CN110816964A - Small bottle conveying device and working method - Google Patents
Small bottle conveying device and working method Download PDFInfo
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- CN110816964A CN110816964A CN201911257800.0A CN201911257800A CN110816964A CN 110816964 A CN110816964 A CN 110816964A CN 201911257800 A CN201911257800 A CN 201911257800A CN 110816964 A CN110816964 A CN 110816964A
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- feeding
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- 238000000034 method Methods 0.000 title claims abstract description 17
- 239000000463 material Substances 0.000 claims abstract description 87
- 238000007599 discharging Methods 0.000 claims abstract description 32
- 230000007704 transition Effects 0.000 claims abstract description 23
- 238000012856 packing Methods 0.000 claims abstract description 3
- 238000004806 packaging method and process Methods 0.000 abstract description 5
- 238000003756 stirring Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/44—Arranging and feeding articles in groups by endless belts or chains
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/26—Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Supplying Of Containers To The Packaging Station (AREA)
Abstract
The invention discloses a fine bottle conveying device and a working method thereof, wherein the fine bottle conveying device comprises a plurality of fluted discs, a feeding conveyer belt, a channel die, a first material detector and a second material detector, a plurality of conveying channels with the same number as the fluted discs are arranged on the channel die, each conveying channel comprises a feeding channel, a discharging channel and a transition channel, the transition channels are arranged between the feeding channels and the discharging channels, the transition channels are arc-shaped and arranged along the edges of the fluted discs, the feeding conveyer belt is arranged below the feeding channels, a plurality of convex teeth are uniformly distributed on the edges of the fluted discs, the shapes of grooves between two adjacent convex teeth are matched with the shapes of the side walls of fine bottles, and the conveying channels are connected with a material chain of a box packing machine. The small bottle conveying device is compact in structure, automatic high-speed conveying of the tray-free small bottles is achieved in a small space range, and packaging efficiency of the small bottles is greatly improved.
Description
Technical Field
The invention relates to the technical field of packaging machinery, in particular to a small bottle conveying device and a working method.
Background
The conventional small bottle boxing method generally adopts the steps of stacking small bottles in a tray and then putting the tray in a packaging box. The boxing method is simple, the materials have integrity, but a small bottle entering procedure is added, so that the cost is greatly increased, and the efficiency is influenced. In addition, the method for boxing the small bottles without the supports has the advantages that the small bottles enter the large rotary table, are distributed to the plurality of fixed bins and are pushed into the material chain of the boxing machine from the fixed bins, the method is large in occupied space, complex in structure, large in impact, easy to pour the bottles, incapable of achieving high-speed feeding, only capable of maintaining the low-speed boxing speed, and capable of severely limiting the productivity.
Disclosure of Invention
The invention aims to provide a small bottle conveying device and a working method thereof.
In order to achieve the purpose, the invention adopts the following technical scheme:
on one hand, the conveying device for the fine bottles comprises a plurality of fluted discs, a feeding conveying belt, a channel mould, a first material detector and a second material detector, wherein the fluted discs are arranged on the channel mould, a plurality of conveying channels with the same number as the fluted discs are arranged on the channel mould, the conveying channels can only accommodate the fine bottles to pass in a single row, each conveying channel comprises a feeding channel, a discharging channel and a transition channel, the feeding channel and the discharging channel are arranged at an included angle, the transition channel is arranged between the feeding channel and the discharging channel, the transition channel is arc-shaped and arranged along the edge of the fluted disc, the feeding conveying belt is arranged below the feeding channel, a plurality of convex teeth are uniformly distributed on the edge of the fluted disc, and the shape of a groove between two adjacent convex teeth is matched with the shape of the side wall of the fine bottles, the conveying channel is connected with a material chain of the box packing machine, the first material detector is arranged on the feeding channel, and the second material detector is arranged at one end, close to the material chain, of the discharging channel.
As a preferable scheme of the present invention, the feeding channels and the discharging channels are arranged vertically, a plurality of the feeding channels are all parallel to each other, and a plurality of the discharging channels are all parallel to each other.
In a preferred embodiment of the present invention, the lengths of the plurality of conveying paths are different.
In a preferred embodiment of the present invention, the size and the number of teeth of a plurality of the fluted discs are the same.
In a preferred embodiment of the present invention, a plurality of the toothed discs are driven by the same driving device.
In a preferred embodiment of the present invention, the driving device is a servo motor.
As a preferable scheme of the present invention, the toothed disc may be intermittently rotated, and an angle of each rotation may be adjusted.
