CN110814461A - Continuous tin feeding type electric soldering iron - Google Patents

Continuous tin feeding type electric soldering iron Download PDF

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Publication number
CN110814461A
CN110814461A CN201911199357.6A CN201911199357A CN110814461A CN 110814461 A CN110814461 A CN 110814461A CN 201911199357 A CN201911199357 A CN 201911199357A CN 110814461 A CN110814461 A CN 110814461A
Authority
CN
China
Prior art keywords
tin
handle
soldering iron
circuit board
type electric
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201911199357.6A
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Chinese (zh)
Inventor
张学超
戴敏
原昊
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Southeast University
Original Assignee
Southeast University
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Southeast University filed Critical Southeast University
Priority to CN201911199357.6A priority Critical patent/CN110814461A/en
Publication of CN110814461A publication Critical patent/CN110814461A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K3/00Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
    • B23K3/02Soldering irons; Bits
    • B23K3/03Soldering irons; Bits electrically heated
    • B23K3/0338Constructional features of electric soldering irons
    • B23K3/0346Handles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K3/00Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
    • B23K3/02Soldering irons; Bits
    • B23K3/03Soldering irons; Bits electrically heated
    • B23K3/033Soldering irons; Bits electrically heated comprising means for controlling or selecting the temperature or power
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K3/00Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
    • B23K3/02Soldering irons; Bits
    • B23K3/03Soldering irons; Bits electrically heated
    • B23K3/0338Constructional features of electric soldering irons

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Electric Connection Of Electric Components To Printed Circuits (AREA)

Abstract

The invention discloses a continuous tin feeding type electric soldering iron which comprises a handle, wherein a tin guiding pipeline is arranged in the handle along the axial center, the front end of the handle is connected with a soldering iron head through a heat radiating fin, the tin guiding pipeline penetrates through the heat radiating fin to be communicated with a molten tin channel on the soldering iron head, a tin feeding motor is arranged at the rear end of the handle, the tin feeding motor drives a friction wheel arranged on one side of the tin guiding pipeline, a driven wheel is arranged on the other side of the tin guiding pipeline corresponding to the position of the friction wheel, the driven wheel is installed through a compression spring, a heating core and a thermistor are arranged in the soldering iron head, the heating core, the thermistor and the tin feeding motor are connected with a circuit board arranged in the handle, the circuit board is connected with a temperature adjusting knob and a pressing type potentiometer which are arranged on the handle, and the circuit board is connected with a power. The invention can realize the continuous tin feeding function, and the tin wire is heated uniformly, the tin is discharged smoothly and the welding spot is firm.

