CN110815371A - Automatic production system for agar strips - Google Patents
Automatic production system for agar strips Download PDFInfo
- Publication number
- CN110815371A CN110815371A CN201911024205.2A CN201911024205A CN110815371A CN 110815371 A CN110815371 A CN 110815371A CN 201911024205 A CN201911024205 A CN 201911024205A CN 110815371 A CN110815371 A CN 110815371A
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- agar
- plate
- telescopic cylinder
- tray
- driving
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- 229920001817 Agar Polymers 0.000 title claims abstract description 184
- 239000008272 agar Substances 0.000 title claims abstract description 166
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 28
- 238000005520 cutting process Methods 0.000 claims abstract description 25
- 238000012546 transfer Methods 0.000 claims abstract description 14
- 235000010419 agar Nutrition 0.000 claims description 168
- 230000007246 mechanism Effects 0.000 claims description 55
- 239000002699 waste material Substances 0.000 claims description 25
- 241000206672 Gelidium Species 0.000 claims description 17
- 238000003825 pressing Methods 0.000 claims description 14
- 230000007723 transport mechanism Effects 0.000 claims description 9
- 238000011084 recovery Methods 0.000 claims description 8
- 239000007787 solid Substances 0.000 claims description 4
- 210000001503 joint Anatomy 0.000 claims description 2
- 238000012545 processing Methods 0.000 abstract description 6
- 230000010354 integration Effects 0.000 abstract description 3
- 239000000463 material Substances 0.000 description 11
- 230000003028 elevating effect Effects 0.000 description 9
- 230000000694 effects Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 241001474374 Blennius Species 0.000 description 2
- 241000206572 Rhodophyta Species 0.000 description 2
- 235000015110 jellies Nutrition 0.000 description 2
- 239000008274 jelly Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000000084 colloidal system Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 229940079593 drug Drugs 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 229930182830 galactose Natural products 0.000 description 1
- 150000004676 glycans Chemical class 0.000 description 1
- 239000000416 hydrocolloid Substances 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 229920001282 polysaccharide Polymers 0.000 description 1
- 239000005017 polysaccharide Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D11/00—Combinations of several similar cutting apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
- B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
- B26D1/08—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/08—Means for actuating the cutting member to effect the cut
- B26D5/12—Fluid-pressure means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
- B26D7/0608—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form by pushers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
- B26D7/0625—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form by endless conveyors, e.g. belts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
- B26D7/32—Means for performing other operations combined with cutting for conveying or stacking cut product
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D2210/00—Machines or methods used for cutting special materials
- B26D2210/02—Machines or methods used for cutting special materials for cutting food products, e.g. food slicers
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- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Edible Seaweed (AREA)
Abstract
The invention provides an automatic agar strip production system, which is characterized in that: the device comprises a first fixed base and a second fixed base, wherein the second fixed base is vertical to the first fixed base; a notch is formed in the middle of the upper surface of the first fixing base, a bottom plate for placing an agar tray is arranged on the inner bottom surface of the notch, and two lifting plates are arranged on the bottom plate in a split manner; a lifting transfer device for driving the lifting plate to lift and transport the lifting plate is arranged in the first fixing base; i-shaped sliding rails are arranged at the front end and the rear end of the upper surface of the first fixed base, are positioned at the front side and the rear side of the notch, and are provided with an inverted U-shaped rack which moves left and right on the I-shaped sliding rails; the inverted U-shaped frame is provided with a lifting blade for cutting agar into strips; the invention can realize the automatic integration of the production and processing of the agar strips and improve the production efficiency.
Description
Technical Field
The invention relates to the technical field of agar production equipment, in particular to an automatic agar strip production system.
Background
Agar (Agar), also known as Agar, commonly known as Agar, jelly powder or jelly, is a hydrophilic colloid extracted from red seaweed. According to the record of the national drug dictionary, agar is mucilaginous extracted from Gelidi-umamiaiLantx of Gelidi or other red algae plants and dehydrated and dried; agar is a hydrocolloid extracted from certain seaweeds of the Rhodophyceae family, as defined by the united states pharmacopeia; chemically, agar is a kind of high molecular polysaccharide with galactose as main component.
Agar is edible or when packing and selling, generally be the slitting form, then the user eats or sun-dries and packs and sell, in the in-process of current production agar strip processing, need carry out the transport of agar, slitting and transportation, these steps all need operate through the manual work among the prior art, when carrying out agar-agar processing in batches, work efficiency is lower, to large-scale production operation, need consume a large amount of time and labour, and the high production cost, consequently, need improve the apparatus for producing of agar, in order to satisfy the demand of production automation.
Disclosure of Invention
In view of this, the invention aims to provide an automatic production system for agar strips, which can realize automatic integration of production and processing of agar strips and improve the production efficiency.
