves the operation time and improves the operation economy.
The automatic replacing device can realize automatic replacement of the insulator, improve the man-machine work efficiency, greatly reduce the operation risk, improve the operation safety, save the operation time and improve the operation economy.
Drawings
Fig. 1 is a schematic perspective view of a conventional overhead suspension insulator string.
Fig. 2 is a bottom view of a conventional overhead suspension insulator string.
Fig. 3 is a schematic perspective view of the insulator mounting and dismounting structure according to the present invention.
Fig. 4 is a schematic perspective view of the insulator rotating mechanism according to the present invention.
Fig. 5 is an exploded perspective view of the insulator rotation mechanism according to the present invention.
Fig. 6 is a schematic perspective view of the automatic exchange device according to the present invention.
Fig. 7 is a schematic perspective view of the retractable frame of the present invention.
Fig. 8 is an exploded perspective view of the retractable frame of the present invention.
The reference signs are: 20-an insulator dismounting mechanism, 201-a first push rod, 202-a second push rod, 2021-a first motor, 2022-a ball screw, 203-an operating rod, 2031-an upper connector, 2032-a lower connector, 204-a fixed claw, 2041-a first supporting arm, 2042-a second supporting arm, 2043-a third push rod, 2044-a pushing block and 205-a fixed rod;
30-insulator rotating mechanism, 301-outer ring, 3011-inner chute, 3012-first fastener, 3013-second fastener, 302-ball clamping piece, 3021-round hole, 3022-first clamping piece, 3023-second clamping piece, 303-inner ring, 3031-outer chute, 3032-first clamping part, 3033-second clamping part, 304-annular clamping hole, 305-meshing tooth, 3061-lug, 3062-groove, 307-driving seat, 308-second motor, 3091-driving gear, 3092-first driving gear and 3093-second driving gear;
10-telescopic frame body, 11-clamp, 111-upper clamp, 112-lower clamp, 1111-first semi-circular groove, 1112-slot, 1121-second semi-circular groove, 113-pin shaft, 114-connecting shaft, 115-connecting screw, 12-telescopic part, 121-hydraulic cylinder, 1211-second connecting rod, 122-first connecting rod, 123-first connecting joint, 1231-clamping groove and 124-second connecting joint;
100-insulator string, 101, 104-insulator, 102-adjacent insulator, 103-insulator to be replaced, 1000-insulator steel cap, 1001-plug end, 1002-notch and 1003-R pin.
Detailed Description
For the understanding of those skilled in the art, the present invention will be further described with reference to the following examples and accompanying fig. 1-8, which are not intended to limit the present invention.
Example one
Referring to fig. 3, the insulator disassembling and assembling mechanism 20 includes a first push rod 201 disposed longitudinally, a second push rod 202 disposed transversely on the first push rod 201, an operating rod 203 disposed longitudinally on the second push rod 202, a fixing claw 204 fixed at the bottom of the operating rod 203, and an insulator rotating mechanism 30 fixed at the bottom of the fixing claw 204; the fixing claw 204 includes a first supporting arm 2041 and a second supporting arm 2042 fixed on both sides of the insulator rotating mechanism 30 and a third push rod 2043 fixed on the right side of the middle portions of the first supporting arm 2041 and the second supporting arm 2042, the first push rod 201 and the third push rod 2043 are both bidirectional hydraulic push rods, and the second push rod 202 includes a first motor 2021 arranged on the first push rod 201 and a ball screw 2022 fixed on the output end of the first motor 2021.
In this embodiment, a fixing rod 205 is connected between the top of the first push rod 201 and the left side of the second push rod 202. The fixing rod 205 is arranged to form a triangle with the first push rod 201 and the second push rod 202, so that the stability of the insulator mounting and dismounting mechanism 20 can be ensured.
An upper connector 2031 and a lower connector 2032 are respectively fixed at the top and the bottom of the operating rod 203, the upper connector 2031 is in transmission connection with the ball screw 2022, and the bottom of the lower connector 2032 is fixedly connected with the fixed claw 204. The upper connector 2031 and the lower connector 2032 facilitate the installation and fixation of the operation rod 203.
