CN110823107A - Dynamic monitor and monitoring method for thickness of paint layer of enameled wire - Google Patents
Dynamic monitor and monitoring method for thickness of paint layer of enameled wire Download PDFInfo
- Publication number
- CN110823107A CN110823107A CN201911021429.8A CN201911021429A CN110823107A CN 110823107 A CN110823107 A CN 110823107A CN 201911021429 A CN201911021429 A CN 201911021429A CN 110823107 A CN110823107 A CN 110823107A
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- Prior art keywords
- enameled wire
- sensor
- thickness
- glass layer
- enameled
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/02—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness
- G01B11/06—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness for measuring thickness ; e.g. of sheet material
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/08—Measuring arrangements characterised by the use of optical techniques for measuring diameters
- G01B11/10—Measuring arrangements characterised by the use of optical techniques for measuring diameters of objects while moving
- G01B11/105—Measuring arrangements characterised by the use of optical techniques for measuring diameters of objects while moving using photoelectric detection means
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Length Measuring Devices By Optical Means (AREA)
Abstract
The invention discloses a dynamic monitor for the thickness of a paint layer of an enameled wire, which relates to the related technical field of enameled wire detection and comprises a bottom plate, wherein a sensor is fixedly connected to the front side of the upper surface of the bottom plate, a slot is formed in the top of the sensor, a photoelectric detector is fixedly installed on one side inside the sensor, a first glass layer and a second glass layer are respectively and fixedly connected to two sides of the photoelectric detector, and a threaded cylinder is fixedly connected to one side of the sensor. The invention also discloses a monitoring method of the dynamic monitor for the thickness of the paint layer of the enameled wire, which comprises the following steps: cutting and straightening; and B: feeding and conveying; and C: and (5) monitoring. According to the invention, through the matching of the threaded column and the threaded barrel, the light source can be exchanged according to the use, the light source can be limited through the limiting plate, so that the light source keeps a fixed position, and the two sides of the photoelectric detector can be respectively protected through the first glass layer and the second glass layer, so that the detection stability of the photoelectric detector is improved.
Description
Technical Field
The invention relates to the technical field related to enameled wire detection, in particular to an enameled wire paint layer thickness dynamic monitoring instrument and a monitoring method.
Background
In the prior art, the detection of the enameled wire is generally carried out through a micrometer caliper or laser diffraction, and the wire diameter of the enameled wire is measured through shading of the wire.
The general hundreds of enameled wire wires are lacquered simultaneously in the production of the current enameled wire, the production dynamics is big, the detection efficiency through micrometer caliper detection is low, the use is inflexible, and the mode through laser diffraction is measured, because of the use of laser instrument, the cost is higher, the introduction difficulty, and the device structure is complicated, the operation is inconvenient, has the defect in the in-service use.
Therefore, it is necessary to provide a dynamic monitor and monitoring method for the thickness of the enamel layer of the enameled wire to solve the above problems.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides a dynamic monitor and a monitoring method for the thickness of a paint layer of an enameled wire, and solves the problems of low detection efficiency, high laser diffraction detection cost and inconvenient operation after the production of the enameled wire in the prior art.
(II) technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme:
a dynamic monitor for the thickness of the paint layer of an enameled wire comprises a bottom plate,
a sensor is fixedly connected to the front side of the upper surface of the bottom plate, a slot is formed in the top of the sensor, a photoelectric detector is fixedly mounted on one side inside the sensor, and a first glass layer and a second glass layer are fixedly connected to two sides of the photoelectric detector respectively;
one side of the sensor is fixedly connected with a threaded cylinder, a threaded column is fixedly installed inside the threaded cylinder, one end of the threaded column is fixedly connected with a light source, external threads are formed in the circumferential direction of the threaded column, and one end, away from the light source, of the threaded column is fixedly connected with a limiting plate;
a storage plate is fixedly mounted behind the sensor, a storage groove is formed in the middle of the storage plate, a placement opening is formed in the top of the storage groove, a driving box is fixedly mounted behind the storage plate, a push groove is formed in the middle of the driving box, a push rod is movably connected inside the push groove, a gear is movably mounted at the top of one end of the push groove, and a rack is fixedly connected to the upper surface of the push rod;
the sensor comprises a photoelectric detector, a first glass layer, a second glass layer, a light source, a signal amplifier, a signal converter, a digital display, a relay and a transformer.
Preferably, the first glass layer and the second glass layer are equal in size, and the first glass layer and the second glass layer are symmetrically arranged.
Preferably, the threaded column is matched with the threaded cylinder, and the external thread is in threaded connection with the inner wall of the threaded cylinder.
