CN110817285A - A pipe material loading and unloading device suitable for pipes with different diameters and its working method - Google Patents
A pipe material loading and unloading device suitable for pipes with different diameters and its working method Download PDFInfo
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- CN110817285A CN110817285A CN201911284821.1A CN201911284821A CN110817285A CN 110817285 A CN110817285 A CN 110817285A CN 201911284821 A CN201911284821 A CN 201911284821A CN 110817285 A CN110817285 A CN 110817285A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G25/00—Conveyors comprising a cyclically-moving, e.g. reciprocating, carrier or impeller which is disengaged from the load during the return part of its movement
- B65G25/04—Conveyors comprising a cyclically-moving, e.g. reciprocating, carrier or impeller which is disengaged from the load during the return part of its movement the carrier or impeller having identical forward and return paths of movement, e.g. reciprocating conveyors
- B65G25/08—Conveyors comprising a cyclically-moving, e.g. reciprocating, carrier or impeller which is disengaged from the load during the return part of its movement the carrier or impeller having identical forward and return paths of movement, e.g. reciprocating conveyors having impellers, e.g. pushers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/901—Devices for picking-up and depositing articles or materials provided with drive systems with rectilinear movements only
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0276—Tubes and pipes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/04—Detection means
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Abstract
本发明公开了一种适用于不同直径管材的管材上下料装置以及工作方法,包括上料单元、下料单元、管材转运传送单元和管材,所述管材转运传送单元位于上料单元和下料单元之间,所述上料单元可将管材放置在管材转运传送单元的一端部上,所述管材转运传送单元可进行管材的转运,所述下料单元可将管材从管材转运传送单元远离上料单元的一端取下;其中,所述上料单元包括机架、斜向可调装置一、斜向可调装置二、V型送料推杆组件、送料驱动装置、V型宽定料块一和V型宽定料块二。本发明所述的适用于不同直径管材的管材上下料装置的工作方法,工作原理简单易行,工作过程自动化程度高,所需要的人力少,提高了生产效率,适合工业大规模应用。
The invention discloses a pipe material loading and unloading device suitable for pipes with different diameters and a working method, including a material feeding unit, a material unloading unit, a pipe material transporting and conveying unit and a pipe material. The pipe material transporting and conveying unit is located in the loading unit and the unloading unit In between, the feeding unit can place the pipe on one end of the pipe transfer unit, the pipe transfer unit can transfer the pipe, and the unloading unit can move the pipe from the pipe transfer unit away from the feeding unit One end of the unit is removed; wherein, the feeding unit includes a frame, an oblique adjustable device 1, an oblique adjustable device 2, a V-shaped feeding push rod assembly, a feeding drive device, a V-shaped wide fixed material block 1 and V-shaped wide fixed block II. The working method of the pipe loading and unloading device suitable for pipes with different diameters of the present invention has the advantages of simple and easy working principle, high degree of automation of the working process, less manpower required, improved production efficiency, and is suitable for large-scale industrial application.
Description
技术领域technical field
本发明属于通用机械装备制造技术领域,特别涉及一种适用于不同直径管材的管材上下料装置。本发明还涉及一种适用于不同直径管材的管材上下料装置的工作方法。The invention belongs to the technical field of general mechanical equipment manufacturing, and particularly relates to a pipe material loading and unloading device suitable for pipes with different diameters. The invention also relates to a working method of a pipe material loading and unloading device suitable for pipes with different diameters.
背景技术Background technique
管材就是用于做管件的材料。不同的管件要用不同的管材,管材的好坏直接决定了管件的质量。建筑工程、电厂、化工厂等多用此类管材。包括:PPR管,PVC管,UPVC管,铜管,钢管,纤维管,复合管,镀锌管,软管,异径管,水管。管材是家庭装修必需的材料,常用的有给水管、排水管、煤气管、暖气管、电线导管、雨水管等。Pipe is the material used to make pipe fittings. Different pipe fittings use different pipe materials, and the quality of the pipe directly determines the quality of the pipe fittings. Such pipes are often used in construction projects, power plants, chemical plants, etc. Including: PPR pipe, PVC pipe, UPVC pipe, copper pipe, steel pipe, fiber pipe, composite pipe, galvanized pipe, hose, reducer, water pipe. Pipes are necessary materials for home decoration, commonly used are water supply pipes, drainage pipes, gas pipes, heating pipes, wire conduits, rainwater pipes, etc.
现有工厂生产的机械化程度较高,管材的生产制作的过程中一般都是通过传送装置进行传送的。传送装置的运用,极大的提高了工厂的生产效率。Existing factories have a relatively high degree of mechanization, and pipes are generally transported through conveyors during the production process. The use of conveyors has greatly improved the production efficiency of the factory.
但是,传统的送料装置结构单一,不能根据管材的直径灵活调节,导致运输管件装置的功能比较单一,需要进行管材输送时,需要专门进行设计,为此,我们提出一种适用于多种尺寸规格的管材连续送料装置。However, the traditional feeding device has a single structure and cannot be flexibly adjusted according to the diameter of the pipe, resulting in a relatively single function of the transport pipe device. When the pipe needs to be transported, it needs to be specially designed. For this reason, we propose a suitable for various sizes. The pipe continuous feeding device.
