CN110817355A - Pairing method - Google Patents

Pairing method Download PDF

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Publication number
CN110817355A
CN110817355A CN201911150525.2A CN201911150525A CN110817355A CN 110817355 A CN110817355 A CN 110817355A CN 201911150525 A CN201911150525 A CN 201911150525A CN 110817355 A CN110817355 A CN 110817355A
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China
Prior art keywords
products
qualified
incoming material
batteries
qualified products
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Granted
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CN201911150525.2A
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Chinese (zh)
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CN110817355B (en
Inventor
周俊雄
薛文
钟小兰
王峰
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Guangdong Lyric Robot Automation Co Ltd
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Guangdong Lyric Robot Intelligent Automation Co Ltd
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Priority to CN201911150525.2A priority Critical patent/CN110817355B/en
Publication of CN110817355A publication Critical patent/CN110817355A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00Control devices, e.g. for safety, warning or fault-correcting
    • B65G43/08Control devices operated by article or material being fed, conveyed or discharged
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2203/00Indexing code relating to control or detection of the articles or the load carriers during conveying
    • B65G2203/02Control or detection
    • B65G2203/0208Control or detection relating to the transported articles

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Factory Administration (AREA)

Abstract

The invention discloses a pairing method which comprises the steps of judging that a plurality of products of the 1 st incoming material are all qualified products, transferring the qualified products of the 1 st incoming material for temporary storage; judging whether a plurality of products of the (n + 1) th incoming material are all qualified products; if yes, transferring a plurality of qualified products of the (n + 1) th incoming material to enter a working procedure; if not, unqualified products in the multiple products with the (n + 1) th incoming material are removed, the temporarily stored qualified products are taken, and the multiple products with the (n + 1) th incoming material are supplemented, so that the multiple products with the (n + 1) th incoming material are all qualified products. This application is through keeping in a plurality of qualified products to the first supplied materials, when unqualified product appears in the supplied materials of back, mends to the supplied materials product of back from the qualified product of keeping in to make a plurality of products that get into the process be qualified product, avoid the waste of process resource, reduced the cost of enterprise.

Description

Pairing method
Technical Field
The invention relates to the technical field of production loading and unloading methods, in particular to a pairing method.
Background
According to the product difference of production, production processes are also very diversified, and in order to promote production efficiency, often need once only go on unloading to a plurality of products in some production processes, for example, carry out synchronous material loading to a plurality of batteries and seal the nail welding, the product that synchronous unloading welding was accomplished is transferred to next process. However, products with unqualified products cannot be avoided in a plurality of products subjected to synchronous feeding, and the unqualified products are caused to be operated together in a production process, so that waste of the production process is caused, for example, welding resources are wasted due to the unqualified products subjected to welding feeding, and similarly, in the feeding process, the unqualified products subjected to welding are synchronously discharged and transferred to the next production process, so that waste operation of the next production process on the unqualified welding products is caused, the number of the unqualified products finally produced by an enterprise is increased, and further the production cost of the enterprise is increased. Therefore, how to ensure that a plurality of products are qualified after one-time feeding and discharging is an urgent problem to be solved.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides two pairing methods.
The pairing method disclosed by the invention comprises the following steps:
judging that the products of the 1 st incoming material are all qualified products, and transferring the qualified products of the 1 st incoming material for temporary storage;
judging whether a plurality of products of the (n + 1) th incoming material are all qualified products; if yes, transferring a plurality of qualified products of the (n + 1) th incoming material to enter a working procedure; if not, unqualified products in the multiple products with the (n + 1) th incoming material are removed, the temporarily stored qualified products are taken, and the multiple products with the (n + 1) th incoming material are supplemented, so that the multiple products with the (n + 1) th incoming material are all qualified products.
According to an embodiment of the present invention, the method further includes:
and transferring a plurality of qualified products of the n +1 th incoming material after completion to enter a working procedure.
According to an embodiment of the present invention, the method further includes:
and judging whether unqualified products exist in the multiple products of the 1 st incoming material, removing the unqualified products in the multiple products of the 1 st incoming material, and temporarily storing the qualified products in the multiple products of the 1 st incoming material.
According to an embodiment of the present invention, a plurality of products of the (n + 1) th incoming material are taken from the temporarily stored qualified products and supplemented, so that the plurality of products of the (n + 1) th incoming material are all qualified products, including:
and judging that the temporarily stored qualified products are all qualified products enough to supplement the n +1 st incoming material, taking the temporarily stored qualified products and supplementing the n +1 st incoming material, so that the n +1 st products are all qualified products.
