CN209803613U - Plastic mechanical equipment monitoring device and system - Google Patents
Plastic mechanical equipment monitoring device and system Download PDFInfo
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- CN209803613U CN209803613U CN201921131233.XU CN201921131233U CN209803613U CN 209803613 U CN209803613 U CN 209803613U CN 201921131233 U CN201921131233 U CN 201921131233U CN 209803613 U CN209803613 U CN 209803613U
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Abstract
The embodiment of the utility model discloses a monitoring device and a system of plastic mechanical equipment, wherein the monitoring device comprises data acquisition equipment and a communication module; the data acquisition equipment is respectively connected with the main controller of the plastic mechanical equipment and the communication module, and is used for acquiring the state information of the plastic mechanical equipment and transmitting the state information to the communication module. The communication module is in communication connection with the base station and used for transmitting the received state information to the base station, so that the base station can transmit the state information to the cloud end, and the cloud end transmits the state information to the user terminal, so that the plastic mechanical equipment can be remotely monitored. The monitoring device can realize wireless remote transmission of state information by utilizing the communication module, provides a wireless full-transparent data transmission channel for the user terminal and the plastic mechanical equipment, can receive and transmit the equipment state information at any time and any place, can transmit data in any format to the user terminal without any wiring, and improves the data transmission efficiency and reliability of the remote monitoring of the plastic mechanical equipment.
Description
Technical Field
The utility model relates to a plastics machinery technical field especially relates to a plastics mechanical equipment's monitoring device and system.
Background
With the rapid development of the internet and the introduction of industry 4.0, digitization, intelligence and informatization have become a trend stream of various industries. In recent years, various networked management systems are continuously provided in the plastic machinery industry, are used for real-time monitoring and remote fault maintenance of plastic machinery equipment, and realize an on-line management level and an on-line service efficiency to a certain extent.
In the prior art, Radio Frequency Identification (RFID) technology is often adopted, or transmission of state information of a field machine is realized through a network cable, an optical fiber, and the like, so that remote monitoring of the field machine is realized. However, the transmission distance of the RFID, the network cable and the optical fiber is limited, and the data volume of single transmission is limited, which often cannot meet the requirement of large data long-distance transmission, resulting in low data transmission efficiency of remote monitoring. And is easily affected by factors such as a network, and the reliability of data transmission is not high.
Therefore, how to improve the data transmission efficiency and reliability of remote monitoring of plastic mechanical equipment is an urgent problem to be solved by those skilled in the art.
SUMMERY OF THE UTILITY MODEL
The embodiment of the utility model provides a plastic mechanical equipment's monitoring device and system can promote plastic mechanical equipment remote monitoring's data transmission efficiency and reliability.
In order to solve the above technical problem, an embodiment of the present invention provides a monitoring device for plastic mechanical equipment, including data acquisition equipment and a communication module;
The data acquisition equipment is respectively connected with the main controller of the plastic mechanical equipment and the communication module and is used for acquiring the state information of the plastic mechanical equipment and transmitting the state information to the communication module;
The communication module is in communication connection with the base station and used for transmitting the received state information to the base station, so that the base station can forward the state information to the cloud end, and the plastic mechanical equipment can be remotely monitored.
Optionally, the data acquisition device includes a CPU, a display screen, and a communication interface.
Optionally, the communication module includes an MCU, a serial communication interface, a 4G module, and an SIM for identity recognition; the serial communication interface is connected with the communication interface of the data acquisition equipment; and the communication module sends the state information to a base station through the 4G module.
Optionally, the serial communication interface includes RS232, RS485, CAN, and Ethernet.
optionally, the communication module is embedded in the data acquisition device; the data acquisition equipment comprises a processor, a display screen, a communication interface and a communication module.
Optionally, the communication module includes a 4G module and a SIM for identity recognition; and the communication module sends the state information to a base station through the 4G module.