发明内容SUMMARY OF THE INVENTION
发明目的:为了克服以上不足,本发明的目的是提供一种适用于不同直径管材的管材上下料装置,其结构简单,设计合理,易于生产,自动化程度高,减少人工劳动量,提高了工作效率。本发明还提供一种适用于不同直径管材的管材上下料装置的工作方法,工作原理简单易行,工作过程自动化程度高,所需要的人力少,提高了生产效率,适合工业大规模应用。Purpose of the invention: In order to overcome the above deficiencies, the purpose of the present invention is to provide a pipe material loading and unloading device suitable for pipes with different diameters, which has a simple structure, reasonable design, easy production, high degree of automation, reduced manual labor, and improved work efficiency. . The invention also provides a working method of a pipe loading and unloading device suitable for pipes with different diameters, the working principle is simple and feasible, the working process is highly automated, requires less manpower, improves production efficiency, and is suitable for large-scale industrial applications.
技术方案:一种适用于不同直径管材的管材上下料装置,包括上料单元、下料单元、管材转运传送单元和管材,所述管材转运传送单元位于上料单元和下料单元之间,所述上料单元可将管材放置在管材转运传送单元的一端部上,所述管材转运传送单元可进行管材的转运,所述下料单元可将管材从管材转运传送单元远离上料单元的一端取下;其中,所述上料单元包括机架、斜向可调装置一、斜向可调装置二、V型送料推杆组件、送料驱动装置、V型宽定料块一和V型宽定料块二,所述V型宽定料块一和V型宽定料块二对称设置在机架的上端部上,并且V型宽定料块一和V型宽定料块二位于机架的一端,所述管材置于机架的上端面上,所述斜向可调装置一和斜向可调装置二设置在机架两侧的侧壁上,并且斜向可调装置一和斜向可调装置二均与V型送料推杆组件连接,所述送料驱动装置的一端与机架铰接,并且送料驱动装置的活塞杆伸出端与V型送料推杆组件连接。Technical scheme: a pipe material loading and unloading device suitable for pipes with different diameters, including a feeding unit, a discharging unit, a pipe material transporting and conveying unit and a pipe material, the pipe material transporting and conveying unit is located between the feeding unit and the unloading unit. The feeding unit can place the pipe material on one end of the pipe material transporting and conveying unit, the pipe material transporting and conveying unit can transfer the pipe material, and the unloading unit can take the pipe material from the end of the pipe material transporting and conveying unit away from the feeding unit. Wherein, the feeding unit includes a frame, an oblique
进一步的,上述的适用于不同直径管材的管材上下料装置,所述V型送料推杆组件包括中间连接杆、推杆本体一和推杆本体二,所述推杆本体一和推杆本体二对称设置在中间连接杆的两端,所述中间连接杆、推杆本体一和推杆本体二的截面为U型,所述中间连接杆和送料驱动装置的活塞杆,所述推杆本体一和斜向可调装置一滑动连接,所述推杆本体二和斜向可调装置二滑动连接。Further, the above-mentioned pipe material loading and unloading device suitable for pipes with different diameters, the V-shaped feeding push rod assembly includes an intermediate connecting rod, a
进一步的,上述的适用于不同直径管材的管材上下料装置,所述推杆本体一和推杆本体二的上端面上均设有一组卡槽一,所述管材可置于卡槽一内,所述V型宽定料块一和V型宽定料块二的上端面上均设有一组卡槽二,所述管材可置于卡槽二内。Further, in the above-mentioned pipe material loading and unloading device suitable for pipes with different diameters, the upper end surfaces of the
进一步的,上述的适用于不同直径管材的管材上下料装置,所述斜向可调装置一和斜向可调装置二均包括固定座一、固定座二、一组锁紧螺栓一、一组锁紧螺栓二、顶杆一和顶杆二,所述固定座一和固定座二相对设置在机架的侧壁上,并且固定座一和固定座二倾斜设置,所述顶杆一通过一组锁紧螺栓一锁紧在固定座一上,所述顶杆二通过一组锁紧螺栓二锁紧在固定座二上,所述斜向可调装置一的顶杆一的一端可穿过定座一和推杆本体一相抵,所述斜向可调装置一的顶杆二的一端可穿过固定座二和推杆本体一相抵,所述斜向可调装置二的顶杆一的一端可穿过定座一和推杆本体二相抵,所述斜向可调装置二的顶杆二的一端可穿过固定座二和推杆本体二相抵。Further, in the above-mentioned pipe loading and unloading device suitable for pipes with different diameters, the first oblique adjustable device and the second inclined adjustable device include a fixed
进一步的,上述的适用于不同直径管材的管材上下料装置,所述顶杆一和顶杆二的相对面之间设有滑轨,所述推杆本体一和推杆本体二靠近机架的端面上设有滑块,所述滑块和滑轨滑动连接。Further, in the above-mentioned pipe material loading and unloading device suitable for pipes with different diameters, a slide rail is provided between the opposite surfaces of the first and second push rods, and the first and second push rod bodies are close to the frame. A sliding block is provided on the end surface, and the sliding block and the sliding rail are slidably connected.
