CN110826668A - Intelligent inspection recording system and method for concrete production equipment - Google Patents
Intelligent inspection recording system and method for concrete production equipment Download PDFInfo
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- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
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- G07C—TIME OR ATTENDANCE REGISTERS; REGISTERING OR INDICATING THE WORKING OF MACHINES; GENERATING RANDOM NUMBERS; VOTING OR LOTTERY APPARATUS; ARRANGEMENTS, SYSTEMS OR APPARATUS FOR CHECKING NOT PROVIDED FOR ELSEWHERE
- G07C1/00—Registering, indicating or recording the time of events or elapsed time, e.g. time-recorders for work people
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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Abstract
The invention discloses an intelligent inspection recording system and method for concrete production equipment, wherein the method comprises the following steps: step one, opening a third-party APP on the handheld scanning equipment, logging in a personal account, opening a management interface, and inputting inspection information of the concrete production equipment by an inspection worker; step two, the handheld scanning equipment sends the routing inspection information of the concrete production equipment to a management information system through a wireless network; and thirdly, the manager logs in the management information system through the terminal equipment to check the routing inspection information of the concrete production equipment. According to the invention, each equipment ID corresponds to unique concrete production equipment, so that the inspection precision is improved, the fault information of the concrete production equipment is convenient to call and analyze, the equipment inspection and fault analysis efficiency is improved, the inspection result can be transmitted to the management information system in real time for a manager to check, and the defect that the inspection result is delayed in receiving is overcome.
Description
Technical Field
The invention belongs to the technical field of concrete production, and particularly relates to an intelligent inspection recording system and method for concrete production equipment.
Background
In the production process of concrete, the concrete relates to various concrete production equipment, and along with the aging and the faults of the concrete production equipment, the concrete production equipment not only influences the production progress, but also influences the surrounding environment, so that the concrete production equipment is required to be patrolled and examined in daily life. The prior inspection method mainly adopts manual inspection, and the recording adopts a paper recording mode, so that the inspection method has the following defects: (1) whether the inspection work of the inspection personnel is effectively monitored or not can not be monitored, and the inspection accuracy is low. (2) The mode of paper record is adopted, so that the checking is inconvenient, and the failure of the equipment cannot be analyzed. (3) The inspection timeliness is poor, the inspection result cannot be sent to a manager in the process of inspection, and the inspection result is delayed.
Disclosure of Invention
Aiming at the problems in the prior art, the invention provides an intelligent patrol recording system for concrete production equipment, which can record the use state of the concrete production equipment by adopting intelligent equipment, integrate the recorded data into a management information system, facilitate the checking of managers and improve the patrol precision and efficiency. In addition, the invention also provides an intelligent inspection recording method for the concrete production equipment.
In order to achieve the purpose, the invention adopts the following technical scheme:
the invention provides an intelligent inspection recording system for concrete production equipment, which comprises a two-dimensional code information box, handheld scanning equipment and a management information system, wherein the handheld scanning equipment scans a two-dimensional code on the two-dimensional code information box through third-party app and records fault information of the concrete production equipment, and the handheld scanning equipment is connected with the management information system through a wireless network and sends the fault information to the management information system;
two-dimensional code information box sets up to 4, sets up the pier bottom of mixing, mixing the roof layer, producing the stock ground and the pier of unloading of concrete production operation point respectively, two-dimensional code information box includes:
the equipment ID setting module is used for setting equipment ID, the equipment ID is a group of six-digit digital codes, the former three digits represent a mixing station where the mixing equipment is located, and the latter three digits represent the specific position of the mixing equipment in the mixing station;
the clock module is used for generating the current time;
the two-dimension code automatic generation module generates a corresponding two-dimension code in real time according to the current time and the ID number;
the automatic closing energy-saving module is automatically closed after the two-dimension code is generated and the screen is displayed for 3 minutes;
the energy supply module is arranged in the two-dimensional code information box and supplies energy to the clock module, the equipment ID setting module and the equipment ID setting module when the power is off;
the management information system is installed in the machine room server, and comprises:
the time checking module is used for checking whether the time in the two-dimensional code information box is consistent with the time in the handheld scanning equipment or not;
the position checking module is used for checking whether the equipment ID in the two-dimensional code information exists in the management information system or not;
the personnel identity verification module is used for verifying whether the user logged in by the third-party app has the two-dimensional code scanning authority;
the handheld scanning device comprises:
the camera module is used for scanning the two-dimensional code;
the communication module is used for establishing contact with the management information system;
the GPS module is used for acquiring the current position of the handheld scanning equipment;
and the time module is used for acquiring the current time of the handheld scanning equipment.
