CN110838664A - Security cable and manufacturing process thereof - Google Patents
Security cable and manufacturing process thereof Download PDFInfo
- Publication number
- CN110838664A CN110838664A CN201810932698.9A CN201810932698A CN110838664A CN 110838664 A CN110838664 A CN 110838664A CN 201810932698 A CN201810932698 A CN 201810932698A CN 110838664 A CN110838664 A CN 110838664A
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- CN
- China
- Prior art keywords
- cable
- connector
- security
- manufacturing process
- bnc
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/28—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for wire processing before connecting to contact members, not provided for in groups H01R43/02 - H01R43/26
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Manufacturing Of Electrical Connectors (AREA)
- Insulated Conductors (AREA)
- Communication Cables (AREA)
Abstract
The invention discloses a security cable and a manufacturing process thereof, wherein the manufacturing process of the security cable comprises the following steps: cutting cables, peeling and welding, injection molding, preparing a penetrating pipe for later use, preparing the penetrating pipe in the same way, fixing the penetrating pipe, riveting, positioning, assembling, packaging and delivering. Compared with the prior art, the invention has the advantages that: through assembled combination production, do the cable of various joints in advance, in off-season, avoid the manpower idle, in busy season, use the cable of doing the joint in advance and can produce fast, solve in the security protection cable production process because of selling the production time contradiction that the pale season leads to in busy season, improve the productivity, realize higher performance of enterprises.
Description
Technical Field
The invention relates to the field of communication cables, in particular to a security cable and a manufacturing process thereof.
Background
The security protection power signal source is connected with the camera host machine, and a special cable is needed to provide a power source and a signal source. Because the security products are light and have very large difference in the demand in the busy season, the security products are not manufactured and supplied by sufficient manpower in the busy season, and the security products are idle in the slack season. In order to improve the imbalance of supply and demand, a security cable and a manufacturing process thereof are developed, and the purpose of being free from the limitation of light and busy seasons and capable of supplying goods quickly is achieved.
Disclosure of Invention
The invention aims to overcome the technical defects and provides a security cable capable of realizing rapid production and a manufacturing process thereof.
In order to solve the technical problems, the technical scheme provided by the invention is as follows: a manufacturing process of a security cable comprises the following steps:
a. cutting a cable: preparing a 75 omega coaxial cable used by a video BNC connector, and cutting a specified length which is 2 times that of the cable;
b. peeling and welding: stripping aluminum foils from two ends of the cut coaxial line, scattering the braided layer, and twisting into a strand; then stripping the red core wire outer skin to expose the conductor; welding the braided strand to the BNC negative electrode end, and welding the red conductor to the BNC positive electrode end;
c. injection molding: the welded wires are respectively injected with the PE inner mold and the PVC outer mold, and the electrical property test is good;
d. and (3) pipe penetration for standby: cutting a specified length which is 1 time of the tested BNC75 omega coaxial cable, and penetrating the cut cable into a small PVC hollow pipe for later use;
e. the preparation method comprises the following steps: respectively manufacturing an audio RCA connector, a network port signal source RJ45 connector, a DC connector for power supply, a signal source conversion dial switch and the like according to the same manufacturing process of a video BNC connector for later use;
f. pipe penetration and fixation: all the manufactured cables are combined and penetrated into a large PVC hollow pipe for fixing;
g. riveting and positioning: riveting the annular copper strip at the cable positioning position, and then injection molding an SR outer die made of a PVC material;
h. assembling: filling the small hollow pipe into the large hollow pipe; riveting terminals with core wires at the tail parts of the wires, and respectively penetrating the terminals into the rubber shell according to the wire positions and the wire colors;
i. packaging and delivering: and packaging and delivering the finished security cable after the electrical property test.
The security cable is manufactured according to the steps of claim 1, and an RJ45 connector, a DC connector, a BNC connector and an RCA connector are arranged on the security cable.
Compared with the prior art, the invention has the advantages that: when the security cable manufacturing process is used for manufacturing the security cable,
1. the assembly type combined production can be realized; cables of various joints can be prefabricated in large quantity, workload in light and busy seasons is uniform, and human resources are effectively utilized;
2. various connectors are produced separately, so that the production time is shortened, and the productivity is improved;
3. the production process is simple and convenient to operate, and the production benefit is improved;
4. the used materials are simplified, and the material cost consumed by production is reduced.
Detailed Description
The present invention is described in further detail below.
Embodiment 1
The security cable is manufactured according to the following steps:
a. cutting a cable: preparing a 75 omega coaxial cable used by a video BNC connector, and cutting a specified length which is 2 times that of the cable;
b. peeling and welding: stripping aluminum foils from two ends of the cut coaxial line, scattering the braided layer, and twisting into a strand; then stripping the red core wire outer skin to expose the conductor; welding the braided strand to the BNC negative electrode end, and welding the red conductor to the BNC positive electrode end;
c. injection molding: the welded wires are respectively injected with the PE inner mold and the PVC outer mold, and the electrical property test is good;
d. and (3) pipe penetration for standby: cutting a specified length which is 1 time of the tested BNC75 omega coaxial cable, and penetrating the cut cable into a small PVC hollow pipe for later use;
e. the preparation method comprises the following steps: respectively manufacturing an audio RCA connector, a network port signal source RJ45 connector, a DC connector for power supply, a signal source conversion dial switch and the like according to the same manufacturing process of a video BNC connector for later use;
f. pipe penetration and fixation: all the manufactured cables are combined and penetrated into a large PVC hollow pipe for fixing;
g. riveting and positioning: riveting the annular copper strip at the cable positioning position, and then injection molding an SR outer die made of a PVC material;
h. assembling: filling the small hollow pipe into the large hollow pipe; riveting terminals with core wires at the tail parts of the wires, and respectively penetrating the terminals into the rubber shell according to the wire positions and the wire colors;
i. packaging and delivering: and packaging and delivering the finished security cable after the electrical property test.