进一步的,上述的适用于不同直径管材的管材上下料装置,所述管材转运传送单元包括传送机架和管材传送带,所述管材传送带设置在传送机架的上端部上,所述管材传送带可进行管材的传送。Further, in the above-mentioned pipe material loading and unloading device suitable for pipes with different diameters, the pipe material transporting and conveying unit includes a conveying frame and a pipe material conveying belt, the pipe material conveying belt is arranged on the upper end of the conveying frame, and the pipe material conveying belt can carry out Transfer of pipes.
进一步的,上述的适用于不同直径管材的管材上下料装置,所述下料单元包括底座、水平移动组件、升降组件和下料机械手,所述水平移动组件设置在底座和升降组件之间,所述下料机械手设置在升降组件上,所述水平移动组件包括两条对称设置的滑轨一、电机安装板、水平移动驱动电机、齿轮一和龙门移动框架,所述两条对称设置的滑轨一固定设置在底座上,所述两条对称设置的滑轨一其中一滑轨一上固定设有齿条,所述水平移动驱动电机固定设置在电机安装板上,所述电机安装板固定设置在龙门移动框架的侧壁上,所述水平移动驱动电机的转轴和齿轮一连接,所述齿轮一和齿条啮合,所述龙门移动框架的下端部设有一组水平移动滚轮,所述一组水平移动滚轮与滑轨一滑动连接。Further, in the above-mentioned pipe loading and unloading device suitable for pipes with different diameters, the blanking unit includes a base, a horizontal moving assembly, a lifting assembly and a blanking manipulator, and the horizontal moving assembly is arranged between the base and the lifting assembly. The unloading manipulator is arranged on the lifting assembly, and the horizontal moving assembly includes two symmetrically arranged sliding
进一步的,上述的适用于不同直径管材的管材上下料装置,所述升降组件包括液压缸、转轴一、齿轮二、齿轮三、链条一、链条二和竖直升降滑板,所述液压缸固定设置在龙门移动框架上,所述转轴一的中间位置与液压缸的活塞杆连接,并且转轴一与液压缸呈“T”字型设置,所述齿轮二和齿轮三分别设置在转轴一的两端部,所述龙门移动框架的立柱之间设有一组水平横梁,所述链条一和链条二的一端与水平横梁固定连接,并且链条一和链条二的另一端均与竖直升降滑板固定连接,所述链条一套设在齿轮二上,所述链条二套设在齿轮三上,所述龙门移动框架的立柱上设有滑槽一,所述竖直升降滑板上设有滑动导向块,所述滑动导向块设置在滑槽一内,所述竖直升降滑板上设有机械臂支撑板,所述下料机械手设置在机械臂支撑板上。Further, in the above-mentioned pipe material loading and unloading device suitable for pipes with different diameters, the lifting component includes a hydraulic cylinder, a rotating shaft, a second gear, a third gear, a first chain, a second chain and a vertical lifting slide plate, and the hydraulic cylinder is fixedly arranged. On the gantry moving frame, the middle position of the first rotating shaft is connected with the piston rod of the hydraulic cylinder, and the first rotating shaft and the hydraulic cylinder are arranged in a "T" shape, and the second gear and the third gear are respectively arranged on the two ends of the rotating
进一步的,上述的适用于不同直径管材的管材上下料装置,所述下料机械手包括机械手支撑底座、机械手水平移动组件、机械臂和夹紧装置,所述机械手水平移动组件设置在机械手支撑底座上,所述机械臂设置在机械手水平移动组件上,所述夹紧装置设置在机械臂的末端;其中,所述夹紧装置包括固定安装板一、安装座一、安装座二、连接板一、摆杆一、摆杆二、推杆一、推杆二、固定座三、连接臂一和驱动电机二,所述固定安装板一和机械臂连接,所述安装座一、安装座二和固定座三均设置在固定安装板一上,所述安装座一和安装座二位于固定安装板一的一侧,并且固定座三位于固定安装板一的另一侧,所述连接板一设置在安装座一和安装座二之间,所述摆杆一和安装座一铰接,所述摆杆二和安装座二铰接,所述推杆一的一端和摆杆一远离安装座一的端部铰接,所述推杆二的一端和摆杆二远离安装座二的端部铰接,所述连接臂一和固定座三铰接,并且连接臂一的两端部位于固定座三同一直径的两侧,所述推杆一远离摆杆一的一端和连接臂一的一端铰接,所述推杆二远离摆杆二的一端和连接臂一的另一端铰接,所述推杆一和推杆二与连接臂一的铰接点位于固定座三的两侧,所述驱动电机二设置在固定安装板一上,并且驱动电机二的转轴和连接臂一通过键连接,所述安装座一的外部套设有轴套一,所述安装座二的外部套设有轴套二,所述摆杆一固定设置在轴套一的外壁上,所述摆杆二固定设置在轴套二的外壁上,所述轴套一的外壁上固定设有夹紧板一,所述轴套二的外壁上固定设有夹紧板二,所述夹紧板一和夹紧板二相对设置,所述夹紧板一和夹紧板二的相对面上均设有夹紧块,所述夹紧块上设有橡胶垫片。Further, the above-mentioned pipe loading and unloading device suitable for pipes with different diameters, the unloading manipulator includes a manipulator support base, a manipulator horizontal movement component, a mechanical arm and a clamping device, and the manipulator horizontal movement component is arranged on the manipulator support base. , the mechanical arm is arranged on the horizontal moving component of the robot arm, and the clamping device is arranged at the end of the mechanical arm; wherein, the clamping device comprises a