Description

Continuous tin feeding type electric soldering iron
The technical field is as follows:
the invention relates to a continuous tin feeding type electric soldering iron, and belongs to the technical field of soldering tools.
Background art:
the existing electric soldering iron has the problems that the tin wire is heated unevenly, the tin wire is difficult to fix and the welding efficiency is low. Especially, when welding of precision devices is carried out, because an operator holds the electric soldering iron with one hand and places tin wires with the other hand, the components cannot be fixed by matching two hands for welding. In addition, the two hands work cooperatively, so that the two hands are in a long-term tense state, fatigue is easy to occur, attention of people is not concentrated, certain skills are required for cooperative matching of the left hand and the right hand, and the welding efficiency, quality and precision are influenced. The automatic electric soldering iron in the market usually has the external tin wire, and outside and flatiron contact, the location is inaccurate, and the tin wire can not well contact with the soldering bit, has also produced very big influence to welding efficiency.
The invention content is as follows:
the invention aims to overcome the defects of the prior art, and the invention aims to design a continuous tin feeding type electric soldering iron which allows an operator to efficiently perform soldering operation with one hand, and has the advantages of uniform tin wire heating, smooth tin discharge and firm soldering point.
The above purpose is realized by the following technical scheme:
the utility model provides a continuous tin formula electric iron, includes the handle, be provided with along axial direction in the handle and lead the tin pipeline, the handle front end passes through heat radiation fins and connects the soldering bit, lead the tin pipeline and pass heat radiation fins with molten tin passageway intercommunication on the soldering bit, the rear end of handle is provided with into tin motor, it sets up to advance tin motor drive the friction pulley of leading tin pipeline one side, lead tin pipeline opposite side to correspond the position of friction pulley is provided with from the driving wheel, pass through the pressure spring installation from the driving wheel, inside heating core and the thermistor of being provided with of soldering bit, heating core, thermistor, advance tin motor connection and set up circuit board in the handle, the circuit board is connected and is set up adjust the temperature knob and the push type potentiometre on the handle, the circuit board is connected power source interface.
The continuous tin feeding type electric soldering iron is characterized in that a heat insulation material layer is arranged at the joint of the heat dissipation fins and the handle.
The circuit board of the continuous tin feeding Type electric soldering iron is powered by a PD protocol connector, and the power interface adopts a Type-C interface supporting a PD protocol.
The continuous tin feeding type electric soldering iron is characterized in that a motor driving module is arranged on the circuit board, the motor driving module is driven by 5V direct current output by a 7805 voltage stabilizing chip, and voltage control is carried out through a pressing type potentiometer.
The continuous tin feeding type electric soldering iron is characterized in that the soldering iron head is made of a brass material, and the heat dissipation fins are made of an aluminum alloy material.
Has the advantages that:
compared with the existing product, the welding machine is simpler to operate, the use scene is more flexible, an operator can weld efficiently by holding with one hand, the other hand can better fix the component, and meanwhile, the safety can be improved.
Description of the drawings:
fig. 1 is a schematic structural diagram of the present invention, in which: 1-handle, 2-soldering iron head, 3-heat dissipation fins, 4-heat insulation material, 5-tin guide pipeline, 6-tin feeding motor friction wheel, 7-driven wheel, 8-compression spring, 9-circuit board, 10-press type potentiometer, 11-temperature adjusting knob, 12-heating core, 13-thermistor, 14-power interface and 15-molten tin channel.
FIG. 2 is a logic diagram of the circuit of the present invention.
Fig. 3 is a schematic circuit diagram of the present invention.
The specific implementation mode is as follows:
the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
The utility model provides a continuous tin formula electric iron that advances which characterized in that: this novel electric iron includes handle 1, soldering bit 2, advances the tin motor (not shown in the figure) and with the friction pulley 6 that advances the tin motor and connect is equipped with in the handle and leads tin pipeline 5, advances the tin motor and installs and lead tin pipeline 5 upper end, and the solder wire penetrates from the afterbody opening and leads tin pipeline 5 to with the contact of motor friction pulley, under 6 rotatory and follower's mating reactions, the solder wire presss from both sides by gear motor driven initiative friction pulley 6 and from between driving wheel 7, be provided with pressure spring 8 from driving wheel 7 one side. The mode can ensure that the tin wire keeps contact with the driving wheel without sliding, realize continuous tin feeding and improve the overall efficiency. The lower end of the tin guide pipeline penetrates through the heat radiation fins 3 to be communicated with a molten tin channel 15 arranged in the soldering iron head 2, a heating core 12 and a thermistor 13 are arranged in the soldering iron head 2, and a pressing type potentiometer 10 and a temperature adjusting knob 11 are arranged on the outer side of the handle 1. The electric soldering iron is also internally provided with a circuit board 9, and the circuit board 9 is connected with a push type potentiometer 10 and a temperature adjusting knob 11 to realize the control of a heating core 12 and a thermistor 13. Type-C power source 14 and control button are connected to 9 one ends of circuit board, and other end control heating element and gear motor, wherein push Type potentiometre 10 control motor advances tin speed, and tempering knob 11 controls the target temperature. When the operator uses the holding posture, the heating temperature can be conveniently adjusted, and the tin feeding speed is controlled by the thumb. The circuit board 9 is powered by a PD protocol connector, can be powered by a Type-C interface charger or a mobile power supply supporting a PD protocol, can stably output 9V/12V voltage by utilizing a corresponding PD trap module, and provides a more portable use environment under the condition of ensuring the integral heating power.
The circuit board 9 regulates the speed of the direct current motor by using a voltage regulation mode, and controls different tin feeding speeds. Different requirements are made on tin feeding amount when different elements are welded, and the simplest speed regulating mode of the direct current motor is to regulate the armature voltage of the motor. The motor driving module is mainly driven by 5V direct current output by a 7805 voltage stabilizing chip and performs voltage control through the push type potentiometer 10.
When the circuit board 9 is in use, different resistance values can be input by adjusting the temperature adjusting knob 11, and different target voltage values are shown under constant voltage. The voltage value returned by the negative temperature coefficient thermistor 13 at the head of the soldering iron is compared with the target voltage value by inputting the voltage value into a comparator, and the output signal is connected into a monostable circuit to control the MOS tube and finally drive the heating core 12. In this way, it is achieved that the heating core 12 starts heating when the current temperature is lower than the target temperature, whereas the heating core 12 stops heating when the current temperature is higher than the target temperature. In the circuit design, proper parameters of the resistor and the capacitor are selected, so that the steady-state time of the monostable circuit is 580 ms. The mode is not only high in efficiency, but also prevents the influence of voltage burrs on the heating effect, and finally realizes high-power heating and constant temperature control.
The soldering bit 2 is made of brass materials and is made into a module with a hollow inner tubular shape, two groove positions are arranged for installing the heating core 12 and the thermistor 13, the radiating fins 3 are made of aluminum alloy materials, and the materials are selected to comprehensively consider the cost and the heat conduction effect.
Furthermore, the lower part of the tin guide pipeline 5 penetrates through the heat radiation fins 3, and the connecting part of the heat radiation fins 3 and the handle shell is provided with a heat insulation material 4. Because the handle shell is of a plastic structure, in order to ensure firm and reliable structure, the handle shell and a heat source are isolated by a heat insulation material 4 after heat dissipation.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (5)

