CN110838404A - Paint dipping device for transformer production - Google Patents
Paint dipping device for transformer production Download PDFInfo
- Publication number
- CN110838404A CN110838404A CN201911193204.0A CN201911193204A CN110838404A CN 110838404 A CN110838404 A CN 110838404A CN 201911193204 A CN201911193204 A CN 201911193204A CN 110838404 A CN110838404 A CN 110838404A
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- China
- Prior art keywords
- frame
- chassis
- paint dipping
- coil
- drying
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/005—Impregnating or encapsulating
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
The invention discloses a paint dipping device for transformer production, which comprises a paint dipping frame, a drying frame, coil fixing equipment and a chassis, wherein the paint dipping frame is arranged on the chassis and is close to the edge of the chassis along the diameter direction of the chassis; according to the invention, the coil is fixed on the coil fixing equipment, then the stepping motor is controlled to rotate to a position right above the paint dipping frame, and then the hydraulic telescopic rod is controlled to move downwards, so that the coil is immersed in liquid in the paint dipping frame, after the paint dipping is completed, the hydraulic telescopic rod is reset, the stepping motor rotates to the drying frame, the hydraulic telescopic rod is recovered, so that the coil is in the drying frame, the controller controls the electric heating coil in the drying frame to work, and then the drying is completed, the manual carrying process is saved, and the operation is convenient and fast.
Description
Technical Field
The invention relates to the field of transformer coil production, in particular to a paint dipping device for transformer production.
Background
The coil plays a role in converting magnetic energy into electric energy and changing voltage and current in transformer work engineering, and is a core component of the transformer, in the manufacturing process, in order to ensure the insulating property of the coil, a paint dipping link is required to be arranged, the coil is soaked in insulating paint, after the paint is uniformly infiltrated into the coil, the drying process is carried out, in the prior art, the paint dipping process and the drying process are usually carried out separately, namely, after the paint dipping process is finished, the coil needs to be carried into a drying furnace for drying, the mode not only increases the labor for carrying the coil, but also the problem of uneven paint surface after drying is caused by the fact that the paint layer on the surface of the coil is damaged very easily in the carrying process.
Disclosure of Invention
The invention mainly aims to provide a paint dipping device for transformer production, which can effectively solve the problems in the background technology.
In order to achieve the purpose, the invention adopts the technical scheme that: an impregnating varnish device for transformer production comprises an impregnating varnish frame, a drying frame, coil fixing equipment and a chassis, wherein the impregnating varnish frame is arranged on the chassis and is close to the symmetric position of the edge of the chassis along the diameter direction of the chassis, the drying frame is arranged on the chassis and is perpendicular to the impregnating varnish frame along the diameter direction of the chassis and is close to the symmetric position of the edge of the chassis, a support is arranged at the central position on the chassis, a turntable is rotatably connected to the top of the support and is controlled by a stepping motor arranged on the inner surface of the support, a multi-stage hydraulic telescopic rod is arranged at the central position on the turntable, a tray frame is fixedly connected to the top of the hydraulic telescopic rod, the coil fixing equipment is arranged at the bottom of the tray frame and is positioned right above the impregnating varnish frame and the drying frame, the hydraulic telescopic rod, the stepping motor, the impregnating varnish frame and the drying frame are controlled by a controller, and the coil is fixed, to the position directly over the dip coating frame, and then control hydraulic telescoping rod is down, cause the coil to dip in the liquid in the dip coating frame, after accomplishing the dip coating, hydraulic telescoping rod resets, and step motor rotates, to the stoving frame in, hydraulic telescoping rod retrieves, and then makes the coil in the stoving frame, electric heating coil work in the controller control stoving frame, and then accomplishes the stoving, saves the process of manpower transport, convenient and fast.
Further, a group of unloading work tables are arranged at symmetrical positions between arc angles formed by adjacent paint dipping frames and drying frames on the chassis and the center of the chassis, namely, the coil fixing equipment is rotated to the position of the unloading work tables by a stepping motor after paint dipping is completed, if a coil which is dried and completed on the coil fixing equipment is unloaded, a new coil is hung again, and if the coil fixing equipment is in an idle state, the new coil is hung, so that the continuity of the equipment can be ensured, and the idle problem can not occur.
Furthermore, a pressure sensor is arranged on a cover plate at the top end of the coil fixing equipment and connected with a lamp reminding device arranged in the controller, and the pressure sensor monitors the no-load state on the coil fixing equipment and reminds an operator to operate through the lamp reminding device in the controller.
Further, coil fixed equipment passes through spring and plate rail sliding connection, and the apron rotates with the plate rail to be connected, and under reset spring's effect after coil fixed equipment is unloaded promptly, coil fixed equipment can and then withstand pressure sensor under the effect of spring, and pressure sensor gives the lamp with signal transmission and reminds equipment bright corresponding position lamp, reminds the staff to handle.