The invention is realized by adopting the following method: the utility model provides an automatic production system of agar strip which characterized in that: the fixing device comprises a first fixing base and a second fixing base which is perpendicular to the first fixing base, wherein the second fixing base is arranged in the middle of the back of the first fixing base; a notch is formed in the middle of the upper surface of the first fixing base, a bottom plate for placing an agar tray is arranged on the inner bottom surface of the notch, and two lifting plates are arranged on the bottom plate in a split manner; a lifting transfer device for driving the lifting plate to lift and transport the lifting plate is arranged in the first fixing base; i-shaped sliding rails are arranged at the front end and the rear end of the upper surface of the first fixed base, are positioned at the front side and the rear side of the notch, and are provided with an inverted U-shaped rack which moves left and right on the I-shaped sliding rails; the inverted U-shaped frame is provided with a lifting blade for cutting agar into strips, and the lifting blade is provided with a plurality of through holes in a rectangular array; the first fixing base is provided with a driving mechanism for driving the inverted U-shaped rack to move left and right on the I-shaped slide rail, and the driving mechanism is arranged on the right side of the inverted U-shaped rack; the first fixing base is provided with a feeding mechanism used for pushing an agar tray into the notch, and the feeding mechanism is positioned on the left side of the inverted U-shaped rack; the left side and the right side of the upper surface of the second fixed base are respectively provided with a chain type conveyor belt for conveying agar trays, the upper surface of the second fixed base is provided with a lifting plate placing opening matched with the lifting plate and used for placing the lifting plate, the lifting plate placing opening extends to the first fixed base and is matched with the lifting plate, so that the lifting plate and the agar trays can be lifted under the action of a lifting transfer device, the lifting plate is conveyed into the lifting plate placing opening, the agar trays are placed on the chain type conveyor belt for transfer, and the rear end in the second fixed base is provided with a first motor for driving the chain type conveyor belt; first unable adjustment base front side is provided with the transport mechanism who is used for transporting the agar-agar charging tray, just the transport mechanism upper surface with first unable adjustment base upper surface parallel and level sets up, transport mechanism's front side right-hand member is provided with and is used for with agar-agar charging tray propelling movement extremely push mechanism in the feeding mechanism.
Furthermore, two waste material mouths for recovering waste materials are arranged on the upper surface of the first fixing base, the two waste material mouths are respectively arranged on the left side and the right side of the groove opening, and two waste material recovery cavities corresponding to the two waste material mouths are formed in the first fixing base.
Furthermore, four slide rail grooves are respectively arranged on the inner sides of two vertical plates of the inverted U-shaped frame, a first fixing plate, a second fixing plate, a third fixing plate and a fourth fixing plate are erected between the two vertical plates of the inverted U-shaped frame from front to back, the first fixing plate, the second fixing plate, the third fixing plate and the fourth fixing plate are respectively embedded in the slide rail groove, a first telescopic cylinder for driving the first fixing plate to lift, a second telescopic cylinder for driving the second fixing plate to lift, a third telescopic cylinder for driving the third fixing plate to lift and a fourth telescopic cylinder for driving the fourth fixing plate to lift are arranged on the transverse plate of the inverted U-shaped frame, the lower end of the first fixing plate is hinged with a pressing plate for pressing the agar on the agar tray, a fifth telescopic cylinder for driving the pressing plate to fold or press the agar is fixedly arranged on the first fixing plate; the fixed preceding blade that is provided with of second fixed plate lower extreme, the fixed being provided with of third fixed plate lower extreme is used for with agar-agar cutting strip on the agar-agar charging tray liftable blade, the fixed back blade that is provided with of fourth fixed plate lower extreme is used for with the terminal agar-agar of agar-agar charging tray cuts off.
Further, the agar tray is placed on the bottom plate for slitting, and the slitting working mode is as follows: placing an agar tray on a bottom plate, driving a reverse U-shaped frame to move leftwards on an I-shaped slide rail by a driving mechanism, moving to the position of the agar tray, starting a first telescopic cylinder and a fifth telescopic cylinder to enable a pressing plate to press agar on the agar tray, starting a second telescopic cylinder to enable a front blade to cut down the agar, cutting off the agar attached to the front end of the tray by the front blade, driving the front blade to move leftwards by the driving mechanism to enable the agar on the tray to leave a gap, then enabling a worker to pack the front blade by the second telescopic cylinder, starting a third telescopic cylinder to enable a liftable blade to descend to the gap position, driving the reverse U-shaped frame to continue moving leftwards to enable the liftable blade to cut agar on the tray from the front end of the tray, when the reverse U-shaped frame moves to the tail end of the tray, and opening the fourth telescopic cylinder to enable the rear blade to descend, cutting off the agar which is cut into strips, enabling the redundant agar to continue to move leftwards through the inverted U-shaped support driven by the rack, enabling the redundant agar to be brought into the waste material port by the rear blade, collecting the agar into the waste material recovery cavity, withdrawing the rear blade through the fourth telescopic cylinder, driving the inverted U-shaped frame to move rightwards to the initial position by the driving mechanism, and preparing for next strip cutting operation.