According to an embodiment of the present invention, a plurality of products of the (n + 1) th incoming material are taken from the temporarily stored qualified products and supplemented, so that the plurality of products of the (n + 1) th incoming material are all qualified products, including:
and judging whether the temporarily stored qualified products are not enough to supplement the plurality of products of the n +1 th incoming material and are all qualified products, and transferring the qualified products of the plurality of products of the n +1 th incoming material for temporary storage.
Another pairing method includes:
judging whether a plurality of products of the nth incoming material are all qualified products; if yes, transferring a plurality of qualified products of the nth incoming material to enter a working procedure; if not, unqualified products in the multiple products of the nth material supply are eliminated, and the qualified products in the multiple products of the nth material supply are temporarily stored.
And judging whether the plurality of products of the (n + 1) th incoming material have unqualified products, removing the unqualified products from the plurality of products of the (n + 1) th incoming material, taking materials from the temporarily stored qualified products and supplementing the plurality of products of the (n + 1) th incoming material, so that the plurality of products of the (n + 1) th incoming material are all qualified products.
According to an embodiment of the present invention, the method further includes:
and judging that the products of the (n + 1) th incoming material are all qualified products, and transferring the qualified products of the (n + 1) th incoming material to enter the working procedure.
According to an embodiment of the present invention, the method further includes:
and transferring a plurality of qualified products of the n +1 th incoming material after completion to enter a working procedure.
According to an embodiment of the present invention, a plurality of products of the (n + 1) th incoming material are taken from the temporarily stored qualified products and supplemented, so that the plurality of products of the (n + 1) th incoming material are all qualified products, including:
and judging that the temporarily stored qualified products are all qualified products enough to supplement the n +1 st incoming material, taking the temporarily stored qualified products and supplementing the n +1 st incoming material, so that the n +1 st products are all qualified products.
According to an embodiment of the present invention, a plurality of products of the (n + 1) th incoming material are taken from the temporarily stored qualified products and supplemented, so that the plurality of products of the (n + 1) th incoming material are all qualified products, including:
and judging whether the temporarily stored qualified products are not enough to supplement the plurality of products of the n +1 th incoming material and are all qualified products, and transferring the qualified products of the plurality of products of the n +1 th incoming material for temporary storage.
This application is through keeping in a plurality of qualified products to the first supplied materials, or through keeping in qualified products among the supplied materials product to the unqualified product appears for the first time, when unqualified product appears in the supplied materials later, mends to the supplied materials product later from the qualified product of keeping in to make a plurality of products that get into the process be qualified product, avoid the waste of process resource, reduced the cost of enterprise.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the application and together with the description serve to explain the application and not to limit the application. In the drawings:
FIG. 1 is a flowchart illustrating a pairing method according to one embodiment;
fig. 2 is a flowchart of a pairing method according to a second embodiment.
Fig. 3 is a schematic structural diagram of paired upper and lower devices in the third embodiment.
FIG. 4 is an enlarged view of the portion A of FIG. 3 in the third embodiment.
Description of reference numerals:
1. a feeding device; 11. a feeding mechanism; 12. a supplied material detection mechanism; 2. a paired loading and unloading device; 21. a pairing material moving mechanism; 211. a mating transfer assembly; 212. a mating clamping assembly; 2121. a mating clamp; 22. a first temporary storage mechanism; 221. temporarily storing the bracket; 222. temporarily storing the board; 2221. a temporary storage bit; 23. a unqualified product removing mechanism; 24. a second temporary storage mechanism; 3. a conveying device; 4. a blanking device.
Detailed Description
In the following description, for purposes of explanation, numerous implementation details are set forth in order to provide a thorough understanding of the various embodiments of the present invention. It should be understood, however, that these implementation details are not to be interpreted as limiting the invention. That is, in some embodiments of the invention, such implementation details are not necessary. In addition, some conventional structures and components are shown in simplified schematic form in the drawings.
It should be noted that all the directional indications such as up, down, left, right, front and rear … … in the embodiment of the present invention are only used to explain the relative positional relationship, movement, etc. between the components in a specific posture as shown in the drawings, and if the specific posture is changed, the directional indication is changed accordingly.
In addition, the descriptions related to the first, the second, etc. in the present invention are only used for description purposes, do not particularly refer to an order or sequence, and do not limit the present invention, but only distinguish components or operations described in the same technical terms, and are not understood to indicate or imply relative importance or implicitly indicate the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, technical solutions between various embodiments may be combined with each other, but must be realized by a person skilled in the art, and when the technical solutions are contradictory or cannot be realized, such a combination should not be considered to exist, and is not within the protection scope of the present invention.
