CN110813853A - Electrostatic foam cleaning method special for motor shell - Google Patents
Electrostatic foam cleaning method special for motor shell Download PDFInfo
- Publication number
- CN110813853A CN110813853A CN201910900197.7A CN201910900197A CN110813853A CN 110813853 A CN110813853 A CN 110813853A CN 201910900197 A CN201910900197 A CN 201910900197A CN 110813853 A CN110813853 A CN 110813853A
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- CN
- China
- Prior art keywords
- motor shell
- detergent
- motor
- electrostatic
- parts
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/08—Cleaning involving contact with liquid the liquid having chemical or dissolving effect
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D10/00—Compositions of detergents, not provided for by one single preceding group
- C11D10/04—Compositions of detergents, not provided for by one single preceding group based on mixtures of surface-active non-soap compounds and soap
- C11D10/042—Compositions of detergents, not provided for by one single preceding group based on mixtures of surface-active non-soap compounds and soap based on anionic surface-active compounds and soap
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/14—Casings; Enclosures; Supports
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Life Sciences & Earth Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Wood Science & Technology (AREA)
- Organic Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Detergent Compositions (AREA)
Abstract
The invention discloses a special electrostatic foam cleaning method for a motor shell, which comprises the following steps: s1, adopting a pulse method to enable the static electricity emission rod to be close to the motor shell in a short distance, and enabling the outer surface of the static electricity emission rod to be distributed with static electricity; s2, arranging ion fans above the two sides of the motor shell in an inclined manner; s3, arranging a bubbling machine below the motor shell in an inclined manner, and adding a detergent aqueous solution into the bubbling machine; s4, after S1 is finished, starting a bubble machine and an ion fan to generate detergent vacuoles with charges, blowing the detergent vacuoles to the motor shell, and enabling the vacuoles to be punctured and adhered to the surface of the motor shell; s5, washing the motor shell with clean water by using a high-pressure spray head; and S6, draining, and drying by hot air. The invention uses static adsorption to take washing agent vacuole of micro-charge, the washing agent can be filled and soaked to each position of the surface of the motor shell, including the fold of the radiating fin, and the invention has better functions of oil removal and ester removal; the invention can be used for the on-site cleaning process of the on-line motor, the water consumption for cleaning is less, and the invention is worth popularizing.
Description
Technical Field
The invention relates to the technical field of motor shell manufacturing and maintenance, in particular to a special electrostatic foam cleaning method for a motor shell.
Background
The surface of the motor shell is provided with a plurality of groups of radiating fins, and during the manufacturing or using process, the folds are easy to store dirt and dirty, so that the motor shell is dirty. Especially, during the cleaning process before the coating of the motor shell, any dust or debris deposited on the folds can seriously affect the formation of the paint protective film and even cause the failure of painting.
The existing cleaning method generally adopts a clean water washing method, but for stains with high oil content, the water washing method is often ineffective, and needs to be improved.
Disclosure of Invention
The invention aims to solve the defects in the prior art and provides an electrostatic foam cleaning method special for a motor shell.
In order to achieve the purpose, the invention adopts the following technical scheme:
the special electrostatic foam cleaning method for the motor shell comprises the following steps:
s1, firstly, placing the motor shell at a certain height, and uniformly coating the static electricity emission rod close to the motor shell by a pulse method to uniformly distribute static electricity on the outer surface of the motor shell;
s2, arranging ion fans at the oblique upper positions of the two sides of the motor shell to enable the blowing directions of the two groups of ion fans to face the motor shell obliquely;
s3, arranging a bubbling machine at the oblique lower position of one side of the motor shell, adding 10-30% of detergent aqueous solution (weight concentration) into a liquid adding box of the bubbling machine, and enabling a bubble blowing port of the bubbling machine to face the motor shell;
s4, after S1 is completed, the bubbling machine and the ion fan are sequentially started, the bubbling speed is 1-2m/S, the air outlet speed of the ion fan is 5-10m/S, detergent vacuoles with charges are generated, the vacuoles with the detergent are blown to the motor shell, the vacuoles are punctured and adhered to the surface of the motor shell, and the bubbling machine and the ion fan are closed when the surface of the motor shell is fully covered with the detergent and liquid drops drip from the motor shell;
s5, washing the motor shell with clean water by using a high-pressure spray head until no foam exists on the surface;
and S6, draining the motor shell, and drying the motor shell by using a hot air pipe to finish the electrostatic foam cleaning process of the motor shell.
