CN110852569A - Equipment management method and system and electronic equipment - Google Patents
Equipment management method and system and electronic equipment Download PDFInfo
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- CN110852569A CN110852569A CN201910982519.7A CN201910982519A CN110852569A CN 110852569 A CN110852569 A CN 110852569A CN 201910982519 A CN201910982519 A CN 201910982519A CN 110852569 A CN110852569 A CN 110852569A
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- G08B21/182—Level alarms, e.g. alarms responsive to variables exceeding a threshold
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- G08B21/24—Reminder alarms, e.g. anti-loss alarms
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Abstract
The invention relates to a device management method, system and electronic device, firstly establishing a device file, when needing device operation state information alarm, establishing an equipment state and early warning information corresponding to the equipment state in an equipment file, then acquiring an equipment running state, and comparing the running state of the equipment with the equipment state in the equipment file to obtain the early warning information corresponding to the running state of the equipment, then the early warning information is pushed to the user, so that the user can accurately know the running state of the equipment in real time, and different equipment files can be established for different equipment, the centralized management of a plurality of devices can be realized on an intelligent terminal such as a PC, so that the device management method which can acquire the running state of the devices in time, accurately send out early warning information to a user and realize the centralized management of the plurality of devices is realized.
Description
Technical Field
The present invention relates to the field of device management, and in particular, to a device management method, system and electronic device capable of performing centralized management on multiple devices.
Background
The existing equipment such as engineering machinery, electrical control, ships and vehicles cannot acquire the running state of the equipment in real time in the running process, and when the running state of the equipment is abnormal, fault early warning cannot be given in time, so that the equipment is damaged, huge loss is caused, and the management of a plurality of equipment cannot be realized.
Therefore, how to obtain the running state of the device in time, accurately send out the early warning information to the user and realize the centralized management of a plurality of devices is a technical problem to be solved urgently in the industry.
Disclosure of Invention
The invention provides a device management method, a system and an electronic device, aiming at the defects of the prior art.
The technical scheme of the equipment management method of the invention is as follows:
the method comprises the following steps:
s1, establishing an equipment file, judging whether equipment operation state information alarm is needed or not, and if so, establishing an equipment state and early warning information corresponding to the equipment state in the equipment file;
s2, acquiring the running state of the equipment in real time, and comparing the running state with the equipment state to obtain early warning information corresponding to the running state of the equipment;
and S3, pushing the early warning information to the user.
The equipment management method has the following beneficial effects:
the method comprises the steps of firstly establishing an equipment file, when equipment running state information is required to alarm, establishing an equipment state and early warning information corresponding to the equipment state in the equipment file, then acquiring the equipment running state, comparing the equipment running state with the equipment state in the equipment file to obtain the early warning information corresponding to the equipment running state, then pushing the early warning information to a user, enabling the user to accurately know the equipment running state in real time, establishing different equipment files aiming at different equipment, and realizing centralized management of a plurality of pieces of equipment on an intelligent terminal such as a PC.
On the basis of the above scheme, the device management method of the present invention may be further improved as follows.
Further, after the device archive is established, the method also comprises the following steps:
s10, judging whether an equipment maintenance plan alarm is needed, if so, establishing an equipment maintenance plan period in the equipment file;
s11, obtaining the current maintenance planning cycle of the equipment, and judging whether the current maintenance planning cycle exceeds the equipment maintenance planning cycle, if so, pushing maintenance reminding to the user.
The beneficial effect of adopting the further scheme is that: and the maintenance reminding can be pushed to the user through the comparison between the equipment maintenance planning period and the current maintenance planning period, so that the management effect of the equipment management method is further enhanced.
Further, S2 specifically is: and if the data of the equipment running state and the data of the equipment state preset in the equipment file exceed a preset deviation threshold value, acquiring early warning information corresponding to the equipment running state.
The beneficial effect of adopting the further scheme is that: the accuracy of the early warning information pushed to the user is improved through the accurate comparison of the data of the running state of the equipment and the data of the equipment state preset in the equipment file.
Further, the equipment maintenance planning period comprises a maintenance period of the equipment, whether the maintenance period exceeds the equipment maintenance planning period is judged, and if yes, a maintenance prompt is pushed to the user.
The beneficial effect of adopting the further scheme is that: by judging whether the maintenance period exceeds the equipment maintenance planning period or not, the maintenance reminding pushed to the user is more concrete, and the accuracy of the pushed maintenance reminding is improved.
Further, the equipment maintenance planning period also comprises accumulated running time of the equipment, whether the accumulated running time exceeds the upper limit of the equipment maintenance planning period is judged, and if yes, maintenance reminding is pushed to the user.
The beneficial effect of adopting the further scheme is that: by judging whether the accumulated running time of the equipment exceeds the upper limit of the equipment maintenance planning period or not, the maintenance reminding pushed to the user is more concrete, and the accuracy of the pushed maintenance reminding is further improved.
Further, a first maintenance reminding grade is set according to a first deviation of the maintenance period exceeding the equipment maintenance planning period, and a maintenance reminding containing the first maintenance reminding grade is pushed to the user.