Furthermore, the depth of the agar tray is D, and the range of the depth D is 10cm-15 cm.
Further, the lifting transfer device comprises a movable plate, a cavity is formed in the first fixed base, two strip-shaped plates are arranged at the left end and the right end of the bottom surface of the cavity, the two strip-shaped plates are matched to form a guide rail groove, the movable plate is arranged in the cavity, sixth telescopic cylinders for driving the lifting plate to lift up and down are arranged at the left end and the right end of the upper surface of the movable plate, guide wheels are arranged on the periphery below the movable plate, and the guide wheels are embedded in the guide rail groove; and a seventh telescopic cylinder is arranged in the second fixed base, and the telescopic end of the seventh telescopic cylinder is connected with the moving plate.
Further, actuating mechanism includes second motor and opening cavity box to the left, the second motor set up in on the cavity box, be provided with the rack in the cavity box, the rack end with the leg joint that falls U-shaped, second motor output shaft passes cavity box upper surface, second motor output shaft end be provided with rack toothing's gear, be provided with a pivot in the cavity box, the pivot end be provided with rack matched with leading wheel, the gear with the leading wheel set up respectively in both sides around the rack.
Further, feeding mechanism includes first fixed block, first fixed block set up in first unable adjustment base upper surface left end middle part, the fixed eighth telescopic cylinder that is provided with of first fixed block right flank, be provided with on the first unable adjustment base and be used for fixing the first solid fixed ring of eighth telescopic cylinder, the flexible end of eighth telescopic cylinder is provided with the U-shaped frame that is used for placing the agar-agar charging tray, be provided with the second fixed block on the horizontal pole middle part of U-shaped frame, the flexible end of eighth telescopic cylinder with the second fixed block is connected, two montants of U-shaped frame all set up in I-shaped slide rail is inboard.
Further, the conveying mechanism comprises a third fixing base, the upper surface of the third fixing base is a conveying belt for conveying agar trays, first baffle plates for preventing the agar trays from falling off the second fixing base are arranged at the front end and the rear end of the upper surface of the third fixing base, the first baffle plates extend to the position of the pushing mechanism to be cut off, a second baffle plate is arranged at the right end of the upper surface of the third fixing base, and a positioning sensor is arranged at the lower end of the left side face of the second baffle plate; and a third motor for driving the conveyor belt is arranged on the front side surface of the third fixed base.
Further, pushing mechanism includes the supporting seat, supporting seat upper surface front end is provided with the third fixed block, third fixed block back middle part is provided with ninth telescopic cylinder, the supporting seat upper surface is provided with and is used for fixing the solid fixed ring of ninth telescopic cylinder's second, ninth telescopic cylinder's flexible end connection is provided with and is used for the propelling movement the push pedal of agar-agar charging tray on the conveyer belt.
The invention has the beneficial effects that: according to the invention, the conveying mechanism, the pushing mechanism, the driving mechanism, the feeding mechanism and the lifting and transferring device are added into the device, so that the automatic integration of the transportation, production and transfer of the agar strips is realized, the manpower and material resources are greatly reduced, and the working efficiency is improved; the lifting blade is added into the device, and the agar on the material tray is automatically cut into strips under the action of the telescopic cylinder, so that the manual work is replaced, the cutting efficiency is effectively improved, and the cutting effect is better; the pressing plate is added in the device, so that agar on the material plate can be pressed when the strip is cut, the situation that the agar is messy in the strip cutting process is avoided, and the stability in the strip cutting process is improved; a feeding mechanism is added in the device, so that the feeding mechanism can better send a material tray filled with agar to a bottom plate for slitting; the agar strip cutting machine is simple in structure and convenient and fast to operate, can be used for automatically processing agar strips, greatly reduces the working difficulty, increases the working efficiency and facilitates the production and processing of factories.
Drawings
Fig. 1 is a schematic structural diagram of a first state of the present invention.
FIG. 2 is a schematic structural diagram of a second state of the present invention.
Fig. 3 is a schematic view of the internal structure of the first fixing base.
Fig. 4 is a schematic structural view of the inverted U-shaped bracket.
Fig. 5 is a schematic view of the internal structure of the drive mechanism.
Fig. 6 is a schematic view of the internal structure of the second fixing base.
Fig. 7 is a schematic structural view of the second fixing plate and the second telescopic cylinder.
Fig. 8 is a schematic structural view of the third fixing plate and the third telescopic cylinder.
Fig. 9 is a schematic structural diagram of the agar tray.
Detailed Description
The invention is further described below with reference to the accompanying drawings.