In order to further understand the contents, features and effects of the present invention, the following embodiments are illustrated and described in detail with reference to the accompanying drawings:
example one
Referring to fig. 1, fig. 1 is a flowchart illustrating a pairing method according to a first embodiment. The pairing method in this embodiment includes the steps of:
and judging that the products of the 1 st incoming material are all qualified products, and transferring the qualified products of the 1 st incoming material for temporary storage.
And judging whether the products of the (n + 1) th incoming material are all qualified products. If yes, transferring a plurality of qualified products of the (n + 1) th incoming material to enter the working procedure. If not, unqualified products in the multiple products with the (n + 1) th incoming material are removed, the temporarily stored qualified products are taken, and the multiple products with the (n + 1) th incoming material are supplemented, so that the multiple products with the (n + 1) th incoming material are all qualified products.
And transferring a plurality of qualified products of the n +1 th incoming material after completion to enter a working procedure.
Preferably, if unqualified products exist in the multiple products of the 1 st incoming material, the unqualified products in the multiple products of the 1 st incoming material are eliminated, and the qualified products in the multiple products of the 1 st incoming material are temporarily stored.
N in this embodiment is a natural number. It will be appreciated that the product needs to be inspected before it is processed in the corresponding process, for example, the battery needs to be scanned and inspected for appearance before it enters the welding process. The product detected before the working procedure is qualified, and the product detected before the working procedure is unqualified. In the pairing method in the embodiment, a plurality of qualified products of the first incoming material are temporarily stored, and when an unqualified product appears in the later incoming material, the products are supplemented to the later incoming material from the temporarily stored qualified products, so that the plurality of products entering the process are all qualified products, the waste of process resources is avoided, and the cost of an enterprise is reduced.
Preferably, the method for manufacturing the multi-product packaging box by the temporary storage of the multi-product packaging box comprises the following substeps of taking materials from the temporarily stored qualified products and supplementing the products with the (n + 1) th incoming material, so that the products with the (n + 1) th incoming material are qualified products:
and judging that the temporarily stored qualified products are all qualified products enough to supplement the n +1 st incoming material, taking the temporarily stored qualified products and supplementing the n +1 st incoming material, so that the n +1 st products are all qualified products.
And judging whether the temporarily stored qualified products are not enough to supplement the plurality of products of the n +1 th incoming material and are all qualified products, and transferring the qualified products of the plurality of products of the n +1 th incoming material for temporary storage.
When the qualified products of working in storage are not enough to supplement the supplied materials, the supplied materials are all qualified products, then the qualified products in the supplied materials are transferred to be stored in storage, the number of the temporarily stored qualified products is supplemented, the number of the temporarily stored qualified products is increased, and the next supplement is prepared, so that the temporary storage supplement process can run through the whole supplied materials pairing process.
The product in this embodiment is the battery, and the sign indicating number rifle is swept to the battery that comes the material with 4 as one row of processes, sweeps a sign indicating number by sweeping a sign indicating number rifle to 4 batteries side by side and detects, sweeps that the sign indicating number passes through for qualified battery, otherwise is unqualified battery. When 4 batteries of the 1 st incoming material pass the code scanning detection, the 4 batteries of the 1 st incoming material are all qualified batteries, and the 4 qualified batteries are transferred to a temporary storage table for temporary storage; when 4 batteries with code scanning failure exist in the 1 st incoming material, for example, 1 battery with code scanning failure, 3 of the qualified batteries with code scanning will be transferred to the temporary storage table for temporary storage, and the remaining 1 unqualified battery will be transferred to the NG drawstring for removal.
And then, continuously taking 4 batteries as a row for feeding, namely feeding for the 2 nd time, feeding for the 3 rd time, feeding for the 4 th time and the like of the four batteries side by side, and so on. If 4 batteries of incoming materials at each subsequent time are qualified batteries, the 4 qualified batteries are directly transferred to the welding process. If unqualified batteries appear in 4 batteries fed at a certain time later, for example, 2 unqualified batteries exist in 4 batteries fed at the 5 th time, 2 unqualified batteries are removed to the NG drawstring, then 2 qualified batteries are transferred to the batteries fed at the 5 th time from the 4 qualified batteries just temporarily stored, so that the 4 batteries fed at the 5 th time are all qualified batteries, and then the batteries are transferred to the welding process. At this time, 2 temporarily stored qualified batteries remain. Then continue the supplied materials, if 3 are unqualified batteries in 4 batteries of 19 th supplied materials, remove when 3 unqualified batteries to NG stretching strap after, then 2 batteries of keeping in temporary storage are not enough to mend 4 batteries of 19 th supplied materials and are qualified batteries, at this moment, then shift remaining 1 qualified battery in 19 th supplied materials and get into temporary storage platform and keep in for the qualified battery of keeping in increases to 3, in order to be in the future mended.