Optionally, the communication interface of the data acquisition device includes RS232, RS485, CAN, and Ethernet; the data acquisition equipment is connected with a main controller of the plastic mechanical equipment through the Ethernet and is used for acquiring the state information of the plastic mechanical equipment.
Optionally, the cloud includes an IoT service module for receiving the state information transmitted by the base station, a database module for storing the state information, a service system module for analyzing the state information, and a Web service module for transmitting the state information to the user terminal.
the embodiment of the utility model also provides a monitoring system of plastic mechanical equipment, which comprises a monitoring device, a base station, a cloud end and a user terminal;
The monitoring device comprises data acquisition equipment and a communication module; the data acquisition equipment is respectively connected with the main controller of the plastic mechanical equipment and the communication module and is used for acquiring the state information of the plastic mechanical equipment and transmitting the state information to the communication module; the communication module is in communication connection with the base station and is used for transmitting the received state information to the base station so that the base station can transmit the state information to a cloud end to realize remote monitoring of the plastic mechanical equipment;
The base station is in communication connection with the cloud terminal and is used for receiving the state information transmitted by the communication module and transmitting the state information to the cloud terminal through the Internet;
The cloud end is in communication connection with the user terminal and used for receiving the state information transmitted by the base station and transmitting the state information to the user terminal.
Optionally, the user terminal is a mobile phone, a pad, or a computer.
according to the technical scheme, the monitoring device of the plastic mechanical equipment comprises data acquisition equipment and a communication module; the data acquisition equipment is respectively connected with the main controller of the plastic mechanical equipment and the communication module, and is used for acquiring the state information of the plastic mechanical equipment and transmitting the state information to the communication module. The communication module can realize the information transmission of remote big data volume, and communication module has communication connection with the basic station for transmit the state information of receiving to the basic station, so that the basic station forwards the state information to high in the clouds, and the high in the clouds can be with state information transmission to user terminal, thereby realizes the remote monitoring to plastics mechanical equipment. In the technical scheme, the monitoring device can realize wireless remote transmission of the state information by utilizing the communication module, provides a wireless full-transparent data transmission channel for the user terminal and the plastic mechanical equipment, can receive and transmit the equipment state information at any time and any place, can transmit data in any format to the user terminal without any wiring, and improves the data transmission efficiency and reliability of the remote monitoring of the plastic mechanical equipment.
drawings
In order to illustrate the embodiments of the present invention more clearly, the drawings that are needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious to those skilled in the art that other drawings can be obtained based on these drawings without inventive work.
Fig. 1 is a schematic structural diagram of a monitoring device for plastic mechanical equipment according to an embodiment of the present invention;
fig. 2 is a schematic structural diagram of the data acquisition device and the communication module provided in the embodiment of the present invention, which are independently arranged;
Fig. 3 is a schematic structural diagram of a communication module embedded in a data acquisition device according to an embodiment of the present invention;
Fig. 4 is a schematic structural diagram of a monitoring system of a plastic mechanical device according to an embodiment of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, the ordinary skilled in the art can obtain all other embodiments without creative work, which all belong to the protection scope of the present invention.
In order to make the technical field better understand the solution of the present invention, the following detailed description of the present invention is provided with reference to the accompanying drawings and the detailed description.
Next, a monitoring device for a plastic mechanical device according to an embodiment of the present invention is described in detail. Fig. 1 is a schematic structural diagram of a monitoring device 1 for plastic mechanical equipment provided by an embodiment of the present invention, which includes a data acquisition device 11 and a communication module 12.