Referring to fig. 1 to 9, the present invention provides an embodiment: an automatic agar strip production system comprises a first fixing base 1 and a second fixing base 2 which is perpendicular to the first fixing base 1, wherein the second fixing base 2 is arranged in the middle of the back of the first fixing base 1; a notch 11 is formed in the middle of the upper surface of the first fixing base 1, a bottom plate 12 for placing an agar tray is arranged on the inner bottom surface of the notch 11, and two lifting plates 13 are arranged on the bottom plate 12 in a dividing manner; a lifting transfer device 3 for driving the lifting plate 13 to lift and transport the lifting plate 13 is arranged in the first fixing base 1; i-shaped slide rails 14 are arranged at the front end and the rear end of the upper surface of the first fixed base 1, the I-shaped slide rails 14 are positioned at the front side and the rear side of the notch 11, and an inverted U-shaped frame 4 moving left and right on the I-shaped slide rails 14 is erected on the I-shaped slide rails 14; the inverted U-shaped frame 4 is provided with a lifting blade 41 for cutting agar into strips, and a plurality of through holes 411 are formed in the lifting blade 41 in a rectangular array, so that the agar on the tray can be cut into strips through the effect of the lifting blade 41 and the through holes 411; the first fixing base 1 is provided with a driving mechanism 5 for driving the inverted U-shaped rack 4 to move left and right on the I-shaped slide rail 14, and the driving mechanism 5 is arranged on the right side of the inverted U-shaped rack 4; the first fixing base 1 is provided with a feeding mechanism 6 for pushing an agar tray into the notch 11, and the feeding mechanism 6 is positioned at the left of the inverted U-shaped rack 4; chain type conveyor belts 21 used for conveying agar trays are arranged on the left side and the right side of the upper surface of the second fixing base 2, an elevating plate placing opening 22 matched with the elevating plate 13 and used for placing the elevating plate 13 is formed in the upper surface of the second fixing base 2, the elevating plate placing opening 22 extends to the first fixing base 1 and is matched with the elevating plate 13, so that the elevating plate 13 and the agar trays 23 can be lifted under the action of the elevating transfer device 3, the elevating plate 13 is conveyed into the elevating plate placing opening 22, the agar trays 23 are placed on the chain type conveyor belts 21 for transfer, and a first motor 24 used for driving the chain type conveyor belts 21 is arranged at the rear end in the second fixing base 1; 1 front side of first unable adjustment base is provided with transport mechanism 7 that is used for transporting agar charging tray 23, just 7 upper surfaces of transport mechanism with 1 upper surface parallel and level of first unable adjustment base set up, the front side right-hand member of transport mechanism 7 is provided with and is used for with agar charging tray propelling movement extremely push mechanism 8 in the feeding mechanism 6.
With reference to fig. 1 and fig. 2, in an embodiment of the present invention, a supporting rod 10 is disposed on the first fixing base 1, and a control box 101 is disposed on the supporting rod 10, so that a worker can control a telescopic cylinder, a motor and a positioning sensor in the apparatus through the control box 101 to start and stop an automatic agar strip production system; the rear side of the inverted U-shaped frame 4 is provided with a cable drag chain 102 so that the wires in the device can be protected.
Referring to fig. 1 and fig. 2, in an embodiment of the present invention, two waste material openings 15 for recovering waste materials are formed on an upper surface of the first fixing base 1, the two waste material openings 15 are respectively disposed on left and right sides of the notch 11, and two waste material recovery cavities 16 corresponding to the two waste material openings 15 are formed in the first fixing base 1. So that the redundant agar adhered to the front and rear end walls of the tray can be cut off and scraped into the waste material port 15 for recovery.
As shown in fig. 4, in an embodiment of the present invention, four slide rail grooves 42 are formed on inner sides of two vertical plates of the inverted U-shaped frame 4, a first fixing plate 43, a second fixing plate 44, a third fixing plate 45 and a fourth fixing plate 46 are erected between the two vertical plates of the inverted U-shaped frame 4 from front to back, the first fixing plate 43, the second fixing plate 44, the third fixing plate 45 and the fourth fixing plate 46 are respectively embedded in the slide rail grooves 42, a first telescopic cylinder 47 for driving the first fixing plate 43 to ascend and descend, a second telescopic cylinder 48 for driving the second fixing plate 44 to ascend and descend, a third telescopic cylinder 49 for driving the third fixing plate 45 to ascend and descend and a fourth telescopic cylinder 40 for driving the fourth fixing plate 46 to ascend and descend are disposed on a transverse plate of the inverted U-shaped frame 4, a pressing plate 9 for pressing agar on the agar tray 23 is hinged to a lower end of the first fixing plate 43, a fifth telescopic cylinder 91 for driving the pressing plate 9 to fold or press the agar is fixedly arranged on the first fixing plate 43, so that when the strip cutting operation is carried out, the pressing plate 9 can press the agar on the material plate, and the middle part of the agar is prevented from being raised when the agar forms a strip shape; the fixed preceding blade 92 that is provided with of second fixed plate 44 lower extreme, because after agar solidifies, front end and rear end all can the adhesion on the charging tray wall, preceding blade 92 can be before carrying out the slitting operation, cut off the agar on the charging tray front end adherence for follow-up slitting operation can be better going on, the fixed back knife piece (not shown in the drawing) that is provided with of third fixed plate 45 lower extreme is used for with agar slitting on the agar charging tray 23 the liftable blade 41 for through the effect of liftable blade 41, carry out the slitting operation with the agar on the charging tray, the fixed back knife piece that is provided with of fourth fixed plate 46 lower extreme is used for with the terminal agar of agar charging tray 23 cuts off (not shown in the drawing), makes the slitting operation accomplish the back, and the back knife piece cuts off the agar of charging tray rear end, then scrapes unnecessary agar into in the waste material mouth 15.
