CN110814213A - Novel five curved line machines - Google Patents

Novel five curved line machines Download PDF

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Publication number
CN110814213A
CN110814213A CN201911229280.2A CN201911229280A CN110814213A CN 110814213 A CN110814213 A CN 110814213A CN 201911229280 A CN201911229280 A CN 201911229280A CN 110814213 A CN110814213 A CN 110814213A
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motor
fixed
wire
rollers
axis
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陈功
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Suzhou Nuobaisi Automation Technology Co Ltd
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Suzhou Nuobaisi Automation Technology Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F1/00Bending wire other than coiling; Straightening wire
    • B21F1/006Bending wire other than coiling; Straightening wire in 3D with means to rotate the tools about the wire axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F1/00Bending wire other than coiling; Straightening wire
    • B21F1/02Straightening
    • B21F1/026Straightening and cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F11/00Cutting wire
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F23/00Feeding wire in wire-working machines or apparatus

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Wire Processing (AREA)

Abstract

In order to overcome the defect that the existing three-axis or four-axis controlled wire bending machine is poor in straightening effect or cannot realize three-dimensional machining, the invention provides a novel five-axis wire bending machine, which comprises: annular aligning gear 1, X-Z aligning gear 2, send line case 3, bender head module 4, cut off subassembly 5, frame subassembly 6 and hollow coupling mechanism 8, its characterized in that: the bender head assembly 4 comprises an inner mold core 41, an outer mold core 42, a third motor 43, a reduction gearbox 431 and a 90-degree steering gear 432, wherein the main body of the third motor 43 is connected with a connecting fixing piece 534, the motor shaft of the third motor 43 is connected with the input end of the reduction gearbox 431, the output end of the reduction gearbox 431 is connected with the input end of the 90-degree steering gear 432, and the output end of the 90-degree steering gear 432 is connected with the outer mold core 42 through a connecting rod.

Description

Novel five curved line machines
Technical Field
The invention belongs to the technical field of wire bending machines, and particularly relates to a novel five-axis wire bending machine.
Background
The metal bent wire product is an important component of an automobile seat frame, a backrest frame and the like, and the metal strip of the metal bent wire product has small diameter, complex shape and easy deformation. For a long time, in order to improve the production efficiency of steel wire products, reduce the labor cost, and the like, various enterprises are actively researching how to improve the automation level of bent wire production.
The existing wire bending machine comprises a straightening mechanism, a wire feeding mechanism, a bending mechanism and a shearing mechanism, wherein wires are straightened into a straight line shape through the straightening mechanism, are fed to the bending mechanism through the wire feeding mechanism for forming, and are sheared through reversing the wires. In general, the bending mechanism is composed of an inner mold core and an outer mold core, the metal wire enters between the inner mold core and the outer mold core, and then the inner mold core and the outer mold core are rotated to generate relative movement, so that the metal wire can be bent.
However, the conventional wire bending machine only has three-axis control or four-axis control, and when the three-axis control wire bending machine is adopted, the purpose of bending the metal wire in a three-dimensional angle cannot be realized, the straightening effect of the metal strip is poor, and the processing and production of the metal wire are not facilitated; when four-axis control is adopted, if the straightening effect of the metal wire is ensured, the three-dimensional processing effect of the metal wire must be sacrificed, and if the three-dimensional processing effect of the metal wire is ensured, the straightening effect of the metal wire must be sacrificed, so that the quality of a bent wire product is seriously influenced.