As a preferred technical scheme, the handheld smart device is a smart phone.
The terminal equipment is used for logging in the management information system to check the fault information of the concrete production equipment of each mixing plant.
As a preferable technical scheme, if the time error between the time in the two-dimensional code information box and the time in the handheld scanning equipment is detected by the time checking module to exceed 3 minutes, the invalid code scanning information is returned; the position checking module checks that the equipment ID does not exist in the management information system, and returns invalid equipment information; and the personnel identity verification module checks that the login user does not have the two-dimensional code scanning authority, and returns invalid personnel identity information.
The second aspect of the invention provides an intelligent patrol recording method for concrete production equipment, which adopts the intelligent patrol recording system for concrete production equipment, and comprises the following steps:
step one, opening a third party APP on a handheld scanning device, logging in a personal account, scanning a two-dimensional code generated in real time on a two-dimensional code information box, firstly, checking the identity of a user by a personnel identity checking module of an information management system, returning invalid personnel identity information if the personnel identity checking module checks that the logged-in user does not have two-dimensional code scanning authority, checking whether a device ID in the two-dimensional code information exists in the management information system or not by a position checking module if the identity is successfully checked, returning invalid device information if the device ID does not exist, checking whether the time in the two-dimensional code information box is consistent with the time in the handheld scanning device or not by a time checking module if the device ID in the two-dimensional code information box exists, returning invalid code scanning information if the time in the two-dimensional code information box is more than 3 minutes from the time error in the handheld scanning device, and opening a management interface, the method comprises the steps that inspection personnel input inspection information of concrete production equipment;
step two, the handheld scanning equipment sends the routing inspection information of the concrete production equipment to a management information system through a wireless network;
and thirdly, the manager logs in the management information system through the terminal equipment to check the routing inspection information of the concrete production equipment.
As a preferred technical scheme, in the first step, the inspection information of the concrete production equipment comprises the identity of a code scanning person, an equipment ID, code scanning time, whether a fault occurs, fault description and a fault photo.
As a preferred technical scheme, if the fault condition is abnormal and serious, the management information system sends the fault information to the manager in the form of a short message.
Compared with the prior art, the invention has the beneficial effects that:
(1) the two-dimensional code generated by the two-dimensional code information box is associated with time and equipment ID, so that a code scanning person is prevented from stealing the two-dimensional code by using a photo, the time information of the two-dimensional code needs to be consistent with the time information of the handheld scanning terminal, and the accuracy of routing inspection records is improved.
(2) The routing inspection result can be transmitted to the management information system in real time for the management personnel to check, and the defect that the routing inspection result is delayed in receiving is overcome.
(3) According to the invention, one equipment ID corresponds to the unique concrete production equipment, so that the fault information of the concrete production equipment can be conveniently called and analyzed, and the efficiency of equipment inspection and fault analysis is improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is one of the block diagrams of the intelligent patrol recording system of the concrete production equipment.
Fig. 2 is a second block diagram of the intelligent inspection recording system of the concrete production equipment.
Wherein the reference numerals are specified as follows: the system comprises a two-dimensional code information box 1, a handheld scanning device 2, a management information system 3, a terminal device 4, a device ID setting module 11, a clock module 12, a two-dimensional code automatic generation module 13, an energy supply module 14, an automatic closing energy-saving module 15, a camera module 21, a GPS module 22, a time module 23, a communication module 24, a time verification module 31, a position verification module 32 and a personnel identity verification module 33.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without inventive effort based on the embodiments of the present invention, are within the scope of the present invention.
As shown in fig. 1 and fig. 2, the present embodiment provides an intelligent patrol recording system for concrete production equipment, which includes a two-dimensional code information box 1, a handheld scanning device 2, a management information system 3, and a terminal device 4.
The handheld scanning device 2 comprises a camera module 21 for scanning the two-dimensional code. And the communication module 24 is used for establishing contact with the management information system 3. A GPS module 22 for acquiring the current position of the handheld scanning device 2. A time module 23, configured to obtain a current time of the handheld scanning device 2. In this embodiment, the handheld scanning device 2 is a smart phone, a third-party app is installed on the smart phone, the third-party app includes an android version and an ios version, and how to develop the third-party app according to a function to be implemented is common general knowledge in the art and is not an inventive point of the present application, and therefore details are not described here. The smart phone scans the two-dimensional code on the two-dimensional code information box 1 through third-party app and records fault information of the concrete production equipment.