The front blade 92 and the rear blade are identical in construction in the present invention.
With continued reference to fig. 1 and fig. 2, in an embodiment of the present invention, the agar tray 23 is placed on the bottom plate 12 for slitting, and the slitting operation is as follows: placing an agar tray 23 on a bottom plate 12, driving a driving mechanism 5 to drive an inverted U-shaped frame 4 to move leftwards on an I-shaped slide rail 14 and move to the position of the agar tray 23, starting a first telescopic cylinder 47 and a fifth telescopic cylinder 91 to enable a pressing plate 9 to press agar on the agar tray 23, starting a second telescopic cylinder 48 as the agar can be adhered to the wall of the agar tray 23 to enable a front blade 91 to cut downwards, cutting off the agar attached to the wall of the front end of the tray by the front blade 91, driving the front blade 91 to move leftwards by the driving mechanism 5 to enable the agar on the tray to leave a gap, then retracting the front blade 92 by the second telescopic cylinder 48 by a worker, starting a third telescopic cylinder 49 to enable a liftable blade 41 to descend to the gap position, driving the driving mechanism 5 to drive the inverted U-shaped frame 4 to move leftwards to enable the liftable blade 41 to start to cut agar strips on the tray from the front end of the tray, when the inverted U-shaped frame 4 moves to the tail end of the material tray, the fourth telescopic cylinder 40 is started, so that the rear blade descends, the agar which is cut into strips is cut off, the redundant agar continues to move leftwards through the inverted U-shaped support 4 driven by the rack, the redundant agar is brought into the waste material port 15 by the rear blade and is collected into the waste material recovery cavity 16, then the rear blade is withdrawn through the fourth telescopic cylinder 40, the driving mechanism 5 drives the inverted U-shaped frame 4 to move rightwards to the initial position, and the next strip cutting operation preparation is prepared.
With continued reference to FIG. 9, in one embodiment of the present invention, the depth of the agar tray 23 is D, and the depth D ranges from 10cm to 15 cm. So that the lifting blade 41 can better cut the agar.
The depth D in the present invention is preferably 10cm, 12cm or 15cm, but is not limited thereto.
As shown in fig. 1 to fig. 3 and fig. 6, in an embodiment of the present invention, the lifting and transferring device 3 includes a moving plate 31, a cavity is formed in the first fixing base 1, two strip plates 32 are disposed at both left and right ends of a bottom surface of the cavity, the two strip plates 32 cooperate to form a guide rail groove, the moving plate 31 is disposed in the cavity, sixth telescopic cylinders 33 for driving the lifting plate 13 to lift up and down are disposed at both left and right ends of an upper surface of the moving plate 31, a guide wheel 34 is disposed at all sides below the moving plate 31, and the guide wheel 34 is embedded in the guide rail groove; a seventh telescopic cylinder 25 is arranged in the second fixed base 2, and a telescopic end of the seventh telescopic cylinder 25 is connected with the moving plate 31. After the operation of cutting the agar on the agar tray 23 is finished, the sixth telescopic cylinder 33 is started, the sixth telescopic cylinder 33 lifts the agar tray 23 by lifting the lifting plate 13, after the lifting, the seventh telescopic cylinder 25 is started, the moving plate 31 is driven by the seventh telescopic cylinder 25 to move backwards, so that the lifting plate 13 can be driven to move backwards and move into the lifting plate placing opening 22, the sixth telescopic cylinder 33 drives the lifting plate 13 to descend, the agar tray 23 is placed on the chain type conveyor belt 21 to be transferred to the next step, the seventh telescopic cylinder 25 is started again, the lifting plate 13 is moved forwards to the initial position, and preparation is made for next transfer.
Referring to fig. 5, in an embodiment of the present invention, the driving mechanism 5 includes a second motor 51 and a hollow box 52 with a left opening, the second motor 51 is disposed on the hollow box 52, a rack 53 is disposed in the hollow box 52, a terminal of the rack 53 is connected to the inverted U-shaped bracket 4, an output shaft of the second motor 51 passes through an upper surface of the hollow box 52, a gear 54 engaged with the rack 53 is disposed at a terminal of the output shaft of the second motor 51, a rotating shaft 55 is disposed in the hollow box 52, a guide wheel 56 engaged with the rack 53 is disposed at a terminal of the rotating shaft 55, and the gear 54 and the guide wheel 56 are disposed on front and rear sides of the rack 53, respectively. The second motor 51 can drive the gear 54 to rotate, and the gear 54 is meshed with the rack 53, so that the rack 53 can drive the inverted-U-shaped rack 4 to move left and right on the I-shaped slide rail 14 through the forward and reverse rotation of the second motor 51.
