CN110838225A - Industrial wireless data acquisition and transmission equipment and use method thereof - Google Patents
Industrial wireless data acquisition and transmission equipment and use method thereof Download PDFInfo
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- CN110838225A CN110838225A CN201810943166.5A CN201810943166A CN110838225A CN 110838225 A CN110838225 A CN 110838225A CN 201810943166 A CN201810943166 A CN 201810943166A CN 110838225 A CN110838225 A CN 110838225A
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- G—PHYSICS
- G08—SIGNALLING
- G08C—TRANSMISSION SYSTEMS FOR MEASURED VALUES, CONTROL OR SIMILAR SIGNALS
- G08C17/00—Arrangements for transmitting signals characterised by the use of a wireless electrical link
- G08C17/02—Arrangements for transmitting signals characterised by the use of a wireless electrical link using a radio link
Abstract
The invention relates to the field of transceivers, in particular to industrial wireless data acquisition and transmission equipment and a use method thereof, wherein the industrial wireless data acquisition and transmission equipment comprises a shell (1) and a shell cover (2), and is characterized by further comprising a core main control board (3), a 4G wireless transmission interface board (4), a 4G communication module (5) and an antenna (6), wherein the shell cover (2) covers the opening of the shell (1), the core main control board (3) and the 4G wireless transmission interface board (4) are fixed on the bottom surface of the shell (1) in parallel, the 4G communication module (5) is connected with the 4G wireless transmission interface board (4) through a communication interface, and the antenna (6) is connected with a main antenna interface of the 4G communication module (5) through a communication joint.
Description
Technical Field
The invention relates to the field of transceivers, in particular to an industrial wireless data acquisition and transmission device and a use method thereof.
Background
The industrial wireless data acquisition and transmission equipment is important acquisition and transmission equipment of an industrial furnace intelligent monitoring system platform. At present, most industrial furnace intelligent monitoring system platforms adopt monitoring systems of overseas famous manufacturers such as Siemens and the like, a monitoring host is connected with industrial furnace field monitoring equipment through a network cable, and real-time data are displayed on a host screen through an internal network. The monitoring system platform has the following defects: the field data cannot be read and displayed remotely, the operation can only be carried out at a fixed place, and the ever-increasing intelligent requirements of the industrial furnace monitoring system cannot be met in the face that the real-time changing data of an industrial field cannot be transmitted in time and the data reading and operation at different places cannot be carried out.
Disclosure of Invention
The invention discloses industrial wireless data acquisition and transmission equipment and a using method thereof, and aims to overcome the defects of the prior art and provide data receiving and transmitting equipment which is long in service life, fast in data transmission and wide in application range.
The invention achieves the purpose by the following technical scheme:
the utility model provides an industrial wireless data acquisition transmission equipment, includes shell and cap, characterized by: also comprises a core main control board, a 4G wireless transmission interface board, a 4G communication module and an antenna,
the shell cover is covered on the opening of the shell, and the shell cover are sealed by glue;
the core main control board is integrated with a power management circuit, a processor, a network interface, an hdmi signal interface and a usb interface, the core main control board and the 4G wireless transmission interface board are fixed on the bottom surface of the shell in parallel through fixing screws, the 4G communication module is connected with the 4G wireless transmission interface board through a communication interface, and the antenna is connected with a main antenna interface of the 4G communication module through a communication joint.
The industrial wireless data acquisition and transmission equipment is characterized in that: the shell is made of a high-strength and corrosion-resistant carbon fiber composite material; the core main control board is connected with the 4G wireless transmission interface board through a USB interface; the 4G wireless transmission interface board is connected with the 4G communication module through a mini pci-e interface; and a main antenna interface of the 4G communication module is connected with an antenna through a radio frequency joint.
The use method of the industrial wireless data acquisition and transmission equipment is characterized by comprising the following steps: the method is implemented in sequence as follows:
① electrifying, wherein the AC-DC power adapter used in cooperation is connected to a commercial power network, and the AC-DC power adapter stably outputs DC5V and DC 3A when working normally;
② initialization, namely, connecting the DC5V direct current output end of the AC-DC power adapter to the power supply module terminal of the core main control board (3), and simultaneously inserting a network cable into a network interface, wherein the industrial wireless data acquisition and transmission equipment enters a startup initialization state;
③, when the indicator light on the core main control board begins to flash, the start-up initialization is completed, and the core main control board enters a normal working state, collects the data of the network interface end through the automatic collection program stored by the industrial wireless data collection and transmission equipment, and uploads the data to the server through the 4G communication module within a certain interval time, and then carries out the next data processing and data display.