The intelligent mobile phone is connected with the management information system 3 through a wireless network, the management information system 3 receives fault information, and a manager logs in the management information system 3 on the terminal device 4 to check and analyze the fault information of the concrete production equipment.
Two-dimensional code information box 1 sets up to 4, sets up the building bottom of stirring, mixes the roof layer, produces the stock ground and the pier of unloading of concrete production operation point respectively, and two-dimensional code information box 1 includes: and the equipment ID setting module 11 is used for setting an equipment ID, the equipment ID is a group of six-digit digital codes, the former three digits represent a mixing plant where the mixing equipment is located, the latter three digits represent the specific position of the mixing equipment at the mixing plant, the digital codes are set in a database in advance, and corresponding codes are input according to the form when the two-dimension code information box 1 is installed on site. A clock module 12 for generating a current time; and the two-dimension code automatic generation module 13 generates a corresponding two-dimension code in real time according to the current time and the ID number. And the energy-saving module 15 is automatically closed, the two-dimension code generation key is pressed, and after the two-dimension code is generated, the screen is automatically closed after being displayed for 3 minutes. The energy supply module 14 is arranged inside the two-dimensional code information box 1, supplies energy to the clock module 12, the equipment ID setting module 11 and the equipment ID setting module 11 when the power is off, and after the power is off, the built-in battery can supply the clock module 12, the equipment ID setting module 11 and the equipment ID setting module 11 for recording without loss, and the duration exceeds two weeks.
The management information system 3 is installed in the machine room server and used for receiving the routing inspection information sent by the handheld scanning equipment 2, and comprises a time checking module 31 which is used for checking whether the time in the two-dimensional code information box 1 is consistent with the time in the handheld scanning equipment 2 or not, and if the time checking module 31 checks that the time error between the time in the two-dimensional code information box 1 and the time in the handheld scanning equipment 2 exceeds 3 minutes, invalid code scanning information is returned. And the position checking module 32 is configured to check whether the device ID in the two-dimensional code information exists in the management information system 3, and return invalid device information if the position checking module 32 checks that the device ID does not exist in the management information system 3. And the personnel identity verification module 33 is used for verifying whether the user logged in by the third-party app has the two-dimensional code scanning authority, and if the personnel identity verification module 33 verifies that the logged-in user does not have the two-dimensional code scanning authority, returning invalid personnel identity information.
The terminal device 4 is used for logging in the management information system 3, and the terminal device 4 can be a computer or a smart phone.
This embodiment still provides a concrete production facility intelligence record system of patrolling and examining, and the step is as follows:
step one, opening a third party APP on the handheld scanning device 2, logging in a personal account, scanning a two-dimensional code generated in real time on the two-dimensional code information box 1, firstly, checking the identity of a user by a personnel identity checking module 33 of the information management system, and returning invalid information of the personnel identity if the personnel identity checking module 33 checks that the logged-in user does not have the two-dimensional code scanning authority. If the identity verification is successful, the position verification module 32 verifies whether the equipment ID in the two-dimensional code information exists in the management information system 3, if not, invalid equipment information is returned, if so, the time verification module 31 verifies whether the time in the two-dimensional code information box 1 is consistent with the time in the handheld scanning equipment 2, and if the time error in the two-dimensional code information box 1 and the time error in the handheld scanning equipment 2 exceeds 3 minutes, invalid code scanning information is returned. And if the time is matched, opening a management interface, selecting a normal or abnormal option according to the code swiping prompt information, writing abnormal information on a recording page if the abnormal option is selected, or selecting a photographing button to photograph, storing and compressing the image, and combining the identity information of the code scanning personnel, the equipment ID information, the code scanning time information, the information whether the fault is present or not and the fault description information to the routing inspection information compression package.
And step two, the handheld scanning equipment 2 sends the routing inspection information of the concrete production equipment to the management information system 3 through a wireless network.
And thirdly, the manager logs in the management information system 3 through the terminal device 4 to check the routing inspection information of the concrete production equipment. If the fault condition is abnormal and serious, the management information system 3 sends the fault information to the manager in the form of short messages.
Although the present invention has been described in detail with respect to the above embodiments, it will be understood by those skilled in the art that modifications or improvements based on the disclosure of the present invention may be made without departing from the spirit and scope of the invention, and these modifications and improvements are within the spirit and scope of the invention.