As a preferable aspect of the present invention, the first material detector and the second material detector are both photodetectors.
In another aspect, a method for operating a fine bottle conveying device is provided, which includes the following steps:
s1, providing a first fluted disc, a second fluted disc, a feeding conveyer belt, a channel mould, two first material detectors, two second material detectors and a material chain, wherein the channel mould is provided with a first conveying channel and a second conveying channel;
s2, starting the feeding conveyer belt to enable a plurality of fine bottles to be closely arranged on the feeding channel, wherein the front end of a queue of the fine bottles is abutted against the first fluted disc or the second fluted disc, and the first material detector monitors the queue state of the fine bottles in real time to ensure that the fine bottles are sufficient in quantity and closely arranged;
s3, the first fluted disc and the second fluted disc start to rotate, and the fine bottles enter a discharging channel from a transition channel;
s4, moving a bin A on the material chain to a position aligned with a first conveying channel, stopping the material chain from moving temporarily, and rotating a first fluted disc to push the fine bottles in the first conveying channel to enter one side of the bin A;
s5, the second material detector monitors that one side of the storage bin A is filled, the first fluted disc stops rotating temporarily, the material chain is restarted, and the storage bin A moves to the second conveying channel;
s6, the bin A moves to a position aligned with the second conveying channel, the material chain stops moving temporarily, and the second gear disc rotates to push the fine bottles in the second conveying channel to enter the other side of the bin A so that the bin A is filled;
and S7, when the second material detector monitors that the material bin A is completely filled, the second gear disc stops rotating temporarily, the material chain is restarted, and the subsequent box entering operation is carried out.
As a preferable embodiment of the present invention, the method further comprises the following steps after step S5 and before step S6:
when a bin B adjacent to the bin a is aligned with the first conveying channel along with the movement of the material chain, the material chain temporarily stops moving, and the first fluted disc rotates, so that the fine bottles in the first conveying channel are pushed into one side of the bin B.
The invention has the beneficial effects that:
the fine bottle conveying device is provided with a plurality of conveying channels, the plurality of fluted discs stir the fine bottles to move through rotation, single-row tight conveying of the fine bottles on each conveying channel is achieved, and finally double-row tight arrangement of the fine bottles is achieved in a storage bin of a material chain. The small bottle conveying device is compact in structure, automatic high-speed conveying of the tray-free small bottles is achieved in a small space range, and packaging efficiency of the small bottles is greatly improved.
Drawings
FIG. 1 is a top view of a fine bottle conveyor according to an embodiment of the present invention;
FIG. 2 is a top view of a first conveyor lane and a second conveyor lane of an embodiment of the invention.
In FIGS. 1-2:
1. a first fluted disc; 2. a second fluted disc; 3. a feed conveyor belt; 4. a channel mold; 41. a first conveyance path; 411. a first feed channel; 412. a first transition passage; 413. a first discharge channel; 42. a second conveyance path; 421. a second feed channel; 422. a second transition channel; 423. a second discharge channel; 5. A first material detector; 6. a second material detector; 100. a fine bottle; 200. and (4) a material chain.
Detailed Description
The technical scheme of the invention is further explained by the specific implementation mode in combination with the attached drawings.
In the present invention, unless otherwise expressly stated or limited, "above" or "below" a first feature means that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact with each other via another feature therebetween. Also, the word "over" a first feature or feature in a second feature may include the word "over" or "over" the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature "under" a second feature may include a first feature that is directly under and obliquely under the second feature, or may simply mean that the first feature is at a lesser elevation than the second feature.
As shown in fig. 1 and 2, the fine bottle conveying device of this embodiment includes a first fluted disc 1, a second fluted disc 2, a feeding conveyer belt 3, a channel mold 4, a first material detector 5 and a second material detector 6, the first fluted disc 1 and the second fluted disc 2 are disposed on the channel mold 4, a first conveying channel 41 and a second conveying channel 42 are disposed on the channel mold 4, the first conveying channel 41 and the second conveying channel 42 can only accommodate a single row of fine bottles 100 to pass through, the first conveying channel 41 includes a first feeding channel 411, a first transition channel 412 and a first discharging channel 413, the first feeding channel 411 and the first discharging channel 413 are disposed at an included angle, the first transition channel 412 is disposed between the first feeding channel 411 and the first discharging channel 413, the first transition channel 412 is arc-shaped and is disposed along an edge of the first fluted disc 1, the second conveying channel 42 includes a second feeding channel 421, a third feeding channel 413, a third material, Second transition channel 422 and second discharging channel 423, second feeding channel 421 and second discharging channel 423 are arranged at an included angle, second transition channel 422 is arranged between second feeding channel 421 and second discharging channel 423, second transition channel 422 is arc-shaped and is arranged along the edge of second fluted disc 2, feeding conveyer belt 3 is arranged below first feeding channel 411 and second feeding channel 421, a plurality of convex teeth are uniformly distributed on the edge of first fluted disc 1 and second fluted disc 2, the shape of the groove between two adjacent convex teeth matches with the shape of the side wall of fine bottle 100, first conveying channel 41 and second conveying channel 42 are both connected with material chain 200 of the boxing machine, first material detector 5 is arranged on first feeding channel 411 and second feeding channel 421, and second material detector 6 is arranged at one end of first discharging channel 413 and second discharging channel 423 close to material chain 200.