When the system is used, real-time data of an industrial field is transmitted to a background server in a wireless communication mode, specifically, a core main control board analyzes a specific network private protocol through a network interface to acquire real-time data of PLC equipment of the industrial field, and reads the real-time data of a PLC equipment cluster through analyzing the specific network private protocol, stores the real-time data and waits for transmission; the 4G wireless transmission interface board is adopted to communicate with the core main control board through the usb high-speed interface, and the usb high-speed interface ensures the timeliness and effectiveness of data transmission; the 4G communication module is used for wirelessly transmitting the real-time data of the industrial furnace site, the 4G communication module adopts the wireless communication scheme of the American high-traffic full-network communication, and the internet of things card of the three operators for communication, movement and telecommunication can be used for quickly and stably uploading the real-time data of the industrial furnace site in a 4G wireless transmission mode.
The method adopts a Linux operating system to acquire real-time data of an industrial field PLC equipment cluster through a network port, then connects a 4G wireless transmission interface board through a usb transmission interface, and sends the real-time data of the industrial field to a background server through a 4G communication module; and the background server side performs corresponding data processing and display.
The industrial wireless data acquisition and transmission device is used as a main hardware platform of an industrial field, and is assisted by the network cameras arranged around the industrial furnace cluster to carry out data acquisition and transmission together, so that real-time field data can be read remotely, the field device can be operated remotely, the condition of the industrial field can be known in real time, and the industrial furnace cluster can be monitored more effectively and intelligently.
The intelligent monitoring system can effectively cope with the severe environment of an industrial field, realizes continuous real-time acquisition and wireless transmission of various monitoring data of the industrial furnace field, has the characteristics of stable work, high data transmission rate, safety, reliability and convenient installation and operation, and ensures the stable and ordered operation of the intelligent monitoring system platform of the industrial furnace.
The invention can be applied to the acquisition and transmission of continuous real-time production data of industrial furnace clusters on an industrial field, and improves the intelligent degree of an industrial furnace monitoring system platform to be used as important acquisition and transmission equipment of the industrial furnace intelligent monitoring system platform.
The invention has the following beneficial effects:
1. the shell is made of a high-strength corrosion-resistant carbon fiber composite material, so that the shock resistance and the corrosion resistance are high, and the service life is long;
2. the master control core board adopts a three-star industrial CPU and is designed with multiple anti-interference functions, and can stably work in a severe environment of an industrial field for a long time;
3. and a 4G wireless communication scheme is adopted, so that the data transmission rate is high.
Drawings
FIG. 1 is a schematic view of the front view of the present invention;
FIG. 2 is a schematic left-side view of the present invention;
fig. 3 is a schematic block diagram of the system of the present invention.
Detailed Description
The invention is further illustrated by the following specific examples.
Example 1
An industrial wireless data acquisition and transmission device comprises a shell 1, a shell cover 2, a core main control board 3, a 4G wireless transmission interface board 4, a 4G communication module 5 and an antenna 6, and as shown in fig. 1 and fig. 2, the specific structure is as follows:
the shell cover 2 covers the opening of the shell 1, and the space between the shell 1 and the shell cover 2 is sealed by glue;
the core main control board 3 is integrated with a power management circuit, a processor, a network interface 7, an hdmi signal interface and a usb interface, the core main control board 3 and the 4G wireless transmission interface board 4 are mutually fixed on the bottom surface of the shell 1 in parallel through fixing screws 8, the 4G communication module 5 is connected with the 4G wireless transmission interface board 4 through a communication interface, and the antenna 6 is connected with a main antenna interface of the 4G communication module 5 through a communication joint.
In this embodiment: the shell 1 is made of a high-strength and corrosion-resistant carbon fiber composite material; the core main control board 3 is connected with the 4G wireless transmission interface board 4 through a USB interface; the 4G wireless transmission interface board 4 is connected with the 4G communication module 5 through a mini pci-e interface; the main antenna interface of the 4G communication module 5 is connected with the antenna 6 through a radio frequency connector.
When the embodiment is used, the following steps are sequentially carried out:
① electrifying, wherein the AC-DC power adapter used in cooperation is connected to a commercial power network, and the AC-DC power adapter stably outputs DC5V and DC 3A when working normally;
② initialization, namely, connecting a DC5V direct current output end of the AC-DC power adapter, namely a MicroUSB interface, to a power supply module terminal of the core main control board 3, and simultaneously inserting a network cable into the network interface 7, wherein the industrial wireless data acquisition and transmission equipment enters a startup initialization state;
③, when the blue LED indicator light on the core main control board 3 begins to flash, the startup initialization is completed, and the core main control board enters a normal working state, collects the data of the network interface end through the automatic collection program stored by the industrial wireless data collection and transmission equipment, and uploads the data to the server through the 4G communication module 5 at a certain interval time for the next data processing and data display.