The beneficial effect of adopting the further scheme is that: through setting up first maintenance and reminding the grade, further improved the accuracy of the maintenance of propelling movement to the user and reminded.
Further, a second maintenance reminding grade is set according to a second deviation of the accumulated running time exceeding the upper limit of the equipment maintenance planning cycle, and a maintenance reminding containing the second maintenance reminding grade is pushed to the user.
The beneficial effect of adopting the further scheme is that: through setting up the second maintenance and reminding level, further improved the accuracy of the maintenance and reminding of pushing to the user.
Further, the plurality of early warning information and the plurality of maintenance reminders respectively form an early warning information list and a maintenance reminder list according to a time sequence, then different pushing modes are selected for pushing, the pushing mode is WeChat or short message, after the early warning information and the maintenance reminders are pushed to a user, whether the user needs to confirm the early warning information and the maintenance reminders or not is judged, and if yes, the user confirms the early warning information and the maintenance reminders and provides corresponding processing suggestions.
The beneficial effect of adopting the further scheme is that: on the one hand, according to the category that early warning information and maintenance were reminded, choose for use different propelling movement modes to carry out the propelling movement with it in proper order, convenient and fast more. On the other hand, the user can feed back the corresponding processing suggestions, so that the equipment maintenance personnel can maintain the equipment in a targeted manner, and in addition, the user can supplement more detailed fault state descriptions of the equipment application state and the like, so that the equipment maintenance personnel can maintain the equipment more conveniently.
The technical scheme of the equipment management system is as follows: comprises an establishing module, a first judging module, an obtaining and comparing module and a pushing module,
the establishing module is used for establishing an equipment file, and when the first judging module judges that the equipment running state information is required to alarm, the establishing module establishes an equipment state and early warning information corresponding to the equipment state in the equipment file;
the acquisition and comparison module is used for acquiring the running state of the equipment in real time and comparing the running state with the equipment state to obtain early warning information corresponding to the running state of the equipment;
the pushing module is used for pushing the early warning information to a user.
The beneficial effects of the equipment management system of the invention are as follows:
firstly, an equipment file is established through an establishing module, when a first judging module judges that the equipment running state information is required to alarm, the establishing module establishes an equipment state and early warning information corresponding to the equipment state in an equipment file, then the equipment running state is obtained through the obtaining and comparing module, and the early warning information corresponding to the equipment running state is obtained after the equipment running state is compared with the equipment state in the equipment file, then the early warning information is pushed to the user through the pushing module, so that the user can know the running state of the equipment accurately in real time, and different equipment files can be established for different equipment, the centralized management of a plurality of devices can be realized on an intelligent terminal such as a PC, so that the device management system which can timely acquire the running state of the devices, accurately send out early warning information to a user and realize the centralized management of the devices is realized.
On the basis of the above scheme, the device management system of the present invention may be further improved as follows.
The system further comprises a second judgment module, wherein after the establishment module establishes the equipment file, the second judgment module is used for judging whether an equipment maintenance plan alarm is needed or not, and if so, the establishment module establishes an equipment maintenance plan period in the equipment file;
the acquisition and comparison module is further used for acquiring the current maintenance planning period of the equipment and judging whether the current maintenance planning period exceeds the equipment maintenance planning period, and if yes, the pushing module pushes maintenance reminding to the user.
The beneficial effect of adopting the further scheme is that: and the management effect of the equipment management method can be further enhanced by comparing the equipment maintenance planning period with the current maintenance planning period and pushing the maintenance reminding to the user through the pushing module.
Further, the first judging module is further configured to judge whether the data of the device operating state and the data of the device state preset in the device archive exceed a preset deviation threshold, and if yes, acquire, compare and acquire the early warning information corresponding to the device operating state.
The beneficial effect of adopting the further scheme is that: the accuracy of the early warning information pushed to the user is improved through the accurate comparison of the data of the running state of the equipment and the data of the equipment state preset in the equipment file.
Further, the equipment maintenance planning period includes a maintenance period of the equipment, the second judgment module is used for judging whether the maintenance period exceeds the equipment maintenance planning period, and if yes, a maintenance prompt is pushed to the user through the pushing module.
The beneficial effect of adopting the further scheme is that: whether the maintenance period exceeds the equipment maintenance planning period or not is judged through the second judging module, so that the maintenance reminding pushed to the user is more concrete, and the accuracy of the pushed maintenance reminding is improved.
Further, the equipment maintenance planning period further comprises accumulated running time of the equipment, whether the accumulated running time exceeds the upper limit of the equipment maintenance planning period is judged through a second judging module, and if yes, a maintenance prompt is pushed to the user through a pushing module.
The beneficial effect of adopting the further scheme is that: by judging whether the accumulated running time of the equipment exceeds the upper limit of the equipment maintenance planning period or not, the maintenance reminding pushed to the user is more concrete, and the accuracy of the pushed maintenance reminding is further improved.
Further, the second judging module is further configured to set a first maintenance reminding level according to a first deviation of the maintenance period exceeding the equipment maintenance planning period, and push a maintenance reminding containing the first maintenance reminding level to the user through a pushing module.
