CN110841958A - High-pressure cleaning equipment for aluminum template - Google Patents
High-pressure cleaning equipment for aluminum template Download PDFInfo
- Publication number
- CN110841958A CN110841958A CN201910978627.7A CN201910978627A CN110841958A CN 110841958 A CN110841958 A CN 110841958A CN 201910978627 A CN201910978627 A CN 201910978627A CN 110841958 A CN110841958 A CN 110841958A
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- pair
- infrared correlation
- pressure cleaning
- correlation sensor
- correlation sensors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
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- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention discloses high-pressure cleaning equipment for an aluminum template, which comprises a high-pressure cleaning machine and a conveyor belt, wherein the high-pressure cleaning machine comprises a rotary spray head, the conveyor belt comprises a frame, a plurality of rotary rollers are arranged on the frame, the rollers are connected with a motor through a transmission mechanism, a first pair of infrared correlation sensors, a second pair of infrared correlation sensors, a third pair of infrared correlation sensors and a fourth pair of infrared correlation sensors are sequentially arranged on the frame, the rotary spray head is positioned between the second pair of infrared correlation sensors and the third pair of infrared correlation sensors, and the first pair of infrared correlation sensors, the second pair of infrared correlation sensors, the third pair of infrared correlation sensors, the fourth pair of infrared correlation sensors, the motor and the high-pressure cleaning machine are all connected with a motor control cabinet. The device has the functions of automatic start-stop and induction work, and can achieve the purposes of saving energy consumption and prolonging the service life of equipment.
Description
Technical Field
The invention relates to the technical field of aluminum alloy template cleaning equipment, in particular to aluminum template high-pressure cleaning equipment.
Background
The aluminum template industry is developed in a blowout mode in recent years, the aluminum template gradually replaces a wood template to become a mainstream template system at present, along with the expansion of the market, more and more investors transform and engage in the aluminum template industry, so that the market competition is more and more intense, and the reduction of the factory returning maintenance cost is taken as the direction of key research and development and attention of the aluminum template industry under the condition that the processing cost cannot be compressed.
At present, two modes of shot blasting and high-pressure water cleaning are mainly adopted for template treatment, the shot blasting can cause irreversible damage to the surface of a template, a large amount of steel shots can be consumed for treatment, and the cost is increased.
High-pressure water cleaning is a new treatment technology in recent years, the cleaning of attachments on the surface of a template can be realized under the condition of not damaging the template by high-pressure water washing, and in the template cleaning process, equipment is in a long-term open state, so that the energy consumption is high and the service life is short.
An effective solution to the problems in the related art has not been proposed yet.
Disclosure of Invention
Aiming at the technical problems in the related art, the invention provides the high-pressure cleaning equipment for the aluminum template, which can enable the equipment to have the functions of automatic start-stop and induction work in actual work, and achieves the purposes of saving energy consumption and prolonging the service life of the equipment.
In order to achieve the technical purpose, the technical scheme of the invention is realized as follows:
the utility model provides an aluminum mould board high pressure cleaning equipment, includes high pressure cleaner and conveyer belt, high pressure cleaner includes rotatory nozzle, the conveyer belt includes the frame, be provided with a plurality of rotatable cylinders on the frame, it is a plurality of the cylinder passes through drive mechanism connection motor, first pair of infrared correlation sensor, second pair of infrared correlation sensor, third pair of infrared correlation sensor and fourth pair of infrared correlation sensor have set gradually on the frame, rotatory nozzle is located second pair of infrared correlation sensor with the third is to between the infrared correlation sensor, first pair of infrared correlation sensor the second pair of infrared correlation sensor the third pair of infrared correlation sensor the fourth pair of infrared correlation sensor the motor with high pressure cleaner all connects the motor control cabinet.
Further, the transmission mechanism is a chain transmission mechanism.
Further, the high-pressure cleaning machine also comprises an outer cover, and the rotary spray head is positioned in the outer cover.
Further, the conveyor belt penetrates through the outer cover, and the conveyor belt is located below the rotary spray head.
Further, the motor control cabinet is a PLC control cabinet.
The invention has the beneficial effects that: the device has the functions of automatic start-stop and induction work, and can achieve the purposes of saving energy consumption and prolonging the service life of equipment.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
Fig. 1 is a schematic view of an aluminum mold plate high-pressure cleaning apparatus according to an embodiment of the present invention.