A pushing block 2044 is fixed at the bottom of the third pushing rod 2043, and the lower end surface of the pushing block 2044 is arc-shaped. The pushing block 2044 can abut against the insulator to prevent the insulator from falling off.
Specifically, the stroke s of the first push rod 201 is 300mm, the speed is 5mm/s, the pushing force is 1500N, and the pulling force is 1500N; the stroke s of the second push rod 202 is 250mm, the speed is 5mm/s, the pushing force is 1500N, and the pulling force is 1500N; the third push rod 2043 has a stroke of 50mm, a speed of 2mm/s, a pushing force of 300N, and a pulling force of 300N.
The first motor 2021 is a permanent magnet dc stepping motor with a voltage of 12V, a rotational speed of 500r/min, a frequency of 50HZ, a rated torque of 200mN · m, and a transmission ratio of 1/250.
Referring to fig. 4-5, in this embodiment, the insulator rotating mechanism 30 includes an outer ring 301, a ball clamping member 302, an inner ring 303, and a driving portion, where the outer ring 301, the ball clamping member 302, and the inner ring 303 are sequentially disposed from outside to inside, an inner chute 3011 and an outer chute 3031 are respectively disposed on an inner side wall of the outer ring 301 and an outer side wall of the inner ring 303, a plurality of circular holes 3021 are annularly arranged in a middle of the ball clamping member 302, a ball (not shown in the drawings) is embedded in each circular hole 3021, outer sides and inner sides of the balls are respectively rotatably connected to the inner chute 3011 and the outer chute 3031, and the driving portion is fixedly mounted on the outer ring 301 and. The inner ring 303 is sleeved on the insulator, and the inner ring 303 is driven to rotate by the driving part, so that the insulator is disassembled and assembled.
In this embodiment, the outer ring 301 includes a first fastener 3012 and a second fastener 3013, and the first fastener 3012 is fastened to the second fastener 3013; the ball clamp 302 includes a first clamp 3022 and a second clamp 3023, the first clamp 3022 abutting the second clamp 3023; the inner ring 303 comprises a first clamping portion 3032 and a second clamping portion 3033, the first clamping portion 3032 and the second clamping portion 3033 are buckled, and an annular clamping hole 304 for sleeving the insulator is formed between the first clamping portion 3032 and the second clamping portion 3033; the edges of the first and second clamp portions 3032, 3033 are provided with engagement teeth 305 arranged in a ring. The insulator rotating mechanism 30 is arranged in a split manner, and the insulator rotating mechanism 30 is convenient to disassemble in the insulator disassembling and assembling process by adopting a first buckling piece 3012 and a second buckling piece 3013 which are buckled and connected, a first clamping piece 3022 and a second clamping piece 3023 which are abutted against each other and a first clamping part 3032 and a second clamping part 3033 which are buckled and connected.
Specifically, a convex lug 3061 is arranged at one end of the first buckling piece 3012 and one end of the first clamping portion 3032, a first through hole is formed in the convex lug 3061, a concave groove 3062 matched with the convex lug 3061 is formed at one end, corresponding to the second buckling piece 3013 and the second clamping portion 3033, of the second buckling piece 3013, a concave groove 3062 is formed in the position, corresponding to the first through hole, of the two side walls of the concave groove 3062, a second through hole is formed in the position, corresponding to the first through hole, of the two side walls of the concave groove 3062, the convex lug 3061 is clamped in the concave groove 3062 by inserting a pin into the first through hole and the second through hole, and buckling connection of the first buckling piece 3012. The insulator rotating mechanism 30 is convenient to disassemble and assemble due to the arrangement of the structure.