Example two
Referring to fig. 2, fig. 2 is a flowchart of a pairing method according to a second embodiment. The pairing method in this embodiment includes the steps of:
and judging whether the products of the nth incoming material are all qualified products. If yes, transferring a plurality of qualified products of the nth incoming material to enter the working procedure. If not, unqualified products in the multiple products of the nth material supply are eliminated, and the qualified products in the multiple products of the nth material supply are temporarily stored.
And judging whether the plurality of products of the (n + 1) th incoming material have unqualified products, removing the unqualified products from the plurality of products of the (n + 1) th incoming material, taking materials from the temporarily stored qualified products and supplementing the plurality of products of the (n + 1) th incoming material, so that the plurality of products of the (n + 1) th incoming material are all qualified products.
And transferring a plurality of qualified products of the n +1 th incoming material after completion to enter a working procedure.
N in this embodiment is a natural number. It will be appreciated that the product needs to be inspected before it is processed in the corresponding process, for example, the battery needs to be scanned and inspected for appearance before it enters the welding process. The product detected before the working procedure is qualified, and the product detected before the working procedure is unqualified. The matching method in the embodiment temporarily stores the qualified products in the incoming material products of the unqualified products appearing for the first time, and supplements the qualified products temporarily stored in the received products to the incoming material products when the unqualified products appear again in the incoming material, so that the multiple products entering the working procedure are qualified products, the waste of working procedure resources is avoided, and the cost of an enterprise is reduced.
Preferably, when the products of the (n + 1) th incoming material are all qualified products, the products of the (n + 1) th incoming material are transferred to the working procedure.
Preferably, the method for manufacturing the multi-product packaging box by the temporary storage of the multi-product packaging box comprises the following substeps of taking materials from the temporarily stored qualified products and supplementing the products with the (n + 1) th incoming material, so that the products with the (n + 1) th incoming material are qualified products:
and judging that the temporarily stored qualified products are all qualified products enough to supplement the n +1 st incoming material, taking the temporarily stored qualified products and supplementing the n +1 st incoming material, so that the n +1 st products are all qualified products.
And judging whether the temporarily stored qualified products are not enough to supplement the plurality of products of the n +1 th incoming material and are all qualified products, and transferring the qualified products of the plurality of products of the n +1 th incoming material for temporary storage.
When the qualified products of working in storage are not enough to supplement the supplied materials, the supplied materials are all qualified products, then the qualified products in the supplied materials are transferred to be stored in storage, the number of the temporarily stored qualified products is supplemented, the number of the temporarily stored qualified products is increased, and the next supplement is prepared, so that the temporary storage supplement process can run through the whole supplied materials pairing process.
The product in this embodiment is the battery, and the sign indicating number rifle is swept to the battery that comes the material with 4 as one row of processes, sweeps a sign indicating number by sweeping a sign indicating number rifle to 4 batteries side by side and detects, sweeps that the sign indicating number passes through for qualified battery, otherwise is unqualified battery. When 4 batteries of the 1 st incoming material pass the code scanning detection, the 4 batteries of the 1 st incoming material are all qualified batteries, and the 4 qualified batteries are transferred to a welding process; when 4 batteries with code scanning failure exist in the 2 nd incoming material, for example, 1 battery with code scanning failure, 3 of the qualified batteries with code scanning will be transferred to the temporary storage table for temporary storage, and the remaining 1 unqualified battery will be transferred to the NG drawstring for removal.
And then continuously taking 4 batteries as a row for feeding, namely feeding for the 3 rd time, feeding for the 4 th time, feeding for the 5 th time and the like of the four batteries side by side, and so on. If 4 batteries of incoming materials at each subsequent time are qualified batteries, the 4 qualified batteries are directly transferred to the welding process. If unqualified batteries appear in 4 batteries fed at a certain time later, for example, 2 unqualified batteries exist in 4 batteries fed at the 5 th time, 2 unqualified batteries are removed to the NG drawstring, then 2 qualified batteries are transferred to the batteries fed at the 5 th time from the 4 qualified batteries just temporarily stored, so that the 4 batteries fed at the 5 th time are all qualified batteries, and then the batteries are transferred to the welding process. At this time, 2 temporarily stored qualified batteries remain. Then continue the supplied materials, if 3 are unqualified batteries in 4 batteries of 19 th supplied materials, remove when 3 unqualified batteries to NG stretching strap after, then 2 batteries of keeping in temporary storage are not enough to mend 4 batteries of 19 th supplied materials and are qualified batteries, at this moment, then shift remaining 1 qualified battery in 19 th supplied materials and get into temporary storage platform and keep in for the qualified battery of keeping in increases to 3, in order to be in the future mended.