Referring to fig. 1 and fig. 2, in an embodiment of the present invention, the feeding mechanism 6 includes a first fixing block 61, the first fixing block 61 is disposed in the middle of the left end of the upper surface of the first fixing base 1, an eighth telescopic cylinder 62 is fixedly disposed on the right side of the first fixing block 61, a first fixing ring 63 for fixing the eighth telescopic cylinder 62 is disposed on the first fixing base 1, a U-shaped frame 64 for placing an agar tray is disposed at a telescopic end of the eighth telescopic cylinder 62, a second fixing block 65 is disposed in the middle of a cross bar of the U-shaped frame 64, the telescopic end of the eighth telescopic cylinder 62 is connected to the second fixing block 65, and two vertical bars of the U-shaped frame 64 are disposed on the inner side of the i-shaped sliding rail 14. So that the staff can put the charging tray that is equipped with agar into U-shaped frame 64, start seventh telescopic cylinder 62, seventh telescopic cylinder 62 can promote the charging tray right, with the charging tray push into in the notch 11 for the charging tray can be placed on bottom plate 12.
With reference to fig. 1 and fig. 2, in an embodiment of the present invention, the transportation mechanism 7 includes a third fixing base 71, the upper surface of the third fixing base 71 is a conveyor belt 72 for transporting the agar tray 23, the front end and the rear end of the upper surface of the third fixing base 71 are both provided with a first baffle 73 for preventing the agar tray 23 from falling off the second fixing base 2, the first baffle 73 extends to the position of the pushing mechanism 8 for cutting, the right end of the upper surface of the third fixing base 71 is provided with a second baffle 74, and the lower end of the left side surface of the second baffle 74 is provided with a positioning sensor 75; the front side of the third fixing base 71 is provided with a third motor 76 for driving the conveyor belt 72. The agar tray 23 can be placed on the conveyor belt 72 by a worker for transportation and transmission, when the agar tray 23 is conveyed to the position of the pushing mechanism 8, the positioning sensor 75 sends a signal to the control box 101 under the action of the positioning sensor 75, so that the worker stops the third motor 76 through the control box 101, and the conveyor belt 72 can be stopped.
Referring to fig. 1 and fig. 2, in an embodiment of the present invention, the pushing mechanism 8 includes a supporting seat 81, a third fixed block 82 is disposed at a front end of an upper surface of the supporting seat 81, a ninth telescopic cylinder 83 is disposed at a middle portion of a back surface of the third fixed block 82, a second fixed ring 84 for fixing the ninth telescopic cylinder 83 is disposed on the upper surface of the supporting seat 81, and a push plate 85 for pushing an agar tray on the conveyor belt 72 is connected to a telescopic end of the ninth telescopic cylinder 83. So as to be favorable for the effect through the ninth telescopic cylinder 83, drive the push plate 85 to carry out the fore-and-aft movement, make the push plate 85 can with the agar charging tray propelling movement on the conveyer belt 72 to the U-shaped frame 64 in.
The working principle of the invention is as follows: when the agar plate cutting machine is used, a worker puts an agar plate on the conveying belt, the conveying belt starts conveying, when the agar plate is conveyed to a position corresponding to the push plate, the positioning sensor sends a signal to turn off the third motor, the conveying belt stops conveying, the ninth telescopic cylinder is started, the ninth telescopic cylinder drives the push plate to push the agar plate on the conveying belt, the agar plate is pushed into the U-shaped frame, the eighth telescopic cylinder is started, the eighth telescopic cylinder pushes the U-shaped frame to move rightwards, the agar plate is pushed onto the bottom plate, the cutting work is started after the agar plate is placed on the bottom plate, the driving mechanism drives the inverted U-shaped frame to move leftwards on the I-shaped sliding rail and move to the position of the agar plate, the first telescopic cylinder and the fifth telescopic cylinder are started, so that the pressure plate can press agar on the agar plate, and the agar can be adhered to the wall of the agar plate, opening a second telescopic cylinder to cut the front blade downwards, cutting off agar attached to the wall at the front end of the material tray by the front blade, driving the front blade to move leftwards for a certain distance by a driving mechanism to leave a gap for the agar on the material tray, then retracting the front blade by a worker through the second telescopic cylinder, opening a third telescopic cylinder to lower the liftable blade to the gap position, driving the inverted U-shaped frame to move leftwards by the driving mechanism to enable the liftable blade to cut the agar on the material tray from the front end of the material tray, opening a fourth telescopic cylinder to lower the rear blade to cut off the cut agar when the inverted U-shaped frame moves to the tail end of the material tray, driving the inverted U-shaped frame by the rack to continuously move leftwards by the redundant agar, bringing the redundant agar into a waste material port by the rear blade, collecting the redundant agar into a waste material recovery cavity, and then recovering the rear blade through the fourth telescopic cylinder, the driving mechanism drives the inverted U-shaped rack to move rightwards to the initial position, the slitting work is finished, after slitting is finished, the sixth telescopic cylinder is started to drive the lifting plate to lift, the lifting plate lifts the agar tray, after the agar tray is lifted, the seventh telescopic cylinder is started, the seventh telescopic cylinder drives the moving plate to move backwards, the moving plate can drive the lifting plate and the agar tray to move into the lifting plate placing opening, the sixth telescopic cylinder is started again to lower the lifting plate, the agar tray is placed on the chain type conveying belt, the first motor is started, and the chain type conveying belt conveys the slit agar tray to the next step; and starting the seventh telescopic cylinder again to drive the lifting plate to return to the initial position to prepare for next operation.