The data acquisition device 11 is respectively connected with the main controller of the plastic mechanical device and the communication module 12, and is used for acquiring the state information of the plastic mechanical device and transmitting the state information to the communication module 12;
The communication module 12 is in communication connection with the base station 2, and is configured to transmit the received status information to the base station 2, so that the base station 2 forwards the status information to the cloud 3, and thus, remote monitoring on the plastic mechanical equipment is realized.
consider that net twine, optical fiber transmission distance are limited to it is great to lay the degree of difficulty by the natural environment influence, consequently, in the embodiment of the utility model provides an in, adopt communication module 12 wireless transmission plastics mechanical equipment's state information, can satisfy the transmission requirement of remote big data volume.
in order to remotely monitor the plastic mechanical equipment, the communication module 12 may automatically establish a communication connection with the base station 2 of the accessory after being powered on, and transmit the acquired status information to the base station 2. The base station 2 can transmit the state information of the plastic mechanical equipment to the cloud end 3 through the Internet (Internet), and the cloud end 3 can transmit the state information to the user terminal used by the monitoring personnel, so that the monitoring personnel can realize remote monitoring on the plastic mechanical equipment.
through mutual cooperation of the data acquisition device 11, the communication module 12, the base station 2 and the cloud 3, the state information of the plastic mechanical equipment can be transmitted to the user terminal, so that a monitoring person can remotely monitor the operation state of the plastic mechanical equipment.
the embodiment of the utility model provides an in, can utilize data acquisition equipment 11 to acquire plastic mechanical equipment's state information. The data acquisition device 11 may be presented in the form of a human-machine interface.
in the embodiment of the present invention, there may be two setting manners of the data acquisition device 11 and the communication module 12, and the first manner may set the data acquisition device 11 and the communication module 12 independently; the second form may embed the communication module 12 in the data acquisition device 11. Fig. 2 is a schematic diagram illustrating an example in which the data acquisition device 11 and the communication module 12 are independently provided; fig. 3 is a schematic diagram illustrating the communication module 12 embedded in the data acquisition device 11.
Taking the first setting as an example, the data acquisition device 11 may include a Central Processing Unit (CPU), a display screen, and a communication interface.
The communication module 12 includes a Micro Controller Unit (MCU), a serial communication interface, a 4G module, and an SIM for identity recognition; the serial communication interface is connected with a communication interface of the human-computer interface; the communication module 12 sends status information to the base station 2 through the 4G module.
Taking the second setting as an example, the data acquisition device 11 may include a processor, a display screen, a communication interface, and a communication module. The communication module 12 includes a 4G module and a SIM. By embedding the communication module 12 in the data acquisition device 11, no additional interface needs to be provided on the communication module 12.
By embedding the communication module 12 in the data acquisition equipment 11, the wireless remote control is realized, the hardware cost can be saved, the space is saved, and the installation and the implementation are convenient.
The CPU is the core of a human-computer interface and is mainly used for coordinating and controlling all work tasks in the system under the control of a system program.
The communication interface supports communication modes such as RS232, RS485, CAN, Ethernet and the like. On one hand, the communication interface can be communicated with a main controller of the plastic mechanical equipment through Ethernet to obtain real-time state information of the field machine; on the other hand, the communication interface transmits the acquired status information to the communication module 12 through communication methods such as RS232, RS485, CAN, Ethernet, and the like. And meanwhile, after the CPU of the human-computer interface learns that the communication interface receives the state information of the main controller, the obtained state information is analyzed and judged, and then the required displayed data is displayed through the display screen. The analyzing process of the CPU on the state information belongs to the conventional technology, and is not described herein again.
The serial communication interface of the communication module 12 includes RS232, RS485, CAN, and Ethernet.
The MCU is a core of the communication module 12 and is used for coordinating and controlling various tasks. The serial communication interface in the communication module 12 can convert the data received from the communication interface of the human-computer interface into TCP/IP data packets for transmission without changing the original data communication content. The TCP/IP protocol stack converts the received data into a wireless signal through a 4G module, namely 4Gmoudle, and sends the wireless signal to the base station 2, then the wireless signal is transmitted to the Internet, and the data is transmitted to the cloud 3 through the Internet.
the SIM in the communication module 12 is mainly used for identifying the identity of the user, so as to determine whether the identity of the user is legal. SIM identity recognition belongs to the conventional technology and is not described herein.
