CN110807226A - Matching optimization method for telescopic sleeper lifting device and track structure of high-speed railway bridge - Google Patents
Matching optimization method for telescopic sleeper lifting device and track structure of high-speed railway bridge Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及高速铁路桥设计施工技术领域,具体涉及一种高速铁路桥伸缩抬枕装置与轨道结构的匹配优化方法。The invention relates to the technical field of high-speed railway bridge design and construction, in particular to a matching optimization method between a telescopic sleeper lifting device of a high-speed railway bridge and a track structure.
背景技术Background technique
长大桥梁因温度伸缩、列车制动等因素,通常梁缝变化量较大,导致梁端端钢轨支撑间距过大,引起梁端轨道刚度同区间轨道刚度不一致,造成局部轨道刚度不均匀,为避免梁端钢轨支撑间距过大所造成的轨道不平顺,尽可能减小线路的刚度不均匀过渡,梁端错台、梁端扣板上拔等问题,需在梁端设置伸缩抬枕装置,改善梁端轨道受力状态。In long bridges, due to factors such as temperature expansion, train braking, etc., the change of beam joints is usually large, which leads to the excessively large distance between the rail supports at the beam end, causing the inconsistency between the rail stiffness at the beam end and the interval rail stiffness, resulting in uneven local rail stiffness. For the unevenness of the track caused by the excessive distance between the end rails, the uneven transition of the stiffness of the line, the misalignment of the beam end, the pull-up of the beam end gusset, etc., need to be installed at the beam end to improve the beam end track. stress state.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种高速铁路桥伸缩抬枕装置与轨道结构的匹配优化方法,以解决上述背景技术中存在的至少一个技术问题。The purpose of the present invention is to provide a matching optimization method between the telescopic sleeper lifting device of a high-speed railway bridge and the track structure, so as to solve at least one technical problem existing in the above-mentioned background technology.
为了实现上述目的,本发明采取了如下技术方案:In order to achieve the above object, the present invention has adopted the following technical solutions:
本发明提供的一种高速铁路桥伸缩抬枕装置与轨道结构的匹配优化方法,包括如下流程步骤:确定滑动钢枕的数目;确定固定钢枕、滑动钢枕及钢纵梁的截面尺寸;确定滑动钢枕的刚度参数;确定固定钢枕的刚度参数;The invention provides a method for optimizing the matching between a telescopic sleeper lifting device of a high-speed railway bridge and a track structure, comprising the following process steps: determining the number of sliding steel sleepers; determining the cross-sectional dimensions of fixed steel sleepers, sliding steel sleepers and steel longitudinal beams; determining stiffness parameters of sliding steel sleepers; determine stiffness parameters of fixed steel sleepers;
基于有限元法,结合滑动钢枕的数目、固定钢枕的截面尺寸、滑动钢枕的几面尺寸、钢纵梁的截面尺寸、滑动钢枕的刚度参数以及固定钢枕的刚度参数,构建车辆-轨道结构-桥梁梁缝-伸缩抬枕装置的一体化空间力学模型;其中,空间力学模型包括空间耦合静力学模型和空间耦合动力学模型;Based on the finite element method, the vehicle is constructed by combining the number of sliding steel sleepers, the section size of the fixed steel sleeper, the surface size of the sliding steel sleeper, the section size of the steel longitudinal beam, the stiffness parameters of the sliding steel sleeper and the stiffness parameters of the fixed steel sleeper. -Integrated space mechanics model of track structure-bridge beam joints-telescopic sleeper lifting device; wherein, the space mechanics model includes a space coupled static model and a space coupled dynamic model;
根据所述一体化空间力学模型,对伸缩抬枕装置的动力学响应和结构强度稳定性进行计算分析,获取匹配方案。According to the integrated spatial mechanics model, the dynamic response and structural strength stability of the telescopic pillow lift device are calculated and analyzed to obtain a matching scheme.