Disclosure of Invention
In view of the above, in order to solve the defect that the existing three-axis or four-axis controlled wire bending machine has poor straightening effect or cannot realize three-dimensional processing, the invention provides a novel five-axis wire bending machine, which comprises an annular straightening mechanism 1, an X-Z straightening mechanism 2, a wire feeding box 3, a bender head assembly 4, a cutting assembly 5, a frame main body 6 and a hollow connecting mechanism 8, wherein a single metal wire 7 is transferred from a material tray to the annular straightening mechanism 1 for pre-straightening, the pre-straightened single metal wire 7 enters the X-Z straightening mechanism 2 for secondary straightening, after the secondary straightening, the concentricity of the metal wire is determined to meet the requirement, then the single metal wire is output from a Z-axis straightening mechanism 22 of the X-Z straightening mechanism 2 and then enters the wire feeding box 3, the height of the upper surface of a lower row of fixed rollers 36 in the wire feeding box 3 is consistent with the height of the upper surface of a lower row of rollers in the Z-axis straightening mechanism 22, therefore, after the metal wire is output to the wire feeding box 3 from the Z-axis straightening mechanism 22 of the X-Z straightening mechanism 2, the concentricity of the metal wire can be kept, the metal wire coming out of the wire feeding box 3 enters the cutting component 5 and moves to a position exceeding the knife edge 511 of the cutter 51 under the action of the first motor 31 of the wire feeding box 3, the motor shaft of the third motor 43 moves to a certain position so as to drive the inner mold core 41 or the outer mold core 42 to move to a specified angle and then stop, then the fifth motor 53 drives the whole bending machine head component 4 to move upwards to a specified position so that the metal wire can be clamped in a gap between the first inner mold core 411 and the second inner mold core 412 of the inner mold core 41, and then the fifth motor 53 drives the bending machine head component 4 to rotate so that the inner mold core 41 moves relative to the outer mold core 42 so as to bend the metal wire, in order to realize the three-dimensional bending effect, in the moving process, the movement of the second motor 32 can be increased, and a motor shaft of the second motor 32 can be connected with the whole bender head assembly 4 through a power connecting mechanism so as to control the rotating movement of the whole bender head assembly 4, so that the metal wire can rotate at any angle in a three-dimensional space, and the whole bending processing of the metal wire is flexible; finally, after the bending of the metal wire is completed, the fifth motor 53 controls the whole bending machine head assembly 4 to descend, and then the fourth motor 52 controls the cutting edge of the cutter 51 to rotate downwards, so that the bent metal wire is cut. Therefore, the five-axis wire bending machine has the advantages of good wire bending quality and flexible machining, and is beneficial to machining requirements of different application occasions.
A novel five curved line machines, it includes: the circular straightening mechanism 1, the X-Z straightening mechanism 2, the wire feeding box 3, the bending machine head assembly 4, the cutting assembly 5, the rack assembly 6 and the hollow connecting mechanism 8, wherein the rack assembly 6 comprises a rack main body, a first vertical fixing plate 61 and a second vertical fixing plate 62, the first vertical fixing plate 61 and the second vertical fixing plate 62 are parallel, the first vertical fixing plate 61 and the second vertical fixing plate 62 are respectively positioned above the rack main body, an electric control cabinet is arranged in the rack main body, the hollow connecting mechanism 8 comprises a first hollow connecting mechanism 81, a second hollow connecting mechanism 82 and a third hollow connecting mechanism 83, an opening is formed in the center of the first vertical fixing plate 61, the first hollow connecting mechanism 81 penetrates through the opening in the center of the first vertical fixing plate 61, the second hollow connecting mechanism 82 penetrates through the opening in the center of the right side face of the wire feeding box 3, the second vertical fixing plate 62 is fixedly connected with the left side face of the wire feeding box 3, the centers of the second vertical fixing plate 62 and the wire feeding box 3 are both provided with an opening, the position of the second vertical