The beneficial effect of adopting the further scheme is that: by setting the reminding level, the accuracy of the maintenance reminding pushed to the user is further improved.
Further, the second determining module is further configured to set a second maintenance reminding level according to a second deviation that the accumulated operation time exceeds an upper limit of the equipment maintenance planning period, and push a maintenance reminder including the maintenance reminding level to the user through a pushing module.
The beneficial effect of adopting the further scheme is that: through setting up the second maintenance and reminding level, further improved the accuracy of the maintenance and reminding of pushing to the user.
The system comprises a plurality of warning messages and a plurality of maintenance reminders, and is characterized by further comprising a sorting module and a feedback module, wherein the sorting module is used for respectively forming a warning message list and a maintenance reminder list according to a time sequence, then different pushing modes are selected for pushing through a pushing module, the pushing mode is WeChat or short message, after the pushing module pushes the warning messages and the maintenance reminders to a user, the confirmation feedback module judges whether the user needs to confirm the warning messages and the maintenance reminders, and if yes, the confirmation feedback module is used for enabling the user to confirm the warning messages and provide corresponding processing suggestions and feedback.
The beneficial effect of adopting the further scheme is that: on the one hand, according to the category that early warning information and maintenance were reminded, choose for use different propelling movement modes to carry out the propelling movement with it in proper order, convenient and fast more. On the other hand, the user can feed back the corresponding processing suggestions, so that the equipment maintenance personnel can maintain the equipment in a targeted manner, and in addition, the user can supplement more detailed fault state descriptions of the equipment application state and the like, so that the equipment maintenance personnel can maintain the equipment more conveniently.
The technical scheme of the electronic equipment is as follows:
comprising a memory, a processor and a program stored on said memory and running on said processor, said processor implementing the steps of a device management method as claimed in any one of the preceding claims when executing said program.
The electronic equipment has the following beneficial effects:
the method comprises the steps that firstly, a processor establishes an equipment file, when equipment running state information is required to alarm, an equipment state and early warning information corresponding to the equipment state are established in the equipment file, then the equipment running state is obtained, the equipment running state is compared with the equipment state in the equipment file, the early warning information corresponding to the equipment running state is obtained, then the early warning information is pushed to a user, the user can know the equipment running state accurately in real time, different equipment files can be established for different equipment, centralized management of a plurality of pieces of equipment can be achieved on an intelligent terminal such as a PC, and therefore the electronic equipment which can timely obtain the equipment running state, accurately send the early warning information to the user and achieve centralized management of the plurality of pieces of equipment is achieved.
Drawings
Fig. 1 is a schematic flowchart of a device management method according to an embodiment of the present invention;
FIG. 2 is a block diagram of a device management system according to an embodiment of the present invention;
Detailed Description
As shown in fig. 1, a device management method according to an embodiment of the present invention includes the following steps:
s1, establishing an equipment file, judging whether equipment operation state information alarm is needed or not, and if so, establishing an equipment state and early warning information corresponding to the equipment state in the equipment file;
s2, acquiring the running state of the equipment in real time, and comparing the running state with the equipment state to obtain early warning information corresponding to the running state of the equipment;
and S3, pushing the early warning information to the user.
The method comprises the steps of firstly establishing an equipment file, when equipment running state information is required to alarm, establishing an equipment state and early warning information corresponding to the equipment state in the equipment file, then acquiring the equipment running state, comparing the equipment running state with the equipment state in the equipment file to obtain the early warning information corresponding to the equipment running state, then pushing the early warning information to a user, enabling the user to accurately know the equipment running state in real time, establishing different equipment files aiming at different equipment, and realizing centralized management of a plurality of pieces of equipment on an intelligent terminal such as a PC.
The established files comprise information such as establishment time, an establishment person and the like, when the situation that the equipment operation state information is required to alarm is judged, the equipment state and early warning information corresponding to the equipment state are established in the equipment files;
the method comprises the steps of firstly acquiring data of an equipment running state through monitoring modules such as voltage monitoring, current monitoring, a limit switch, a position sensor and a weight sensor, and then acquiring the data of the equipment running state through PLC communication.
Preferably, in the above technical solution, after the device archive is established, the method further includes the following steps:
s10, judging whether an equipment maintenance plan alarm is needed, if so, establishing an equipment maintenance plan period in the equipment file;
s11, obtaining the current maintenance planning cycle of the equipment, and judging whether the current maintenance planning cycle exceeds the equipment maintenance planning cycle, if so, pushing maintenance reminding to the user.
And the maintenance reminding can be pushed to the user through the comparison between the equipment maintenance planning period and the current maintenance planning period, so that the management effect of the equipment management method is further enhanced.
Preferably, in the above technical solution, S2 specifically is: and if the data of the equipment running state and the data of the equipment state preset in the equipment file exceed a preset deviation threshold value, acquiring early warning information corresponding to the equipment running state.
The accuracy of the early warning information pushed to the user is improved through the accurate comparison of the data of the running state of the equipment and the data of the equipment state preset in the equipment file.