In the fine bottle conveying device of the embodiment, the first conveying channel 41 and the second conveying channel 42 are arranged on the channel mold 4, so that single-row tight conveying of fine bottles 100 on the respective channels is realized under the control of the first fluted disc 1 and the second fluted disc 2, and finally, double-row tight arrangement of the fine bottles 100 in a bin of the material chain 200 is realized. The fine bottle conveying device of the embodiment has a compact structure, realizes automatic high-speed conveying of tray-free fine bottles 100 in a small space range, and greatly improves the packaging efficiency of the fine bottles 100.
In the present exemplary embodiment, the number of toothed disks and conveying channels is two. The number of toothed disks can be adjusted according to the number of rows of fine bottles 100 that the magazine can accommodate, and can be three or more, with a corresponding increase in the number of conveying channels.
Preferably, the first feeding channel 411 is perpendicular to the first discharging channel 413, the second feeding channel 421 is perpendicular to the second discharging channel 423, the first feeding channel 411 is parallel to the second feeding channel 421, and the first discharging channel 413 is parallel to the second discharging channel 423. Therefore, the first conveying channel 41 and the second conveying channel 42 can occupy the area as small as possible under the condition of certain length, the size of the device is favorably reduced, the whole structure is more compact, and the space of a factory building is saved. In addition, the first transition channel 412 and the second transition channel 422 occupy a quarter of the circumference of the first fluted disc 1 and the second fluted disc 2, respectively, so that the first fluted disc 1 or the second fluted disc 2 can stir a larger number of fine bottles 100 simultaneously, and the conveying process of the fine bottles 100 is more stable.
Further, the second conveying path 42 has a different length from the first conveying path 41, and the length of the second conveying path 42 is greater than that of the first conveying path 41. Since the second gear 2 has a certain size and a certain distance exists between the second discharging channel 423 and the first discharging channel 413, when the fine bottles 100 in the first conveying channel 41 are conveyed to a certain bin, it takes a certain time for the bin to move to the position of the second conveying channel 42, in order to realize the double-row arrangement of the fine bottles 100 in the bin on the material chain 200, the length of the second conveying channel 42 needs to be slightly longer, so that the fine bottles 100 spend more time in the second conveying channel 42, and thus the half-filled bin from the first conveying channel 41 is exactly reached.
Furthermore, the size and the number of teeth of the first fluted disc 1 and the second fluted disc 2 are the same, the same specification reduces the manufacturing cost, and the installation and the debugging are convenient.
Furthermore, the first fluted disc 1 and the second fluted disc 2 are driven by the same driving device, so that the cost of the driving device is reduced, and the first fluted disc 1 and the second fluted disc 2 synchronously run, so that variable factors during running are reduced, the motion control of the fine bottle 100 is simpler, and the matching and cooperation difficulty among all parts is reduced.
Specifically, the driving device adopts a servo motor, so that the first fluted disc 1 and the second fluted disc 2 run stably and the speed is accurate and controllable.
Further, the motion state of the first toothed disc 1 and the second toothed disc 2 is precisely controlled by the servo motor, which can convey the fine bottles 100 in an intermittent rotation manner, and the number of the fine bottles 100 output in each rotation can be changed by controlling the angle of each rotation. When the rotation angle is larger, a larger number of fine bottles 100 are output, and when the rotation angle is smaller, a smaller number of fine bottles 100 are output, so that different numbers of fine bottles 100 can be output to the material chain 200 according to actual needs.
