CN110843167A - Production method based on double-sided concave-convex plate - Google Patents
Production method based on double-sided concave-convex plate Download PDFInfo
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- CN110843167A CN110843167A CN201911089217.3A CN201911089217A CN110843167A CN 110843167 A CN110843167 A CN 110843167A CN 201911089217 A CN201911089217 A CN 201911089217A CN 110843167 A CN110843167 A CN 110843167A
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- product
- mold
- double
- mould
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/38—Moulds or cores; Details thereof or accessories therefor characterised by the material or the manufacturing process
- B29C33/3835—Designing moulds, e.g. using CAD-CAM
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F—MECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F1/00—Mechanical deformation without removing material, e.g. in combination with laminating
- B31F1/07—Embossing, i.e. producing impressions formed by locally deep-drawing, e.g. using rolls provided with complementary profiles
Abstract
The invention discloses a production method based on a double-sided concave-convex plate, which comprises the following production steps: product design, namely reasonably designing, planning and designing a product through product design software; designing a mould, namely reasonably designing and modeling the mould by using mould design software according to a product design drawing; manufacturing a mould, namely performing production processing and assembly on the mould through mould processing and assembling equipment according to a mould design drawing; preparing a toner, namely preparing the toner of a specified color by various pigments in proportion; mixing the raw materials, and fully and uniformly stirring the toner and the PP raw material by a stirring device; molding, namely performing injection molding processing on the production raw materials to a mold through an injection molding machine at a specified temperature; and (5) packaging the product, and hermetically packaging the finished product by using a packaging device. Through producing the double-sided concave-convex plate that the sola and top and bottom all have the image, two sides image can be with can be different, saves manufacturing cost, has effectively improved holistic production efficiency.
Description
Technical Field
The invention relates to the technical field of production of concave-convex plates, in particular to a production method based on a double-sided concave-convex plate.
Background
Embossing is to print an image on a paper sheet by compressing the paper sheet and an image-printed concave-convex plastic sheet by a roller. The concave-convex plastic board has many kinds, and the concave-convex plastic board is in a hinge plastic clamp form of an embossing sheet, adopts the combination of a male side and a female side, and has a concave side and a convex side. However, in the traditional hinge plastic clamp mode of the embossing sheet, in the operation process, because the male and female surfaces are combined for production, only a single embossing sheet can be produced in the production process, and the number of processes is large, so that the integral working efficiency is difficult to improve.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention provides a production method based on a double-sided concave-convex plate, which can effectively solve the problems in the background art.
The technical scheme adopted by the invention for solving the technical problems is as follows:
the production method based on the double-sided concave-convex plate comprises the following production steps:
s1, designing the product, and reasonably planning and designing the product by product design software to obtain a product design drawing;
s2, designing a mold, and reasonably designing and modeling the mold through mold design software according to a product design drawing to obtain a mold design drawing;
s3, manufacturing a mold, and carrying out production processing and assembly on the mold through mold processing and assembling equipment according to a mold design drawing to obtain the mold;
s4, toner preparation, namely preparing the toner of the designated color by various pigments according to the proportion;
s5, mixing the raw materials, and fully and uniformly stirring the toner and the PP raw material by a stirring device to obtain a production raw material;
s6, molding, namely performing injection molding processing on the production raw materials to a mold through an injection molding machine at a specified temperature to form a finished product of the double-sided concave-convex plate;
the double-sided concave-convex plate is of a single plastic sheet structure and is provided with concave-convex surface images of the top bottom and the bottom of a mould;
and S7, packaging the product, and hermetically packaging the finished product by a packaging device.
Further, one of the product design software is freefreon design software.
Further, one of the mold design software is UG design software.
Further, the die machining and assembling equipment comprises a system machining line which comprises a CNC machining station, an EDM machining station, a grinding machining station, a wire cutting machining station and a bench work machining station.
Further, the temperature is between 180 ℃ and 230 ℃.