Specifically, the collected data of the device running state is compared with the data of the device running state pre-stored in the device archive, and once the data of the device running state exceeds a preset deviation threshold, the data of the device running state is judged to be abnormal running data, wherein the data of the device running state pre-stored in the device archive is standardized data, such as data in national standards and industry standards, or data set according to actual needs. For example, in the process of producing concrete by a concrete plant, the metering error of powder (cement, fly ash and the like), namely the preset deviation threshold value, is not allowed to exceed 1%, and then the standard setting for judging the metering abnormality of the powder is required to be less than or equal to 1%.
In addition, the running state of the equipment monitored by the monitoring module can be compared with the equipment program logic preset in the equipment file, for example, in the prestored equipment program logic, water should be added into the concrete equipment at a certain time, but the concrete equipment does not actually perform water adding, so that the abnormality can be judged. Corresponding reminding information can be preset according to various abnormalities, and once the abnormalities occur, the reminding information can be directly pushed to a user, namely, the reminding information for adding water can be pushed to concrete equipment, and further, the amount of water to be added and the like can be added into the reminding information.
Preferably, in the above technical solution, the equipment maintenance scheduling period includes a maintenance period of the equipment, and it is determined whether the maintenance period exceeds the equipment maintenance scheduling period, and if so, a maintenance prompt is pushed to the user.
By judging whether the maintenance period exceeds the equipment maintenance planning period or not, the maintenance reminding pushed to the user is more concrete, and the accuracy of the pushed maintenance reminding is improved.
The maintenance period of the equipment can be inquired, specifically, the latest maintenance date is inquired, and then whether the equipment needs to be maintained or directly replaced is judged according to the maintenance date; for example, in the concrete equipment, it is inquired that the last maintenance date is 2019, 10, month and 1, the current date is 2019, 10, month and 7, and the preset maintenance date in the equipment maintenance planning period is 2019, 10, month and 6, since the maintenance period of the concrete equipment is exceeded, a maintenance prompt is sent to the user, in addition, the previous maintenance frequency of the concrete equipment can also be obtained, and if the previous maintenance frequency of the concrete equipment is 5, and it is assumed that the maintenance frequency of the concrete equipment preset in the equipment file cannot exceed 5, the user can be prompted to directly replace the concrete equipment.
Preferably, in the above technical solution, the equipment maintenance scheduling period further includes an accumulated running time of the equipment, and determines whether the accumulated running time exceeds an upper limit of the equipment maintenance scheduling period, and if so, pushes a maintenance prompt to the user. By judging whether the accumulated running time of the equipment exceeds the upper limit of the equipment maintenance planning period or not, the maintenance reminding pushed to the user is more concrete, and the accuracy of the pushed maintenance reminding is further improved.
Preferably, in the above technical solution, a first maintenance reminding level is set according to a first deviation of the maintenance period exceeding the equipment maintenance planning period, and a maintenance reminding including the first maintenance reminding level is pushed to the user.
Through setting up first maintenance and reminding the grade, further improved the accuracy of the maintenance of propelling movement to the user and reminded.
Continuing with the above example, when inquiring that the last maintenance date of the concrete equipment is 2019, 10 and 1, and the maintenance date preset in the equipment maintenance planning period in the equipment archive is 2019, 10 and 7, the first maintenance reminding level may be set as:
if the current date is 2019, 10 months and 10 days, the first deviation is 3 days, and the first maintenance reminding level added in the maintenance reminding is the common warning level;
if the current date is 2019, 10, 14 and the first deviation is 7 days at this time, the first maintenance reminding grade added in the maintenance reminding is a middle warning grade;
if the current date is 2019, 11, 17 days, the first deviation is 1 month at this time, the first maintenance reminding level added in the maintenance reminding is a serious warning level, the concrete equipment is forcibly locked, namely, the concrete equipment is forcibly closed, so that the concrete equipment is correctly maintained or replaced according to the maintenance date preset in the maintenance planning period, the operation safety of the concrete equipment is ensured, the service life of the concrete equipment can be prolonged, and personal injury or quality accidents are prevented.
Preferably, in the above technical solution, a second maintenance reminding level is set according to a second deviation that the accumulated operation time exceeds an upper limit of the equipment maintenance scheduling period, and a maintenance reminder including the second maintenance reminding level is pushed to the user.
Through setting up the second maintenance and reminding level, further improved the accuracy of the maintenance and reminding of pushing to the user.
Continuing to use the above example, if the preset accumulated operation time of the concrete equipment in the equipment maintenance planning period is up to 30 days, if the accumulated operation time of the concrete equipment exceeds 30 days, a maintenance prompt is sent to the concrete equipment.
The second maintenance reminder level may be set to:
if the accumulated running time of the concrete equipment is 33 days, the second deviation is 3 days, and the second maintenance reminding grade added in the maintenance reminding is the common warning grade;
if the accumulated running time of the concrete equipment is 37 days, the second deviation is 7 days, and the second maintenance reminding grade added in the maintenance reminding is a middle warning grade;
if the accumulated running time of the concrete equipment is 60 days, the second deviation is 30 days, the second maintenance reminding grade added in the maintenance reminding is a serious warning grade, the concrete equipment is forcibly locked, namely, the concrete equipment is forcibly closed, so that the concrete equipment is correctly maintained or replaced according to the accumulated running time preset in the maintenance planning period, the running safety of the concrete equipment is ensured, the service life of the concrete equipment can be prolonged, and personal injury or quality accidents are prevented.