The first material detector 5 is used for detecting the queue state of the fine bottles 100 in the first feeding channel 411 and the second feeding channel 421, and the second material detector 6 is used for detecting the queue state of the fine bottles 100 in the first discharging channel 413, the second discharging channel 423 and the bin of the material chain 200. Since the fluted disc type is adopted for conveying the fine bottles 100, in order to ensure that the number of the fine bottles 100 entering the bin is accurate, all positions in the second conveying channel 42 of the first conveying channel 41 stage must be filled with the fine bottles 100, and no vacant position can be left, when the first material detector 5 or the second material detector 6 finds that gaps exist in the queue of the fine bottles 100 or the number of the fine bottles 100 is insufficient, an alarm can be given, so that the situation that the number of the fine bottles 100 is insufficient when the fine bottles are finally put into the bin is avoided.
Preferably, the first material detector 5 and the second material detector 6 are both photoelectric detectors, and have the characteristics of small volume, flexible arrangement and no interference to normal transportation of the fine bottles 100.
The embodiment of the invention also provides a working method of the fine bottle conveying device, which comprises the following steps:
s1, providing a first fluted disc 1, a second fluted disc 2, a feeding conveyer belt 3, a channel mold 4, two first material detectors 5, two second material detectors 6 and a material chain 200, wherein the channel mold 4 is provided with a first conveying channel 41 and a second conveying channel 42;
s2, starting the feeding conveyer belt 3 to enable a plurality of fine bottles 100 to be closely arranged on the first feeding channel 411 and the second feeding channel 421, enabling the front ends of the rows of the fine bottles 100 to be abutted against the first fluted disc 1 or the second fluted disc 2, and monitoring the row states of the fine bottles 100 in real time by the first material detector 5 to ensure that the fine bottles 100 are sufficient in quantity and closely arranged;
s3, the first fluted disc 1 and the second fluted disc 2 start to rotate, and the fine bottles 100 respectively enter the first discharging channel 413 and the second discharging channel 423 from the first transition channel 412 and the second transition channel 422;
s4, the bin A on the material chain 200 moves to a position aligned with the first conveying channel 41, the material chain 200 stops moving temporarily, and the first fluted disc 1 rotates to push the fine bottles 100 in the first conveying channel 41 to enter one side of the bin A;
s5, when the second material detector 6 monitors that one side of the bin A is filled, the first fluted disc 1 stops rotating temporarily, the material chain 200 is restarted, and the bin A moves to the second conveying channel 42;
s6, the bin A moves to a position aligned with the second conveying channel 42, the material chain 200 stops moving temporarily, and the second gear disc 2 rotates to push the fine bottles 100 in the second conveying channel 42 to enter the other side of the bin A, so that the bin A is filled;
and S7, when the second material detector 6 monitors that the bin A is completely filled, the second fluted disc 2 stops rotating temporarily, the material chain 200 is restarted, and the subsequent box entering operation is carried out.
Further, the method further comprises the following steps after the step S5 and before the step S6:
when the bin B adjacent to the bin a is aligned with the first conveying channel 41 along with the movement of the material chain 200, the material chain 200 stops moving temporarily, and the first toothed disc 1 rotates, so that the fine bottles 100 in the first conveying channel 41 are pushed into the bin B.
When the bin B adjacent to the bin a is aligned with the first conveying channel 41 along with the movement of the material chain 200, the material chain 200 stops moving temporarily, and the first toothed disc 1 rotates, so that the fine bottles 100 in the first conveying channel 41 are pushed into the bin B. So that all the bins that arrive at the second transfer channel 42 after the bin a are in a state where one side has been filled.
Reference throughout this specification to the description of the terms "preferred," "further," or the like, as used in describing preferred embodiments of the present invention, means that a particular feature, structure, material, or characteristic described in connection with the example or illustration is included in at least one example or illustration of the present invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The above examples are only intended to illustrate the details of the invention, which is not limited to the above details, i.e. it is not intended that the invention must be implemented in such detail. It should be understood by those skilled in the art that any modification of the present invention, equivalent substitutions of the raw materials of the product of the present invention, addition of auxiliary components, selection of specific modes, etc., are within the scope and disclosure of the present invention.