The preferred type of position sensor in the present invention may be, but is not limited to, KEYENCE/KENY.
The above description is only a preferred embodiment of the present invention, and all equivalent changes and modifications made in accordance with the claims of the present invention should be covered by the present invention.
Claims (10)
1. The utility model provides an automatic production system of agar strip which characterized in that: the device comprises a first fixed base and a second fixed base, wherein the second fixed base is vertical to the first fixed base; a notch is formed in the middle of the upper surface of the first fixing base, a bottom plate for placing an agar tray is arranged on the inner bottom surface of the notch, and two lifting plates are arranged on the bottom plate in a split manner; a lifting transfer device for driving the lifting plate to lift and transport the lifting plate is arranged in the first fixing base; i-shaped sliding rails are arranged at the front end and the rear end of the upper surface of the first fixed base, are positioned at the front side and the rear side of the notch, and are provided with an inverted U-shaped rack which moves left and right on the I-shaped sliding rails; the inverted U-shaped frame is provided with a lifting blade for cutting agar into strips, and the lifting blade is provided with a plurality of through holes in a rectangular array; the first fixing base is provided with a driving mechanism for driving the inverted U-shaped rack to move left and right on the I-shaped slide rail, and the driving mechanism is arranged on the right side of the inverted U-shaped rack; the first fixing base is provided with a feeding mechanism used for pushing an agar tray into the notch, and the feeding mechanism is positioned on the left side of the inverted U-shaped rack; the left side and the right side of the upper surface of the second fixed base are respectively provided with a chain type conveyor belt for conveying agar trays, the upper surface of the second fixed base is provided with a lifting plate placing opening matched with the lifting plate and used for placing the lifting plate, the lifting plate placing opening extends to the first fixed base and is matched with the lifting plate, so that the lifting plate and the agar trays can be lifted under the action of a lifting transfer device, the lifting plate is conveyed into the lifting plate placing opening, the agar trays are placed on the chain type conveyor belt for transfer, and the rear end in the second fixed base is provided with a first motor for driving the chain type conveyor belt; first unable adjustment base front side is provided with the transport mechanism who is used for transporting the agar-agar charging tray, just the transport mechanism upper surface with first unable adjustment base upper surface parallel and level sets up, transport mechanism's front side right-hand member is provided with and is used for with agar-agar charging tray propelling movement extremely push mechanism in the feeding mechanism.
2. The automated agar strip production system according to claim 1, wherein: two waste material mouths that are used for retrieving the waste material are seted up to first unable adjustment base upper surface, two waste material mouths set up respectively in the left and right sides of notch, seted up in the first unable adjustment base with two waste material recovery chambeies that two waste material mouths are corresponding.
3. The automated agar strip production system according to claim 1, wherein: four sliding rail grooves are respectively arranged on the inner sides of two vertical plates of the inverted U-shaped frame, a first fixing plate, a second fixing plate, a third fixing plate and a fourth fixing plate are arranged between the two vertical plates of the inverted U-shaped frame from front to back, the first fixing plate, the second fixing plate, the third fixing plate and the fourth fixing plate are respectively embedded in the slide rail groove, a first telescopic cylinder for driving the first fixing plate to lift, a second telescopic cylinder for driving the second fixing plate to lift, a third telescopic cylinder for driving the third fixing plate to lift and a fourth telescopic cylinder for driving the fourth fixing plate to lift are arranged on the transverse plate of the inverted U-shaped frame, the lower end of the first fixing plate is hinged with a pressing plate for pressing the agar on the agar tray, a fifth telescopic cylinder for driving the pressing plate to fold or press the agar is fixedly arranged on the first fixing plate; the fixed preceding blade that is provided with of second fixed plate lower extreme, the fixed being provided with of third fixed plate lower extreme is used for with agar-agar cutting strip on the agar-agar charging tray liftable blade, the fixed back blade that is provided with of fourth fixed plate lower extreme is used for with the terminal agar-agar of agar-agar charging tray cuts off.