进一步的,上述的适用于不同直径管材的管材上下料装置,所述水平移动组件包括驱动电机三、丝杆、丝杆支撑座、机械手滑块、滑板二和机械手支撑板一,所述驱动电机三的转轴和丝杆连接,所述丝杆设置在丝杆支撑座上,所述机械手滑块和滑板二套设在丝杆上,所述机械手支撑板一固定设置在机械手滑块和滑板二的上端面上,所述机械臂固定设置在机械手支撑板一上,所述丝杆支撑座上设有两条对称设置的导向柱一,所述导向柱一设置在丝杆的两侧,所述机械手滑块的两端部套设在导向柱一上,所述机械手支撑底座上设有两条对称设置的导向柱二,所述导向柱二设置在丝杆的两侧,所述滑板二的两端部套设在导向柱二上。Further, in the above-mentioned pipe material loading and unloading device suitable for pipes with different diameters, the horizontal moving assembly includes a third drive motor, a screw rod, a screw rod support seat, a manipulator slider, a second slide plate and a manipulator support plate one. The drive motor The rotating shaft of the third is connected with the screw rod, the screw rod is set on the screw rod support seat, the manipulator slider and the slide plate two are set on the screw rod, and the manipulator support plate one is fixedly arranged on the manipulator slide block and the slide plate two On the upper end face of the machine arm, the manipulator is fixed on the
本发明一种适用于不同直径管材的管材上下料装置的工作方法,包括以下步骤:A working method of a pipe material loading and unloading device suitable for pipes with different diameters of the present invention comprises the following steps:
1)上料,送料驱动装置的活塞杆伸出,推动推杆本体一和推杆本体二斜向上移动;1) When feeding, the piston rod of the feeding driving device extends, and pushes the
2)推杆本体一和推杆本体二向上移动的过程中,使得机架上的管材落入卡槽一内;2) During the upward movement of the
3)送料驱动装置的活塞杆收回,驱动推动推杆本体一和推杆本体二斜向下移动,使得推动推杆本体一和推杆本体二上的管材落在V型宽定料块一和V型宽定料块二上;3) The piston rod of the feeding driving device is retracted to drive the
4)在V型宽定料块一和V型宽定料块二上进行管材的检测,检测合格后的管材通过人工或者机械手将管材转运到管材传送带上;4) Test the pipes on the V-shaped wide-
5)管材传送带传动,进行管材的输送,将管材从上料单元的一端移动到下料单元的一端;5) The pipe conveyor is driven to transport the pipe and move the pipe from one end of the feeding unit to one end of the unloading unit;
6)液压缸的活塞杆收回,通过链条一和链条二拉动竖直升降滑板沿着龙门移动框架的竖直方向上升到于管材传送带处于同一水平位置处;6) The piston rod of the hydraulic cylinder is retracted, and the vertical lifting slide plate is pulled along the vertical direction of the gantry moving frame by the
7)水平移动驱动电机启动,带动齿轮一转动,使得龙门移动框架沿着齿条的方向向管材传送带方向移动;7) The horizontal movement drive motor starts to drive the gear to rotate, so that the gantry moving frame moves along the direction of the rack to the direction of the pipe conveyor;
8)驱动电机三启动,带动丝杆转动,机械手滑块和滑板二移动,使得机械臂靠近管材传送带;8) The third start of the drive motor drives the screw to rotate, and the second slider of the manipulator and the slide plate move, so that the manipulator is close to the pipe conveyor;
9)机械臂移动到管材传送带末端的正上方,驱动电机四启动,带动连接臂一转动,使得推杆一和推杆二分别转动,推杆一带动摆杆一移动,推杆二带动摆杆二移动;9) The mechanical arm moves to the top of the end of the pipe conveyor, and the
10)夹紧板一和夹紧板二相互靠近,使得夹紧块夹持住管材,机械臂移动,将管材从管材传送带上取下,并转运到相应的工位上。10) Clamping
本发明所述的适用于不同直径管材的管材上下料装置的工作方法,工作原理简单易行,工作过程自动化程度高,所需要的人力少,提高了生产效率,适合工业大规模应用。The working method of the pipe loading and unloading device suitable for pipes with different diameters of the present invention is simple and easy to operate, the working process is highly automated, requires less manpower, improves production efficiency, and is suitable for large-scale industrial applications.
