CN110843083A - Forming method of steel ladle current stabilizer - Google Patents
Forming method of steel ladle current stabilizer Download PDFInfo
- Publication number
- CN110843083A CN110843083A CN201911188704.5A CN201911188704A CN110843083A CN 110843083 A CN110843083 A CN 110843083A CN 201911188704 A CN201911188704 A CN 201911188704A CN 110843083 A CN110843083 A CN 110843083A
- Authority
- CN
- China
- Prior art keywords
- side vertical
- vertical plate
- forming
- skin
- base
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000003381 stabilizer Substances 0.000 title claims abstract description 27
- 238000000034 method Methods 0.000 title claims abstract description 10
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 5
- 239000010959 steel Substances 0.000 title claims abstract description 5
- 238000004519 manufacturing process Methods 0.000 claims abstract description 6
- 238000000465 moulding Methods 0.000 claims description 16
- 238000007493 shaping process Methods 0.000 claims description 7
- 238000001816 cooling Methods 0.000 claims description 6
- 230000000295 complement effect Effects 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 238000010586 diagram Methods 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/14—Producing shaped prefabricated articles from the material by simple casting, the material being neither forcibly fed nor positively compacted
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D41/00—Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
- B28B7/0014—Fastening means for mould parts, e.g. for attaching mould walls on mould tables; Mould clamps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0029—Moulds or moulding surfaces not covered by B28B7/0058 - B28B7/36 and B28B7/40 - B28B7/465, e.g. moulds assembled from several parts
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Moulds, Cores, Or Mandrels (AREA)
Abstract
The invention discloses a forming method of a steel ladle current stabilizer, which comprises a forming skin, a positioning block, a forming base, side vertical plates and a connecting bolt, wherein the forming skin is enveloped on the positioning block, and the four side vertical plates are fixed together in a threaded connection mode and are vertically arranged on the forming skin; the forming base is hollow, the upper part of the forming base is a trapezoidal boss, rib plates are arranged at four corners inside the trapezoidal boss, connecting bolts penetrate through the rib plates and are in threaded connection with the wall body of the forming base and a forming skin with a positioning block, and a working plane is formed between the forming base and the trapezoidal boss: effectively supporting the formed skin, reducing the deformation amount when manufacturing the current stabilizer, and finishing the appearance processing of the current stabilizer by only one procedure.
Description
Technical Field
The invention relates to the field of industrial mining, in particular to a forming processing device.
Background
The current stabilizer is used in the ladle, and the current stabilizer in the past is difficult to one-time molding because the inside cavity of current stabilizer sets up when making the appearance to inside shaping mould is plastics, produces the deformation volume easily at the in-process that is heated, influences the overall dimension of current stabilizer.
Disclosure of Invention
In order to solve the problems, the invention discloses a forming method of a steel ladle current stabilizer.
The specific technical scheme is as follows:
placing a locating block in the interior of the shaped skin;
hoisting the molding base through a portal frame, sleeving a trapezoidal boss of the molding base in the molding skin, and connecting the molding skin and the molding base together through a connecting bolt;
vertically placing the first side vertical plate and the second side vertical plate on a working plane, and fixing the first side vertical plate and the second side vertical plate together through bolts when the rectangular notch of the first side vertical plate and the rectangular side vertical plate of the second side vertical plate are complementary and have no gap;
pouring materials into a space formed between the forming base and the side vertical plate, and waiting for cooling;
disassembling the first side vertical plate and the second side vertical plate;
screwing out the connecting bolt, and separating the forming skin with the positioning block from the forming base;
and then the positioning block is disassembled, and the formed skin is separated from the cooling formed current stabilizer, so that the appearance manufacturing process of the current stabilizer is completed.