fixing plate 62 corresponds to the position of the central opening of the wire feeding box 3, the third hollow connecting mechanism 83 penetrates through the opening at the center of the second vertical fixing plate 62 and the opening at the center of the wire feeding box 3, the wire outlet of the annular straightening structure 1 is connected with the wire inlet of the X-Z straightening mechanism 2 through the first hollow connecting mechanism 81, the X-Z straightening mechanism 2 comprises two groups of straightening mechanisms which are respectively an X-axis straightening mechanism and a Z-axis straightening mechanism, the X-axis straightening mechanism is positioned at one side close to the first hollow connecting mechanism 81, the Z-axis straightening mechanism is positioned at one side far away from the first hollow connecting mechanism 81 and close to the second hollow connecting mechanism 82, the wire outlet of the second hollow connecting mechanism 82 is connected with the wire inlet of the wire feeding box 3 through the second hollow connecting mechanism 82, the wire feeding box 3 comprises a first motor 31, a second motor 31, a third hollow connecting mechanism 83, a, A second motor 32, a driving gear 33, a driven gear 34, a fixed disk 35, a lower row of fixed rollers 36, an upper row of adjustable rollers 37 and an adjusting screw 38, wherein a motor shaft of the first motor 31 is positioned inside the wire feeding box 3, and the motor shaft of the first motor 31 is engaged with the lower row of fixed rollers 36 through a gear, so that the motor shaft of the first motor 31 can drive the lower row of fixed rollers 36 to rotate, a distance through which a metal wire can pass is reserved between the lower row of fixed rollers 36 and the upper row of adjustable rollers 37, the upper portion of the upper row of adjustable rollers 37 is connected with the adjusting screw 38, the upper portion of the adjusting screw 38 passes through the top of the wire feeding box 3, the main body of the second motor 32 is fixed on the right side surface of a second vertical rack 62, the motor shaft of the second motor 32 passes through a through hole on the second vertical rack 62, the driving gear 33 and the driven, the second motor shaft of the second motor 32 drives the driving gear 33 to rotate, the driving gear 33 is engaged with the driven gear 34, the left side of the driven gear 34 is fixed with a fixed disk 35, the fixed disk 35 is fixedly connected with the bender head assembly 4 through a connecting fixing member 534, the cutting assembly 5 comprises a cutter 51, a fourth motor 52 and a fifth motor 53, the main body of the fourth motor 52 is fixed on the left side of the fixed disk 35, the fourth motor shaft of the fourth motor 52 is connected with an eccentric shaft 521 to drive the eccentric shaft 521 to rotate, a rectangular connecting frame 523 is arranged on the outer side of the eccentric shaft 521, the rectangular connecting frame 523 is connected to the main body of the fourth motor 52 through a fixed shaft 522, the eccentric shaft 521 can only rotate in the rectangular connecting frame 523 by a fixed angle under the control of the fourth motor 52, when the eccentric shaft 521 rotates to a blocking position under the driving action of the fourth motor 52, the cutter edge 511 of the cutter 51 moves downwards, the cutting of a single wire 7 can be realized; the method is characterized in that: the main body of the fifth motor 53 is fixed inside the connecting fixing piece 534 through a screw, a fifth motor shaft 531 of the fifth motor 53 can drive the gear 532 to rotate, the gear 532 is meshed with the rack 534, the gear 532 and the rack 534 are both fixed on the left side surface of the fixed disc 35, and the bending machine head assembly 4 is fixed on the connecting fixing piece 534; the bender head assembly 4 comprises an inner mold core 41, an outer mold core 42, a third motor 43, a reduction gearbox 431 and a 90-degree steering gear 432, wherein the main body of the third motor 43 is connected with a connecting fixing piece 534, the motor shaft of the third motor 43 is connected with the input end of the reduction gearbox 431, the output end of the reduction gearbox 431 is connected with the input end of the 90-degree steering gear 432, and the output end of the 90-degree steering gear 432 is connected with the outer mold core 42 through a connecting rod.
Further, a reinforcing plate 353 is provided on the left side of the fixed tray 35, and the body of the fourth motor 52 of the cutting unit 5 is locked to the reinforcing plate 353 by a screw.