Preferably, the slotting, the storage plate and the driving box correspond to each other, and the slotting and the storage groove are matched with the enameled wire.
Preferably, the storage groove is communicated with the placing opening, and the placing opening is matched with the enameled wire.
Preferably, the push rod is matched with the push groove, the gear is driven by a servo motor, and the bottom of the gear is meshed with the rack.
A monitoring method of an enameled wire paint layer thickness dynamic monitor comprises the following steps:
a: cutting off and straightening, namely cutting off the enameled wires by cutting equipment, and straightening a plurality of enameled wires respectively to keep the whole enameled wires flat;
b: feeding and conveying, namely putting the straightened enameled wire into a storage groove through a placing opening, driving a push rod to move forwards through a servo motor, and jacking the enameled wire into the sensor through a slot;
c: monitoring, namely, the enameled wire entering the sensor through the slot is pushed forwards at a constant speed by the servo motor, and simultaneously, the change of the diameter of the enameled wire is displayed on the photoelectric detector through the irradiation of the light source, and the detection signal is recorded and fed back through the photoelectric detector and the numerical value is displayed in real time by the digital display.
Preferably, in the step a, the lengths of the enameled wires cut by the cutting device are equal, and the enameled wires are matched with the placing port.
Preferably, in the step B, the servo motor can drive the push rod to move back and forth, and the plurality of enameled wires are repeatedly driven to push forward.
Preferably, in the step C, the bottom of the slot corresponds to the middle of the sensor.
(III) advantageous effects
The invention provides a dynamic monitor and a monitoring method for the thickness of a paint layer of an enameled wire, which have the following beneficial effects:
(1) according to the photoelectric detector, the light source can be exchanged according to use through the matching of the threaded column and the threaded barrel, the light source can be limited through the limiting plate, the light source is kept at a fixed position, two sides of the photoelectric detector can be protected through the first glass layer and the second glass layer respectively, and the detection stability of the photoelectric detector is improved.
(2) The enameled wire can be continuously conveyed into the sensor through the slot, the enameled wire is irradiated by the light source, the diameter change reflected by the enameled wire is detected in real time by the photoelectric detector, and is fed back in real time by the digital display, and the qualified inspection of the enameled wire is conveniently carried out by automatic detection.
Drawings
FIG. 1 is a schematic front cross-sectional view of a sensor structure according to the present invention;
FIG. 2 is a schematic diagram of a sensor according to the present invention;
FIG. 3 is an enlarged view of the structure of area A of FIG. 1 according to the present invention;
FIG. 4 is a side sectional view of the storage tray structure of the present invention;
FIG. 5 is a schematic view of a sensor system of the present invention.
In the figure: 1. a base plate; 2. a sensor; 3. grooving; 4. a photodetector; 5. a first glass layer; 6. a second glass layer; 7. a threaded barrel; 8. a threaded post; 9. a light source; 10. an external thread; 11. a limiting plate; 12. a storage plate; 13. a storage tank; 14. a placement port; 15. a drive box; 16. pushing the groove; 17. a push rod; 18. a gear; 19. a rack; 20. a signal amplifier; 21. a signal converter; 22. a digital display; 23. a relay; 24. a transformer; 25. supporting a cylinder; 26. and a support hole.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "central," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," "circumferential," and the like are used in the orientations and positional relationships indicated in the drawings for convenience in describing the invention and to simplify the description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are therefore not to be considered limiting of the invention.
In the present invention, unless otherwise expressly specified or limited, the terms "disposed," "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected or detachably connected; may be a mechanical connection; may be directly connected or indirectly connected through an intermediate. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature.
According to the present invention, as shown in fig. 1-5, there is provided a technical solution:
a dynamic monitor for the thickness of a paint layer of an enameled wire comprises a bottom plate 1;
a sensor 2 is fixedly connected to the front side of the upper surface of the bottom plate 1, a slot 3 is formed in the top of the sensor 2, a photoelectric detector 4 is fixedly installed on one side inside the sensor 2, and a first glass layer 5 and a second glass layer 6 are fixedly connected to two sides of the photoelectric detector 4 respectively;
a threaded cylinder 7 is fixedly connected to one side of the sensor 2, a threaded column 8 is fixedly mounted inside the threaded cylinder 7, a light source 9 is fixedly connected to one end of the threaded column 8, external threads 10 are formed in the circumferential direction of the threaded column 8, and a limiting plate 11 is fixedly connected to one end, far away from the light source 9, of the threaded column 8;
a storage plate 12 is fixedly mounted behind the sensor 2, a storage groove 13 is formed in the middle of the storage plate 12, a placement opening 14 is formed in the top of the storage groove 13, a driving box 15 is fixedly mounted behind the storage plate 12, a push groove 16 is formed in the middle of the driving box 15, a push rod 17 is movably connected inside the push groove 16, a gear 18 is movably mounted at the top of one end of the push groove 16, and a rack 19 is fixedly connected to the upper surface of the push rod 17;
the sensor 2 internally comprises a photoelectric detector 4, a first glass layer 5, a second glass layer 6, a light source 9, a signal amplifier 20, a signal converter 21, a digital display 22, a relay 23 and a transformer 24;
a supporting cylinder 25 is fixedly installed in front of the sensor 2, a supporting hole 26 is formed in the middle of the supporting cylinder 25, the supporting hole 26 corresponds to the bottom of the slot 3, and through the arrangement of the supporting cylinder 25 and the supporting hole 26, after one end of the enameled wire passes through the sensor 2, the enameled wire enters the supporting hole 26, and the conveying stability of the enameled wire is maintained through the supporting hole 26.