Preferably, in the above technical solution, the plurality of warning messages and the plurality of maintenance reminders respectively form a warning message list and a maintenance reminder list according to a time sequence, and sequentially determine the categories of the warning messages and the maintenance reminders, and then push the warning messages and the maintenance reminders in different push modes, where the push mode is WeChat or short message. And after pushing the early warning information and the maintenance reminding to a user, judging whether the user needs to confirm the early warning information and the maintenance reminding, if so, confirming the early warning information and the maintenance reminding and providing a corresponding processing suggestion by the user.
On the one hand, according to the category that early warning information and maintenance were reminded, choose for use different propelling movement modes to carry out the propelling movement with it in proper order, convenient and fast more. On the other hand, the user can feed back the corresponding processing suggestions, so that the equipment maintenance personnel can maintain the equipment in a targeted manner, and in addition, the user can supplement more detailed fault state descriptions of the equipment application state and the like, so that the equipment maintenance personnel can maintain the equipment more conveniently.
A plant management method of the present invention will be explained in detail below with continued reference to concrete plants:
1) the method for managing the equipment realizes data abnormity alarm, and specifically comprises the following steps:
taking the running current of a stirring host of a concrete device as an example, establishing a device file of the concrete device, judging whether the running state information of the device is required to alarm, if so, establishing the device state of the concrete device and early warning information corresponding to the device state in the device file, presetting standardized data of the concrete device in the device state, and sending corresponding early warning information to the corresponding early warning information, wherein the standardized data is that the current range of normal running of the stirring host in the concrete device is 10A-80A, in the running process, an electric control system monitors the running current of the stirring host in real time, obtains the running current of the stirring host in real time through communication modes such as a network interface, a serial port and the like, compares the running current with the preset standardized data, and sends corresponding early warning information such as sound information or character information when the running current exceeds 80A or is lower than 10A, if the alarm is lower than 10A, the early warning information can be pushed to related responsible persons of the equipment in various modes such as an alarm lamp, a loudspeaker, screen character information, short messages, WeChat and the like, and the related responsible persons take reasonable processing measures such as pause, delay, reset, shutdown, addition and subtraction of raw materials and the like to the equipment according to the early warning information. After the treatment is finished, if the running current of the device is recovered to be within a normal range, the alarm is automatically released.
The user can adjust the standardized data of the preset concrete equipment according to the actual condition, and the situations of missing report or false report and the like are prevented.
Wherein, also can set up the automatic processing mode when equipment archives are established, specifically do:
if the running current is lower than 5A or higher than 100A, the electric control system is forced to stop the concrete equipment; if the operating current is 9A, only the above-mentioned audible and visual alarm may be performed.
In addition, an early warning grade can be set according to the deviation of the running current exceeding the normal running current, and the early warning grade is added into the early warning information, if the deviation exceeds 10A, the early warning grade is a first early warning grade, if the deviation exceeds 20A, the early warning grade is a second early warning grade, if the deviation exceeds 30A, the machine locking treatment can be forcibly carried out on the concrete equipment, namely, the forced closing of the concrete equipment is carried out. Specifically, the first maintenance reminding level and the second maintenance reminding level may be referred to, and details are not described herein.
2) The equipment management method of the invention is used for realizing state abnormity alarm, and specifically comprises the following steps:
taking the opening and closing state of a scale door of an electronic scale of the concrete equipment as an example, establishing an equipment file of the concrete equipment, judging whether the equipment operation state information alarm is needed, if so, establishing the equipment state of the concrete equipment and early warning information corresponding to the equipment state in the equipment file, and specifically comprising the following steps: when the current flow is in a material metering stage, a weighing door of the electronic scale is in a closed state; in the operation process, the electronic control system monitors the sensor data of the weighing door of the electronic scale of the metering equipment in real time, learns the position state of the weighing door of the electronic scale of the metering equipment according to the sensor data in real time, feeds back the data through communication modes such as a network interface, a serial port and the like, knowing that the balance door is in an open or closed state according to the position state of the balance door, setting the current process as a material metering stage, if the balance door of the electronic scale is in an open state, leaking the material from the balance door, and being incapable of normally metering, so that the concrete has a quality problem, and at the moment, sending out early warning information, the early warning information can be pushed to relevant responsible persons of the equipment through various modes such as an alarm lamp, a loudspeaker, screen character information, short messages and WeChat, and the relevant responsible persons take reasonable processing measures such as operations of suspending processes, shutting down maintenance, filling lubricating grease and the like to the equipment according to the early warning information. After the treatment is finished, if the weighing door is switched to a closed state, the alarm is automatically released.
The early warning grade can also be set according to the position state of the door of the electronic scale, and the contents can be referred to, which is not described herein.
