CN110841933A

CN110841933A - Assembly line product quality detection letter sorting system

Info

Publication number: CN110841933A
Application number: CN201910990296.9A
Authority: CN
Inventors: 王雪
Original assignee: Shaanxi Zhongze Network Technology Development Co Ltd
Current assignee: Shaanxi Zhongze Network Technology Development Co Ltd
Priority date: 2019-10-17
Filing date: 2019-10-17
Publication date: 2020-02-28

Abstract

The invention discloses a production line product quality detection sorting system.A intermittent driving mechanism is arranged on one side of a conveying mechanism of a first conveying belt, and the intermittent driving mechanism can drive the conveying mechanism to intermittently move so as to enable the first conveying belt to intermittently move, so that a product on the first conveying belt is intermittently conveyed to a third supporting table in a detection chamber, and the detection chamber can intermittently perform quality detection on the input product conveniently; through setting up the conveying frame to set up a fly leaf and No. two fly leaves on the conveying frame, can make a fly leaf and No. two fly leaves remove the output that detects the room, make the product that detects in the detection room again by the propelling movement to a fly leaf or No. two fly leaves on, and then can make a fly leaf and No. two fly leaves drive the product and remove the input of No. two conveyer belts and No. three conveyer belts, and then can part qualified and unqualified product.

Description

Assembly line product quality detection letter sorting system

Technical Field

The invention relates to a sorting system, in particular to a production line product quality detection sorting system.

Background

The flow line product is a product produced in a factory in a large scale. The assembly line product all need carry out quality testing to the product after each step preparation, at present, detects and carries mostly manual work going on, and the manpower and the time of not only consuming are many, simultaneously, still influence the efficiency of assembly line product production. In this regard, improvements are needed.

Disclosure of Invention

The invention aims to provide a production line product quality detection sorting system to solve the problems in the background technology.

In order to achieve the purpose, the invention provides the following technical scheme:

a production line product quality detection sorting system comprises a first conveyor belt, a detection chamber arranged at the output end of the first conveyor belt, a conveying frame arranged on one side opposite to the first conveyor belt, a second conveyor belt and a third conveyor belt arranged on one side of two ends of the conveying frame, wherein an intermittent driving mechanism is arranged on one side of the conveying mechanism of the first conveyor belt, a second servo motor is arranged at the bottom of the inner side of the detection chamber, a third supporting table is fixed at the tail end of an output shaft of the second servo motor, a length sensor, a camera and a height sensor are arranged on the inner wall of the detection chamber, and a first pushing mechanism is further arranged inside the detection chamber; a plurality of conveying rollers are symmetrically arranged on the inner walls of the two sides of the conveying frame at equal intervals, a first movable plate and a second movable plate are arranged above the conveying rollers, supporting seats are symmetrically fixed at the two ends of the conveying frame, a first air cylinder and a second air cylinder are respectively arranged on the supporting seats, and the tail ends of piston rods of the first air cylinder and the second air cylinder are respectively fixed on one side of the first movable plate and one side of the second movable plate; one side that the both ends of conveying frame are close to the detection room is provided with a brace table and No. two brace tables respectively, just the up end of a brace table and No. two brace tables all is provided with pushing mechanism No. two.

As a further scheme of the invention: transport mechanism of a conveyer belt includes a roller, No. two rollers, gear and chain, a conveyer belt sets up the outside at a roller and No. two rollers, the both ends of a roller and No. two rollers all are fixed with the connecting axle, all are fixed with the gear on the connecting axle of one side, and two gears are connected through the chain.

As a further scheme of the invention: the intermittent driving mechanism comprises a rotating plate and a driving plate, the rotating plate is fixed at the tail end of a connecting shaft on one side, away from the gear, of the first roller, the rotating plate is arranged in a hemispherical shape, a plurality of open slots and arc-shaped grooves are formed in the outer edge of the rotating plate at equal distances, the open slots and the arc-shaped grooves are arranged at intervals, an arc-shaped plate is fixed in the middle of one side, close to the rotating plate, of the driving plate, the arc-shaped plate intermittently stretches into the arc-shaped grooves to be arranged, a fixing plate is fixed on one side of the arc-shaped plate, a fixing block is fixed at one end, away from the arc; one side of the driving plate, which is far away from the arc-shaped plate, is provided with a servo motor, and the tail end of an output shaft of the servo motor is fixed on the driving plate.

As a further scheme of the invention: this pushing mechanism includes No. two discs, fixed pipe, No. two connecting rods, No. three connecting rods and No. two push pedals, No. two discs are fixed at the end of No. three servo motor's output shaft, the side at No. two discs is fixed to the one end of fixed pipe, the one end of No. two connecting rods is fixed in the fixed pipe through a compression spring, the one end of No. two connecting rods of other end swing joint No. three connecting rods, one side swing joint of No. two push pedals is at the other end of No. three connecting rods.

As a further scheme of the invention: a support plate is fixed to one side, away from the second push plate, of the second connecting rod, and the third connecting rod is connected with the support plate through a second compression spring.

As a further scheme of the invention: the second pushing mechanism comprises a first disc, a connecting frame, a first connecting rod, a push rod and a first push plate, wherein a sliding block is fixed on the first disc close to the outer edge, a sliding groove is formed in the middle of the connecting frame, and the sliding block moves along the sliding groove; the one end of one end swing joint connecting rod of link, the other end swing joint of a connecting rod is on the push rod, the one end that the push rod is close to the transfer frame is fixed with the push pedal No. one, the both sides of push rod all are provided with the limiting plate, just the end at No. four servo motor's output shaft is fixed to a disc.

Compared with the prior art, the invention has the beneficial effects that:

1. the intermittent driving mechanism is arranged on one side of the conveying mechanism of the first conveying belt, so that the conveying mechanism can be driven to move intermittently by the intermittent driving mechanism, the first conveying belt can move intermittently, products on the first conveying belt can be conveyed to the third supporting table in the detection chamber intermittently, and the detection chamber can perform quality detection on the input products intermittently;

2. the first pushing mechanism is arranged in the detection chamber, so that the products can be pushed to move to the conveying frame through the first pushing mechanism, and then the products in the detection chamber can be conveyed out, and the products can be continuously detected next time;

3. by arranging the conveying frame and arranging the first movable plate and the second movable plate on the conveying frame, the first movable plate and the second movable plate can be moved to the output end of the detection chamber, so that products detected in the detection chamber are pushed to the first movable plate or the second movable plate, the first movable plate and the second movable plate can drive the products to move to the input ends of the second conveying belt and the third conveying belt, qualified products and unqualified products can be separated, and the qualified products and the unqualified products can be conveyed to different positions by the second conveying belt and the third conveying belt;

4. through setting up a brace table and No. two brace tables to all set up pushing mechanism No. two on a brace table and No. two brace tables, can work through pushing mechanism No. two, with the product propelling movement on a fly leaf and No. two fly leaves to No. two conveyer belts and No. three conveyer belts, and then can make No. two conveyer belts and No. three conveyer belt work, realize carrying the product.

Drawings

Fig. 1 is an overall structural diagram of a production line product quality detection sorting system according to the present invention.

FIG. 2 is a top view of a conveyor belt I of an in-line product quality inspection sortation system of the present invention.

FIG. 3 is a block diagram of an intermittent drive mechanism of an in-line product quality inspection sortation system of the present invention.

FIG. 4 is a front view of a detection chamber of an in-line product quality detection sortation system of the present invention.

FIG. 5 is a structural diagram of a first pushing mechanism of the assembly line product quality detecting and sorting system of the present invention.

Fig. 6 is a structural diagram of a conveying frame of the assembly line product quality detection sorting system.

Fig. 7 is a structural diagram of a second pushing mechanism of the assembly line product quality detection sorting system of the invention.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1 to 7, in the embodiment of the invention, an assembly line product quality detection sorting system includes a first conveyor belt 1, a detection chamber 2 disposed at an output end of the first conveyor belt 1, a conveying frame 3 disposed at a side opposite to the first conveyor belt 1, a second conveyor belt 17 and a third conveyor belt 18 disposed at two ends of the conveying frame 3, an intermittent driving mechanism disposed at one side of a conveying mechanism of the first conveyor belt 1, a second servo motor 32 mounted at a bottom of an inner side of the detection chamber 2, a third support table 31 fixed at a tail end of an output shaft of the second servo motor 32, a length sensor 33, a camera 34 and a height sensor 35 mounted on an inner wall of the detection chamber 2, and a first pushing mechanism disposed inside the detection chamber 2; a plurality of conveying rollers 4 are symmetrically arranged on the inner walls of two sides of the conveying frame 3 at equal intervals, a first movable plate 5 and a second movable plate 6 are arranged above the conveying rollers 4, supporting seats are symmetrically fixed at two ends of the conveying frame 3, a first air cylinder 7 and a second air cylinder 8 are respectively arranged on the supporting seats, and the tail ends of piston rods of the first air cylinder 7 and the second air cylinder 8 are respectively fixed on one sides of the first movable plate 5 and the second movable plate 6; a first supporting table 9 and a second supporting table 10 are respectively arranged on one side, close to the detection chamber 2, of the two ends of the conveying frame 3, and second pushing mechanisms are respectively arranged on the upper end surfaces of the first supporting table 9 and the second supporting table 10; through setting up conveying frame 3 to set up a fly leaf 5 and No. two fly leaves 6 on conveying frame 3, can make a fly leaf 5 and No. two fly leaves 6 remove the output that detects room 2, make the product that detects in the detection room 2 again by the propelling movement to a fly leaf 5 or No. two fly leaves 6 on, and then can make a fly leaf 5 or No. two fly leaves 6 drive the product and remove the input of No. two conveyer belts 17 or No. three conveyer belts 18, and then can separate qualified and unqualified product, make No. two conveyer belts 17 and No. three conveyer belts 18 carry different positions with qualified and unqualified product.

Referring to fig. 1 to 3, the conveying mechanism of the first conveyor belt 1 includes a first roller 19, a second roller 20, a gear 21 and a chain 22, the first conveyor belt 1 is disposed outside the first roller 19 and the second roller 20, connecting shafts are fixed to two ends of the first roller 19 and the second roller 20, the gear 21 is fixed to the connecting shaft on one side, and the two gears 21 are connected through the chain 22; the intermittent driving mechanism comprises a rotating plate 23 and a driving plate 24, the rotating plate 23 is fixed at the tail end of a connecting shaft of one side, far away from the gear 21, of the first roller 19, the rotating plate 23 is arranged in a hemispherical shape, a plurality of open grooves 26 and arc-shaped grooves 27 are formed in the outer edge of the rotating plate 23 at equal distances, the open grooves 26 and the arc-shaped grooves 27 are arranged at intervals, an arc-shaped plate 28 is fixed in the middle of one side, close to the rotating plate 23, of the driving plate 24, the arc-shaped plate 28 intermittently extends into the arc-shaped grooves 27, a fixing plate 29 is fixed on one side of the arc-shaped plate 28, a fixing block 30 is fixed at one end, far away; a first servo motor 25 is arranged on one side of the driving plate 24, which is far away from the arc-shaped plate 28, and the tail end of an output shaft of the first servo motor 25 is fixed on the driving plate 24; intermittent type nature actuating mechanism work, drive transport mechanism intermittent type nature work, and then make transport mechanism intermittent type nature work drive the removal of 1 intermittent type nature of conveyer belt, thereby make 1 intermittent type nature of conveyer belt carry the product to detect in 2, thereby length sensor 33 and height sensor 35 in the convenient detection room 2 are to the length of product, width and height detect, be convenient for check the size of product, and then detect the quality of product, and simultaneously, still make things convenient for camera 34 to shoot the product, be convenient for shoot the product and detect.

Referring to fig. 4 to 5, the first pushing mechanism includes a second disc 37, a fixed tube 38, a second connecting rod 40, a third connecting rod 41 and a second pushing plate 44, the second disc 37 is fixed at the end of the output shaft of the third servo motor 36, one end of the fixed tube 38 is fixed at the side of the second disc 37, one end of the second connecting rod 40 is fixed in the fixed tube 38 through a first compression spring 39, the other end of the second connecting rod 40 is movably connected with one end of the third connecting rod 41, and one side of the second pushing plate 44 is movably connected with the other end of the third connecting rod 41; a support plate 42 is fixed on one side of the second connecting rod 40, which is far away from the second push plate 44, and the third connecting rod 41 is connected with the support plate 42 through a second compression spring 43; after the quality detection work in the detection chamber 2 is finished, the first pushing mechanism works to push the products in the detection chamber 2 to the first movable plate 5 and the second movable plate 6 on the conveying frame 3.

Referring to fig. 1 and 7, the second pushing mechanism includes a first disk 11, a connecting frame 12, a first connecting rod 13, a push rod 14 and a first push plate 15, a sliding block 46 is fixed on the first disk 11 near the outer edge, a sliding groove 45 is formed in the middle of the connecting frame 12, and the sliding block 46 moves along the sliding groove 45; one end of the connecting frame 12 is movably connected with one end of a first connecting rod 13, the other end of the first connecting rod 13 is movably connected to a push rod 14, a first push plate 15 is fixed at one end, close to the conveying frame 3, of the push rod 14, limiting plates 16 are arranged on two sides of the push rod 14, and a first disc 11 is fixed at the tail end of an output shaft of a fourth servo motor 47; the second pushing mechanism works to push the products on the first movable plate 5 and the second movable plate 6 to the second conveying belt 17 and the third conveying belt 18 corresponding to the products, so that the second conveying belt 17 and the third conveying belt 18 work to convey the products to different positions.

The working principle is as follows: a servo motor 25 in an intermittent driving mechanism on one side of a conveying mechanism of a first conveyor belt 1 works to drive a driving plate 24 to rotate, the driving plate 24 rotates to drive an arc-shaped plate 28 and a fixing plate 29 to rotate, the fixing plate 29 rotates to drive a fixing block 30 to rotate, the fixing block 30 is intermittently clamped into an open slot 26, the arc-shaped plate 28 is clamped into an arc-shaped groove 27, the fixing block 30 rotates to intermittently drive a rotating plate 23 to rotate, the rotating plate 23 rotates to drive a connecting shaft fixed with the rotating plate to rotate, the connecting shaft rotates to drive a first roller 19 to rotate, the first roller 19 rotates to drive a connecting shaft at the other end to rotate, the driving gear 21 rotating by the connecting shaft rotates, the driving chain 22 rotates to drive a chain 22 to move, the chain 22 moves to drive another gear 21 to rotate, and the connecting shaft fixed with the other gear 21 rotates by the driving of the other gear 21 to, the connecting shaft is made to rotate to drive the second roller 20 to rotate, so that the first roller 19 and the second roller 20 rotate to drive the first conveyor belt 1 to move, products on the first conveyor belt 1 are pushed to the third supporting table 31 in the detection chamber 2, the second servo motor 32 works to drive the third supporting table 31 to rotate, the third supporting table 31 rotates to drive the products to rotate, the length sensor 33 and the height sensor 35 are made to detect the length, the width and the height of the products, the quality of the products is detected, meanwhile, the camera 34 takes pictures of the products, and further quality detection of files is achieved; when the detection work is finished, the first pushing mechanism in the detection chamber 2 works, the third servo motor 36 works to drive the second disc 37 to rotate, the second disc 37 rotates to drive the fixed pipe 38 to rotate, the fixed pipe 38 drives the first compression spring 39 to rotate, and the first compression spring 39 drives the second connecting rod 40 to rotate, so that the second connecting rod 40 drives the third connecting rod 41 to rotate, the third connecting rod 41 rotates to a position close to the third supporting table 31, the bottom end of the second pushing plate 44 is positioned on the third supporting table 31, and the second pushing plate 44 can push products on the third supporting table 31; qualified products and unqualified products are pushed to different positions on the conveying frame 3, so that the first air cylinder 7 and the second air cylinder 8 work to drive the first movable plate 5 and the second movable plate 6 connected with the first air cylinder to move, the first movable plate 5 and the second movable plate 6 push different products to the first movable plate 5 and the second movable plate 6 according to the qualification or the unqualified products, and the first air cylinder 7 and the second air cylinder 8 work to drive the first movable plate 5 and the second movable plate 6 to move along the conveying roller 4; when the first movable plate 5 or the second movable plate 6 is moved to two ends of the conveying frame 3, the fourth servo motor 47 in the second pushing mechanism works to drive the first disc 11 connected with the first disc 11, so that the first disc 11 rotates to drive the sliding block 46 fixed on the first disc 11 to rotate, the sliding block 46 moves in the sliding groove 45, the connecting frame 12 is driven to move, the connecting frame 12 drives the first connecting rod 13 to move, the first connecting rod 13 drives the push rod 14 to move, the push rod 14 drives the first push plate 15, the first push plate 15 pushes products on the first movable plate 5 or the second movable plate 6 to the second conveying belt 17 and the third conveying belt 18, the second conveying belt 17 and the third conveying belt 18 work, and the products are driven to be conveyed to different areas.