Further, the left side of fixed disk 35 is equipped with first vertical guide rail 351 and second vertical guide rail 352, it dies on reinforcing plate 353 to connect mounting 534 through the screw lock, first vertical guide rail 351 and second vertical guide rail 352 die the both sides at fixed disk 35 through the screw lock, the first slip table 3511 of fixedly connected with and second slip table 3521 on the mechanism of bending subassembly 4, wherein first slip table 3511 can slide from top to bottom on first vertical guide rail 351, second slip table 3521 can slide from top to bottom on second vertical guide rail 352, can pass through triangle fixed mode, make reciprocating of nose subassembly 4 of bending more smooth and easy and stable.
Further, the distance between the long sides of the rectangular link frame 523 is 1.2 to 1.9 times the diameter of the eccentric shaft 521, and the distance between the short sides of the rectangular link frame 523 is 1.1 to 1.2 times the diameter of the eccentric shaft 521, and the rotation angle of the cutter 51 can be adjusted by adjusting the ratio of the length of the long and short sides of the rectangular link frame 523 to the diameter of the eccentric shaft 521.
Further, the annular straightening mechanism 1 comprises a plurality of pairs of pressing rollers 11, each pair of pressing rollers 11 comprises a first pressing roller 111 and a second pressing roller 112, and the single metal wire 7 passes through between the first pressing roller 111 and the second pressing roller 112.
Further, the distance between the first pressing roller 111 and the second pressing roller 112 is a single width of the wire 7.
Furthermore, a spring is arranged between the adjusting screw 38 and the upper row of adjustable rollers 37, so that the width of the single metal wire 7 can be just fixed between the upper row of adjustable rollers 37 and the lower row of fixed rollers 36.
Further, the X-axis straightening mechanism 21 includes a set of rollers, and the set of rollers are respectively fixed on the XY plane.
Further, the Z-axis straightening mechanism 22 includes a set of rollers, which are respectively fixed on the XZ plane.
Further, a single wire 7 passes through the pairs of counter rollers 11 of the annular straightening mechanism 1, a set of rollers of the X-axis straightening mechanism 21, a set of rollers of the Z-axis straightening mechanism 22, a gap between the lower row of fixed rollers 36 and the upper row of fixed rollers 37 of the wire feeding box 3, and a knife edge 511 of the cutting assembly 5 in sequence.
Furthermore, the first motor 31, the second motor 32, the third motor 43, the fourth motor 52 and the fifth motor 53 all adopt servo motors, so that the control is accurate and the control effect is stable.
Therefore, the five-axis wire bending machine provided by the invention has a good straightening effect, can meet a three-dimensional bending effect, is stable in operation, and is suitable for processing requirements of various application occasions.
Drawings
Fig. 1 is a schematic structural diagram of the novel five-axis wire bending machine of the present invention.
Fig. 2 is a schematic structural diagram of the novel five-axis wire bending machine of the present invention.
Fig. 3 is a schematic structural diagram of the novel five-axis wire bending machine of the present invention.
Figure 4 is a schematic diagram of the structure of the bending handpiece assembly and the severing assembly.
Figure 5 is a schematic diagram of the structure of the bending die assembly and the severing assembly.
Figure 6 is a schematic diagram of the structure of the bending handpiece assembly and the severing assembly.
Description of the main elements
Figure BDA0002303097740000051
The following detailed description will further illustrate the invention in conjunction with the above-described figures.