The invention further discloses a device using the method, which comprises the following steps: shaping covering, locating piece, shaping base, side riser, connecting bolt, concrete structure is as follows: the forming skin is wrapped on the positioning block, the forming skin with the positioning block is buckled and covered on the upper part of the forming base, and the four side vertical plates are fixed together in a threaded connection mode and are vertically arranged on the forming skin;
the bottom of the forming base is provided with a cross bracket, the inside of the forming base is hollow, the upper part of the forming base is a trapezoidal boss, the trapezoidal boss is hollow, rib plates are arranged at four corners inside the trapezoidal boss, connecting bolts penetrate through the rib plates and are in threaded connection with the wall body of the forming base and a forming skin with a positioning block, and a working plane is formed between the forming base and the trapezoidal boss;
the side vertical plate comprises a first side vertical plate and a second side vertical plate, rectangular notches are formed in the upper portions of the two ends of the first side vertical plate, and a die notch with the shape consistent with that of the current stabilizer is formed in the side wall of the side vertical plate; the side wall of the second side vertical plate is provided with a die notch with the same shape as the current stabilizer, the lower parts of the two ends of the second side vertical plate are provided with rectangular notches, the first side vertical plate and the second side vertical plate are vertically arranged on the working plane, the rectangular notches of the first side vertical plate and the second side vertical plate are mutually spliced together,
the rectangular notches of the first side vertical plate and the second side vertical plate are consistent in shape, the number of the first side vertical plates is two, the number of the second side vertical plates is two, the first side vertical plates are arranged on two sides of the forming base by taking the central line of the forming base as a symmetry axis, and the second side vertical plates are arranged on two sides of the forming base by taking the central line of the forming base as a symmetry axis.
The invention has the advantages that: effectively supporting the formed skin, reducing the deformation amount when manufacturing the current stabilizer, and finishing the appearance processing of the current stabilizer by only one procedure.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural diagram of a positioning block;
FIG. 3 is a schematic structural view of the first side vertical plate;
FIG. 4 is a schematic structural view of the second side vertical plate;
FIG. 5 is a schematic structural view of a molded base;
fig. 6 is an isometric view of fig. 5.
Detailed Description
The invention is described in detail below with reference to the accompanying drawings, and as shown in fig. 1, fig. 2, fig. 3, fig. 4, fig. 5, and fig. 6, a forming device for a ladle current stabilizer comprises: shaping covering 1, locating piece 5, shaping base 2, side riser 3, connecting bolt 4, the concrete structure is as follows: the forming skin 1 is wrapped on the positioning block 5, the forming skin 1 with the positioning block is buckled and covered on the upper part of the forming base 2, and the four side vertical plates 3 are fixed together in a threaded connection mode and are vertically arranged on the forming skin;
the bottom of the forming base is provided with a cross bracket 201, the inside of the forming base is hollow, the upper part of the forming base is provided with a trapezoidal boss 202, the trapezoidal boss is hollow, rib plates 203 are arranged at four corners inside the trapezoidal boss, connecting bolts 4 penetrate through the rib plates and are in threaded connection with the wall body of the forming base 2 and the forming skin 1 with a positioning block, and a working plane 204 is formed between the forming base and the trapezoidal boss;
the side vertical plate comprises a first side vertical plate 301 and a second side vertical plate 302, rectangular notches 301A are formed in the upper portions of the two ends of the first side vertical plate 301, and a die notch 301B which is consistent with the shape of the current stabilizer is formed in the side wall of the side vertical plate; the side wall of the second side vertical plate 302 is provided with a die notch 302A which is consistent with the shape of the current stabilizer, the lower parts of the two ends of the second side vertical plate are provided with rectangular notches 302B, the first side vertical plate and the second side vertical plate are vertically arranged on the working plane, the rectangular notches of the first side vertical plate and the second side vertical plate are mutually inserted together,
the shapes of the rectangular notches of the first side vertical plate 301 and the second side vertical plate 302 are consistent, the number of the first side vertical plates is two, the number of the second side vertical plates is two, the first side vertical plates are arranged on two sides of the forming base by taking the central line of the forming base as a symmetry axis, and the second side vertical plates are arranged on two sides of the forming base by taking the central line of the forming base as a symmetry axis.
A method for producing a current stabilizer by using the device comprises the following steps:
placing a locating block in the interior of the shaped skin;
hoisting the molding base through a portal frame, sleeving a trapezoidal boss of the molding base in the molding skin, and connecting the molding skin and the molding base together through a connecting bolt;
vertically placing the first side vertical plate and the second side vertical plate on a working plane, and fixing the first side vertical plate and the second side vertical plate together through bolts when the rectangular notch of the first side vertical plate and the rectangular side vertical plate of the second side vertical plate are complementary and have no gap;
pouring materials into a space formed between the forming base and the side vertical plate, and waiting for cooling;
disassembling the first side vertical plate and the second side vertical plate;
screwing out the connecting bolt, and separating the forming skin with the positioning block from the forming base;
and then the positioning block is disassembled, and the formed skin is separated from the cooling formed current stabilizer, so that the appearance manufacturing process of the current stabilizer is completed.