EXAMPLE III
Referring to fig. 3 and 4, fig. 3 is a schematic structural diagram of the paired upper and lower apparatuses according to the third embodiment, and fig. 4 is an enlarged view of a portion a of fig. 3 according to the third embodiment. In order to make the pairing method in the first embodiment and the second embodiment easier to understand, a pairing upper and lower device is introduced for further description.
The structural schematic diagram of the paired up-down device in this embodiment includes a feeding device 1, a paired up-down device 2, a conveying device 3, a blanking device 4, a welding device (not shown), and a welding detection device (not shown). The paired feeding and discharging device 2 is located between the feeding device 1 and the conveying device 3, the discharging device 4 is located on one side of the paired feeding and discharging device 2, and the welding device and the welding detection device are sequentially arranged on a conveying path of the conveying device 3. The incoming material device 1 synchronously conveys a plurality of products and detects the products, the paired feeding and discharging device 2 performs paired feeding on the products fed by the incoming material device 1, so that the products fed to the conveying device 3 are qualified products, the conveying device 3 conveys the qualified products to pass through the welding device, the welding device performs welding on the qualified products, the welding detection device performs welding detection on the products after the welding is completed, the conveying device 3 conveys the products after the welding detection to pass through the paired feeding and discharging device 2, the paired feeding and discharging device 2 performs paired discharging on the products subjected to the welding detection, and the qualified products subjected to the welding detection synchronously enter the next process. Through pairing the material loading to the supplied materials product for a plurality of products of synchronous material loading to conveyer 3 are qualified product, and then ensure that welding set welded is qualified product, have avoided the waste of welding resource, reduce cost in business. Through the paired blanking of welding products, a plurality of welding products synchronously blanked to the blanking device 4 are qualified products, the welding products conveyed to the next procedure are qualified welding products, and the plurality of products entering the next procedure are also qualified products. Wherein, conveyer 3 can adopt current carousel mechanism, and unloader 4 can adopt current conveyer belt mechanism, and welding set can adopt current laser welding equipment, and welding detection device can adopt current CCD detecting system, and it carries out outward appearance to the welding mark of welding set laser welding product and detects to judge whether qualified product welding. Wherein the transfer device 3 has grippers (not shown) for receiving the products transferred by the counterpart loading and unloading device 2. The product in this embodiment is a battery, and the welding device is used for welding the seal nail and the liquid injection port of the battery.
Specifically, the feeding device 1 includes a feeding mechanism 11 and a feeding detection mechanism 12. The incoming material detection mechanism 12 is disposed on the incoming material mechanism 11, and a detection end of the incoming material detection mechanism is opposite to the incoming material conveying line of the incoming material mechanism 11. The end of the feeding mechanism 11 is adjacent to the paired loading and unloading device 2, and the end of the feeding mechanism 11 is provided with a feeding position for matching the paired loading and unloading device 2. A plurality of products to be welded are placed at the beginning end of the incoming material detection mechanism 11 side by side, then are conveyed to the end of the incoming material detection mechanism 11 and stay at the end of the incoming material detection mechanism, waiting for the matched feeding of the incoming material detection mechanism 12, and pass through the incoming material detection mechanism 12 in the conveying process, and the incoming material detection mechanism 12 detects the passed products. The feeding mechanism 11 in this embodiment can adopt a multi-station conveying line mechanism in the prior art, which can synchronously convey a plurality of products side by side, and in this embodiment, four products are conveyed side by side at one time. The incoming material detection mechanism 12 can be a code scanning gun which scans and detects the products, and if the code scanning is qualified, the products are qualified products, otherwise, the products are unqualified products; or a CCD detection system which is used for detecting the appearance of the product, wherein the product is qualified if the appearance is qualified, and is unqualified if the appearance is not qualified; or other prior art detection mechanisms, and is not limited herein. The batching and feeding device 2 eliminates unqualified products according to the result of whether the products are qualified or not, matches a plurality of parallel qualified products, and feeds the qualified products to the conveying device 3.