In this embodiment, the driving portion includes a driving seat 307, a second motor 308, a driving gear 3091 and a reduction gear set, the second motor 308 is installed on the driving seat 307, the driving seat 307 is fixed on the first fastening component 3012, the driving gear 3091 is engaged with the engaging teeth 305 through the reduction gear set, the reduction gear set includes a first transmission gear 3092 and a second transmission gear 3093 which are engaged with each other, the first transmission gear 3092 is engaged with the driving gear 3091, and the second transmission gear 3093 is engaged with the engaging teeth 305. The setting of reduction gear set can reduce the rotational speed of inner circle 303, and is concrete, and second motor 308 drive gear 3091 rotates, and drive gear 3091 drives first drive gear 3092 and second drive gear 3093 in proper order and rotates, and second drive gear 3093 further drives meshing tooth 305 and rotates, realizes the rotation of inner circle 303 to carry out the dismouting with the insulator.
Example two
Referring to fig. 6 to 8, an automatic replacing device for high-altitude suspension insulators, which is installed on an insulator string 100, includes:
the telescopic rack 10 is characterized in that two ends of the telescopic rack 10 are respectively erected on the insulator steel caps 2 positioned at two ends of the insulator string 100;
in the insulator mounting and dismounting mechanism 20, the bottom of the first push rod 201 is fixed on the telescopic frame body 10;
and the controller is electrically connected with the telescopic frame body 10 and the insulator disassembling and assembling mechanism 20 respectively.
In this embodiment, the retractable rack 10 includes:
the two clamps 11 are respectively fixedly connected with the insulator steel caps 2 positioned at the two ends of the insulator string;
the number of the telescopic pieces 12 is two, the telescopic pieces 12 are respectively located on two sides of the insulator string 100 and respectively fixedly connected between the two clamps 11, and the telescopic pieces 12 are electrically connected with the controller.
In this embodiment, the clamp 11 includes an upper clamp 111 and a lower clamp 112, a bottom end of the upper clamp 111 is recessed inwards to form a first semicircular groove 1111, a top end of the lower clamp 112 is recessed inwards to form a second semicircular groove 1121, the upper clamp 111 and the lower clamp 112 are covered and connected, and after the two are covered, the first semicircular groove 1111 and the second semicircular groove 1121 form a placing hole for placing the insulator steel cap 2, and the telescopic part 12 is fixedly connected between the two lower clamps 112.
In this embodiment, one side of the upper clamp 111 located at the notch of the first semicircular groove 1111 is hinged to one side of the lower clamp 112 located at the notch of the second semicircular groove 1121 through a pin 113, the other side of the lower clamp 112 located at the notch of the second semicircular groove 1121 is provided with a connecting shaft 114, the other side of the upper clamp 111 located at the notch of the first semicircular groove 1111 is provided with a slot 1112, and a connecting screw 115 passes through the slot 1112 and is in threaded connection with the middle of the connecting shaft 114, so as to fixedly connect the upper clamp 111 and the lower clamp 112.
In this embodiment, the extensible member 12 includes a hydraulic cylinder 121, a first connector 123 is fixedly connected to the right end of the hydraulic cylinder 121 through a first connecting rod 122, the left end of the hydraulic cylinder 121 passes through a second connecting rod and a second connector 124, the first connector 123 and the second connector 124 are detachably connected to the side ends of the two lower clamps 112, and the hydraulic cylinder 121 is electrically connected to the controller;
the first connecting head 123 and the second connecting head 124 have the same structure, and both ends have been provided with a clamping groove 1231, and the side end of the lower clamp 112 is disposed in the clamping groove 1231 and fixed by bolts.
The first motor 2021 and the second motor 308 are both stepping motors, and the first motor 2021 and the second motor 308 are electrically connected to the controller respectively. The first push rod and the third push rod are respectively electrically connected with the controller.
Description of initial connection relationship of insulator string 100: the insulator string 100 takes four insulators connected in series as an example, referring to fig. 1, an insulator 101, an adjacent insulator 102, an insulator 103 to be replaced, and an insulator 104 are sequentially arranged from left to right, and an insertion end 1001 of the adjacent insulator is inserted into a notch 1002 and inserted into the notch 1002 through an R pin 1003, as shown in fig. 1-2.