上述技术方案可以看出,本发明具有如下有益效果:本发明所述的适用于不同直径管材的管材上下料装置,其结构设计合理,易于生产,能够适应不同直径的管材,采用一套装置即可能够进行不同直径管材的上下料和转运,代替人工实现自动化上下料和转运。适用于不同直径管材的管材上下料装置的自动化程度高,工作效率高,应用灵活。本发明所述的适用于不同直径管材的管材上下料装置的工作方法,工作原理简单易行,工作过程自动化程度高,所需要的人力少,提高了生产效率,适合工业大规模应用。It can be seen from the above technical solutions that the present invention has the following beneficial effects: the pipe material loading and unloading device suitable for pipes with different diameters according to the present invention has a reasonable structure design, is easy to produce, and can adapt to pipes with different diameters. It may be able to carry out loading and unloading and transfer of pipes of different diameters, instead of manually realizing automatic loading and unloading and transfer. The pipe loading and unloading device suitable for pipes of different diameters has a high degree of automation, high work efficiency and flexible application. The working method of the pipe loading and unloading device suitable for pipes with different diameters of the present invention is simple and easy to operate, the working process is highly automated, requires less manpower, improves production efficiency, and is suitable for large-scale industrial applications.
附图说明Description of drawings
图1为本发明所述可根据管材直径调整的斜向管材送料装置的整体结构示意图;1 is a schematic diagram of the overall structure of the oblique pipe feeding device according to the present invention that can be adjusted according to the diameter of the pipe;
图2为本发明所述上料单元的结构示意图一;Fig. 2 is the structural schematic diagram 1 of the feeding unit according to the present invention;
图3为本发明所述上料单元的结构示意图二;Fig. 3 is the
图4为本发明所述上料单元的主视图;Fig. 4 is the front view of the feeding unit of the present invention;
图5为本发明所述上料单元的右视图;Fig. 5 is the right side view of the feeding unit of the present invention;
图6为本发明所述上料单元的俯视图;6 is a top view of the feeding unit according to the present invention;
图7为本发明所述下料单元的结构示意图;Fig. 7 is the structural representation of the blanking unit of the present invention;
图8为本发明所述升降组件的结构示意图;8 is a schematic structural diagram of the lifting assembly according to the present invention;
图9为本发明所述可夹紧装置的结构示意图;9 is a schematic structural diagram of the clampable device according to the present invention;
图10为本发明所述机械手水平移动组件的结构示意图一;FIG. 10 is a schematic structural diagram 1 of the horizontal moving assembly of the manipulator according to the present invention;
图11为本发明所述机械手水平移动组件的结构示意图二。FIG. 11 is a second structural schematic diagram of the horizontal moving assembly of the manipulator according to the present invention.
图中:上料单元10、下料单元20、底座201、管材转运传送单元30、传送机架301、管材传送带302、水平移动组件40、滑轨一401、电机安装板402、水平移动驱动电机403、齿轮一404、龙门移动框架405、、齿条406、水平移动滚轮407、液压缸408、转轴一409、齿轮二410、齿轮三411、链条一412、链条二413、竖直升降滑板414、水平横梁415、滑槽一416、滑动导向块417、机械臂支撑板418、升降组件50、下料机械手60、机械手支撑底座601、机械手水平移动组件602、机械臂603、夹紧装置604、固定安装板一605、安装座一606、安装座二607、连接板一608、摆杆一609、摆杆二610、推杆一611、推杆二612、固定座三613、连接臂一614、驱动电机二615、轴套一616、轴套二617、夹紧板一618、夹紧板二619、夹紧块620、橡胶垫片621、驱动电机三622、丝杆623、丝杆支撑座624、机械手滑块625、滑板二626、机械手支撑板一627、导向柱一628、导向柱二629、管材1、机架2、斜向可调装置一3、固定座一31、固定座二32、锁紧螺栓一33、锁紧螺栓二34、顶杆一35、顶杆二36、滑轨37、斜向可调装置二4、V型送料推杆组件5、中间连接杆51、推杆本体一52、卡槽一521、滑块522、推杆本体二53、送料驱动装置6、V型宽定料块一7、卡槽二71、V型宽定料块二8。In the figure: feeding unit 10, unloading unit 20, base 201, pipe transfer and conveying unit 30, conveying frame 301, pipe conveying belt 302, horizontal moving assembly 40, slide rail one 401, motor mounting plate 402, horizontal moving drive motor 403, gear one 404, gantry moving frame 405, rack 406, horizontal moving roller 407, hydraulic cylinder 408, shaft one 409, gear two 410, gear three 411, chain one 412, chain two 413, vertical lift slide 414 , horizontal beam 415, chute one 416, sliding guide block 417, mechanical arm support plate 418, lifting assembly 50, blanking manipulator 60, manipulator support base 601, manipulator horizontal movement assembly 602, manipulator arm 603, clamping device 604, Fixed mounting plate one 605, mounting seat one 606, mounting seat two 607, connecting plate one 608, swing rod one 609, swing rod two 610, push rod one 611, push rod two 612, fixed seat three 613, connecting arm one 614 , drive motor two 615, bushing one 616, bushing two 617, clamping plate one 618, clamping plate two 619, clamping block 620, rubber gasket 621, drive motor three 622, screw 623, screw support Seat 624, manipulator slider 625, slide plate 2 626, manipulator support plate 1 627, guide column 1 628, guide column 2 629, pipe 1, frame 2, oblique adjustable device 1 3, fixing seat 1 31, fixing seat Two 32, locking bolt one 33, locking bolt two 34, mandrel one 35, mandrel two 36, slide rail 37, oblique adjustable device two 4, V-shaped feeding push rod assembly 5, intermediate connecting rod 51, Push rod body 1 52, card slot 1 521, slider 522, push rod body 2 53, feeding drive device 6, V-shaped wide fixed material block 1 7, card groove 2 71, V-shaped wide fixed material block 28.