The paired loading and unloading device 2 includes a paired material moving mechanism 21 and a first temporary storage mechanism 22. The paired material moving mechanism 21 is disposed on a conveying path of the conveying device 3, and the first temporary storage mechanism 22 and the material receiving device 1 are disposed on a material moving path of the paired material moving mechanism 21, respectively. The first buffer mechanism 22 is used for buffering qualified products. The paired material moving mechanism 21 and the first temporary storage mechanism 22 are respectively located between the material feeding device 1 and the conveying device 3, and the first temporary storage mechanism 22 is located at one side of the paired material moving mechanism 21. The paired material transferring mechanism 21 may transfer a plurality of qualified products from the end of the material receiving mechanism 11 to the conveyor 3, or transfer a single or a plurality of qualified products from the end of the material receiving mechanism 11 to the first temporary storage mechanism 22, or transfer a single or a plurality of qualified products temporarily stored in the first temporary storage mechanism 22 to the end of the material receiving mechanism 11.
Preferably, the paired loading and unloading device 2 further comprises a defective product unloading mechanism 23. The unqualified product removing mechanism 23 is arranged on the material moving path of the matching material moving mechanism 21 and is used for removing the unqualified product. The unqualified product removing mechanism 23 is located on one side of the paired material moving mechanism 21 far away from the conveying device 3. Preferably, the start of the reject remover 23 is close to the end of the incoming feeder 11. The matching material moving mechanism 21 can move a single or a plurality of unqualified products at the material coming position at the tail end of the material coming mechanism 11 to the starting end of the unqualified product material removing mechanism 23, or move welding unqualified products detected by the welding detection device to the starting end of the unqualified product material removing mechanism 23.
Preferably, the paired loading and unloading device 2 further comprises a second temporary storage mechanism 24. The second temporary storage mechanism 24 is disposed on the material moving path of the paired material moving mechanism 21 and is used for temporarily storing the welding-qualified products. The second temporary storage mechanism 24 is located between the feeding device 1 and the conveying device 3 and on one side of the paired material moving mechanism 21, and preferably, the second temporary storage mechanism 24 is adjacent to the first temporary storage mechanism 22. The second temporary storage mechanism 24 in this embodiment is used for temporarily storing the welding-qualified products detected by the welding detection device. The paired material transferring mechanism 21 may transfer a single or a plurality of welding-qualified products detected by the welding detection device from the conveying device 3 to the second temporary storage mechanism 24, and may continue to transfer a single or a plurality of welding-qualified products from the second temporary storage mechanism 24 to the intermediate blanking device 4, or the paired material transferring mechanism 21 may also transfer a plurality of welding-qualified products detected by the welding detection device from the conveying device 3 to the intermediate blanking device 4.
Specifically, the material transferring mechanism 21 includes a transferring component 211 and a clamping component 212. Mating gripping element 212 is disposed at the end of mating transfer element 21. The paired transferring assembly 211 is used for transferring the paired clamping assembly 212 to the end of the material feeding mechanism 11, the first temporary storage mechanism 22, the start end of the unqualified product material removing mechanism 23, the second temporary storage mechanism 24 and the conveying device 3, and the paired clamping assembly 212 is used for clamping or loosening a single or a plurality of products, so that the transfer of qualified products or unqualified products is realized. The paired transfer units 211 in this embodiment may employ a four-axis or six-axis robot. The paired clamping assembly 212 comprises a plurality of paired clamping members 2121 arranged side by side, each paired clamping member 2121 can grab or release a product independently, and the paired clamping members 2121 arranged side by side can grab or release a plurality of products arranged side by side integrally or grab or release a certain independent product. The number of the mating clamping members 2121 in this embodiment is four, and each mating clamping member 2121 can be matched with a clamping jaw by an air cylinder, which is not described herein again. The first temporary storage mechanism 22 includes a temporary storage support 221 and a temporary storage plate 222, the temporary storage plate 222 is disposed at the upper end of the temporary storage support 221, a plurality of temporary storage locations 2221 arranged side by side are disposed on the surface of the temporary storage plate 222, and the structure and shape of the temporary storage locations 2221 are adapted to the structure and shape of the product, and are used for temporarily storing the product. The temporary storage locations 2221 in this embodiment are four recesses formed in the temporary storage board 222, and the four temporary storage locations 2221 are sequentially arranged at intervals along the length direction of the temporary storage board 222. Preferably, two adjacent temporary bits 222 are in communication. Preferably, both ends of the slot of each temporary storage location 222 have a V-shaped structure, so that the temporary storage location of the product is facilitated, and the product can be adapted to products with different specifications and sizes, so as to increase the adaptability of the temporary storage location 222. The reject removing mechanism 23 may be a mechanism identical to the feeding mechanism 11, and the structure and operation principle of the second temporary storage mechanism 24 are identical to those of the first temporary storage mechanism 22, which will not be described herein.