Compared with the prior art, the invention has the beneficial effects that:
the present invention uses a single sheet of plastic with images molded to the top and bottom, which may be identical or singular. In the use of knurling, the production can be utilized in step to two sides image, has replaced traditional negative and positive faying face production, and the plastic sheet two sides can be with the help of paper and rubber pad respectively, uses the cylinder with the mode of sandwich compression rubber pad, can create the image on the paper, has saved manufacturing cost, has effectively improved holistic production efficiency, has effectively improved the competitiveness in the market.
Drawings
FIG. 1 is a flow chart of the production process of the present invention;
FIG. 2 is a first schematic representation of the use of the present invention;
FIG. 3 is a second schematic representation of the use of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1, 2 and 3, the present invention provides a double-sided relief plate-based production method, comprising the following production steps:
s1, designing the product, and reasonably planning and designing the product by product design software to obtain a product design drawing; s2, designing a mold, and reasonably designing and modeling the mold through mold design software according to a product design drawing to obtain a mold design drawing; s3, manufacturing a mold, and carrying out production processing and assembly on the mold through mold processing and assembling equipment according to a mold design drawing to obtain the mold; s4, toner preparation, namely preparing the toner of the designated color by various pigments according to the proportion; s5, mixing the raw materials, and fully and uniformly stirring the toner and the PP raw material by a stirring device to obtain a production raw material; s6, molding, namely performing injection molding processing on the production raw materials to a mold through an injection molding machine at a specified temperature to form a double-sided concave-convex plate finished product, wherein the double-sided concave-convex plate is of a single plastic sheet structure and is provided with concave-convex surface images of a molded top bottom and a molded bottom; and S7, packaging the product, and hermetically packaging the finished product by a packaging device.
One of the product design software is freefreon design software, one of the mould design software is UG design software, the mould processing and assembling equipment comprises a system processing line which comprises a CNC processing station, an EDM processing station, a grinding processing station, a wire cutting processing station and a bench work processing station, and the temperature is between 180 ℃ and 230 ℃.
It needs to be supplemented to explain that the invention is a production method based on double-sided concave-convex plate, according to the final effect, one of the product design software freefron is utilized to make reasonable design planning on the product effect and design the effect, the product effect is a single-chip structure, the top and the bottom of the product can be concave-convex surface images, wherein, the concave-convex surface images at the top and the bottom can be the same or different, and can be adjusted according to the requirement; one design software UG is utilized to design a product mold, reasonable conception and modeling are carried out, and a three-dimensional graph of the product mold can be positioned and modeled quickly; machining and assembling the die by utilizing machining and assembling equipment of a system machining line, wherein the system machining line comprises a CNC machining station, an EDM machining station, a grinding machining station, a wire cutting machining station and a bench work machining station, and the die is produced while keeping high precision; according to the required color, the color powder with the specified color is prepared by utilizing the pigments with various colors according to a certain proportion and is used for mixing with the PP raw material, and the mixture is fully and uniformly stirred by a stirrer so as to provide a production raw material for the next injection molding; injecting the production raw materials into a mould by using an injection molding machine with the weight of 80-350 tons at the temperature of 180-230 ℃ to obtain a finished product, wherein the finished product is a single colored plastic sheet of the PP raw material, and both surfaces of the single colored plastic sheet are provided with concave-convex surface images; and after the product comes out, hermetically packaging the product.