Claims (3)
1. A forming method of a steel ladle current stabilizer is characterized by comprising the following steps:
placing a locating block in the interior of the shaped skin;
hoisting the molding base through a portal frame, sleeving a trapezoidal boss of the molding base in the molding skin, and connecting the molding skin and the molding base together through a connecting bolt;
vertically placing the first side vertical plate and the second side vertical plate on a working plane, and fixing the first side vertical plate and the second side vertical plate together through bolts when the rectangular notch of the first side vertical plate and the rectangular side vertical plate of the second side vertical plate are complementary and have no gap;
pouring materials into a space formed between the forming base and the side vertical plate, and waiting for cooling;
disassembling the first side vertical plate and the second side vertical plate;
screwing out the connecting bolt, and separating the forming skin with the positioning block from the forming base;
and then the positioning block is disassembled, and the formed skin is separated from the cooling formed current stabilizer, so that the appearance manufacturing process of the current stabilizer is completed.
2. An apparatus for using the method, comprising: shaping covering, locating piece, shaping base, side riser, connecting bolt, concrete structure is as follows: the forming skin is wrapped on the positioning block, the forming skin with the positioning block is buckled and covered on the upper part of the forming base, and the four side vertical plates are fixed together in a threaded connection mode and are vertically arranged on the forming skin;
the bottom of the forming base is provided with a cross bracket, the inside of the forming base is hollow, the upper part of the forming base is a trapezoidal boss, the trapezoidal boss is hollow, rib plates are arranged at four corners inside the trapezoidal boss, connecting bolts penetrate through the rib plates and are in threaded connection with the wall body of the forming base and a forming skin with a positioning block, and a working plane is formed between the forming base and the trapezoidal boss;
the side vertical plate comprises a first side vertical plate and a second side vertical plate, rectangular notches are formed in the upper portions of the two ends of the first side vertical plate, and a die notch with the shape consistent with that of the current stabilizer is formed in the side wall of the side vertical plate; the side wall of the second side vertical plate is provided with a die notch with the same shape as the current stabilizer, rectangular notches are arranged at the lower parts of the two ends of the second side vertical plate, the first side vertical plate and the second side vertical plate are vertically arranged on a working plane, and the rectangular notches of the first side vertical plate and the rectangular notches of the second side vertical plate are mutually inserted.
3. The apparatus of claim 2, wherein: the rectangular notches of the first side vertical plate and the second side vertical plate are consistent in shape, the number of the first side vertical plates is two, the number of the second side vertical plates is two, the first side vertical plates are arranged on two sides of the forming base by taking the central line of the forming base as a symmetry axis, and the second side vertical plates are arranged on two sides of the forming base by taking the central line of the forming base as a symmetry axis.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911188704.5A CN110843083A (en) | 2019-11-28 | 2019-11-28 | Forming method of steel ladle current stabilizer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911188704.5A CN110843083A (en) | 2019-11-28 | 2019-11-28 | Forming method of steel ladle current stabilizer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110843083A true CN110843083A (en) | 2020-02-28 |
Family
ID=69606010
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911188704.5A Pending CN110843083A (en) | 2019-11-28 | 2019-11-28 | Forming method of steel ladle current stabilizer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110843083A (en) |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201385364Y (en) * | 2009-05-15 | 2010-01-20 | 辽宁丰华耐火材料有限公司 | Mould of carbon-free ladle wall brick |
| CN102285032A (en) * | 2011-08-15 | 2011-12-21 | 中国航空工业集团公司北京航空制造工程研究所 | Reinforcing rib positioning mechanism for large-size composite material wallboard molding mold |