3) The equipment management method of the invention is used for realizing maintenance reminding, and specifically comprises the following steps:
use the life of mixer discharge door welt as an example, establish the equipment archives of concrete equipment, judge whether need equipment running state information to report to the police, if, establish the equipment state of concrete equipment and with the corresponding early warning information of equipment state in the equipment archives, specifically do: the service life of the lining plate of the unloading door of the mixer is 10 ten thousand cubic meters, namely the lining plate of the unloading door needs to be replaced every time the concrete with 10 ten thousand cubic meters square is produced theoretically; in the operation process, the electric control system carries out production recording in real time and feeds back the production recording in real time through communication modes such as a network interface, a serial port and the like, if the production recording exceeds 10 ten thousand cubic meters, early warning information can be sent out at the moment, the early warning information can be pushed to relevant responsible persons of the equipment through various modes such as an alarm lamp, a loudspeaker, screen character information, short messages, WeChat and the like, relevant responsible persons take reasonable treatment measures such as replacement, cleaning, lubricating oil filling and the like to the equipment according to the early warning information, and the next maintenance planning cycle is started after maintenance treatment is finished.
The early warning level may also be set according to the difference value after the production record exceeds 10 ten thousand cubic meters, which is not described herein with reference to the above contents.
In addition, when an equipment file is established, some equipment provided with the automatic maintenance device is automatically processed, for example, a material conveying belt automatically stops running in a production gap from the last time of work to the next time of work, so that the use time of the equipment is reasonably shortened, the service life is prolonged, and meanwhile, the effects of energy conservation and environmental protection are achieved.
Further elaborating the pushing mode of the early warning information and the maintenance reminding: on one hand, sound and light alarms are carried out by utilizing an alarm lamp, a loudspeaker, a computer monitor, an LED display screen and the like, and on the other hand, a wireless transmission mode such as a mobile phone short message, an instant messaging software micro message and the like can be adopted; after the message pushing mode is configured, pushing the obtained early warning information or maintenance reminding according to the configuration of the user, for example, if the user reserves a mobile phone number, pushing the message in a short message mode, if the user reserves a micro signal, pushing the message in a micro message mode, and if the user reserves a mailbox, pushing the message in a mailbox mode. And after pushing the early warning information and the maintenance reminding to a user, judging whether the user needs to confirm the early warning information and the maintenance reminding, if so, confirming the early warning information and the maintenance reminding and providing a corresponding processing suggestion by the user. The user can feed back the corresponding processing suggestion, so that the equipment maintainer can maintain the equipment in a targeted manner, and in addition, the user can supplement more detailed fault state description of the equipment application state and the like, so that the equipment maintainer can maintain the equipment more conveniently.
In the embodiments, the mixing host, the electronic scale and the mixer discharge door liner plate of the concrete equipment are taken as examples for explanation, that is, the equipment management method provided by the invention can be applied to management of each part of certain equipment, intelligent management of precise parts, namely each part, is realized, and in addition, the accuracy of pushed early warning information and maintenance reminding is further improved by combining big data analysis, and equipment such as an excavator and a ship can be managed by referring to the embodiments.
As shown in fig. 2, a device management system 200 of the present embodiment includes a creating module 210, a first determining module 220, an obtaining and comparing module 230, and a pushing module 240,
the establishing module 210 is configured to establish an equipment file, and when the first determining module 220 determines that the equipment operation state information is required to alarm, the establishing module 210 establishes an equipment state and early warning information corresponding to the equipment state in the equipment file;
the acquiring and comparing module 230 is configured to acquire an equipment operating state in real time, and compare the equipment operating state with the equipment state to obtain early warning information corresponding to the equipment operating state;
the pushing module 240 is configured to push the warning information to a user.
Firstly, the device file is established through the establishing module 210, when the first judging module 220 judges that the device operation state information alarm is required, the establishing module 210 establishes the device status and the pre-warning information corresponding to the device status in the device profile, then, the operation status of the device is obtained by the obtaining and comparing module 230, and the operation status of the device is compared with the device status in the device file, so as to obtain the early warning information corresponding to the operation status of the device, then, the pre-warning information is pushed to the user through the pushing module 240, so that the user can know the operation status of the device accurately in real time, and can build different device files for different devices, the centralized management of a plurality of devices can be realized on one intelligent terminal such as a PC, so that the device management system 200 which can timely acquire the running state of the devices, accurately send out early warning information to users and realize the centralized management of a plurality of devices is realized.
Preferably, in the above technical solution, the system further includes a second determining module, after the establishing module 210 establishes the equipment file, the second determining module is configured to determine whether an equipment maintenance plan alarm is required, if yes, the establishing module 210 establishes an equipment maintenance plan period in the equipment file;
the obtaining and comparing module 230 is further configured to obtain a current maintenance scheduling period of the device, and determine whether the current maintenance scheduling period exceeds the device maintenance scheduling period, if so, the pushing module 240 pushes a maintenance prompt to the user.
And through comparison between the equipment maintenance planning period and the current maintenance planning period, the push module 240 pushes maintenance reminders to the user, so as to further enhance the management effect of the equipment management method.
Preferably, in the above technical solution, the first determining module 220 is further configured to determine whether the data of the device operating state and the data of the device state preset in the device file exceed a preset deviation threshold, and if yes, obtain, compare and obtain the early warning information corresponding to the device operating state.