In the figure:
1. a first pair of infrared correlation sensors; 2. a second pair of infrared correlation sensors; 3. a third pair of infrared correlation sensors; 4. a fourth pair of infrared correlation sensors; 5. an aluminum template; 6. a conveyor belt; 7. rotating the spray head; 8. a motor control cabinet.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments that can be derived by one of ordinary skill in the art from the embodiments given herein are intended to be within the scope of the present invention.
As shown in fig. 1, the high-pressure cleaning equipment for the aluminum mould plate according to the embodiment of the invention comprises a high-pressure cleaning machine and a conveyor belt 6, the high-pressure cleaning machine comprises a rotary spray head 7, the conveyor belt 6 comprises a frame, a plurality of rotatable rollers are arranged on the frame, the rollers are connected with a motor through a transmission mechanism, the frame is sequentially provided with a first pair of infrared correlation sensors 1, a second pair of infrared correlation sensors 2, a third pair of infrared correlation sensors 3 and a fourth pair of infrared correlation sensors 4, the rotary spray head 7 is positioned between the second pair of infrared correlation sensors 2 and the third pair of infrared correlation sensors 3, the first pair of infrared correlation sensors 1, the second pair of infrared correlation sensors 2, the third pair of infrared correlation sensors 3, the fourth pair of infrared correlation sensors 4, the motor and the high-pressure cleaning machine are all connected with a motor control cabinet 8.
In a particular embodiment of the invention, the transmission is a chain transmission.
In a particular embodiment of the invention, the high-pressure washer further comprises a housing, inside which the rotating spray head 7 is located.
In a particular embodiment of the invention, the conveyor belt 6 extends through the housing, the conveyor belt 6 being located below the rotary sprayer 7.
In one embodiment of the present invention, the motor control cabinet 8 is a PLC control cabinet.
In order to facilitate understanding of the above-described embodiments of the present invention, the following detailed description of the embodiments of the present invention is provided by way of specific usage.
According to the aluminum template high-pressure cleaning equipment, the infrared correlation sensor is combined with the PLC control cabinet, the intelligent starting and stopping functions of the conveying belt 6 and the high-pressure cleaning machine can be realized, and the purposes of material-containing work and material-free stop are achieved.
A pair of infrared correlation sensors (namely, a first pair of infrared correlation sensor 1 and a fourth pair of infrared correlation sensor 4) are respectively installed at the feeding and discharging positions of the aluminum template high-pressure cleaning equipment, a group of infrared correlation sensors (namely, a second pair of infrared correlation sensor 2 and a third pair of infrared correlation sensor 3) are respectively installed around the rotary spray head 7, the infrared correlation sensors are shielded through the aluminum template 5 to trigger signals, signals are transmitted to the motor control cabinet 8, and the motor control cabinet 8 is started and stopped according to the received signals and the PLC program control equipment.
The invention well solves the problem that the aluminum template high-pressure cleaning equipment is in a long-term opening state in the working process, and the motor control cabinet 8 enables the equipment to have an automatic starting and stopping function in the actual working process. In actual operation, an aluminum template 5 to be processed is placed on a conveyor belt 6, signals are transmitted to a motor control cabinet 8 after the front end of the aluminum template 5 passes through a first infrared correlation sensor 1, and a PLC program controls the conveyor belt 6 to be started; when the front end of the aluminum template 5 passes through the second infrared correlation sensor 2, a signal is transmitted to the motor control cabinet 8, and the PLC program controls the high-pressure cleaning machine to start; when the front end of the aluminum template 5 passes through the third infrared correlation sensor 3 or the rear end of the aluminum template 5 passes through the second infrared correlation sensor 2, signals are transmitted to the motor control cabinet 8, and the transmission belt 6 and the high-pressure cleaning machine continue to work; when the rear end of the aluminum template 5 passes through the third infrared correlation sensor 3, signals are transmitted to the motor control cabinet 8, the PLC program controls the high-pressure cleaning machine to stop working, and when the rear end of the aluminum template 5 passes through the fourth infrared correlation sensor 4, signals are transmitted to the motor control cabinet 8, and the PLC program controls the transmission belt 6 to stop working.
The model of the infrared correlation sensor (comprising a first infrared correlation sensor 1, a second infrared correlation sensor 2, a third infrared correlation sensor 3 and a fourth infrared correlation sensor 4) is LXDJ-31.
The motor control cabinet 8 is a PLC control cabinet with the model number of S7-300.
The motor and the high-pressure washer in the transmission band 6 are connected with a power supply through a circuit provided with a relay, the relay is connected with a motor control cabinet 8, and the motor control cabinet 8 controls the transmission band 6 and the high-pressure washer to start and stop through controlling the on-off of the relay.