As a preferred technical scheme of the invention:
As a preferred technical scheme of the invention:
the threaded column 8 is matched with the threaded cylinder 7, and the external thread 10 is in threaded connection with the inner wall of the threaded cylinder 7.
As a preferred technical scheme of the invention:
the slotting 3, the storage plate 12 and the driving box 15 correspond to each other, and the slotting 3 and the storage groove 13 are matched with the enameled wire.
As a preferred technical scheme of the invention:
the storage tank 13 is communicated with the placing opening 14, and the placing opening 14 is matched with the enameled wire.
As a preferred technical scheme of the invention:
the push rod 17 is matched with the push groove 16, the gear 18 is driven by a servo motor, and the bottom of the gear 18 is meshed and connected with the rack 19.
The invention also provides a monitoring method of the dynamic monitor for the thickness of the paint layer of the enameled wire, which comprises the following steps: the method comprises the following steps:
a: cutting off and straightening, namely cutting off the enameled wires by cutting equipment, and straightening a plurality of enameled wires respectively to keep the whole enameled wires flat;
b: feeding and conveying, namely putting the straightened enameled wire into a storage groove through a placing opening, driving a push rod to move forwards through a servo motor, and jacking the enameled wire into the sensor through a slot;
c: monitoring, namely, the enameled wire entering the sensor through the slot is pushed forwards at a constant speed by the servo motor, and simultaneously, the change of the diameter of the enameled wire is displayed on the photoelectric detector through the irradiation of the light source, and the detection signal is recorded and fed back through the photoelectric detector and the numerical value is displayed in real time by the digital display.
As a preferred technical scheme of the invention:
in the step A, the lengths of the enameled wires cut off by the cutting equipment are equal, and the enameled wires are matched with the placing opening.
As a preferred technical scheme of the invention:
and in the step B, the push rod can be driven to move back and forth through the servo motor, and the plurality of enameled wires are repeatedly driven to push forwards.
As a preferred technical scheme of the invention:
in the step C, the bottom of the slot corresponds to the middle of the sensor.
In summary, the following steps: according to the invention, through the matching of the threaded column 8 and the threaded cylinder 7, the light source 9 can be exchanged according to use, the light source 9 can be limited through the limiting plate 11, so that the light source 9 keeps a fixed position, and the two sides of the photoelectric detector 4 can be respectively protected through the first glass layer 5 and the second glass layer 6, so that the detection stability of the photoelectric detector 4 is improved; the enameled wire can last the transport in to sensor 2 through the fluting, shines the enameled wire through light source 9, changes the diameter that reflects the enameled wire through photoelectric detector 4 and carries out real-time detection to through digital display 22 real-time feedback, conveniently carry out qualification inspection to the enameled wire through automatic detection.
It is noted that in the present disclosure, unless otherwise explicitly specified or limited, a first feature "on" or "under" a second feature may be directly contacted with the first and second features, or indirectly contacted with the first and second features through intervening media. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.