In practical applications, the communication module 12 may be embedded in the data acquisition device 11. The communication module 12 may be provided independently of the data acquisition device 11.
According to different functions of the cloud 3, the cloud 3 includes an IoT service module (IoT server) for receiving the status information transmitted by the base station 2, a database module (DBserver) for storing the status information, a business system module (Bizserver) for analyzing the status information, and a Web service module (Webserver) for transmitting the status information to the user terminal.
According to the technical scheme, the monitoring device of the plastic mechanical equipment comprises data acquisition equipment and a communication module; the data acquisition equipment is respectively connected with the main controller of the plastic mechanical equipment and the communication module, and is used for acquiring the state information of the plastic mechanical equipment and transmitting the state information to the communication module. The communication module can realize the information transmission of remote big data volume, and communication module has communication connection with the basic station for transmit the state information of receiving to the basic station, so that the basic station forwards the state information to high in the clouds, and the high in the clouds can be with state information transmission to user terminal, thereby realizes the remote monitoring to plastics mechanical equipment. In the technical scheme, the monitoring device can realize wireless remote transmission of the state information by utilizing the communication module, provides a wireless full-transparent data transmission channel for the user terminal and the plastic mechanical equipment, can receive and transmit the equipment state information at any time and any place, can transmit data in any format to the user terminal without any wiring, and improves the data transmission efficiency and reliability of the remote monitoring of the plastic mechanical equipment.
As shown in fig. 4, which is a schematic structural diagram of a monitoring system of a plastic mechanical device according to an embodiment of the present invention, the monitoring system includes a monitoring device 1, a base station 2, a cloud 3 and a user terminal 4;
the monitoring device 1 comprises data acquisition equipment 11 and a communication module 12; the data acquisition device 11 is respectively connected with the main controller of the plastic mechanical device and the communication module 12, and is used for acquiring the state information of the plastic mechanical device and transmitting the state information to the communication module 12; the communication module 12 is in communication connection with the base station 2, and is configured to transmit the received status information to the base station 2, so that the base station 2 forwards the status information to the cloud 3, and remote monitoring of the plastic mechanical equipment is realized;
the base station 2 is in communication connection with the cloud 3, and is configured to receive the state information transmitted by the communication module 12 and transmit the state information to the cloud 3 through the internet;
The cloud 3 is in communication connection with the user terminal 4, and is configured to receive the status information transmitted by the base station 2 and transmit the status information to the user terminal 4.
The cloud 3 comprises IoTserver, DBserver, Bizserver and Webserver according to different functions of the cloud 3. Wherein, IoTserver is respectively connected with DBserver and Bizserver, and Bizserver is connected with Webserver. The IoTserver of the cloud 3 can receive the state information transmitted by the base station 2 and respectively transmit the state information to the DBserver and the Bizserver, the Webserver can realize information interaction with the user terminal 4, and the Bizserver transmits the received state information to the user terminal 4 through the Webserver.
The user terminal 4 may be a mobile phone, a pad, or a computer.
According to the technical scheme, the monitoring system of the plastic mechanical equipment comprises the monitoring device, the base station, the cloud end and the user terminal, the data acquisition equipment of the monitoring device is respectively connected with the main controller of the plastic mechanical equipment and the communication module of the monitoring device, and is used for acquiring the state information of the plastic mechanical equipment and transmitting the state information to the communication module. The communication module can realize the information transmission of remote big data volume, and communication module has communication connection with the basic station for transmit the status information of receiving to the basic station, so that the basic station passes through the internet and forwards status information to the high in the clouds, and the high in the clouds can transmit status information to user terminal, so that the monitoring user can look over the status information of plastics mechanical equipment through user terminal, realizes the remote monitoring to plastics mechanical equipment. In the technical scheme, the monitoring device can realize wireless remote transmission of the state information by utilizing the communication module, provides a wireless full-transparent data transmission channel for the user terminal and the plastic mechanical equipment, can receive and transmit the equipment state information at any time and any place, can transmit data in any format to the user terminal without any wiring, and improves the data transmission efficiency and reliability of the remote monitoring of the plastic mechanical equipment.