The working principle of the device is as follows:
firstly, the automatic replacing device is installed on an insulator string, specifically, the bottom of a first push rod 201 is fixed on a telescopic frame body 10, an insulator rotating mechanism 30 is sleeved on an insulator 103 to be replaced, and an R pin 1003 is manually pulled out, so that an inserting end 1001 can move forwards to the inside of a notch 1002; the hydraulic cylinder 121 retracts, the insulator string 100 is compressed, and the inserting end 1001 on the insulator string moves towards the inner side of the notch 1002, so that the connection of the adjacent insulators is in a loose state, and the adjacent insulator 102 and the insulator 103 to be replaced can move conveniently; the insulator rotating mechanism 30 drives the insulator 103 to be replaced to rotate 180 degrees so as to rotate the opening 1002 facing downwards to the opening 1002 facing upwards, so that the inserting end 1001 positioned in the opening 1002 can move out of the opening 1002 conveniently, the third push rod 2043 works, the push block 2044 moves downwards to abut against the insulator 103 to be replaced, the first push rod 201 acts, the operating rod 203 drives the fixed claw 204 to move upwards to lift the insulator 103 to be replaced upwards, the detached old insulator is placed on the ground by using a pulley and a rope, then the new insulator is hung to the high altitude, after the insulator rotating mechanism 30 is abutted with the new insulator, the first push rod 201 and the second push rod 202 act, the operating rod 203 drives the clamp to move downwards and leftwards and rightwards, so that the new insulator can be adjusted to a proper position on the insulator string, so that the inserting end 1001 on the new insulator is inserted into the opening 1002 on the adjacent insulator 102, and the inserting end 1001 on the insulator 104 is positioned in the opening 1002 on, the third push rod 2043 works, the push block 2044 moves upwards to loosen the new insulator 104, the insulator rotating mechanism 30 drives the new insulator to rotate 180 degrees so as to rotate the upward opening 1002 to the downward opening 1002, then the hydraulic cylinder extends to pull the insulator strings outwards from two sides, the inserting ends on the adjacent insulators are clamped and fixed outside the opening, then the R pin 1003 is inserted on the insulator steel cap 1000, the insulator rotating mechanism 30 is removed, and therefore the replacement of the insulators is completed.
It should be noted that the telescopic frame 10 is further provided with an oil tank and an oil pump so as to provide pressure oil for the hydraulic cylinder of the device, and the power supply of the device may be externally connected with a power supply or a battery is provided on the support frame so as to provide power for each motor. The controller can be a control device carried by the high-altitude operation personnel so as to control the device.
The above-described embodiments are preferred implementations of the present invention, and the present invention may be implemented in other ways without departing from the spirit of the present invention.
Claims (10)
1. The utility model provides a high altitude suspension insulator dismouting mechanism which characterized in that: the insulator disassembling and assembling mechanism comprises a first push rod which is longitudinally arranged, a second push rod which is transversely arranged on the first push rod, an operating rod which is longitudinally arranged on the second push rod, a fixed claw which is fixed at the bottom of the operating rod and an insulator rotating mechanism which is fixed at the bottom of the fixed claw; the fixed claw is including being fixed in first support arm and the second support arm of insulator rotary mechanism both sides and being fixed in the third push rod on first support arm and second support arm middle part right side, first push rod and third push rod are two-way hydraulic push rod, the second push rod is including setting up the first motor on first push rod and being fixed in the ball of first motor output.
2. The high altitude suspension insulator dismouting mechanism of claim 1 characterized in that: a fixed rod is connected between the top of the first push rod and the left side of the second push rod; the top and the bottom of the operating rod are respectively fixed with an upper connector and a lower connector, the upper connector is in transmission connection with the ball screw, and the bottom of the lower connector is fixedly connected with the fixed claw; and a pushing block is fixed at the bottom of the third pushing rod, and the lower end surface of the pushing block is arc-shaped.
3. The high altitude suspension insulator dismouting mechanism of claim 1 characterized in that: insulator rotary mechanism includes outer lane, ball holder, inner circle and drive division, and outer lane, ball holder, inner circle outside-in set gradually, and interior spout and outer spout have been seted up respectively to the inside wall of outer lane and the lateral wall of inner circle, and the middle part annular array of ball holder has a plurality of round holes, all inlays in every round hole and is equipped with the ball, and the outside and the inboard of ball rotate respectively to be connected in interior spout and outer spout, and drive division fixed mounting is on the outer lane, and is connected with the inner circle transmission.