Preferably, the electrostatic emission rod is an SK-1102 type electrostatic generator produced by XRUI.
Preferably, the ion blower is in particular a SL-001 desk top ion blower.
Preferably, the bubbling machine is a remote jetting foam machine produced by Guangzhou red celebration stage equipment.
Preferably, the detergent comprises the following components in parts by weight: 100 parts of soap powder, 80-100 parts of washing powder, 10-20 parts of lauroyl glutamic acid, 5-15 parts of cocoyl glutamic acid and 1-2 parts of triethanolamine.
Compared with the prior art, the invention has the beneficial effects that:
the invention uses the ion fan to blow to make the detergent vacuole blown out by the bubbling machine carry micro-charge, uses the static emission rod to generate static electricity for the motor shell, uses the static to adsorb the detergent vacuole with micro-charge, makes the surface of the motor shell fully covered with detergent, then uses clean water to wash under high pressure and uses hot air to blow, thus completing the cleaning process of the motor shell.
In the cleaning process, the detergent can be filled and infiltrated into each position of the surface of the motor shell, including the folds of the radiating fins, so that the motor shell has better oil and ester removing functions; the invention can be used for the on-site cleaning process of the on-line motor, the water consumption for cleaning is less, and the invention is worth popularizing.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments.
Example 1:
before implementation, a motor shell is arranged at a certain height, and an electrostatic emission rod is prepared, in particular to an SK-1102 type electrostatic generator produced by XRUI, wherein the electrostatic emission rod is positioned near the motor shell; SL-001 desk type ion fans are arranged at the obliquely upper positions of both sides of the motor shell; a bubbling machine is arranged at the oblique lower position of one side of the motor shell, and the bubbling machine body is a remote foam jetting machine produced by Guangzhou Hongqing stage equipment; a10-30% detergent aqueous solution (weight concentration) is added into a liquid adding box of a bubbling machine, and the detergent comprises the following components in parts by weight: 100 parts of soap powder, 90 parts of washing powder, 15 parts of lauroyl glutamic acid, 10 parts of cocoyl glutamic acid and 1.5 parts of triethanolamine.
The special electrostatic foam cleaning method for the motor shell comprises the following steps:
1) the static electricity emission rod is close to the motor shell in a short distance by a pulse method and is uniformly coated on the motor shell, so that static electricity is uniformly distributed on the outer surface of the motor shell;
2) sequentially starting a bubbling machine and an ion fan to ensure that the bubbling speed is 1m/s and the air outlet speed of the ion fan is 5m/s, generating detergent vacuoles with charges, blowing the vacuoles with the washing liquid to a motor shell, puncturing the vacuoles and adhering the vacuoles to the surface of the motor shell, and closing the bubbling machine and the ion fan when the surface of the motor shell is fully covered with the washing liquid and liquid drops drip from the motor shell;
3) washing the motor shell with clean water by using a high-pressure spray head until no foam exists on the surface;
4) and draining the motor shell, and drying the motor shell by adopting a hot air pipe to complete the electrostatic foam cleaning process of the motor shell.