4. The automated agar strip production system according to claim 2 or 3, wherein: the agar tray is placed on the bottom plate for slitting, and the working mode of slitting is as follows: placing an agar tray on a bottom plate, driving a reverse U-shaped frame to move leftwards on an I-shaped slide rail by a driving mechanism, moving to the position of the agar tray, starting a first telescopic cylinder and a fifth telescopic cylinder to enable a pressing plate to press agar on the agar tray, starting a second telescopic cylinder to enable a front blade to cut down the agar, cutting off the agar attached to the front end of the tray by the front blade, driving the front blade to move leftwards by the driving mechanism to enable the agar on the tray to leave a gap, then enabling a worker to pack the front blade by the second telescopic cylinder, starting a third telescopic cylinder to enable a liftable blade to descend to the gap position, driving the reverse U-shaped frame to continue moving leftwards to enable the liftable blade to cut agar on the tray from the front end of the tray, when the reverse U-shaped frame moves to the tail end of the tray, and opening the fourth telescopic cylinder to enable the rear blade to descend, cutting off the agar which is cut into strips, enabling the redundant agar to continue to move leftwards through the inverted U-shaped support driven by the rack, enabling the redundant agar to be brought into the waste material port by the rear blade, collecting the agar into the waste material recovery cavity, withdrawing the rear blade through the fourth telescopic cylinder, driving the inverted U-shaped frame to move rightwards to the initial position by the driving mechanism, and preparing for next strip cutting operation.
5. The automated agar strip production system according to claim 3, wherein: the depth of the agar tray is D, and the range of the depth D is 10cm-15 cm.
6. The automated agar strip production system according to claim 1, wherein: the lifting transfer device comprises a movable plate, a cavity is formed in the first fixed base, two strip-shaped plates are arranged at the left end and the right end of the bottom surface of the cavity, the two strip-shaped plates are matched to form a guide rail groove, the movable plate is arranged in the cavity, sixth telescopic cylinders for driving the lifting plate to lift up and down are arranged at the left end and the right end of the upper surface of the movable plate, guide wheels are arranged on the periphery below the movable plate, and the guide wheels are embedded into the guide rail groove; and a seventh telescopic cylinder is arranged in the second fixed base, and the telescopic end of the seventh telescopic cylinder is connected with the moving plate.
7. The automated agar strip production system according to claim 1, wherein: actuating mechanism includes second motor and opening cavity box left, the second motor set up in on the cavity box, be provided with the rack in the cavity box, the rack end with the leg joint that falls U-shaped, second motor output shaft passes cavity box upper surface, second motor output shaft end be provided with rack toothing's gear, be provided with a pivot in the cavity box, the pivot end be provided with rack matched with leading wheel, the gear with the leading wheel set up respectively in both sides around the rack.
8. The automated agar strip production system according to claim 1, wherein: feeding mechanism includes first fixed block, first fixed block set up in first unable adjustment base upper surface left end middle part, the fixed eighth telescopic cylinder that is provided with of first fixed block right flank, be provided with on the first unable adjustment base and be used for fixing the first solid fixed ring of eighth telescopic cylinder, the flexible end of eighth telescopic cylinder is provided with the U-shaped frame that is used for placing the agar-agar charging tray, be provided with the second fixed block on the U-shaped frame horizontal pole middle part, the flexible end of eighth telescopic cylinder with the second fixed block is connected, two montants of U-shaped frame all set up in I-shaped slide rail is inboard.
9. The automated agar strip production system according to claim 1, wherein: the conveying mechanism comprises a third fixing base, the upper surface of the third fixing base is a conveying belt for conveying agar trays, first baffle plates for preventing the agar trays from falling off the second fixing base are arranged at the front end and the rear end of the upper surface of the third fixing base, the first baffle plates extend to the pushing mechanism to be cut off, a second baffle plate is arranged at the right end of the upper surface of the third fixing base, and a positioning sensor is arranged at the lower end of the left side surface of the second baffle plate; and a third motor for driving the conveyor belt is arranged on the front side surface of the third fixed base.
10. The automated agar strip production system according to claim 9, wherein: pushing mechanism includes the supporting seat, supporting seat upper surface front end is provided with the third fixed block, third fixed block back middle part is provided with ninth telescopic cylinder, the supporting seat upper surface is provided with and is used for fixing the solid fixed ring of second of ninth telescopic cylinder, the flexible end connection of ninth telescopic cylinder is provided with and is used for the propelling movement the push pedal of agar-agar charging tray on the conveyer belt.
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CN201911024205.2A CN110815371A (en) | 2019-10-25 | 2019-10-25 | Automatic production system for agar strips |
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CN201911024205.2A CN110815371A (en) | 2019-10-25 | 2019-10-25 | Automatic production system for agar strips |
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