Detailed Description
Specific embodiment example 1:
as shown in fig. 1 to 3, which are schematic structural diagrams of the novel five-axis wire bending machine of the present invention; fig. 4-6 are schematic diagrams of the bending head assembly and the cutting assembly. A novel five curved line machines, it includes: the circular straightening mechanism 1, the X-Z straightening mechanism 2, the wire feeding box 3, the bending machine head assembly 4, the cutting assembly 5, the rack assembly 6 and the hollow connecting mechanism 8, wherein the rack assembly 6 comprises a rack main body, a first vertical fixing plate 61 and a second vertical fixing plate 62, the first vertical fixing plate 61 and the second vertical fixing plate 62 are parallel, the first vertical fixing plate 61 and the second vertical fixing plate 62 are respectively positioned above the rack main body, an electric control cabinet is arranged in the rack main body, the hollow connecting mechanism 8 comprises a first hollow connecting mechanism 81, a second hollow connecting mechanism 82 and a third hollow connecting mechanism 83, an opening is formed in the center of the first vertical fixing plate 61, the first hollow connecting mechanism 81 penetrates through the opening in the center of the first vertical fixing plate 61, the second hollow connecting mechanism 82 penetrates through the opening in the center of the right side face of the wire feeding box 3, the second vertical fixing plate 62 is fixedly connected with the left side face of the wire feeding box 3, the centers of the second vertical fixing plate 62 and the wire feeding box 3 are both provided with an opening, the position of the second vertical fixing plate 62 corresponds to the position of the central opening of the wire feeding box 3, the third hollow connecting mechanism 83 penetrates through the opening at the center of the second vertical fixing plate 62 and the opening at the center of the wire feeding box 3, the wire outlet of the annular straightening structure 1 is connected with the wire inlet of the X-Z straightening mechanism 2 through the first hollow connecting mechanism 81, the X-Z straightening mechanism 2 comprises two groups of straightening mechanisms which are respectively an X-axis straightening mechanism and a Z-axis straightening mechanism, the X-axis straightening mechanism is positioned at one side close to the first hollow connecting mechanism 81, the Z-axis straightening mechanism is positioned at one side far away from the first hollow connecting mechanism 81 and close to the second hollow connecting mechanism 82, the wire outlet of the second hollow connecting mechanism 82 is connected with the wire inlet of the wire feeding box 3 through the second hollow connecting mechanism 82, the wire feeding box 3 comprises a first motor 31, a second motor 31, a third hollow connecting mechanism 83, a, A second motor 32, a driving gear 33, a driven gear 34, a fixed disk 35, a lower row of fixed rollers 36, an upper row of adjustable rollers 37 and an adjusting screw 38, wherein a motor shaft of the first motor 31 is positioned inside the wire feeding box 3, and the motor shaft of the first motor 31 is engaged with the lower row of fixed rollers 36 through a gear, so that the motor shaft of the first motor 31 can drive the lower row of fixed rollers 36 to rotate, a distance through which a metal wire can pass is reserved between the lower row of fixed rollers 36 and the upper row of adjustable rollers 37, the upper portion of the upper row of adjustable rollers 37 is connected with the adjusting screw 38, the upper portion of the adjusting screw 38 passes through the top of the wire feeding box 3, the main body of the second motor 32 is fixed on the right side surface of a second vertical rack 62, the motor shaft of the second motor 32 passes through a through hole on the second vertical rack 62, the driving gear 33 and the driven, the second motor shaft of the second motor 32 drives the driving gear 33 to rotate, the driving gear 33 is engaged with the driven gear 34, the left side of the driven gear 34 is fixed with a fixed disk 35, the fixed disk 35 is fixedly connected with the bender head assembly 4 through a connecting fixing member 534, the cutting assembly 5 comprises a cutter 51, a fourth motor 52 and a fifth motor 53, the main body of the fourth motor 52 is fixed on the left side of the fixed disk 35, the fourth motor shaft of the fourth motor 52 is connected with an eccentric shaft 521 to drive the eccentric shaft 521 to rotate, a rectangular connecting frame 523 is arranged on the outer side of the eccentric shaft 521, the rectangular connecting frame 523 is connected to the main body of the fourth motor 52 through a fixed shaft 522, the eccentric shaft 521 can only rotate in the rectangular connecting frame 523 by a fixed angle under the control of the fourth motor 52, when the eccentric shaft 521 rotates to a blocking position under the driving action of the fourth motor 52, the cutter edge 511 of the cutter 51 moves downwards, the cutting of a single wire 7 can be realized; the method is characterized in that: the main body of the fifth motor 53 is fixed inside the connecting fixing piece 534 through a screw, a fifth motor shaft 531 of the fifth motor 53 can drive the gear 532 to rotate, the gear 532 is meshed with the rack 534, the gear 532 and the rack 534 are both fixed on the left side surface of the fixed disc 35, and the bending machine head assembly 4 is fixed on the connecting fixing piece 534; the bender head assembly 4 comprises an inner mold core 41, an outer mold core 42, a third motor 43, a reduction gearbox 431 and a 90-degree steering gear 432, wherein the main body of the third motor 43 is connected with a connecting fixing piece 534, the motor shaft of the third motor 43 is connected with the input end of the reduction gearbox 431, the output end of the reduction gearbox 431 is connected with the input end of the 90-degree steering gear 432, and the output end of the 90-degree steering gear 432 is connected with the outer mold core 42 through a connecting rod.