The pairing feeding process in the embodiment has two modes: in the first pairing and feeding process, the first four batteries are transmitted to the incoming material level at the tail end of the battery by the incoming material detection mechanism 11, and if the first four batteries detected by the incoming material detection mechanism 12 are all qualified batteries, the pairing and material moving mechanism 21 directly transfers the four qualified batteries to the first temporary storage mechanism 22; if unqualified batteries exist in the first four batteries detected by the incoming material detection mechanism 12, the pairing and material moving mechanism 21 transfers the qualified batteries in the four batteries to the first temporary storage mechanism 22, and transfers the unqualified batteries in the four batteries to the unqualified product material removing mechanism 23. Then, the material receiving mechanism 11 continues to convey the four batteries to the material receiving position at the tail end of the material receiving mechanism, and if the four subsequent batteries are all qualified batteries, the pairing material moving mechanism 21 synchronously transfers the four qualified batteries to the conveying device 3; if unqualified batteries exist in the four subsequent batteries, the pairing and moving mechanism 21 transfers the unqualified batteries to the unqualified product material removing mechanism 23, at this time, the qualified batteries at the material coming position of the material supplying mechanism 11 are missing, then the pairing and moving mechanism 21 transfers the corresponding qualified batteries to the material coming position of the material supplying mechanism 11 from the first temporary storage mechanism 22, so that the batteries at the material coming position of the material supplying mechanism 11 are supplemented with the four qualified batteries, and then the pairing and moving mechanism 21 transfers the four qualified batteries to the conveying device 3. If the qualified batteries temporarily stored in the first temporary storage mechanism 22 are not enough to replenish the qualified batteries lacking in the incoming material level of the incoming material mechanism 11, the paired material moving mechanism 21 moves the qualified batteries of the incoming material level of the incoming material mechanism 11 to the first temporary storage mechanism 22 for temporary storage, and waits for the next replenishing and material taking. Thus, the four batteries transferred to the conveying device 3 synchronously by the paired material transferring mechanism 21 are all qualified batteries. In the second pairing feeding process, the first four batteries are conveyed to the material receiving position at the tail end of the battery by the material receiving mechanism 11, and if the first four batteries detected by the material receiving detection mechanism 12 are all qualified batteries, the pairing material moving mechanism 21 directly transfers the four qualified batteries to the conveying device 3. Then, the material receiving mechanism 11 continues to convey, and when the products subsequently conveyed by the material receiving mechanism 11 have unqualified products, the paired material moving mechanism 21 transfers the qualified batteries in the four batteries to the first temporary storage mechanism 22, and transfers the unqualified batteries in the four batteries to the unqualified product material removing mechanism 23. If unqualified batteries exist in the first four batteries detected by the incoming material detection mechanism 12, the pairing and material moving mechanism 21 transfers the qualified batteries in the four batteries to the first temporary storage mechanism 22, and transfers the unqualified batteries in the four batteries to the unqualified product material removing mechanism 23. The subsequent other completion processes are consistent with the first pairing feeding process, and are not described herein again.
The pairing blanking process of the pairing material moving mechanism 21 is similar to the pairing material loading process, and the pairing material moving mechanism also has two modes: in the first pairing blanking process, if all the four batteries transmitted by the clamp for the first time are qualified batteries in welding detection, the pairing material moving mechanism 21 directly transfers the four qualified batteries to the second temporary storage mechanism 24; if the welding-unqualified batteries exist in the four batteries firstly conveyed by the fixture, the pairing material moving mechanism 21 transfers the welding-qualified batteries in the four batteries to the second temporary storage mechanism 24, and transfers the welding-unqualified batteries in the four batteries to the unqualified product material removing mechanism 23. Then, the clamp continues to transmit the positions of the four subsequent battery pairing and moving mechanisms 21, and if the four subsequent batteries are all welding qualified batteries, the pairing and moving mechanisms 21 synchronously transfer the four welding qualified batteries to the intermediate blanking device 4; if the welding unqualified batteries exist in the following four batteries, the pairing material moving mechanism 21 transfers the welding unqualified batteries to the unqualified product material removing mechanism 23, at this time, the batteries in the clamp are lost, then, the pairing material moving mechanism 21 transfers the corresponding welding qualified batteries to the clamp from the second temporary storage mechanism 24, so that the clamp is filled with the four welding qualified batteries, and then, the pairing material moving mechanism 21 transfers the four qualified batteries to the blanking device 4. Therefore, the four batteries synchronously transferred to the blanking device 4 by the paired material transferring mechanism 21 are all welding qualified batteries. In the second pairing blanking process, the four batteries conveyed by the clamp for the first time are all welding qualified batteries, and then the pairing material moving mechanism 21 directly transfers the four welding qualified batteries to the blanking device 4. And then, the fixture is conveyed continuously, when the batteries conveyed subsequently by the fixture have unqualified batteries for welding, the pairing material-moving mechanism 21 transfers the qualified batteries for welding in the four batteries to the second temporary storage mechanism 24, and transfers the unqualified batteries for welding in the four batteries to the unqualified product material-removing mechanism 23. If the first four batteries conveyed by the fixture have unqualified welding batteries, the pairing material moving mechanism 21 transfers the four middle welding qualified batteries to the second temporary storage mechanism 24, and transfers the four middle welding unqualified welding battery removing mechanisms 23. The subsequent area completion process is consistent with the first pairing blanking process, and is not described herein again.