| AU2011253896A1 (en) * | 2010-12-13 | 2012-06-28 | Halcrow Technology Limited | Improvements in or relating to concrete forming and methods therefor |
| CN202539508U (en) * | 2011-12-15 | 2012-11-21 | 北京利尔高温材料股份有限公司 | Compound type pouring basket multifunctional integrated current stabilizer |
| CN202655591U (en) * | 2011-12-15 | 2013-01-09 | 上海利尔耐火材料有限公司 | Multifunctional tundish current regulator with long service life |
| CN204640453U (en) * | 2015-05-06 | 2015-09-16 | 重庆海德冶金材料有限责任公司 | Middle bag flow straightener shaping mould cast outer mold structure |
| CN207372272U (en) * | 2017-11-09 | 2018-05-18 | 维苏威高级陶瓷(中国)有限公司 | A kind of new tundish current stabilizer |
| CN108240110A (en) * | 2018-01-11 | 2018-07-03 | 兖矿东华建设有限公司 | Outrigger shear wall reserved opening forming composition template, shear wall, reserved opening sprue and its method |
| CN109591158A (en) * | 2019-01-16 | 2019-04-09 | 山东钢铁股份有限公司 | Tundish current stabilizer and its manufacturing method |
| CN210966959U (en) * | 2019-11-28 | 2020-07-10 | 鞍山市华兴冶金炉料有限公司 | Current stabilizer forming die |
-
2019
- 2019-11-28 CN CN201911188704.5A patent/CN110843083A/en active Pending
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201385364Y (en) * | 2009-05-15 | 2010-01-20 | 辽宁丰华耐火材料有限公司 | Mould of carbon-free ladle wall brick |
| AU2011253896A1 (en) * | 2010-12-13 | 2012-06-28 | Halcrow Technology Limited | Improvements in or relating to concrete forming and methods therefor |
| CN102285032A (en) * | 2011-08-15 | 2011-12-21 | 中国航空工业集团公司北京航空制造工程研究所 | Reinforcing rib positioning mechanism for large-size composite material wallboard molding mold |
| CN202539508U (en) * | 2011-12-15 | 2012-11-21 | 北京利尔高温材料股份有限公司 | Compound type pouring basket multifunctional integrated current stabilizer |
| CN202655591U (en) * | 2011-12-15 | 2013-01-09 | 上海利尔耐火材料有限公司 | Multifunctional tundish current regulator with long service life |
| CN204640453U (en) * | 2015-05-06 | 2015-09-16 | 重庆海德冶金材料有限责任公司 | Middle bag flow straightener shaping mould cast outer mold structure |
| CN207372272U (en) * | 2017-11-09 | 2018-05-18 | 维苏威高级陶瓷(中国)有限公司 | A kind of new tundish current stabilizer |
| CN108240110A (en) * | 2018-01-11 | 2018-07-03 | 兖矿东华建设有限公司 | Outrigger shear wall reserved opening forming composition template, shear wall, reserved opening sprue and its method |
| CN109591158A (en) * | 2019-01-16 | 2019-04-09 | 山东钢铁股份有限公司 | Tundish current stabilizer and its manufacturing method |
| CN210966959U (en) * | 2019-11-28 | 2020-07-10 | 鞍山市华兴冶金炉料有限公司 | Current stabilizer forming die |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN210966959U (en) | Current stabilizer forming die | |
| CN211762325U (en) | Prefabricated wall mould | |
| CN210850741U (en) | Prefabricated window production mould that wafts | |
| CN110843083A (en) | Forming method of steel ladle current stabilizer | |
| CN102000768A (en) | Method for forming precision casting wax dies | |
| CN208232214U (en) | A kind of mold of energy rapid shaping | |
| JP4640686B1 (en) | Upper mold for molding concrete blocks for construction. | |
| CN203733614U (en) | Current transformer casting mold and casting molding device | |
| CN203579856U (en) | Mould frame demoulding structure of block making machine | |
| CN206551310U (en) | A kind of high-precision plastic forming die | |
| CN208600684U (en) | A kind of mold producing automobile tyrerim | |
| CN218749448U (en) | Inner tube mold for producing inner tube of trolley | |
| CN220005890U (en) | Stand mineral substance foundry goods mould | |
| CN214687509U (en) | Electronic product shell casting mold | |
| CN210082318U (en) | Forming die of integral type lock head web | |
| CN218640149U (en) | Thermal forming die for mobile phone cover | |
| CN213055291U (en) | Adjustable mould of marking time of prefabricated staircase | |
| CN218429722U (en) | Liquid silicone rubber injection molding die | |
| CN211363452U (en) | Vacuum auxiliary forming die device | |
| CN219153588U (en) | Design pre-deformation structure for controlling framework mold | |
| CN213379162U (en) | Train wheel casting mould | |
| CN215882461U (en) | Female die structure for forming three-way injection molding piece | |
| CN216881353U (en) | Inboard turn-ups mold processing of installing support | |
| CN216828546U (en) | Pin-connected panel tectorial membrane sand mold processing | |
| CN211839593U (en) | Mould for manufacturing horizontal component mould |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |