CN110841333A - Oil-water separator - Google Patents
Oil-water separator Download PDFInfo
- Publication number
- CN110841333A CN110841333A CN201911132102.8A CN201911132102A CN110841333A CN 110841333 A CN110841333 A CN 110841333A CN 201911132102 A CN201911132102 A CN 201911132102A CN 110841333 A CN110841333 A CN 110841333A
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- Prior art keywords
- oil
- transmission shaft
- corrugated net
- corrugated
- net plate
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 39
- 230000005540 biological transmission Effects 0.000 claims abstract description 13
- 239000000463 material Substances 0.000 claims abstract description 9
- 241000251468 Actinopterygii Species 0.000 claims description 10
- 238000000926 separation method Methods 0.000 abstract description 35
- 238000004581 coalescence Methods 0.000 abstract description 17
- 230000000694 effects Effects 0.000 abstract description 8
- 238000009434 installation Methods 0.000 abstract description 2
- 239000003921 oil Substances 0.000 description 23
- 239000004743 Polypropylene Substances 0.000 description 10
- -1 polypropylene Polymers 0.000 description 10
- 229920001155 polypropylene Polymers 0.000 description 10
- 239000010410 layer Substances 0.000 description 8
- 230000033001 locomotion Effects 0.000 description 8
- 238000000034 method Methods 0.000 description 6
- 239000000919 ceramic Substances 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 5
- 239000002131 composite material Substances 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 239000000839 emulsion Substances 0.000 description 3
- 239000000945 filler Substances 0.000 description 3
- 239000012530 fluid Substances 0.000 description 3
- 238000005260 corrosion Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 239000002351 wastewater Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000003321 amplification Effects 0.000 description 1
- 238000011001 backwashing Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000010779 crude oil Substances 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 230000002209 hydrophobic effect Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000002372 labelling Methods 0.000 description 1
- 239000008206 lipophilic material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000007522 mineralic acids Chemical class 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000011664 nicotinic acid Substances 0.000 description 1
- 238000003199 nucleic acid amplification method Methods 0.000 description 1
- 239000003129 oil well Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D17/00—Separation of liquids, not provided for elsewhere, e.g. by thermal diffusion
- B01D17/02—Separation of non-miscible liquids
Landscapes
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Removal Of Floating Material (AREA)
Abstract
The invention relates to an oil-water separator. The device has the characteristics of simple structure, convenience in installation and good separation effect. The technical scheme includes that the transmission shaft is included, connecting rods with staggered positions are radially distributed on the outer wall of a cylinder at the lower part of the transmission shaft, the connecting rods are perpendicular to the transmission shaft, one or more fish-scale-shaped corrugated net plates are arranged on each connecting rod, the corrugated net plates are arranged on the connecting rods and are adjustable in angle, the corrugated net plates and the connecting rods can rotate around the transmission shaft during operation, a plurality of small holes are formed in each corrugated net plate, and the corrugated net plates are made of coalescence materials.
Description
Technical Field
The invention relates to an oil-water separator.
Background
PEX panels were format coalescers developed in the 80 th century by the american company NATCO, some of which were called composite corrugated panels. The corrugated plate provides a tortuous path for fluid to flow over its surface, which maximizes the collection of dispersed droplets. The coalescence plates are vertically installed, the corrugation direction on the plates forms an angle of 30-60 degrees, the corrugation on alternate corrugated plates is parallel to each other, and the corrugation of two adjacent plates is crossed. Thus, the alternating upward and downward movement of the fluid through this portion facilitates the coalescence of the dispersed phase droplets, and such coalescence plates are mainly used for oil-water separation. The cross-flow device has a coalescence part formed by overlapping a plurality of layers of inclined plates, can greatly improve the separation efficiency compared with a single-layer plate coalescer, and is not easy to block. The coalescing section may be made of different materials such as polypropylene, ceramic or stainless steel. But the same point lies in that the oil-water separator can be combined with hydrophobic oil, and the oil drops are carried with the oil to rise, and the rising speed is increased by about thousand times, so that the oil-water separation efficiency is very high. At present, the method is widely applied to oil-water separation of oil fields, treatment of petrochemical wastewater, food oil production wastewater and the like, and is characterized by large volume, and the corrugated plate is statically placed in a large-scale separator.
The present small separator 'a kind of oil-water separation method and equipment-201410852259.9' discloses an oil-water separation method and equipment, in which the corrugated net plate is driven by motor to make it move up and down and rotate so as to make the liquid drops in the emulsion continuously coalesce, and after a certain time, the oil-water separation can be completed. However, the corrugated net plate structure is a continuous curved surface, so that the manufacturing difficulty is high, and the eddy current is easily caused.
Disclosure of Invention
In view of this, the invention provides an oil-water separator, which has the characteristics of simple structure, convenience in installation and good separation effect.
In order to solve the problems in the prior art, the technical scheme of the invention is as follows: the utility model provides an oil-water separator, includes the transmission shaft, its characterized in that: connecting rods with staggered positions are radially distributed on the outer wall of the lower cylinder of the transmission shaft, the connecting rods are perpendicular to the transmission shaft, one or more fish-scale-shaped corrugated net plates are arranged on each connecting rod, and a plurality of small holes are formed in each corrugated net plate.
Furthermore, the corrugated net plate is arranged on the connecting rod in an angle-adjustable manner, and can rotate around the transmission shaft together with the connecting rod during working.
Further, the material of the corrugated mesh sheet is a coalesced material.
Compared with the prior art, the invention has the following advantages:
1) the corrugated net plate is formed by combining a plurality of fish scale-shaped coalescence materials and is arranged in a staggered manner, the shape and the angle of the formed corrugated net plate are more changeable, the oil-water separation process is enhanced through rotary motion, the separation effect equivalent to that of a large separator is realized in a small separator, and the corrugated net plate is suitable for the separation of well heads of 'three-low' oil fields;
2) the invention controls the corrugated net plate to move up and down, so that the corrugated net plate can be always positioned in the central position of an emulsion layer, and the rapid separation of oil and water is realized by controlling the rotating speed and the acting time of the fish scale-shaped corrugated net plate; after the separation is finished, namely the water content of the upper layer is lower and close to pure oil, and the water content of the lower layer is higher and close to pure water;
3) the corrugated net plate is more convenient to mount and easier to clean; the corrugated net plate is in a bionic fish scale shape, so that eddy current is not easy to generate, the separation effect is good, and oil-water mixing is avoided;
4) the corrugated net plate is provided with the small holes, so that the separation process can be accelerated, and the separation efficiency is improved;
5) the invention has simple structure and small volume, can be placed in a small separator for use, and the separator can be used for an oil well mouth.
Description of the drawings:
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a top view of FIG. 1;
FIG. 3 is a front view of the present invention;
FIG. 4 is a top view of FIG. 3;
description of the labeling: 1-transmission shaft, 2-connecting rod and 3-corrugated net plate.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
The oil-water separation principle of the invention is as follows:
the corrugated plate coalescence oil-water separation technology is a novel oil-water separation technology integrating gravity separation and coalescence separation. The larger the oil droplet size, the higher the removal efficiency, and if the micro oil droplets in water can be combined and coalesced into large oil droplets, the removal efficiency can be significantly improved. The coalescence technology can make the oily sewage pass through the bed layer formed from solid matter whose surface is oleophylic (such as polypropylene, ceramic or stainless steel), and can make the fine oil drops be adhered on the surface of solid bed layer, and gradually accumulate into large oil drops so as to make separation. The limiting conditions of the technology are that the flow rate cannot be too large, a buoyancy lift separation space needs to be additionally arranged, and meanwhile, regular backwashing and the like are also needed, so that the investment and the operation cost are increased. The corrugated plate coalescence oil-water separation technology is based on the principle, and the oil drop separation efficiency is improved by shortening the oil drop floating height by adopting the multilayer corrugated plate group. Meanwhile, in the flowing process of the oil-water mixed phase in the plate group, because the flowing cross section is constantly changed and the corrugated flow channel is flowed, the flowing speed of the fluid is constantly changed, the direction is constantly changed, the probability of oil drop collision coalescence is increased, oil drops are constantly coalesced and enlarged in the moving process, oil films are formed on the upper surface and the lower surface of the corrugated plate through interaction such as wetting, adsorption and coalescence, the oil films move along the plate surface and fall off, the water phase is settled under the action of gravity and reaches the upper surface of the lower corrugated plate, and finally, the separation of oil and water is quickly realized. The fish scale-shaped corrugated net plate designed by the invention can realize up-and-down and rotary motion, small holes on the fish scale can accelerate liquid flow, so that the separation effect is more obvious, relative motion of liquid drops is caused by the rotary motion of the fish scale-shaped corrugated net plate, the liquid drops in emulsion at different heights can be continuously coalesced in the up-and-down motion process of the fish scale-shaped corrugated net plate, and oil and water can be separated after a certain time.
The present embodiment provides an oil-water separator, as shown in fig. 1-4, which includes a hollow central column 1, 2 layers of staggered columns 2 are radially and uniformly distributed on the outer wall of the lower column of the central column 1, each layer is provided with 3 columns 2, and the columns 2 are perpendicular to the central column 1;
each column body 2 is provided with a fish scale-shaped corrugated net plate 3 with a variable angle, each corrugated net plate 3 is provided with a plurality of small holes, and the column body 2 and the corrugated net plate 3 fixed on the column body 2 rotate around the central column 1.
The material of the corrugated mesh plate 3 is a conglomerate material, such as composite polypropylene or ceramic.
The corrugated net plate 3 is a composite polypropylene coalescence plate, the surface free energy and the surface tension of polypropylene molecules are lower due to the nonpolar characteristic of the polypropylene molecules, and the polypropylene coalescence plate is a typical lipophilic material, so that the polypropylene coalescence plate is applied to the oil-water separation industry, in particular to an oil-water separation device with a fish scale-shaped corrugated net plate; the composite polypropylene coalescence plate strengthens the oil-water separation process, increases the oil-water separation effect, and further improves the application potential of polypropylene in the oil-water separation industry. The ceramic plate corrugated coalescence packing is a novel structured packing and has the advantages of high efficiency, small resistance, low price, corrosion resistance, high temperature resistance (500 plus 700 ℃), wide operation range, unobvious amplification effect and the like. Therefore, the method is firstly used in the separation process of high-temperature and corrosive media, and the operating pressure is between 0.1 and 500 KPa. Where large amounts of inorganic acids and alkalis are present, such fillers should not be employed. The ceramic filler has the advantages of blockage resistance, corrosion resistance, friction resistance and the like, and can gradually replace metal and plastic fillers to be widely applied to the crude oil dehydration process, and the actual effect is achieved.
The invention is used in a small vertical separator, controls to carry out compound motion, and leads the separation to be more thorough and rapid through the up-and-down and rotation motion.
The corrugated net plate is placed in the separator, the separated oil and water are discharged from the same outlet of the separator and are respectively collected, and the oil and the water are detected and distinguished by the sensor and controlled by the electromagnetic valve, so that the structure of the separator is further simplified.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention, and it should be noted that those skilled in the art should make modifications and variations without departing from the principle of the present invention.
Claims (3)
1. An oil-water separator, includes transmission shaft (1), its characterized in that: the transmission shaft is characterized in that connecting rods (2) with staggered positions are radially distributed on the outer wall of a cylinder at the lower part of the transmission shaft (1), the connecting rods (2) are perpendicular to the transmission shaft (1), one or more fish scale-shaped corrugated net plates (3) are arranged on each connecting rod (2), and a plurality of small holes are formed in each corrugated net plate (3).
2. The oil-water separator as claimed in claim 1, wherein: the corrugated net plate (3) is arranged on the connecting rod (2) and is adjustable in angle, and can rotate around the transmission shaft (1) together with the connecting rod (2) during work.
3. An oil-water separator as claimed in claim 1 or 2, wherein: the material of the corrugated net plate (3) is a coalescent material.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201911132102.8A CN110841333A (en) | 2019-11-19 | 2019-11-19 | Oil-water separator |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201911132102.8A CN110841333A (en) | 2019-11-19 | 2019-11-19 | Oil-water separator |
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CN110841333A true CN110841333A (en) | 2020-02-28 |
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Family Applications (1)
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CN201911132102.8A Withdrawn CN110841333A (en) | 2019-11-19 | 2019-11-19 | Oil-water separator |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104353380A (en) * | 2014-10-24 | 2015-02-18 | 无锡乐华自动化科技有限公司 | Stirrer |
CN104353383A (en) * | 2014-10-24 | 2015-02-18 | 无锡乐华自动化科技有限公司 | Industrial liquid stirring device |
CN104587708A (en) * | 2014-12-24 | 2015-05-06 | 西安工业大学 | Oil-water separation method and device |
CN206746401U (en) * | 2017-03-20 | 2017-12-15 | 宜昌市晓曦红农业科技开发有限公司 | A kind of citrus fruit wax blending tank |
CN211462178U (en) * | 2019-11-19 | 2020-09-11 | 西安工业大学 | Oil-water separation device with fish scale-shaped corrugated net plate |
-
2019
- 2019-11-19 CN CN201911132102.8A patent/CN110841333A/en not_active Withdrawn
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104353380A (en) * | 2014-10-24 | 2015-02-18 | 无锡乐华自动化科技有限公司 | Stirrer |
CN104353383A (en) * | 2014-10-24 | 2015-02-18 | 无锡乐华自动化科技有限公司 | Industrial liquid stirring device |
CN104587708A (en) * | 2014-12-24 | 2015-05-06 | 西安工业大学 | Oil-water separation method and device |
CN206746401U (en) * | 2017-03-20 | 2017-12-15 | 宜昌市晓曦红农业科技开发有限公司 | A kind of citrus fruit wax blending tank |
CN211462178U (en) * | 2019-11-19 | 2020-09-11 | 西安工业大学 | Oil-water separation device with fish scale-shaped corrugated net plate |
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Application publication date: 20200228 |