The accuracy of the early warning information pushed to the user is improved through the accurate comparison of the data of the running state of the equipment and the data of the equipment state preset in the equipment file.
Preferably, in the above technical solution, the equipment maintenance scheduling period includes a maintenance period of the equipment, the second determining module is configured to determine whether the maintenance period exceeds the equipment maintenance scheduling period, and if so, the maintenance prompt is pushed to the user through the pushing module 240.
Whether the maintenance period exceeds the equipment maintenance planning period or not is judged through the second judging module, so that the maintenance reminding pushed to the user is more concrete, and the accuracy of the pushed maintenance reminding is improved.
Preferably, in the above technical solution, the equipment maintenance scheduling period further includes an accumulated running time of the equipment, and the second determining module determines whether the accumulated running time exceeds an upper limit of the equipment maintenance scheduling period, and if so, the pushing module 240 pushes a maintenance prompt to the user.
By judging whether the accumulated running time of the equipment exceeds the upper limit of the equipment maintenance planning period or not, the maintenance reminding pushed to the user is more concrete, and the accuracy of the pushed maintenance reminding is further improved.
Preferably, in the above technical solution, the second determining module is further configured to set a first maintenance reminding level according to a first deviation of the maintenance period exceeding the equipment maintenance planning period, and push the maintenance reminding including the first maintenance reminding level to the user through the pushing module 240.
By setting the reminding level, the accuracy of the maintenance reminding pushed to the user is further improved.
Preferably, in the above technical solution, the second determining module is further configured to set a second maintenance reminding level according to a second deviation that the accumulated operation time exceeds an upper limit of the equipment maintenance planning period, and push a maintenance reminder including the maintenance reminding level to the user through the pushing module 240.
Through setting up the second maintenance and reminding level, further improved the accuracy of the maintenance and reminding of pushing to the user.
Preferably, in the above technical solution, the system further includes a sorting module and a feedback module, the sorting module is configured to respectively form the warning information list and the maintenance reminding list according to a time sequence for the plurality of warning information and the plurality of maintenance reminders, and then push the warning information and the plurality of maintenance reminders in different pushing manners through the pushing module 240, where the pushing manner is a WeChat or a short message, and after the pushing module 240 pushes the warning information and the maintenance reminding to the user, the confirmation feedback module determines whether the user needs to confirm the warning information or not, and if so, the confirmation feedback module is configured to enable the user to confirm the warning information and provide a corresponding processing suggestion and feedback.
On the one hand, according to the category that early warning information and maintenance were reminded, choose for use different propelling movement modes to carry out the propelling movement with it in proper order, convenient and fast more. On the other hand, the user can feed back the corresponding processing suggestions, so that the equipment maintenance personnel can maintain the equipment in a targeted manner, and in addition, the user can supplement more detailed fault state descriptions of the equipment application state and the like, so that the equipment maintenance personnel can maintain the equipment more conveniently.
The above steps for implementing the corresponding functions of each parameter and each unit module in the device management system 200 according to the present invention may refer to each parameter and step in the above embodiment of the device management method, which are not described herein again.
An electronic device according to an embodiment of the present invention includes a memory, a processor, and a program stored in the memory and running on the processor, where the processor implements the steps of the device management method according to any one of the above descriptions when executing the program.
The method comprises the steps that firstly, a processor establishes an equipment file, when equipment running state information is required to alarm, an equipment state and early warning information corresponding to the equipment state are established in the equipment file, then the equipment running state is obtained, the equipment running state is compared with the equipment state in the equipment file, the early warning information corresponding to the equipment running state is obtained, then the early warning information is pushed to a user, the user can know the equipment running state accurately in real time, different equipment files can be established for different equipment, centralized management of a plurality of pieces of equipment can be achieved on an intelligent terminal such as a PC, and therefore the electronic equipment which can timely obtain the equipment running state, accurately send the early warning information to the user and achieve centralized management of the plurality of pieces of equipment is achieved.
The electronic device can be a computer, a mobile phone, or the like, and correspondingly, the program is computer software or a mobile phone APP, or the like.
In addition, the above steps for implementing the corresponding functions of each parameter and each unit module of the electronic device according to the present invention may refer to each parameter and step in the above embodiment of the device management method, which are not described herein again.
In the present invention, the terms "first", "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples and features of different embodiments or examples described in this specification can be combined and combined by one skilled in the art without contradiction.
Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention, and that variations, modifications, substitutions and alterations can be made to the above embodiments by those of ordinary skill in the art within the scope of the present invention.
Claims (10)
1. A device management method, comprising the steps of:
s1, establishing an equipment file, judging whether equipment operation state information alarm is needed or not, and if so, establishing an equipment state and early warning information corresponding to the equipment state in the equipment file;
s2, acquiring the running state of the equipment in real time, and comparing the running state with the equipment state to obtain early warning information corresponding to the running state of the equipment;
and S3, pushing the early warning information to the user.
2. The device management method according to claim 1, further comprising the following steps after the device profile is created:
s10, judging whether an equipment maintenance plan alarm is needed, if so, establishing an equipment maintenance plan period in the equipment file;
s11, obtaining the current maintenance planning cycle of the equipment, and judging whether the current maintenance planning cycle exceeds the equipment maintenance planning cycle, if so, pushing maintenance reminding to the user.