Further, the controller is intelligent control ware, if receive the information that pressure sensor fed back and can stop step motor, can take notes carousel pivoted angle and sensor feedback's information under the normal condition and control and judge in proper order and control the operating condition of hydraulic telescoping rod, step motor, dip coating frame and stoving frame.
The working principle and the beneficial effects are as follows: set up on the chassis and be close to its marginal symmetric position along chassis diametric direction through the dip coating frame, it is perpendicular along the diametric direction on chassis and with the dip coating frame to dry the frame, and be close to the marginal symmetric position of chassis, central point on the chassis puts and is provided with the support, the support top rotates and is connected with the carousel and controls through the step motor who sets up in the support internal surface, central point on the carousel puts and is provided with multistage hydraulic telescoping rod, hydraulic telescoping rod top fixedly connected with plate rail, coil fixed equipment sets up in the bottom of plate rail and is located the position directly over dip coating frame and the stoving frame, hydraulic telescoping rod, step motor, dip coating frame and stoving frame are controlled by the controller, can solve the problem that exists in the background art effectively.
(1) Through with the coil fixed with coil fixed equipment on, then control step motor rotates, to the position directly over the dip coating frame, and then control hydraulic telescoping rod is down, cause the coil to dip in the liquid in the dip coating frame, after accomplishing the dip coating, hydraulic telescoping rod resets, step motor rotates, to drying in the frame, hydraulic telescoping rod retrieves, and then make the coil in the frame of drying, electric heating coil work in the controller control stoving frame, and then accomplish and dry, save the process of manpower transport, and is convenient and fast.
(2) A group of unloading work tables are arranged at symmetrical positions between arc angles formed by adjacent paint dipping frames and drying frames and the center of the chassis, namely, the paint dipping is completed and the coil fixing equipment is rotated to the position of the unloading work tables by a stepping motor later, if the coil fixing equipment is provided with a coil after drying to unload, a new coil is hung again, and if the coil fixing equipment is in an idle state, the new coil is hung, so that the continuity of the equipment can be ensured, and the idle problem can not occur.
Drawings
FIG. 1 is a schematic sectional view of the present invention in a front view;
fig. 2 is a schematic top view of the present invention.
In the figure: 1. dipping a paint frame; 2. drying the frame; 3. a coil fixing device; 4. a chassis; 5. a stepping motor; 6. a turntable; 7. a hydraulic telescopic rod; 8. a tray frame; 9. an unloading workbench; 10. a pressure sensor.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
As shown in fig. 1-2, an immersion painting device for transformer production comprises an immersion painting frame 1, a drying frame 2, a coil fixing device 3 and a chassis 4, wherein the immersion painting frame 1 is arranged on the chassis 4 and is close to the edge of the chassis 4 along the diameter direction of the chassis 4, the drying frame 2 is arranged on the chassis 4 and is perpendicular to the immersion painting frame 1 along the diameter direction of the chassis 4 and is close to the edge of the chassis 4, a bracket is arranged at the central position on the chassis 4, the top of the bracket is rotationally connected with a turntable 6 and is controlled by a stepping motor 5 arranged on the inner surface of the bracket, a multi-stage hydraulic telescopic rod 7 is arranged at the central position on the turntable 6, a tray frame 8 is fixedly connected to the top of the hydraulic telescopic rod 7, the coil fixing device 3 is arranged at the bottom of the tray frame 8 and is positioned right above the immersion painting frame 1 and the drying frame 2, the hydraulic, The dip painting frame 1 and the drying frame 2 are controlled by a controller, when the dip painting device is used, a coil is fixed on the coil fixing device, then the stepping motor is controlled to rotate to a position right above the dip painting frame, and then the hydraulic telescopic rod is controlled to move downwards, so that the coil is immersed in liquid in the dip painting frame, after dip painting is completed, the hydraulic telescopic rod resets, the stepping motor rotates to the drying frame, the hydraulic telescopic rod is recovered, and further the coil is in the drying frame, the controller controls the electric heating coil in the drying frame to work, and further drying is completed, the process of manual carrying is omitted, the dip painting device is convenient and quick, a group of unloading work tables 9 are arranged at symmetrical positions between arc angles formed by the centers of the adjacent dip painting frame 1 and the drying frame 2 on the chassis 4, namely the step motor can rotate the coil fixing device to the position of the unloading work tables after dip painting is completed, if the coil after drying is arranged on the coil fixing device to unload, then hanging a new coil again, if the coil fixing equipment is in an idle load state, hanging the new coil, ensuring the continuity of the equipment, and avoiding the idle load problem, wherein a pressure sensor 10 is arranged on a cover plate at the top end of the coil fixing equipment 3 and connected with a lamp reminding device arranged in a controller, the pressure sensor monitors the idle load state of the coil fixing equipment and reminds an operator to operate through the lamp reminding device in the controller, the coil fixing equipment 3 is connected with a disk rack 8 in a sliding way through a spring, the cover plate is connected with the disk rack 8 in a rotating way, namely, under the action of a reset spring after the coil fixing equipment is idle, the coil fixing equipment can prop against the pressure sensor under the action of the spring, the pressure sensor transmits a signal to a lamp reminding device to light a corresponding position lamp to remind a worker to process, the controller is an intelligent controller, and if the controller receives information fed back by the pressure sensor, the stepping motor can be stopped, under the normal state, the rotating angle of the rotary disc and the information fed back by the sensor can be recorded, and the working states of the hydraulic telescopic rod, the stepping motor, the paint dipping frame and the drying frame can be sequentially controlled, judged and controlled.