1. A continuous tin feeding type electric soldering iron is characterized by comprising a handle, wherein a tin guide pipeline is arranged in the handle along the axial center, the front end of the handle is connected with a soldering bit through a heat radiation fin, the tin guide pipeline passes through the heat radiation fin to be communicated with a molten tin channel on the soldering bit, a tin inlet motor is arranged at the rear end of the handle and drives a friction wheel arranged at one side of the tin guide pipeline, a driven wheel is arranged at the other side of the tin guide pipeline corresponding to the friction wheel and is installed through a compression spring, the interior of the soldering iron head is provided with a heating core and a thermistor, the heating core, the thermistor and a tin feeding motor are connected with a circuit board arranged in the handle, the circuit board is connected with a temperature adjusting knob and a pressing potentiometer which are arranged on the handle, and the circuit board is connected with a power interface.
2. The continuous tin feeding type electric iron according to claim 1, wherein a heat insulating material layer is arranged at the connection part of the heat radiating fins and the handle.
3. The continuous tin feeding Type electric soldering iron as claimed in claim 1, wherein the circuit board is powered by a PD protocol connector, and the power interface adopts a Type-C interface supporting a PD protocol.
4. The continuous tin feeding type electric soldering iron as claimed in claim 1, wherein a motor driving module is arranged on the circuit board, the motor driving module is driven by a 7805 voltage stabilizing chip to output 5V direct current, and voltage control is performed through a push type potentiometer.
5. The continuous tin feed type electric soldering iron according to claim 1, wherein the soldering iron tip is made of brass and the heat dissipating fins are made of aluminum alloy.
CN201911199357.6A 2019-11-29 2019-11-29 Continuous tin feeding type electric soldering iron Pending CN110814461A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201911199357.6A CN110814461A (en) 2019-11-29 2019-11-29 Continuous tin feeding type electric soldering iron

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201911199357.6A CN110814461A (en) 2019-11-29 2019-11-29 Continuous tin feeding type electric soldering iron

Publications (1)

Publication Number Publication Date
CN110814461A true CN110814461A (en) 2020-02-21

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201911199357.6A Pending CN110814461A (en) 2019-11-29 2019-11-29 Continuous tin feeding type electric soldering iron

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CN (1) CN110814461A (en)

Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2113850U (en) * 1991-12-16 1992-08-26 王清富 Gas soldering iron
CN2161407Y (en) * 1993-04-08 1994-04-13 高华 Gas soldering iron
CN2500420Y (en) * 2001-10-30 2002-07-17 陈蓉建 High-power temp.-regulating electric iron
BG680Y1 (en) * 2001-07-13 2004-08-31 '(r)д(r)р Д. Велик(r)в Electric soldering rod
CN101837496A (en) * 2010-04-23 2010-09-22 张大理 Automatic tin supplying electric iron
CN202984854U (en) * 2012-10-18 2013-06-12 高海陆 Electric soldering iron
CN104816062A (en) * 2015-05-12 2015-08-05 中国矿业大学 Rapid heating electric soldering iron operated by one hand
CN105598548A (en) * 2016-02-29 2016-05-25 湖北工业大学 Automatic tin adding electric soldering iron
CN205362928U (en) * 2016-02-05 2016-07-06 刘伟伦 Novel electric soldering iron
CN205798628U (en) * 2016-05-26 2016-12-14 江苏理工学院 Electric iron
CN109604759A (en) * 2019-01-31 2019-04-12 张博曦 A kind of electric iron

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2113850U (en) * 1991-12-16 1992-08-26 王清富 Gas soldering iron
CN2161407Y (en) * 1993-04-08 1994-04-13 高华 Gas soldering iron
BG680Y1 (en) * 2001-07-13 2004-08-31 '(r)д(r)р Д. Велик(r)в Electric soldering rod
CN2500420Y (en) * 2001-10-30 2002-07-17 陈蓉建 High-power temp.-regulating electric iron
CN101837496A (en) * 2010-04-23 2010-09-22 张大理 Automatic tin supplying electric iron
CN202984854U (en) * 2012-10-18 2013-06-12 高海陆 Electric soldering iron
CN104816062A (en) * 2015-05-12 2015-08-05 中国矿业大学 Rapid heating electric soldering iron operated by one hand
CN205362928U (en) * 2016-02-05 2016-07-06 刘伟伦 Novel electric soldering iron
CN105598548A (en) * 2016-02-29 2016-05-25 湖北工业大学 Automatic tin adding electric soldering iron
CN205798628U (en) * 2016-05-26 2016-12-14 江苏理工学院 Electric iron
CN109604759A (en) * 2019-01-31 2019-04-12 张博曦 A kind of electric iron

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SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
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Application publication date: 20200221