Example 2:
before implementation, a motor shell is arranged at a certain height, and an electrostatic emission rod is prepared, in particular to an SK-1102 type electrostatic generator produced by XRUI, wherein the electrostatic emission rod is positioned near the motor shell; SL-001 desk type ion fans are arranged at the obliquely upper positions of both sides of the motor shell; a bubbling machine is arranged at the oblique lower position of one side of the motor shell, and the bubbling machine body is a remote foam jetting machine produced by Guangzhou Hongqing stage equipment; a10-30% detergent aqueous solution (weight concentration) is added into a liquid adding box of a bubbling machine, and the detergent comprises the following components in parts by weight: 100 parts of soap powder, 100 parts of washing powder, 10 parts of lauroyl glutamic acid, 5 parts of cocoyl glutamic acid and 2 parts of triethanolamine.
1) The static electricity emission rod is close to the motor shell in a short distance by a pulse method and is uniformly coated on the motor shell, so that static electricity is uniformly distributed on the outer surface of the motor shell;
2) sequentially starting a bubbling machine and an ion fan to ensure that the bubbling speed is 2m/s and the air outlet speed of the ion fan is 10m/s, generating detergent vacuoles with charges, blowing the vacuoles with the washing liquid to a motor shell, puncturing the vacuoles and adhering the vacuoles to the surface of the motor shell, and closing the bubbling machine and the ion fan when the surface of the motor shell is fully covered with the washing liquid and liquid drops drip from the motor shell;
3) washing the motor shell with clean water by using a high-pressure spray head until no foam exists on the surface;
4) and draining the motor shell, and drying the motor shell by adopting a hot air pipe to complete the electrostatic foam cleaning process of the motor shell.
Example 3:
before implementation, a motor shell is arranged at a certain height, and an electrostatic emission rod is prepared, in particular to an SK-1102 type electrostatic generator produced by XRUI, wherein the electrostatic emission rod is positioned near the motor shell; SL-001 desk type ion fans are arranged at the obliquely upper positions of both sides of the motor shell; a bubbling machine is arranged at the oblique lower position of one side of the motor shell, and the bubbling machine body is a remote foam jetting machine produced by Guangzhou Hongqing stage equipment; a10-30% detergent aqueous solution (weight concentration) is added into a liquid adding box of a bubbling machine, and the detergent comprises the following components in parts by weight: 100 parts of soap powder, 80 parts of washing powder, 15 parts of lauroyl glutamic acid, 8 parts of cocoyl glutamic acid and 1 part of triethanolamine.
1) The static electricity emission rod is close to the motor shell in a short distance by a pulse method and is uniformly coated on the motor shell, so that static electricity is uniformly distributed on the outer surface of the motor shell;
2) sequentially starting a bubbling machine and an ion fan to ensure that the bubbling speed is 1.5m/s and the air outlet speed of the ion fan is 8m/s, generating detergent vacuoles with charges, blowing the vacuoles with washing liquid to a motor shell, puncturing the vacuoles and sticking the vacuoles to the surface of the motor shell, and closing the bubbling machine and the ion fan when the surface of the motor shell is fully covered with the washing liquid and liquid drops drip from the motor shell;
3) washing the motor shell with clean water by using a high-pressure spray head until no foam exists on the surface;
4) and draining the motor shell, and drying the motor shell by adopting a hot air pipe to complete the electrostatic foam cleaning process of the motor shell.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (5)
1. The special electrostatic foam cleaning method for the motor shell is characterized by comprising the following steps of:
s1, firstly, placing the motor shell at a certain height, and uniformly coating the static electricity emission rod close to the motor shell by a pulse method to uniformly distribute static electricity on the outer surface of the motor shell;
s2, arranging ion fans at the oblique upper positions of the two sides of the motor shell to enable the blowing directions of the two groups of ion fans to face the motor shell obliquely;
s3, arranging a bubbling machine at the oblique lower position of one side of the motor shell, adding 10-30% of detergent aqueous solution (weight concentration) into a liquid adding box of the bubbling machine, and enabling a bubble blowing port of the bubbling machine to face the motor shell;
s4, after S1 is completed, the bubbling machine and the ion fan are sequentially started, the bubbling speed is 1-2m/S, the air outlet speed of the ion fan is 5-10m/S, detergent vacuoles with charges are generated, the vacuoles with the detergent are blown to the motor shell, the vacuoles are punctured and adhered to the surface of the motor shell, and the bubbling machine and the ion fan are closed when the surface of the motor shell is fully covered with the detergent and liquid drops drip from the motor shell;
s5, washing the motor shell with clean water by using a high-pressure spray head until no foam exists on the surface;
and S6, draining the motor shell, and drying the motor shell by using a hot air pipe to finish the electrostatic foam cleaning process of the motor shell.