The above is a detailed description of the monitoring device and system for plastic mechanical equipment provided by the present invention. The embodiments are described in a progressive manner in the specification, each embodiment focuses on differences from other embodiments, and the same and similar parts among the embodiments are referred to each other. For the system disclosed by the embodiment, the description is simple because the system corresponds to the device disclosed by the embodiment, and the relevant part can be referred to the device part for description. It should be noted that, for those skilled in the art, without departing from the principle of the present invention, the present invention can be further modified and modified, and such modifications and modifications also fall within the protection scope of the appended claims.
Claims (10)
1. The monitoring device of the plastic mechanical equipment is characterized by comprising data acquisition equipment and a communication module;
The data acquisition equipment is respectively connected with the main controller of the plastic mechanical equipment and the communication module and is used for acquiring the state information of the plastic mechanical equipment and transmitting the state information to the communication module;
The communication module is in communication connection with the base station and used for transmitting the received state information to the base station, so that the base station can forward the state information to the cloud end, and the plastic mechanical equipment can be remotely monitored.
2. the apparatus of claim 1, wherein the data collection device comprises a CPU, a display screen, and a communication interface.
3. The device of claim 2, wherein the communication module comprises an MCU, a serial communication interface, a 4G module and a SIM for identity recognition; the serial communication interface is connected with the communication interface of the data acquisition equipment; and the communication module sends the state information to a base station through the 4G module.
4. the apparatus of claim 3, wherein the serial communication interface comprises RS232, RS485, CAN, and Ethernet.
5. The apparatus of claim 1, wherein the communication module is embedded in the data acquisition device; the data acquisition equipment comprises a processor, a display screen, a communication interface and a communication module.
6. The apparatus of claim 5, wherein the communication module comprises a 4G module and a SIM for identity recognition; and the communication module sends the state information to a base station through the 4G module.
7. The apparatus according to any one of claims 2-6, wherein the communication interface of the data acquisition device comprises RS232, RS485, CAN and Ethernet; the data acquisition equipment is connected with a main controller of the plastic mechanical equipment through the Ethernet and is used for acquiring the state information of the plastic mechanical equipment.
8. The apparatus of claim 1, wherein the cloud comprises an IoT service module configured to receive status information transmitted by a base station, a database module configured to store status information, a traffic system module configured to analyze status information, and a Web service module configured to transmit the status information to a user terminal.
9. A monitoring system of plastic mechanical equipment is characterized by comprising a monitoring device, a base station, a cloud end and a user terminal;
The monitoring device comprises data acquisition equipment and a communication module; the data acquisition equipment is respectively connected with the main controller of the plastic mechanical equipment and the communication module and is used for acquiring the state information of the plastic mechanical equipment and transmitting the state information to the communication module; the communication module is in communication connection with the base station and is used for transmitting the received state information to the base station so that the base station can transmit the state information to a cloud end to realize remote monitoring of the plastic mechanical equipment;
The base station is in communication connection with the cloud terminal and is used for receiving the state information transmitted by the communication module and transmitting the state information to the cloud terminal through the Internet;
The cloud end is in communication connection with the user terminal and used for receiving the state information transmitted by the base station and transmitting the state information to the user terminal.
10. the system of claim 9, wherein the user terminal is a mobile phone, a pad, or a computer.
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CN201921131233.XU CN209803613U (en) | 2019-07-18 | 2019-07-18 | Plastic mechanical equipment monitoring device and system |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN114326636A (en) * | 2021-12-31 | 2022-04-12 | 珠海格力智能装备有限公司 | Monitoring system |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN114326636A (en) * | 2021-12-31 | 2022-04-12 | 珠海格力智能装备有限公司 | Monitoring system |
CN114326636B (en) * | 2021-12-31 | 2023-12-08 | 珠海格力智能装备有限公司 | Monitoring system |
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