Claims (10)
1. A fine bottle conveying device is characterized by comprising a plurality of fluted discs, a feeding conveying belt, a channel mould, a first material detector and a second material detector, wherein the fluted discs are arranged on the channel mould, a plurality of conveying channels with the same number as the fluted discs are arranged on the channel mould, the conveying channels can only accommodate fine bottles to pass through in a single row, each conveying channel comprises a feeding channel, a discharging channel and a transition channel, the feeding channel and the discharging channel are arranged at an included angle, the transition channel is arranged between the feeding channel and the discharging channel, the transition channel is arc-shaped and arranged along the edge of the fluted disc, the feeding conveying belt is arranged below the feeding channel, a plurality of convex teeth are uniformly distributed on the edge of the fluted disc, and the shape of a groove between every two adjacent convex teeth is matched with the shape of the side wall of the fine bottles, the conveying channel is connected with a material chain of the box packing machine, the first material detector is arranged on the feeding channel, and the second material detector is arranged at one end, close to the material chain, of the discharging channel.
2. The fine bottle conveyor as recited in claim 1, wherein the feed channels are perpendicular to the discharge channels, a plurality of the feed channels are parallel to each other, and a plurality of the discharge channels are parallel to each other.
3. The fine bottle conveying apparatus according to claim 2, wherein the plurality of conveying paths are different in length.
4. The fine bottle conveyor as recited in claim 3, wherein the number of toothed discs is the same size and number of teeth.
5. The fine bottle conveyor according to claim 4, wherein a plurality of said toothed discs are driven by the same drive means.
6. The fine bottle delivery apparatus of claim 5, wherein the drive means is a servo motor.
7. The fine bottle conveyor as recited in claim 6, wherein the toothed disc is intermittently rotatable and angularly adjustable.
8. The fine bottle conveyor of claim 1, wherein the first material detector and the second material detector are both photodetectors.
9. The working method of the fine bottle conveying device is characterized by comprising the following steps:
s1, providing a first fluted disc, a second fluted disc, a feeding conveyer belt, a channel mould, two first material detectors, two second material detectors and a material chain, wherein the channel mould is provided with a first conveying channel and a second conveying channel;
s2, starting the feeding conveyer belt to enable a plurality of fine bottles to be closely arranged on the feeding channel, wherein the front end of a queue of the fine bottles is abutted against the first fluted disc or the second fluted disc, and the first material detector monitors the queue state of the fine bottles in real time to ensure that the fine bottles are sufficient in quantity and closely arranged;
s3, the first fluted disc and the second fluted disc start to rotate, and the fine bottles enter a discharging channel from a transition channel;
s4, moving a bin A on the material chain to a position aligned with a first conveying channel, stopping the material chain from moving temporarily, and rotating a first fluted disc to push the fine bottles in the first conveying channel to enter one side of the bin A;
s5, the second material detector monitors that one side of the storage bin A is filled, the first fluted disc stops rotating temporarily, the material chain is restarted, and the storage bin A moves to the second conveying channel;
s6, the bin A moves to a position aligned with the second conveying channel, the material chain stops moving temporarily, and the second gear disc rotates to push the fine bottles in the second conveying channel to enter the other side of the bin A so that the bin A is filled;
and S7, when the second material detector monitors that the material bin A is completely filled, the second gear disc stops rotating temporarily, the material chain is restarted, and the subsequent box entering operation is carried out.
10. The method of operating the fine bottle conveyor as claimed in claim 9, further comprising the following steps after step S5 and before step S6:
when a bin B adjacent to the bin a is aligned with the first conveying channel along with the movement of the material chain, the material chain temporarily stops moving, and the first fluted disc rotates, so that the fine bottles in the first conveying channel are pushed into one side of the bin B.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911257800.0A CN110816964A (en) | 2019-12-10 | 2019-12-10 | Small bottle conveying device and working method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911257800.0A CN110816964A (en) | 2019-12-10 | 2019-12-10 | Small bottle conveying device and working method |
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| CN110816964A true CN110816964A (en) | 2020-02-21 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911257800.0A Pending CN110816964A (en) | 2019-12-10 | 2019-12-10 | Small bottle conveying device and working method |
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| CN (1) | CN110816964A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112110141A (en) * | 2020-11-04 | 2020-12-22 | 江西立讯智造有限公司 | Shell material feeding unit before bluetooth headset box of charging |
| CN112455794A (en) * | 2020-12-09 | 2021-03-09 | 泰马克精密铸造（苏州）有限公司 | Daily chemical bottle packaging method |
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Cited By (2)
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| CN112110141A (en) * | 2020-11-04 | 2020-12-22 | 江西立讯智造有限公司 | Shell material feeding unit before bluetooth headset box of charging |
| CN112455794A (en) * | 2020-12-09 | 2021-03-09 | 泰马克精密铸造（苏州）有限公司 | Daily chemical bottle packaging method |
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