具体实施方式Detailed ways
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本发明,而不能理解为对本发明的限制。The following describes in detail the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary, and are intended to explain the present invention and should not be construed as limiting the present invention.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“顺时针”、“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", " The orientation or positional relationship indicated by "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "clockwise", "counterclockwise", etc. The orientation or positional relationship shown in the figures is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a reference to the present invention. Invention limitations.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上,除非另有明确的限定。In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature defined as "first" or "second" may expressly or implicitly include one or more of that feature. In the description of the present invention, unless otherwise specified, "plurality" means two or more, unless otherwise expressly defined.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise expressly specified and limited, the terms "installed", "connected", "connected", "fixed" and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrally connected; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or the internal communication between the two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
在本发明中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise expressly specified and limited, a first feature "on" or "under" a second feature may include the first and second features in direct contact, or may include the first and second features Not directly but through additional features between them. Also, the first feature being "above", "over" and "above" the second feature includes the first feature being directly above and obliquely above the second feature, or simply means that the first feature is level higher than the second feature. The first feature is "below", "below" and "below" the second feature includes the first feature being directly below and diagonally below the second feature, or simply means that the first feature has a lower level than the second feature.
实施例Example
如图1所示的适用于不同直径管材的管材上下料装置,包括上料单元10、下料单元20、管材转运传送单元30和管材1,所述管材转运传送单元30位于上料单元10和下料单元20之间,所述上料单元10可将管材1放置在管材转运传送单元30的一端部上,所述管材转运传送单元30可进行管材1的转运,所述下料单元20可将管材1从管材转运传送单元30远离上料单元10的一端取下。As shown in FIG. 1, the pipe loading and unloading device suitable for pipes with different diameters includes a loading unit 10, a blanking
其中,如图2、3和6所示的上料单元10包括管材1、机架2、斜向可调装置一3、斜向可调装置二4、V型送料推杆组件5、送料驱动装置6、V型宽定料块一7和V型宽定料块二8,所述V型宽定料块一7和V型宽定料块二8对称设置在机架2的上端部上,并且V型宽定料块一7和V型宽定料块二8位于机架2的一端,所述管材1置于机架2的上端面上,所述斜向可调装置一3和斜向可调装置二4设置在机架2两侧的侧壁上,并且斜向可调装置一3和斜向可调装置二4均与V型送料推杆组件5连接,所述送料驱动装置6的一端与机架2铰接,并且送料驱动装置6的活塞杆伸出端与V型送料推杆组件5连接。其中,所述送料驱动装置6可采用气缸、油缸或者电动缸。并且,所述机架2的上端面设置为倾斜面,所述V型宽定料块一7和V型宽定料块二8位于机架2的下端部处。Among them, the feeding unit 10 shown in Figures 2, 3 and 6 includes a