In summary, according to the above technical solution of the present invention, a plurality of pairs of infrared correlation sensors are installed on the device, and by triggering the infrared correlation sensors, a working signal is transmitted to the motor control cabinet, and the motor control cabinet controls the device to operate according to a preset PLC program, so as to achieve the purpose of automatic control.
The present invention is not limited to the above preferred embodiments, and any modifications, equivalent substitutions, improvements, etc. within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (5)
1. The utility model provides an aluminum mould board high pressure cleaning equipment, includes high pressure cleaner and conveyer belt (6), high pressure cleaner includes rotatory nozzle (7), conveyer belt (6) are including the frame, be provided with a plurality of rotatable cylinders on the frame, it is a plurality of the cylinder passes through drive mechanism and connects the motor, a serial communication port, first pair of infrared correlation sensor (1), second pair of infrared correlation sensor (2), third pair of infrared correlation sensor (3) and fourth pair of infrared correlation sensor (4) have set gradually on the frame, rotatory nozzle (7) are located second pair of infrared correlation sensor (2) with between third pair of infrared correlation sensor (3), first pair of infrared correlation sensor (1), second pair of infrared correlation sensor (2) third pair of infrared correlation sensor (3), And the fourth pair of infrared correlation sensors (4), the motor and the high-pressure cleaning machine are all connected with a motor control cabinet (8).
2. The aluminum die plate high-pressure cleaning device according to claim 1, wherein the transmission mechanism is a chain transmission mechanism.
3. The aluminum die plate high-pressure cleaning apparatus according to claim 1, wherein the high-pressure cleaning machine further comprises a housing, and the rotary spray head (7) is located inside the housing.
4. The aluminum die plate high-pressure cleaning device according to claim 3, wherein the conveyor belt (6) penetrates through the housing, and the conveyor belt (6) is located below the rotary spray head (7).
5. The aluminum formwork high-pressure cleaning device according to claim 1, wherein the motor control cabinet (8) is a PLC control cabinet.
Priority Applications (1)
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CN201910978627.7A CN110841958A (en) | 2019-10-15 | 2019-10-15 | High-pressure cleaning equipment for aluminum template |
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CN201910978627.7A CN110841958A (en) | 2019-10-15 | 2019-10-15 | High-pressure cleaning equipment for aluminum template |
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CN110841958A true CN110841958A (en) | 2020-02-28 |
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Citations (6)
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---|---|---|---|---|
CN205762503U (en) * | 2016-07-05 | 2016-12-07 | 贵州盘江煤电建设工程有限公司 | A kind of fly ash building block tray cleaning device of automatic spray watering type |
JP2017023939A (en) * | 2015-07-22 | 2017-02-02 | 株式会社スギノマシン | Cleaning device |
CN207655577U (en) * | 2017-11-29 | 2018-07-27 | 济南大学 | A kind of novel mold automatic cleaning mechanism |
CN208054328U (en) * | 2018-01-15 | 2018-11-06 | 广东歌华智能科技有限公司 | A kind of feed mechanism of metal grinding device |
CN208213840U (en) * | 2018-04-03 | 2018-12-11 | 吴江市和信机械制造厂 | Cleaning device is used in a kind of production of part |
CN109457964A (en) * | 2018-11-28 | 2019-03-12 | 天津市海盛泵业制造有限公司 | A kind of building template high-pressure cleaning device |
-
2019
- 2019-10-15 CN CN201910978627.7A patent/CN110841958A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2017023939A (en) * | 2015-07-22 | 2017-02-02 | 株式会社スギノマシン | Cleaning device |
CN205762503U (en) * | 2016-07-05 | 2016-12-07 | 贵州盘江煤电建设工程有限公司 | A kind of fly ash building block tray cleaning device of automatic spray watering type |
CN207655577U (en) * | 2017-11-29 | 2018-07-27 | 济南大学 | A kind of novel mold automatic cleaning mechanism |
CN208054328U (en) * | 2018-01-15 | 2018-11-06 | 广东歌华智能科技有限公司 | A kind of feed mechanism of metal grinding device |
CN208213840U (en) * | 2018-04-03 | 2018-12-11 | 吴江市和信机械制造厂 | Cleaning device is used in a kind of production of part |
CN109457964A (en) * | 2018-11-28 | 2019-03-12 | 天津市海盛泵业制造有限公司 | A kind of building template high-pressure cleaning device |
Non-Patent Citations (1)
Title |
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李向高: "《药材加工学》", 31 May 1994, 农业出版社 * |
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