Claims (7)
1. The intelligent inspection recording system for the concrete production equipment is characterized by comprising a two-dimensional code information box, handheld scanning equipment and a management information system, wherein the handheld scanning equipment scans a two-dimensional code on the two-dimensional code information box through third-party app and records fault information of the concrete production equipment, and the handheld scanning equipment is connected with the management information system through a wireless network and sends the fault information to the management information system;
two-dimensional code information box sets up to 4, sets up the pier bottom of mixing, mixing the roof layer, producing the stock ground and the pier of unloading of concrete production operation point respectively, two-dimensional code information box includes:
the equipment ID setting module is used for setting equipment ID, the equipment ID is a group of six-digit digital codes, the former three digits represent a mixing station where the mixing equipment is located, and the latter three digits represent the specific position of the mixing equipment in the mixing station;
the clock module is used for generating the current time;
the two-dimension code automatic generation module generates a corresponding two-dimension code in real time according to the current time and the ID number;
the automatic closing energy-saving module is automatically closed after the two-dimension code is generated and the screen is displayed for 3 minutes;
the energy supply module is arranged in the two-dimensional code information box and supplies energy to the clock module, the equipment ID setting module and the equipment ID setting module when the power is off;
the management information system is installed in the machine room server, and comprises:
the time checking module is used for checking whether the time in the two-dimensional code information box is consistent with the time in the handheld scanning equipment or not;
the position checking module is used for checking whether the equipment ID in the two-dimensional code information exists in the management information system or not;
the personnel identity verification module is used for verifying whether the user logged in by the third-party app has the two-dimensional code scanning authority;
the handheld scanning device comprises:
the camera module is used for scanning the two-dimensional code;
the communication module is used for establishing contact with the management information system;
the GPS module is used for acquiring the current position of the handheld scanning equipment;
and the time module is used for acquiring the current time of the handheld scanning equipment.
2. The intelligent routing inspection recording system of concrete production equipment according to claim 1, wherein the handheld intelligent device is a smart phone.
3. The intelligent routing inspection recording system for concrete production equipment according to claim 1, further comprising a terminal device, wherein the terminal device is used for logging in the management information system to check the fault information of the concrete production equipment of each mixing plant.
4. The intelligent patrol inspection recording system for the concrete production equipment according to claim 1, wherein the time check module checks that the time error between the time in the two-dimensional code information box and the time in the handheld scanning equipment exceeds 3 minutes, and returns invalid code scanning information; the position checking module checks that the equipment ID does not exist in the management information system, and returns invalid equipment information; and the personnel identity verification module checks that the login user does not have the two-dimensional code scanning authority, and returns invalid personnel identity information.
5. An intelligent inspection recording method for concrete production equipment, which adopts the intelligent inspection recording system for concrete production equipment according to any one of claims 1 to 4, and is characterized by comprising the following steps:
step one, opening a third party APP on a handheld scanning device, logging in a personal account, scanning a two-dimensional code generated in real time on a two-dimensional code information box, firstly, checking the identity of a user by a personnel identity checking module of an information management system, returning invalid personnel identity information if the personnel identity checking module checks that the logged-in user does not have two-dimensional code scanning authority, checking whether a device ID in the two-dimensional code information exists in the management information system or not by a position checking module if the identity is successfully checked, returning invalid device information if the device ID does not exist, checking whether the time in the two-dimensional code information box is consistent with the time in the handheld scanning device or not by a time checking module if the device ID in the two-dimensional code information box exists, returning invalid code scanning information if the time in the two-dimensional code information box is more than 3 minutes from the time error in the handheld scanning device, and opening a management interface, the method comprises the steps that inspection personnel input inspection information of concrete production equipment;
step two, the handheld scanning equipment sends the routing inspection information of the concrete production equipment to a management information system through a wireless network;
and thirdly, the manager logs in the management information system through the terminal equipment to check the routing inspection information of the concrete production equipment.
6. The intelligent routing inspection recording method for the concrete production equipment according to claim 5, wherein in the first step, the routing inspection information of the concrete production equipment comprises code scanning personnel identity, equipment ID, code scanning time, whether a fault exists, fault description and a fault photo.
7. The intelligent inspection recording method for the concrete production equipment according to claim 5, wherein if the fault condition is abnormal and serious, the management information system sends the fault information to a manager in a form of short message.
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| CN201911080189.9A CN110826668B (en) | 2019-11-07 | 2019-11-07 | Intelligent inspection recording system and method for concrete production equipment |
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| CN201911080189.9A CN110826668B (en) | 2019-11-07 | 2019-11-07 | Intelligent inspection recording system and method for concrete production equipment |
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Cited By (1)
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