Claims (5)
1. The utility model provides a transformer production is with dipping lacquer device, includes dipping lacquer frame (1), stoving frame (2) and coil fixed equipment (3), its characterized in that: the paint dipping machine also comprises a chassis (4), the paint dipping frame (1) is arranged on the chassis (4) and is close to the symmetrical position of the edge of the chassis (4) along the diameter direction of the chassis, the drying frame (2) is arranged on the chassis (4) and is vertical to the paint dipping frame (1) along the diameter direction of the chassis (4), and be close to the symmetric position at chassis (4) edge, central point on chassis (4) puts and is provided with the support, the support top rotates and is connected with carousel (6) and through setting up in step motor (5) control of support internal surface, central point on carousel (6) puts and is provided with multistage hydraulic telescoping rod (7), hydraulic telescoping rod (7) top fixedly connected with plate rail (8), coil fixed equipment (3) set up in the bottom of plate rail (8) and lie in the position directly over dip coating frame (1) and stoving frame (2), hydraulic telescoping rod (7), step motor (5) and stoving frame (2) are controlled by the controller.
2. The paint dipping device for producing the transformer according to claim 1, wherein: a group of unloading work tables (9) are arranged at symmetrical positions between arc angles formed by the centers of the adjacent paint dipping frames (1), the drying frames (2) and the chassis (4) on the chassis (4), and therefore the coil fixing equipment can be rotated to the positions of the unloading work tables by a stepping motor after paint dipping.
3. The paint dipping device for producing the transformer according to claim 2, wherein: and a pressure sensor (10) is arranged between the cover plates at the top ends of the coil fixing devices (3) and is connected with a lamp reminding device arranged in the controller.
4. The paint dipping device for producing the transformer according to claim 3, wherein: the coil fixing equipment (3) is connected with the tray frame (8) in a sliding mode through a spring, and the cover plate is connected with the tray frame (8) in a rotating mode.
5. The paint dipping device for producing the transformer according to claim 4, wherein: the controller is intelligent control ware, if receive the information that pressure sensor fed back and can stop step motor, can take notes carousel pivoted angle and sensor feedback's information under the normal condition and control and judge in proper order and control the operating condition of hydraulic telescoping rod, step motor, dip coating frame and stoving frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911193204.0A CN110838404A (en) | 2019-11-28 | 2019-11-28 | Paint dipping device for transformer production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911193204.0A CN110838404A (en) | 2019-11-28 | 2019-11-28 | Paint dipping device for transformer production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110838404A true CN110838404A (en) | 2020-02-25 |
Family
ID=69577856
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911193204.0A Pending CN110838404A (en) | 2019-11-28 | 2019-11-28 | Paint dipping device for transformer production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110838404A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101051563A (en) * | 2007-01-31 | 2007-10-10 | 甘少颜 | Lacquer dipping process for electric product |
| CN204261904U (en) * | 2014-10-29 | 2015-04-15 | 天津通安变压器有限公司 | A kind of transformer coil paint-dipping dries all-in-one oven |
| CN206697347U (en) * | 2017-04-11 | 2017-12-01 | 江西鑫固电气有限公司 | A kind of energy-saving paint-dipping drying equipment integrating of transformer coil |
| CN206810606U (en) * | 2017-04-11 | 2017-12-29 | 江西鑫固电气有限公司 | A kind of transformer coil vacuum paint dipping is quantitatively adding equipment with paint |
| CN109065352A (en) * | 2018-08-27 | 2018-12-21 | 季洪彬 | A kind of used in transformer coil paint-dipping drying equipment |
-
2019
- 2019-11-28 CN CN201911193204.0A patent/CN110838404A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101051563A (en) * | 2007-01-31 | 2007-10-10 | 甘少颜 | Lacquer dipping process for electric product |
| CN204261904U (en) * | 2014-10-29 | 2015-04-15 | 天津通安变压器有限公司 | A kind of transformer coil paint-dipping dries all-in-one oven |
| CN206697347U (en) * | 2017-04-11 | 2017-12-01 | 江西鑫固电气有限公司 | A kind of energy-saving paint-dipping drying equipment integrating of transformer coil |
| CN206810606U (en) * | 2017-04-11 | 2017-12-29 | 江西鑫固电气有限公司 | A kind of transformer coil vacuum paint dipping is quantitatively adding equipment with paint |
| CN109065352A (en) * | 2018-08-27 | 2018-12-21 | 季洪彬 | A kind of used in transformer coil paint-dipping drying equipment |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20200225 |
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| RJ01 | Rejection of invention patent application after publication |