Further, a reinforcing plate 353 is provided on the left side of the fixed tray 35, and the body of the fourth motor 52 of the cutting unit 5 is locked to the reinforcing plate 353 by a screw.
The left side of fixed disk 35 is equipped with first vertical guide rail 351 and second vertical guide rail 352, it dies on reinforcing plate 353 through the screw lock to connect mounting 534, first vertical guide rail 351 and second vertical guide rail 352 die the both sides at fixed disk 35 through the screw lock, the first slip table 3511 of fixedly connected with and second slip table 3521 on the mechanism of bending subassembly 4, wherein first slip table 3511 can slide from top to bottom on first vertical guide rail 351, second slip table 3521 can slide from top to bottom on the vertical guide rail 352 of second, can be through triangle fixed mode, make reciprocating of the aircraft nose subassembly 4 of bending more smooth and easy and stable.
The distance between the long sides of the rectangular link frame 523 is 1.3 times the diameter of the eccentric shaft 521, and the distance between the short sides of the rectangular link frame 523 is 1.1 times the diameter of the eccentric shaft 521.
The annular straightening mechanism 1 comprises a plurality of pairs of pressing rollers 11, each pair of pressing rollers 11 comprises a first pressing roller 111 and a second pressing roller 112, and the single metal wire 7 passes through the space between the first pressing roller 111 and the second pressing roller 112.
The distance between the first pressure roller 111 and the second pressure roller 112 is the width of a single wire 7.
The adjusting screw 38 and the upper row of adjustable rollers 37 are provided with a spring, so that the width of the single metal wire 7 can be just fixed between the upper row of adjustable rollers 37 and the lower row of fixed rollers 36.
The X-axis straightening mechanism 21 includes a set of rollers, which are respectively fixed on the XY plane.
The Z-axis straightening mechanism 22 includes a set of rollers that are fixed to the XZ plane, respectively.
The single metal wire 7 sequentially passes through a plurality of pairs of counter rollers 11 of the annular straightening mechanism 1, a group of rollers of the X-axis straightening mechanism 21, a group of rollers of the Z-axis straightening mechanism 22, a gap between a lower row of fixed rollers 36 and an upper row of fixed rollers 37 of the wire feeding box 3 and a knife edge 511 of the cutting assembly 5.
The first motor 31, the second motor 32, the third motor 43, the fourth motor 52 and the fifth motor 53 all adopt servo motors, so that the control is accurate and the control effect is stable.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the present invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.