The security cable is manufactured according to the first implementation case, the cables of various connectors are prefabricated through assembly type combined production, the situation that manpower is idle in a slack season is avoided, the cables of the prefabricated connectors can be quickly produced in a busy season, the problem of production time contradiction caused by selling in the slack and busy season in the security cable production process is solved, the productivity is improved, and higher enterprise benefits are achieved.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the present invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention should be included in the scope of the present invention.
Claims (2)
1. A manufacturing process of a security cable is characterized by comprising the following steps:
a. cutting a cable: preparing a 75 omega coaxial cable used by a video BNC connector, and cutting a specified length which is 2 times that of the cable;
b. peeling and welding: stripping aluminum foils from two ends of the cut coaxial line, scattering the braided layer, and twisting into a strand; then stripping the red core wire outer skin to expose the conductor; welding the braided strand to the BNC negative electrode end, and welding the red conductor to the BNC positive electrode end;
c. injection molding: the welded wires are respectively injected with the PE inner mold and the PVC outer mold, and the electrical property test is good;
d. and (3) pipe penetration for standby: cutting a specified length which is 1 time of the tested BNC75 omega coaxial cable, and penetrating the cut cable into a small PVC hollow pipe for later use;
e. the preparation method comprises the following steps: respectively manufacturing an audio RCA connector, a network port signal source RJ45 connector, a DC connector for power supply, a signal source conversion dial switch and the like according to the same manufacturing process of a video BNC connector for later use;
f. pipe penetration and fixation: all the manufactured cables are combined and penetrated into a large PVC hollow pipe for fixing;
g. riveting and positioning: riveting the annular copper strip at the cable positioning position, and then injection molding an SR outer die made of a PVC material;
h. assembling: filling the small hollow pipe into the large hollow pipe; riveting terminals with core wires at the tail parts of the wires, and respectively penetrating the terminals into the rubber shell according to the wire positions and the wire colors;
i. packaging and delivering: and packaging and delivering the finished security cable after the electrical property test.
2. A security cable made according to the step of claim 1, wherein: the security cable is provided with an RJ45 connector, a DC connector, a BNC connector and an RCA connector.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810932698.9A CN110838664A (en) | 2018-08-16 | 2018-08-16 | Security cable and manufacturing process thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810932698.9A CN110838664A (en) | 2018-08-16 | 2018-08-16 | Security cable and manufacturing process thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110838664A true CN110838664A (en) | 2020-02-25 |
Family
ID=69573616
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810932698.9A Pending CN110838664A (en) | 2018-08-16 | 2018-08-16 | Security cable and manufacturing process thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110838664A (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1421965A (en) * | 2001-11-28 | 2003-06-04 | 华为技术有限公司 | Cable plug making process |
| CN101752769A (en) * | 2009-08-07 | 2010-06-23 | 凯信通电子(南京)有限公司 | Manufacturing method of connecting wire with high-definition multimedia interface |
| CN102496828A (en) * | 2011-12-13 | 2012-06-13 | 中建三局第二建设工程有限责任公司 | Novel bayonet nut connector (BNC) welding and manufacturing method |
| CN104464949A (en) * | 2014-12-17 | 2015-03-25 | 深圳市蜀星光实业有限公司 | Multiplex type combined cable applied to security and protection monitoring and wiring method thereof |
| CN104600532A (en) * | 2013-11-01 | 2015-05-06 | 镇江红宝利电子有限公司 | Manufacturing method of BNC connector |
| CN204859422U (en) * | 2015-08-24 | 2015-12-09 | 新余市艺百源电子有限公司 | Multi -functional internet protocol camera connecting wire |
| CN206727387U (en) * | 2017-05-23 | 2017-12-08 | 自贡市赛鹏电线电缆有限公司 | A kind of connection cable for HD SDIAC video cameras |
| CN207183559U (en) * | 2017-05-27 | 2018-04-03 | 中国石油天然气股份有限公司 | Attachment means and BNC connector |
-
2018
- 2018-08-16 CN CN201810932698.9A patent/CN110838664A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1421965A (en) * | 2001-11-28 | 2003-06-04 | 华为技术有限公司 | Cable plug making process |
| CN101752769A (en) * | 2009-08-07 | 2010-06-23 | 凯信通电子(南京)有限公司 | Manufacturing method of connecting wire with high-definition multimedia interface |
| CN102496828A (en) * | 2011-12-13 | 2012-06-13 | 中建三局第二建设工程有限责任公司 | Novel bayonet nut connector (BNC) welding and manufacturing method |
| CN104600532A (en) * | 2013-11-01 | 2015-05-06 | 镇江红宝利电子有限公司 | Manufacturing method of BNC connector |
| CN104464949A (en) * | 2014-12-17 | 2015-03-25 | 深圳市蜀星光实业有限公司 | Multiplex type combined cable applied to security and protection monitoring and wiring method thereof |
| CN204859422U (en) * | 2015-08-24 | 2015-12-09 | 新余市艺百源电子有限公司 | Multi -functional internet protocol camera connecting wire |
| CN206727387U (en) * | 2017-05-23 | 2017-12-08 | 自贡市赛鹏电线电缆有限公司 | A kind of connection cable for HD SDIAC video cameras |
| CN207183559U (en) * | 2017-05-27 | 2018-04-03 | 中国石油天然气股份有限公司 | Attachment means and BNC connector |
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| SE01 | Entry into force of request for substantive examination | ||
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| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20200225 |
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| WD01 | Invention patent application deemed withdrawn after publication |