2. An electrostatic foam cleaning method special for motor shells as claimed in claim 1, characterized in that, the electrostatic emission rod is particularly an SK-1102 type electrostatic generator produced by XRUI.
3. An electrostatic foam cleaning method special for motor housings as claimed in claim 1, characterized in that the ion blower is in particular a SL-001 desk top ion blower.
4. An electrostatic foam cleaning method special for motor shells as claimed in claim 1, wherein the foaming machine is a remote jet foaming machine produced by Guangzhou Hongqing stage equipment.
5. The special electrostatic foam cleaning method for the motor shell as recited in claim 1, wherein the detergent comprises the following components in parts by weight: 100 parts of soap powder, 80-100 parts of washing powder, 10-20 parts of lauroyl glutamic acid, 5-15 parts of cocoyl glutamic acid and 1-2 parts of triethanolamine.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201910900197.7A CN110813853B (en) | 2019-09-23 | 2019-09-23 | Electrostatic foam cleaning method special for motor shell |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201910900197.7A CN110813853B (en) | 2019-09-23 | 2019-09-23 | Electrostatic foam cleaning method special for motor shell |
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Publication Number | Publication Date |
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CN110813853A true CN110813853A (en) | 2020-02-21 |
CN110813853B CN110813853B (en) | 2021-12-10 |
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CN201910900197.7A Active CN110813853B (en) | 2019-09-23 | 2019-09-23 | Electrostatic foam cleaning method special for motor shell |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2012170872A (en) * | 2011-02-21 | 2012-09-10 | Shibaura Mechatronics Corp | Substrate cleaning apparatus, substrate cleaning method and apparatus and method for manufacturing display |
KR101271917B1 (en) * | 2011-06-28 | 2013-06-05 | 주식회사 포스코 | Cleaning method by using ozone microbuble |
CN103567180A (en) * | 2012-07-27 | 2014-02-12 | 日东精工株式会社 | Micro bubble generation method and micro bubble generation device |
CN208418857U (en) * | 2018-05-10 | 2019-01-22 | 上海迪安诺环境技术有限公司 | A kind of atomization type commercialization electrostatic cooker hood |
CN208976416U (en) * | 2018-09-30 | 2019-06-14 | 南京绿力新材料有限公司 | Jumbo bag electrostatic precipitator |
-
2019
- 2019-09-23 CN CN201910900197.7A patent/CN110813853B/en active Active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2012170872A (en) * | 2011-02-21 | 2012-09-10 | Shibaura Mechatronics Corp | Substrate cleaning apparatus, substrate cleaning method and apparatus and method for manufacturing display |
KR101271917B1 (en) * | 2011-06-28 | 2013-06-05 | 주식회사 포스코 | Cleaning method by using ozone microbuble |
CN103567180A (en) * | 2012-07-27 | 2014-02-12 | 日东精工株式会社 | Micro bubble generation method and micro bubble generation device |
CN208418857U (en) * | 2018-05-10 | 2019-01-22 | 上海迪安诺环境技术有限公司 | A kind of atomization type commercialization electrostatic cooker hood |
CN208976416U (en) * | 2018-09-30 | 2019-06-14 | 南京绿力新材料有限公司 | Jumbo bag electrostatic precipitator |
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CN110813853B (en) | 2021-12-10 |
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