When the embodiment is used, the real-time data of the industrial site is transmitted to the background server in a wireless communication mode, specifically, as shown in fig. 3: the core main control board 3 analyzes a specific network private protocol through the network interface 7 to acquire real-time data of the PLC equipment in the industrial field, and reads the real-time data of the PLC equipment cluster through analyzing the specific network private protocol, stores the real-time data and waits for sending; the 4G wireless transmission interface board 4 is adopted to communicate with the core main control board 3 through a usb high-speed interface, and the usb high-speed interface ensures the timeliness and effectiveness of data transmission; the 4G communication module 5 is adopted to wirelessly transmit the real-time data of the industrial furnace site, the 4G communication module 5 adopts the wireless communication scheme of the American high-traffic full-network communication, and the Internet of things card of the three operators for communication, movement and telecommunication can be used for quickly and stably uploading the real-time data of the industrial furnace site in a 4G wireless transmission mode.
The embodiment adopts the industrial wireless data acquisition and transmission equipment as a main hardware platform of an industrial field, is assisted by the network cameras arranged around the industrial furnace cluster, and carries out data acquisition and transmission together, so that real-time field data can be read remotely, the field equipment can be operated remotely, the condition of the industrial field can be known in real time, and the industrial furnace cluster can be monitored more effectively and intelligently.
The embodiment can be applied to the acquisition and transmission of continuous real-time production data of industrial furnace clusters on an industrial field, and the intelligent degree of the industrial furnace monitoring system platform is improved so as to be used as important acquisition and transmission equipment of the industrial furnace intelligent monitoring system platform.
Claims (3)
1. The utility model provides an industrial wireless data acquisition transmission equipment, includes shell (1) and cap (2), characterized by: also comprises a core main control board (3), a 4G wireless transmission interface board (4), a 4G communication module (5) and an antenna (6),
the shell cover (2) covers the opening of the shell (1), and the space between the shell (1) and the shell cover (2) is sealed by glue;
the core main control board (3) is integrated with a power management circuit, a processor, a network interface (7), an hdmi signal interface and a usb interface, the core main control board (3) and the 4G wireless transmission interface board (4) are mutually fixed on the bottom surface of the shell (1) in parallel through fixing screws (8), the 4G communication module (5) is connected with the 4G wireless transmission interface board (4) through a communication interface, and the antenna (6) is connected with a main antenna interface of the 4G communication module (5) through a communication joint.
2. The industrial wireless data acquisition and transmission device as claimed in claim 1, wherein: the shell (1) is made of carbon fiber composite material; the core main control board (3) is connected with the 4G wireless transmission interface board (4) through a USB interface; the 4G wireless transmission interface board (4) is connected with the 4G communication module (5) through a mini pci-e interface; the main antenna interface of the 4G communication module (5) is connected with the antenna (6) through the radio frequency joint.
3. The use method of the industrial wireless data acquisition and transmission equipment as claimed in claim 1 or 2, characterized in that: the method is implemented in sequence as follows:
① electrifying, wherein the AC-DC power adapter used in cooperation is connected to a commercial power network, and the AC-DC power adapter stably outputs DC5V and DC 3A when working normally;
② initialization, namely, connecting the DC5V direct current output end of the AC-DC power adapter to the power supply module terminal of the core main control board (3), and simultaneously inserting a network cable into the network interface (7), wherein the industrial wireless data acquisition and transmission equipment enters a startup initialization state;
③, when the indicator light on the core main control board (3) begins to flash, the startup initialization is completed, and the core main control board enters a normal working state, collects the data of the network interface end through the automatic collection program stored by the industrial wireless data collection and transmission equipment, and uploads the data to the server through the 4G communication module (5) within a certain interval time, and then carries out the next data processing and data display.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201810943166.5A CN110838225A (en) | 2018-08-17 | 2018-08-17 | Industrial wireless data acquisition and transmission equipment and use method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810943166.5A CN110838225A (en) | 2018-08-17 | 2018-08-17 | Industrial wireless data acquisition and transmission equipment and use method thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114235022A (en) * | 2022-02-24 | 2022-03-25 | 理工亘舒(广东)科技有限公司 | Sensing data recorder with diversified application scenes |
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| CN206962829U (en) * | 2017-06-30 | 2018-02-02 | 北京工业大学 | A kind of mainboard of vehicle peace control Internet of things access equipment |
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2018
- 2018-08-17 CN CN201810943166.5A patent/CN110838225A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| KR101178059B1 (en) * | 2012-02-24 | 2012-08-29 | 코스모전기 주식회사 | Apparatus for controlling and diagnosis of scene motor using wireless |
| CN103944982A (en) * | 2014-04-15 | 2014-07-23 | 中国建筑股份有限公司 | Data collecting and controlling device and method for heterogeneous sensor network |
| CN203870795U (en) * | 2014-06-04 | 2014-10-08 | 西安昊恩智能电子科技有限公司 | Data processing equipment based on Internet of Things |
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