Claims (10)
1. The utility model provides an enameled wire lacquer layer thickness dynamic monitoring appearance, includes bottom plate (1), its characterized in that:
a sensor (2) is fixedly connected to the front side of the upper surface of the bottom plate (1), a slot (3) is formed in the top of the sensor (2), a photoelectric detector (4) is fixedly installed on one side inside the sensor (2), and a first glass layer (5) and a second glass layer (6) are fixedly connected to two sides of the photoelectric detector (4) respectively;
a threaded cylinder (7) is fixedly connected to one side of the sensor (2), a threaded column (8) is fixedly mounted inside the threaded cylinder (7), a light source (9) is fixedly connected to one end of the threaded column (8), external threads (10) are formed in the circumferential direction of the threaded column (8), and a limiting plate (11) is fixedly connected to one end, far away from the light source (9), of the threaded column (8);
a storage plate (12) is fixedly mounted at the rear of the sensor (2), a storage groove (13) is formed in the middle of the storage plate (12), a placement opening (14) is formed in the top of the storage groove (13), a driving box (15) is fixedly mounted at the rear of the storage plate (12), a pushing groove (16) is formed in the middle of the driving box (15), a pushing rod (17) is movably connected inside the pushing groove (16), a gear (18) is movably mounted at the top of one end of the pushing groove (16), and a rack (19) is fixedly connected to the upper surface of the pushing rod (17);
the sensor (2) comprises a photoelectric detector (4), a first glass layer (5), a second glass layer (6), a light source (9), a signal amplifier (20), a signal converter (21), a digital display (22), a relay (23) and a transformer (24).
2. The dynamic monitor for the thickness of a paint layer of an enameled wire according to claim 1, characterized in that:
the first glass layer (5) and the second glass layer (6) are equal in size, and the first glass layer (5) and the second glass layer (6) are symmetrically arranged.
3. The dynamic monitor for the thickness of a paint layer of an enameled wire according to claim 1, characterized in that:
the threaded column (8) is matched with the threaded cylinder (7), and the external thread (10) is in threaded connection with the inner wall of the threaded cylinder (7).
4. The dynamic monitor for the thickness of a paint layer of an enameled wire according to claim 1, characterized in that:
the slotting (3), the storage plate (12) and the driving box (15) correspond to each other, and the slotting (3) and the storage groove (13) are matched with the enameled wire.
5. The dynamic monitor for the thickness of a paint layer of an enameled wire according to claim 1, characterized in that:
the storage groove (13) is communicated with the placing opening (14), and the placing opening (14) is matched with the enameled wire.
6. The dynamic monitor for the thickness of a paint layer of an enameled wire according to claim 1, characterized in that:
the push rod (17) is matched with the push groove (16), the gear (18) is driven by a servo motor, and the bottom of the gear (18) is meshed and connected with the rack (19).
7. A monitoring method of an enameled wire paint layer thickness dynamic monitor comprises the following steps:
a: cutting off and straightening, namely cutting off the enameled wires by cutting equipment, and straightening a plurality of enameled wires respectively to keep the whole enameled wires flat;
b: feeding and conveying, namely putting the straightened enameled wire into a storage groove through a placing opening, driving a push rod to move forwards through a servo motor, and jacking the enameled wire into the sensor through a slot;
c: monitoring, namely, the enameled wire entering the sensor through the slot is pushed forwards at a constant speed by the servo motor, and simultaneously, the change of the diameter of the enameled wire is displayed on the photoelectric detector through the irradiation of the light source, and the detection signal is recorded and fed back through the photoelectric detector and the numerical value is displayed in real time by the digital display.
8. The monitoring method of the dynamic monitor for the thickness of the paint layer of the enameled wire according to claim 7, characterized in that:
in the step A, the lengths of the enameled wires cut off by the cutting equipment are equal, and the enameled wires are matched with the placing opening.
9. The monitoring method of the dynamic monitor for the thickness of the paint layer of the enameled wire according to claim 7, characterized in that:
and in the step B, the push rod can be driven to move back and forth through the servo motor, and the plurality of enameled wires are repeatedly driven to push forwards.
10. The monitoring method of the dynamic monitor for the thickness of the paint layer of the enameled wire according to claim 7, characterized in that:
in the step C, the bottom of the slot corresponds to the middle of the sensor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911021429.8A CN110823107A (en) | 2019-10-25 | 2019-10-25 | Dynamic monitor and monitoring method for thickness of paint layer of enameled wire |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911021429.8A CN110823107A (en) | 2019-10-25 | 2019-10-25 | Dynamic monitor and monitoring method for thickness of paint layer of enameled wire |
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| Publication Number | Publication Date |
|---|---|
| CN110823107A true CN110823107A (en) | 2020-02-21 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911021429.8A Pending CN110823107A (en) | 2019-10-25 | 2019-10-25 | Dynamic monitor and monitoring method for thickness of paint layer of enameled wire |
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| CN (1) | CN110823107A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111595248A (en) * | 2020-05-15 | 2020-08-28 | 何雨姗 | Film thickness gauge |
-
2019
- 2019-10-25 CN CN201911021429.8A patent/CN110823107A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111595248A (en) * | 2020-05-15 | 2020-08-28 | 何雨姗 | Film thickness gauge |
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Application publication date: 20200221 |