The above is merely an embodiment of the present invention, and is not intended to limit the present invention. Various modifications and alterations to this invention will become apparent to those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the scope of the claims of the present invention.

Claims (10)

1. A pairing method, comprising:
judging whether the products of the 1 st incoming material are qualified products, and transferring the qualified products of the 1 st incoming material for temporary storage;
judging whether a plurality of products of the (n + 1) th incoming material are all qualified products; if yes, transferring a plurality of qualified products of the (n + 1) th incoming material to enter a working procedure; if not, unqualified products in the products with the (n + 1) th incoming material are eliminated, the temporarily stored qualified products are taken, and the products with the (n + 1) th incoming material are supplemented, so that the products with the (n + 1) th incoming material are all qualified products.
2. The pairing method according to claim 1, further comprising:
and transferring a plurality of qualified products of the n +1 th incoming material after completion to enter a working procedure.
3. The pairing method according to claim 1, further comprising:
and judging whether unqualified products exist in the products of the 1 st incoming material, removing the unqualified products in the products of the 1 st incoming material, and temporarily storing the qualified products in the products of the 1 st incoming material.
4. A pairing method as claimed in any one of claims 1 to 3, wherein the step of taking a material from the temporarily stored qualified products and supplementing a plurality of the products of the (n + 1) th incoming material so that the plurality of the products of the (n + 1) th incoming material are all qualified products comprises:
and judging that the temporarily stored qualified products are all qualified products enough to supplement the n +1 st incoming material, taking the temporarily stored qualified products and supplementing the n +1 st incoming material, so that the n +1 st products are all qualified products.
5. A pairing method as claimed in any one of claims 1 to 3, wherein the step of taking a material from the temporarily stored qualified products and supplementing a plurality of the products of the (n + 1) th incoming material so that the plurality of the products of the (n + 1) th incoming material are all qualified products comprises:
and judging whether the temporarily stored qualified products are not enough to supplement the plurality of products with the n +1 time incoming materials and are all qualified products, and transferring the qualified products in the plurality of products with the n +1 time incoming materials for temporary storage.
6. A pairing method, comprising:
judging whether a plurality of products of the nth incoming material are all qualified products; if yes, transferring a plurality of qualified products of the n-th incoming material to enter a working procedure; if not, unqualified products in the multiple products of the nth material incoming are eliminated, and qualified products in the multiple products of the nth material incoming are temporarily stored.
And judging whether the plurality of products with the (n + 1) th incoming material have unqualified products, removing the unqualified products from the plurality of products with the (n + 1) th incoming material, taking materials from the temporarily stored qualified products and supplementing the plurality of products with the (n + 1) th incoming material, so that the plurality of products with the (n + 1) th incoming material are all qualified products.
7. The pairing method according to claim 6, further comprising:
and judging that the products of the (n + 1) th incoming material are all qualified products, and transferring the qualified products of the (n + 1) th incoming material to enter a working procedure.
8. The pairing method according to claim 7, further comprising:
and transferring a plurality of qualified products of the n +1 th incoming material after completion to enter a working procedure.
9. The pairing method as claimed in any one of claims 6 to 8, wherein the step of taking the temporarily stored qualified products and completing a plurality of the products of the (n + 1) th incoming material, so that the plurality of the products of the (n + 1) th incoming material are all qualified products, comprises the steps of:
and judging that the temporarily stored qualified products are all qualified products enough to supplement the n +1 st incoming material, taking the temporarily stored qualified products and supplementing the n +1 st incoming material, so that the n +1 st products are all qualified products.
10. The pairing method as claimed in any one of claims 6 to 8, wherein the step of taking the temporarily stored qualified products and completing a plurality of the products of the (n + 1) th incoming material, so that the plurality of the products of the (n + 1) th incoming material are all qualified products, comprises the steps of:
and judging whether the temporarily stored qualified products are not enough to supplement the plurality of products with the n +1 time incoming materials and are all qualified products, and transferring the qualified products in the plurality of products with the n +1 time incoming materials for temporary storage.
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