如图4所示的V型送料推杆组件5包括中间连接杆51、推杆本体一52和推杆本体二53,所述推杆本体一52和推杆本体二53对称设置在中间连接杆51的两端,所述中间连接杆51、推杆本体一52和推杆本体二53的截面为U型,所述中间连接杆51和送料驱动装置6的活塞杆,所述推杆本体一52和斜向可调装置一3滑动连接,所述推杆本体二53和斜向可调装置二4滑动连接。所述推杆本体一52和推杆本体二53的上端面上均设有一组卡槽一521,所述管材1可置于卡槽一521内。所述V型宽定料块一7和V型宽定料块二8的上端面上均设有一组卡槽二71,所述管材1可置于卡槽二71内。As shown in FIG. 4 , the V-shaped feeding
上述结构中,斜向可调装置一3和斜向可调装置二4均包括固定座一31、固定座二32、一组锁紧螺栓一33、一组锁紧螺栓二34、顶杆一35和顶杆二36,所述固定座一31和固定座二32相对设置在机架2的侧壁上,并且固定座一31和固定座二32倾斜设置,所述顶杆一35通过一组锁紧螺栓一33锁紧在固定座一31上,所述顶杆二36通过一组锁紧螺栓二4锁紧在固定座二32上。所述斜向可调装置一3的顶杆一35的一端可穿过定座一31和推杆本体一52相抵,所述斜向可调装置一3的顶杆二36的一端可穿过固定座二32和推杆本体一52相抵。所述斜向可调装置二4的顶杆一35的一端可穿过定座一31和推杆本体二53相抵,所述斜向可调装置二4的顶杆二36的一端可穿过固定座二32和推杆本体二53相抵。In the above structure, the oblique
为了能够使得送料驱动装置6推动推杆本体一52和推杆本体二53与斜向可调装置一3和斜向可调装置二4发生相对移动,如图5所示的顶杆一35和顶杆二36的相对面之间设有滑轨37,所述推杆本体一52和推杆本体二53靠近机架2的端面上设有滑块522,所述滑块522和滑轨37滑动连接。In order to enable the
本发明的上料单元的工作原理为:送料驱动装置6的活塞杆收回处于一定位置,带动推杆本体一52和推杆本体二53沿着滑轨37滑动,当推杆本体一52和推杆本体二53低于管材1的高度时,送料驱动装置6的活塞杆停止,送料驱动装置6的活塞杆伸出,推杆本体一52和推杆本体二53上端上升过程中,使得管材1中贴合在V型宽定料块一7和V型宽定料块二8上的管材1落入卡槽一521内,推杆本体一52和推杆本体二53继续向上移动,当卡槽一521内的管材1位于V型宽定料块一7和V型宽定料块二8的正上方时,送料驱动装置6停止,送料驱动装置6的活塞杆收回,将推杆本体一52和推杆本体二53向下滑动,推杆本体一52和推杆本体二53向下滑动过程中,将管材1放置在V型宽定料块一7和V型宽定料块二8上。The working principle of the feeding unit of the present invention is as follows: the piston rod of the
上述结构中,管材转运传送单元30包括传送机架301和管材传送带302,所述管材传送带302设置在传送机架301的上端部上,所述管材传送带302可进行管材1的传送。In the above structure, the pipe transporting and conveying
如图7所示的下料单元20包括底座201、水平移动组件40、升降组件50和下料机械手60,所述水平移动组件40设置在底座201和升降组件50之间,所述下料机械手60设置在升降组件50上,所述水平移动组件40包括两条对称设置的滑轨一401、电机安装板402、水平移动驱动电机403、齿轮一404和龙门移动框架405,所述两条对称设置的滑轨一401固定设置在底座201上,所述两条对称设置的滑轨一401其中一滑轨一401上固定设有齿条406,所述水平移动驱动电机403固定设置在电机安装板402上,所述电机安装板402固定设置在龙门移动框架405的侧壁上,所述水平移动驱动电机403的转轴和齿轮一404连接,所述齿轮一404和齿条406啮合,所述龙门移动框架405的下端部设有一组水平移动滚轮407,所述一组水平移动滚轮407与滑轨一401滑动连接。其中,升降组件50包括液压缸408、转轴一409、齿轮二410、齿轮三411、链条一412、链条二413和竖直升降滑板414,所述液压缸408固定设置在龙门移动框架405上,所述转轴一409的中间位置与液压缸408的活塞杆连接,并且转轴一409与液压缸408呈“T”字型设置,所述齿轮二410和齿轮三411分别设置在转轴一409的两端部,所述龙门移动框架405的立柱之间设有一组水平横梁415,所述链条一412和链条二413的一端与水平横梁415固定连接,并且链条一412和链条二413的另一端均与竖直升降滑板414固定连接,所述链条一412套设在齿轮二410上,所述链条二413套设在齿轮三411上,所述龙门移动框架405的立柱上设有滑槽一416,所述竖直升降滑板414上设有滑动导向块417,所述滑动导向块417设置在滑槽一416内,所述竖直升降滑板414上设有机械臂支撑板418,所述下料机械手60设置在机械臂支撑板418上。The blanking
如图8所示的下料机械手60包括机械手支撑底座601、机械手水平移动组件602、机械臂603和夹紧装置604,所述机械手水平移动组件602设置在机械手支撑底座601上,所述机械臂603设置在机械手水平移动组件602上,所述夹紧装置604设置在机械臂603的末端;其中,如图9所示的所述夹紧装置604包括固定安装板一605、安装座一606、安装座二607、连接板一608、摆杆一609、摆杆二610、推杆一611、推杆二612、固定座三613、连接臂一614和驱动电机二615,所述固定安装板一605和机械臂603连接,所述安装座一606、安装座二607和固定座三613均设置在固定安装板一605上,所述安装座一606和安装座二607位于固定安装板一605的一侧,并且固定座三613位于固定安装板一605的另一侧,所述连接板一608设置在安装座一606和安装座二607之间,所述摆杆一609和安装座一606铰接,所述摆杆二610和安装座二607铰接,所述推杆一611的一端和摆杆一609远离安装座一606的端部铰接,所述推杆二612的一端和摆杆二610远离安装座二607的端部铰接,所述连接臂一614和固定座三613铰接,并且连接臂一614的两端部位于固定座三613同一直径的两侧,所述推杆一611远离摆杆一609的一端和连接臂一614的一端铰接,所述推杆二612远离摆杆二610的一端和连接臂一614的另一端铰接,所述推杆一611和推杆二612与连接臂一614的铰接点位于固定座三613的两侧,所述驱动电机二615设置在固定安装板一605上,并且驱动电机二615的转轴和连接臂一614通过键连接,所述安装座一606的外部套设有轴套一616,所述安装座二607的外部套设有轴套二617,所述摆杆一609固定设置在轴套一616的外壁上,所述摆杆二610固定设置在轴套二617的外壁上,所述轴套一616的外壁上固定设有夹紧板一618,所述轴套二617的外壁上固定设有夹紧板二619,所述夹紧板一618和夹紧板二619相对设置,所述夹紧板一618和夹紧板二619的相对面上均设有夹紧块620,所述夹紧块620上设有橡胶垫片621。The blanking