Claims (10)

1. A novel five curved line machines, it includes: the wire feeding device comprises an annular straightening mechanism (1), an X-Z straightening mechanism (2), a wire feeding box (3), a bending head assembly (4), a cutting assembly (5), a rack assembly (6) and a hollow connecting mechanism (8), wherein the rack assembly (6) comprises a rack main body, a first vertical fixing plate (61) and a second vertical fixing plate (62), the first vertical fixing plate (61) and the second vertical fixing plate (62) are parallel, the first vertical fixing plate (61) and the second vertical fixing plate (62) are respectively positioned above the rack main body, an electric control cabinet is placed in the rack main body, the hollow connecting mechanism (8) comprises a first hollow connecting mechanism (81), a second hollow connecting mechanism (82) and a third hollow connecting mechanism (83), an opening is formed in the center of the first vertical fixing plate (61), the first hollow connecting mechanism (81) penetrates through the opening in the center of the first vertical fixing plate (61), the second hollow connecting mechanism (82) penetrates through a central opening on the right side face of the wire feeding box (3), the second vertical fixing plate (62) is fixedly connected with the left side face of the wire feeding box (3), openings are formed in the centers of the second vertical fixing plate (62) and the wire feeding box (3), the position of the central opening of the second vertical fixing plate (62) corresponds to that of the central opening of the wire feeding box (3), the third hollow connecting mechanism (83) penetrates through the opening in the center of the second vertical fixing plate (62) and the opening in the center of the wire feeding box (3), a wire outlet of the annular straightening structure (1) is connected with a wire inlet of the X-Z straightening mechanism (2) through a first hollow connecting mechanism (81), the X-Z straightening mechanism (2) comprises two groups of straightening mechanisms which are an X-axis straightening mechanism and a Z-axis straightening mechanism respectively, and the X-axis straightening mechanism is positioned on one side close to the first hollow connecting mechanism (81), the Z-axis straightening mechanism is positioned on one side far away from the first hollow connecting mechanism (81) and close to the second hollow connecting mechanism (82), a wire outlet of the second hollow connecting mechanism (82) is connected with a wire inlet of the wire feeding box (3) through the second hollow connecting mechanism (82), the wire feeding box (3) comprises a first motor (31), a second motor (32), a driving gear (33), a driven gear (34), a fixed disc (35), a lower row of fixed rollers (36), an upper row of adjustable rollers (37) and an adjusting screw (38), wherein a motor shaft of the first motor (31) is positioned inside the wire feeding box (3), and a motor shaft of the first motor (31) is meshed with the lower row of fixed rollers (36) through a gear, so that the motor shaft of the first motor (31) can drive the lower row of fixed rollers (36) to rotate, a distance through which a metal wire can pass is reserved between the lower row of fixed rollers (36) and the upper row of adjustable rollers (37), the upper part of the upper row of adjustable rollers (37) is connected with an adjusting screw (38), the upper part of the adjusting screw (38) penetrates through the top of the wire feeding box (3), the main body of a second motor (32) is fixed on the right side surface of a second vertical rack (62), the motor shaft of the second motor (32) penetrates through a through hole in the second vertical rack (62), a driving gear (33) and a driven gear (34) are fixed on the left side surface of the second vertical rack (62), the second motor shaft of the second motor (32) drives the driving gear (33) to rotate, the driving gear (33) is meshed with the driven gear (34), a fixed disc (35) is fixed on the left side surface of the driven gear (34), the fixed disc (35) is fixedly connected with a bending head assembly (4) through a connecting fixing piece (534), the cutting assembly (5) comprises a cutter (51), a fourth motor (52) and a fifth motor (53), the main body of a fourth motor (52) is fixed on the left side of the fixed disc (35), a fourth motor shaft of the fourth motor (52) is connected with the eccentric shaft (521) and can drive the eccentric shaft (521) to rotate, a rectangular connecting frame (523) is arranged on the outer side of the eccentric shaft (521), the rectangular connecting frame (523) is connected to the main body of the fourth motor (52) through a fixed shaft (522), the eccentric shaft (521) can only rotate in the rectangular connecting frame (523) for a fixed angle under the control of the fourth motor (52), and when the eccentric shaft (521) rotates to a clamping position under the driving action of the fourth motor (52), a cutter edge (511) of the cutter (51) moves downwards and can cut a single metal wire (7); the method is characterized in that: a fifth motor (53) main body is fixed inside the connecting fixing piece (534) through screws, a fifth motor shaft (531) of the fifth motor (53) can drive a gear (532) to rotate, the gear (532) is meshed with a rack (534), the gear (532) and the rack (534) are both fixed on the left side surface of the fixed disc (35), a bending head assembly (4) is fixed on the connecting fixing piece (534), the bending head assembly (4) comprises an inner mold core (41) and an outer mold core (42), the motor comprises a third motor (43), a reduction gearbox (431) and a 90-degree steering gear (432), wherein the main body of the third motor (43) is connected with a connecting fixing piece (534), the motor shaft of the third motor (43) is connected with the input end of the reduction gearbox (431), the output end of the reduction gearbox (431) is connected with the input end of the 90-degree steering gear (432), and the output end of the 90-degree steering gear (432) is connected with an outer die core (42) through a connecting rod.