In the using process, the double-sided concave-convex plate is a single plastic sheet and is provided with concave-convex images of the top and the bottom of the model, and the two concave-convex images can be obtained by putting the two sheets of paper together. Two papers are respectively placed at the top and the bottom of a plastic sheet and completely cover the whole concave-convex surface, rubber pads are respectively laid at the top and the bottom and cover the range of the whole concave-convex image, the rubber pads with the double-sided concave-convex plate and the paper are rolled into a roller machine for compression through an upper roller and a lower roller, the rubber pads are extruded by the concave-convex image of the concave-convex plate, the paper on the two sides of the double-sided concave-convex plate can simultaneously create two concave-convex image rubbers, and the hinge plastic clip form of the coincidence of the yin and the yang two surfaces of the traditional embossing sheet is effectively replaced.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (5)
1. The production method based on the double-sided concave-convex plate is characterized by comprising the following production steps:
s1, designing the product, and reasonably planning and designing the product by product design software to obtain a product design drawing;
s2, designing a mold, and reasonably designing and modeling the mold through mold design software according to a product design drawing to obtain a mold design drawing;
s3, manufacturing a mold, and carrying out production processing and assembly on the mold through mold processing and assembling equipment according to a mold design drawing to obtain the mold;
s4, toner preparation, namely preparing the toner of the designated color by various pigments according to the proportion;
s5, mixing the raw materials, and fully and uniformly stirring the toner and the PP raw material by a stirring device to obtain a production raw material;
s6, molding, namely performing injection molding processing on the production raw materials to a mold through an injection molding machine at a specified temperature to form a finished product of the double-sided concave-convex plate;
the double-sided concave-convex plate is of a single plastic sheet structure and is provided with concave-convex surface images of the top bottom and the bottom of a mould;
and S7, packaging the product, and hermetically packaging the finished product by a packaging device.
2. A double-sided relief plate based production method according to claim 1, characterized in that: one of the product design software is freefreon design software.
3. A double-sided relief plate based production method according to claim 1, characterized in that: one of the mold design software is UG design software.
4. A double-sided relief plate based production method according to claim 1, characterized in that: the die machining and assembling equipment comprises a system machining line which comprises a CNC machining station, an EDM machining station, a grinding machining station, a wire cutting machining station and a bench work machining station.
5. A double-sided relief plate based production method according to claim 1, characterized in that: the temperature is between 180 ℃ and 230 ℃.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911089217.3A CN110843167A (en) | 2019-11-08 | 2019-11-08 | Production method based on double-sided concave-convex plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911089217.3A CN110843167A (en) | 2019-11-08 | 2019-11-08 | Production method based on double-sided concave-convex plate |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110843167A true CN110843167A (en) | 2020-02-28 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911089217.3A Pending CN110843167A (en) | 2019-11-08 | 2019-11-08 | Production method based on double-sided concave-convex plate |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1055704A (en) * | 1990-02-19 | 1991-10-30 | 乔里路公司 | Be used to make the mould word of many impressions plastic printing plate form, especially for device that duplicates intaglio plate and using method thereof |
| FR2743328B1 (en) * | 1995-12-29 | 2000-01-21 | Soerensen Soeren Christian | BALANCED INJECTION MOLDING IN A MULTICAVITE CABLE TIE MOLD |
| JP2002144381A (en) * | 2000-11-10 | 2002-05-21 | Kasai Kogyo Co Ltd | Mold for molding resin molded item having punching portion |
| KR20090041863A (en) * | 2007-10-25 | 2009-04-29 | 조석환 | Both faces label manufacture system and manufacturing method |
-
2019
- 2019-11-08 CN CN201911089217.3A patent/CN110843167A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1055704A (en) * | 1990-02-19 | 1991-10-30 | 乔里路公司 | Be used to make the mould word of many impressions plastic printing plate form, especially for device that duplicates intaglio plate and using method thereof |
| FR2743328B1 (en) * | 1995-12-29 | 2000-01-21 | Soerensen Soeren Christian | BALANCED INJECTION MOLDING IN A MULTICAVITE CABLE TIE MOLD |
| JP2002144381A (en) * | 2000-11-10 | 2002-05-21 | Kasai Kogyo Co Ltd | Mold for molding resin molded item having punching portion |
| KR20090041863A (en) * | 2007-10-25 | 2009-04-29 | 조석환 | Both faces label manufacture system and manufacturing method |
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Application publication date: 20200228 |