如图10、11所示的水平移动组件602包括驱动电机三622、丝杆623、丝杆支撑座624、机械手滑块625、滑板二626和机械手支撑板一627,所述驱动电机三622的转轴和丝杆623连接,所述丝杆623设置在丝杆支撑座624上,所述机械手滑块625和滑板二626套设在丝杆623上,所述机械手支撑板一627固定设置在机械手滑块625和滑板二626的上端面上,所述机械臂603固定设置在机械手支撑板一627上,所述丝杆支撑座624上设有两条对称设置的导向柱一628,所述导向柱一628设置在丝杆623的两侧,所述机械手滑块625的两端部套设在导向柱一628上,所述机械手支撑底座601上设有两条对称设置的导向柱二629,所述导向柱二629设置在丝杆623的两侧,所述滑板二626的两端部套设在导向柱二629上。The
基于上述结构的基础上,一种适用于不同直径管材的管材上下料装置的工作方法,包括以下步骤:Based on the above structure, a working method of a pipe material loading and unloading device suitable for pipes with different diameters includes the following steps:
1)上料,送料驱动装置6的活塞杆伸出,推动推杆本体一52和推杆本体二53斜向上移动;1) When feeding, the piston rod of the
2)推杆本体一52和推杆本体二53向上移动的过程中,使得机架2上的管材1落入卡槽一521内;2) During the upward movement of the
3)送料驱动装置6的活塞杆收回,驱动推动推杆本体一52和推杆本体二53斜向下移动,使得推动推杆本体一52和推杆本体二53上的管材1落在V型宽定料块一7和V型宽定料块二8上;3) The piston rod of the
4)在V型宽定料块一7和V型宽定料块二8上进行管材1的检测,检测合格后的管材1通过人工或者机械手将管材1转运到管材传送带302上;4) The
5)管材传送带302传动,进行管材1的输送,将管材1从上料单元10的一端移动到下料单元20的一端;5) The
6)液压缸408的活塞杆收回,通过链条一412和链条二413拉动竖直升降滑板414沿着龙门移动框架405的竖直方向上升到于管材传送带302处于同一水平位置处;6) The piston rod of the
7)水平移动驱动电机403启动,带动齿轮一404转动,使得龙门移动框架405沿着齿条406的方向向管材传送带302方向移动;7) The horizontal
8)驱动电机三622启动,带动丝杆623转动,机械手滑块625和滑板二626移动,使得机械臂603靠近管材传送带302;8) The driving
9)机械臂603移动到管材传送带302末端的正上方,驱动电机四615启动,带动连接臂一614转动,使得推杆一611和推杆二612分别转动,推杆一611带动摆杆一609移动,推杆二612带动摆杆二610移动;9) The
10)夹紧板一618和夹紧板二619相互靠近,使得夹紧块620夹持住管材1,机械臂603移动,将管材1从管材传送带302上取下,并转运到相应的工位上。10) The first clamping plate 618 and the second clamping plate 619 are close to each other, so that the clamping block 620 clamps the
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进,这些改进也应视为本发明的保护范围。The above are only the preferred embodiments of the present invention. It should be pointed out that for those skilled in the art, some improvements can be made without departing from the principles of the present invention, and these improvements should also be regarded as the present invention. the scope of protection of the invention.
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CN114455301A (en) * | 2022-04-11 | 2022-05-10 | 米标科技有限公司 | Pipeline material loading levelling machine |
CN114455301B (en) * | 2022-04-11 | 2022-06-17 | 米标科技有限公司 | Pipeline material loading levelling machine |
CN114955521A (en) * | 2022-05-10 | 2022-08-30 | 苏州光宝科技股份有限公司 | Automatic unloading mobile device of going up of electricity core |
CN114955521B (en) * | 2022-05-10 | 2023-07-25 | 苏州光宝科技股份有限公司 | Automatic charging and discharging mobile device for battery cell |
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