4. The high altitude suspension insulator dismouting mechanism of claim 3 characterized in that: the outer ring comprises a first buckling piece and a second buckling piece, and the first buckling piece is buckled with the second buckling piece; the ball clamping piece comprises a first clamping piece and a second clamping piece, and the first clamping piece is abutted with the second clamping piece; the inner ring comprises a first clamping part and a second clamping part, the first clamping part and the second clamping part are buckled, and an annular clamping hole for sleeving the insulator is formed between the first clamping part and the second clamping part; the edges of the first clamping part and the second clamping part are provided with meshing teeth which are arranged in an annular mode.
5. The high altitude suspension insulator dismouting mechanism of claim 3 characterized in that: the driving part comprises a driving seat, a second motor, a driving gear and a reduction gear set, the second motor is installed on the driving seat, the driving seat is fixed on the first buckling piece, the driving gear is meshed with the meshing teeth through the reduction gear set, the reduction gear set comprises a first transmission gear and a second transmission gear which are meshed with each other, the first transmission gear is meshed with the driving gear, and the second transmission gear is meshed with the meshing teeth.
6. The utility model provides an automatic device of changing of high altitude suspension insulator, automatic device of changing installs on insulator chain its characterized in that: the method comprises the following steps:
the two ends of the telescopic frame body are respectively erected on the insulator steel caps positioned at the two ends of the insulator string;
the insulator disassembly and assembly mechanism of any of claims 1 to 5, wherein the bottom of the first push rod is fixed to the telescopic frame;
and the controller is respectively electrically connected with the telescopic frame body and the insulator disassembling and assembling mechanism.
7. The automatic high-altitude suspension insulator replacing device according to claim 6, characterized in that: scalable support body includes:
the two clamps are respectively fixedly connected with the insulator steel caps positioned at the two ends of the insulator string;
the number of the telescopic pieces is two, the telescopic pieces are respectively located on two sides of the insulator string and respectively fixedly connected between the two clamps, and the telescopic pieces are electrically connected with the controller.
8. The automatic high-altitude suspension insulator replacing device according to claim 6, characterized in that: the anchor clamps include anchor clamps and lower anchor clamps, go up the inside sunken first semicircular groove that forms in anchor clamps bottom, and the inside sunken second semicircular groove that forms in lower anchor clamps top, go up anchor clamps and lower anchor clamps lid and close the connection, and the two lid closes the back, and first semicircular groove and second semicircular groove form and are used for placing the hole of placing of insulator steel cap, extensible member fixed connection is between two lower anchor clamps.
9. The automatic high-altitude suspension insulator replacing device according to claim 8, characterized in that: the upper clamp is located on one side of the first semicircular groove notch and the lower clamp is located on one side of the second semicircular groove notch and hinged through a pin shaft, the lower clamp is located on the other side of the second semicircular groove notch, the upper clamp is located on the other side of the first semicircular groove notch and provided with a slot, and a connecting screw penetrates through the slot and is in threaded connection with the middle of the connecting shaft so as to fixedly connect the upper clamp and the lower clamp.
10. The automatic high-altitude suspension insulator replacing device according to claim 6, characterized in that: the telescopic piece comprises a hydraulic cylinder, the right end of the hydraulic cylinder is fixedly connected with a first connector through a first connecting rod, the left end of the hydraulic cylinder is fixedly connected with a second connector through a second connecting rod, the first connector and the second connector are detachably connected with the side ends of the two lower clamps respectively, and the hydraulic cylinder is electrically connected with the controller;
the first connector and the second connector are identical in structure, clamping grooves are formed in the end portions of the first connector and the second connector, and the side end of the lower clamp is arranged in the clamping grooves and fixed through bolts.
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Cited By (1)
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| CN115241793A (en) * | 2022-06-29 | 2022-10-25 | 国网安徽省电力有限公司宿州供电公司 | Method for replacing insulator of power transmission line |
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