2. The novel five-axis wire bending machine according to claim 1, characterized in that: a reinforcing plate (353) is arranged on the left side of the fixed disc (35), and the main body of a fourth motor (52) of the cutting assembly (5) is locked on the reinforcing plate (353) through screws.
3. The novel five-axis wire bending machine according to claim 1, characterized in that: the left side of fixed disk (35) is equipped with first vertical guide rail (351) and second vertical guide rail (352), connect mounting (534) and die on reinforcing plate (353) through the screw lock, first vertical guide rail (351) and second vertical guide rail (352) die the both sides of fixed disk (35) through the screw lock, fixedly connected with first slip table (3511) and second slip table (3521) on bending mechanism component (4), wherein first slip table (3511) can slide from top to bottom on first vertical guide rail (351), second slip table (3521) can slide from top to bottom on second vertical guide rail (352).
4. The novel five-axis wire bending machine according to claim 1, characterized in that: the distance between the long sides of the rectangular connecting frame (523) is 1.2-1.9 times of the diameter of the eccentric shaft (521), the distance between the short sides of the rectangular connecting frame (523) is 1.1-1.2 times of the diameter of the eccentric shaft (521), and the rotating angle of the cutter (51) can be adjusted by adjusting the ratio of the length of the long sides and the short sides of the rectangular connecting frame (523) to the diameter of the eccentric shaft (521).
5. The novel five-axis wire bending machine according to claim 1, characterized in that: the annular straightening mechanism (1) comprises a plurality of pairs of press rollers (11), each pair of press rollers (11) comprises a first press roller (111) and a second press roller (112), and the single metal wire (7) penetrates through the space between the first press roller (111) and the second press roller (112).
6. The novel five-axis wire bending machine according to claim 1, characterized in that: the distance between the first press roller (111) and the second press roller (112) is the width of a single wire (7).
7. The novel five-axis wire bending machine according to claim 1, characterized in that: a spring is arranged between the adjusting screw (38) and the upper row of adjustable rollers (37).
8. The novel five-axis wire bending machine according to claim 1, characterized in that: the X-axis straightening mechanism (21) comprises a group of rollers, and the group of rollers are respectively fixed on an XY plane.
9. The novel five-axis wire bending machine according to claim 1, characterized in that: the Z-axis straightening mechanism (22) comprises a group of rollers which are respectively fixed on an XZ plane.
10. The novel five-axis wire bending machine according to claim 1, characterized in that: a single metal wire (7) sequentially passes through a plurality of pairs of counter rollers (11) of the annular straightening mechanism (1), a group of rollers of the X-axis straightening mechanism (21), a group of rollers of the Z-axis straightening mechanism (22), a gap between a lower row of fixed rollers (36) and an upper row of fixed rollers (37) of the wire feeding box (3) and a knife edge (511) of the cutting assembly (5).
CN201911229280.2A 2019-12-04 2019-12-04 Novel five curved line machines Pending CN110814213A (en)

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Application Number Priority Date Filing Date Title
CN201911229280.2A CN110814213A (en) 2019-12-04 2019-12-04 Novel five curved line machines

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CN110814213A true CN110814213A (en) 2020-02-21

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111790842A (en) * 2020-08-08 2020-10-20 江门市双凯自动化设备有限公司 Full-automatic wire rod make-up machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111790842A (en) * 2020-08-08 2020-10-20 江门市双凯自动化设备有限公司 Full-automatic wire rod make-up machine

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