It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims

1. The utility model provides an assembly line product quality detects letter sorting system, includes conveyer belt (1), sets up detection room (2) at the output of conveyer belt (1), conveyer frame (3) of one side relative with conveyer belt (1), sets up No. two conveyer belts (17) and No. three conveyer belts (18) at one side at conveyer frame (3) both ends, its characterized in that: an intermittent driving mechanism is arranged on one side of a conveying mechanism of the first conveying belt (1), a second servo motor (32) is installed at the bottom of the inner side of the detection chamber (2), a third supporting table (31) is fixed at the tail end of an output shaft of the second servo motor (32), a length sensor (33), a camera (34) and a height sensor (35) are installed on the inner wall of the detection chamber (2), and a first pushing mechanism is further arranged inside the detection chamber (2); a plurality of conveying rollers (4) are symmetrically arranged on the inner walls of two sides of the conveying frame (3) at equal intervals, a first movable plate (5) and a second movable plate (6) are arranged above the conveying rollers (4), supporting seats are symmetrically fixed at two ends of the conveying frame (3), a first air cylinder (7) and a second air cylinder (8) are respectively arranged on the supporting seats, and the tail ends of piston rods of the first air cylinder (7) and the second air cylinder (8) are respectively fixed on one sides of the first movable plate (5) and the second movable plate (6); one side that the both ends of conveying frame (3) are close to detection room (2) is provided with brace table (9) and No. two brace tables (10) respectively, just the up end of brace table (9) and No. two brace tables (10) all is provided with pushing mechanism No. two.

2. The in-line product quality inspection sorting system of claim 1, wherein: transport mechanism of a conveyer belt (1) includes roller (19), No. two roller (20), gear (21) and chain (22), a conveyer belt (1) sets up the outside at roller (19) and No. two roller (20), the both ends of roller (19) and No. two roller (20) all are fixed with the connecting axle, all are fixed with gear (21) on the connecting axle of one side, and two gear (21) are connected through chain (22).

3. The in-line product quality inspection sorting system of claim 2, wherein: intermittent type nature actuating mechanism includes rotor plate (23) and drive plate (24), rotor plate (23) are fixed and are kept away from the end of the connecting axle of gear (21) one side No. 19, rotor plate (23) set up for the hemisphere, just a plurality of open slot (26) and arc wall (27) have been seted up along the equidistance outward of rotor plate (23), open slot (26) and arc wall (27) interval set up, be fixed with arc plate (28) in the middle of one side that drive plate (24) are close to rotor plate (23), arc plate (28) intermittent type nature stretches into in arc wall (27), one side of arc plate (28) is fixed with fixed plate (29), the one end that arc plate (28) were kept away from in fixed plate (29) is fixed with fixed block (30), fixed block (30) intermittent type nature stretches into in open slot (26); one side of the driving plate (24), which is far away from the arc-shaped plate (28), is provided with a first servo motor (25), and the tail end of an output shaft of the first servo motor (25) is fixed on the driving plate (24).

4. The in-line product quality inspection sorting system of claim 1, wherein: this pushing mechanism includes No. two disc (37), fixed pipe (38), No. two connecting rods (40), No. three connecting rod (41) and No. two push pedal (44), No. two disc (37) are fixed at the end of the output shaft of No. three servo motor (36), the side at No. two disc (37) is fixed to the one end of fixed pipe (38), the one end of No. two connecting rod (40) is fixed in fixed pipe (38) through a compression spring (39), the one end of No. three connecting rod (41) of other end swing joint of No. two connecting rod (40), one side swing joint of No. two push pedal (44) is at the other end of No. three connecting rod (41).

5. The in-line product quality inspection sorting system of claim 4, wherein: a support plate (42) is fixed on one side, away from the second push plate (44), of the second connecting rod (40), and the third connecting rod (41) is connected with the support plate (42) through a second compression spring (43).

6. The in-line product quality inspection sorting system of claim 1, wherein: the second pushing mechanism comprises a first disc (11), a connecting frame (12), a first connecting rod (13), a push rod (14) and a first push plate (15), wherein a sliding block (46) is fixed on the first disc (11) close to the outer edge, a sliding groove (45) is formed in the middle of the connecting frame (12), and the sliding block (46) moves in the sliding groove (45); one end of one end swing joint connecting rod (13) of link (12), the other end swing joint of connecting rod (13) is on push rod (14), push rod (14) are close to the one end of transfer rack (3) and are fixed with push pedal (15) No. one, the both sides of push rod (14) all are provided with limiting plate (16), just the end at the output shaft of No. four servo motor (47) is fixed in disc (11).