3. The device management method according to claim 1, wherein S2 specifically is:
and if the data of the equipment running state and the data of the equipment state preset in the equipment file exceed a preset deviation threshold value, acquiring early warning information corresponding to the equipment running state.
4. The equipment management method according to claim 2, wherein the equipment maintenance scheduling period comprises a maintenance period of the equipment, and whether the maintenance period exceeds the equipment maintenance scheduling period is determined, and if so, a maintenance reminder is pushed to the user.
5. The equipment management method according to claim 4, wherein the equipment maintenance scheduling period further includes an accumulated running time of the equipment, and the accumulated running time is judged whether to exceed an upper limit of the equipment maintenance scheduling period, and if so, a maintenance reminder is pushed to the user.
6. The method according to claim 4, wherein a first maintenance reminding level is set according to a first deviation of the maintenance period exceeding the equipment maintenance scheduling period, and a maintenance reminding containing the first maintenance reminding level is pushed to the user.
7. The method as claimed in claim 5, wherein a second maintenance reminding level is set according to a second deviation of the accumulated operation time exceeding the upper limit of the equipment maintenance scheduling period, and a maintenance reminder including the second maintenance reminding level is pushed to the user.
8. The device management method according to any one of claims 3 to 7,
the early warning information list and the maintenance reminding list are respectively formed by the early warning information and the maintenance reminding according to the time sequence, and then different pushing modes are selected for pushing, wherein the pushing mode is WeChat or short message; and after pushing the early warning information and the maintenance reminding to a user, judging whether the user needs to confirm the early warning information and the maintenance reminding, if so, confirming the early warning information and the maintenance reminding and providing a corresponding processing suggestion by the user.
9. An equipment management system is characterized by comprising an establishing module, a first judging module, an obtaining and comparing module and a pushing module,
the establishing module is used for establishing an equipment file, and when the first judging module judges that the equipment running state information is required to alarm, the establishing module establishes an equipment state and early warning information corresponding to the equipment state in the equipment file;
the acquisition and comparison module is used for acquiring the running state of the equipment in real time and comparing the running state with the equipment state to obtain early warning information corresponding to the running state of the equipment;
the pushing module is used for pushing the early warning information to a user.
10. An electronic device comprising a memory, a processor and a program stored on the memory and running on the processor, wherein the steps of a device management method according to any of claims 1 to 8 are implemented when the program is executed by the processor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910982519.7A CN110852569A (en) | 2019-10-16 | 2019-10-16 | Equipment management method and system and electronic equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910982519.7A CN110852569A (en) | 2019-10-16 | 2019-10-16 | Equipment management method and system and electronic equipment |
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| CN110852569A true CN110852569A (en) | 2020-02-28 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910982519.7A Withdrawn CN110852569A (en) | 2019-10-16 | 2019-10-16 | Equipment management method and system and electronic equipment |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111624904A (en) * | 2020-04-07 | 2020-09-04 | 青岛奥利普自动化控制系统有限公司 | Equipment management method and equipment based on MES system |
| CN111680806A (en) * | 2020-06-11 | 2020-09-18 | 河南财政金融学院 | Building equipment management system |
| CN112163767A (en) * | 2020-09-29 | 2021-01-01 | 上汽通用五菱汽车股份有限公司 | Management method, system and storage medium for error-proofing device of engine assembly line |
| CN114360222A (en) * | 2022-01-18 | 2022-04-15 | 平安国际融资租赁有限公司 | State early warning method, device, equipment and medium for rental equipment |
| CN114819214A (en) * | 2022-04-17 | 2022-07-29 | 贵州新思维科技有限责任公司 | Intelligent management and maintenance platform and method for electromechanical equipment on highway |
-
2019
- 2019-10-16 CN CN201910982519.7A patent/CN110852569A/en not_active Withdrawn
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111624904A (en) * | 2020-04-07 | 2020-09-04 | 青岛奥利普自动化控制系统有限公司 | Equipment management method and equipment based on MES system |
| CN111624904B (en) * | 2020-04-07 | 2022-01-18 | 青岛奥利普自动化控制系统有限公司 | Equipment management method and equipment based on MES system |
| CN111680806A (en) * | 2020-06-11 | 2020-09-18 | 河南财政金融学院 | Building equipment management system |
| CN112163767A (en) * | 2020-09-29 | 2021-01-01 | 上汽通用五菱汽车股份有限公司 | Management method, system and storage medium for error-proofing device of engine assembly line |
| CN114360222A (en) * | 2022-01-18 | 2022-04-15 | 平安国际融资租赁有限公司 | State early warning method, device, equipment and medium for rental equipment |
| CN114360222B (en) * | 2022-01-18 | 2023-11-28 | 平安国际融资租赁有限公司 | Status early warning method, device, equipment and medium of leasing equipment |
| CN114819214A (en) * | 2022-04-17 | 2022-07-29 | 贵州新思维科技有限责任公司 | Intelligent management and maintenance platform and method for electromechanical equipment on highway |
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Application publication date: 20200228 |