优选的,确定滑动钢枕的数目包括:中和温度下第一梁端和第二梁端间隔为L固,第一梁端和第二梁端间距为L,第一梁端和第二梁端的缩短量为L缩,伸长量为L伸,滑动钢枕的宽度为L枕,滑动钢枕的间距为L间距,固定钢枕中心至梁缝边缘的水平距离为L缝,则滑动钢枕的数目n满足如下约束:Preferably, determining the number of sliding steel sleepers includes: the interval between the first beam end and the second beam end at neutral temperature is L , the distance between the first beam end and the second beam end is L, and the first beam end and the second beam end are L. The shortening of the end is L shrink , the elongation is L extension , the width of the sliding steel sleeper is L sleep , the spacing of the sliding steel sleeper is L spacing , the horizontal distance from the center of the fixed steel sleeper to the edge of the beam seam is L seam , then the sliding steel sleeper is L. The number n of pillows satisfies the following constraints:
L=L间距×(n+1)-2×L缝 L=L spacing ×(n+1)-2×L slit
L枕≤L间距≤650mmL pillow≤L spacing≤650mm
L固-L伸≤L≤L固+L缩,L solid- L extension≤L≤L solid +L shrinkage ,
则滑动钢枕的数目n的计算式为:Then the calculation formula of the number n of sliding steel sleepers is:
优选的,所述滑动钢枕的刚度参数包括:滑动钢枕与钢纵梁的连接螺栓间的横向刚度、滑动钢枕与钢纵梁的连接螺栓间的垂向刚度、滑动钢枕与扣板间的横向刚度以及滑动钢枕与扣板间的垂向刚度。Preferably, the stiffness parameters of the sliding steel sleeper include: the lateral stiffness between the sliding steel sleeper and the connecting bolts of the steel longitudinal beam, the vertical stiffness between the sliding steel sleeper and the connecting bolts of the steel longitudinal beam, the sliding steel sleeper and the gusset plate The lateral stiffness between the sliding steel sleeper and the gusset plate is the vertical stiffness.
优选的,所述固定钢枕的刚度参数包括:固定钢枕与钢纵梁的连接螺栓间的横向刚度、固定钢枕与钢纵梁的连接螺栓间的纵向刚度、固定钢枕与钢纵梁的连接螺栓间的垂向刚度、固定钢枕与钢轨的纵向刚度、固定钢枕与钢轨间的横向刚度以及固定钢枕与扣板间的垂向刚度。Preferably, the stiffness parameters of the fixed steel sleeper include: the lateral stiffness between the connecting bolts for the fixed steel sleeper and the steel longitudinal beam, the longitudinal stiffness between the connecting bolts for the fixed steel sleeper and the steel longitudinal beam, the longitudinal stiffness between the fixed steel sleeper and the steel longitudinal beam, the fixed steel sleeper and the steel longitudinal beam The vertical stiffness between the connecting bolts, the longitudinal stiffness between the fixed steel sleeper and the rail, the lateral stiffness between the fixed steel sleeper and the rail, and the vertical stiffness between the fixed steel sleeper and the gusset.
优选的,构建一体化空间力学模型包括:车辆是由车体、转向架、轮对及弹簧-阻尼器悬挂系统装置组成的多自由度振动系统;车体、转向架、轮对均按照实际尺寸采用刚体单元模拟;弹簧-阻尼器悬挂系统装置采用弹簧阻尼单元模拟;钢轨采用实体单元模拟,按照实际钢轨截面尺寸建模,纵向上按照0.1m的尺寸进行网格,结合钢轨的纵、横、垂向变形,采用偏移钢轨截面的方式施加实测的钢轨不平顺;钢轨和轨枕、固定钢枕及滑动钢枕间采用扣板进行连接,扣板采用弹簧阻尼单元进行模拟,结合扣板的纵向阻力、横向刚度和垂向刚度,扣板的阻力和刚度根据实测值进行取值;针对有砟轨道,道床、轨枕、固定钢枕、滑动钢枕均采用实体单元进行模拟,轨枕和道床间采用绑定接触;针对无砟轨道底座板、自密实混凝土、轨道板同样采用实体单元模拟;伸缩抬枕装置位于第一梁端和第二梁端之间的梁缝处,包括钢纵梁、固定钢枕、滑动钢枕、钢纵梁与固定钢枕间的连接螺栓和扣板、滑动钢枕与钢纵梁间的连接螺栓和扣板;Preferably, constructing an integrated spatial mechanics model includes: the vehicle is a multi-degree-of-freedom vibration system composed of a vehicle body, a bogie, a wheelset and a spring-damper suspension system device; The rigid body element is used for simulation; the spring-damper suspension system device is simulated by the spring damping element; the rail is simulated by the solid element, and the model is modeled according to the actual rail section size. For vertical deformation, the measured rail irregularity is imposed by offsetting the rail section; the rail and the sleeper, the fixed steel sleeper and the sliding steel sleeper are connected by a gusset plate, and the gusset plate is simulated by a spring damping unit, combined with the longitudinal direction of the gusset plate. The resistance, lateral stiffness and vertical stiffness, the resistance and stiffness of the gusset plate are selected according to the measured values; for the ballast track, the ballast bed, sleeper, fixed steel sleeper, and sliding steel sleeper are all simulated by solid elements, and the space between the sleeper and the ballast bed is simulated by solid elements. Binding contact; solid element simulation is also used for ballastless track base plate, self-compacting concrete, and track slab; the telescopic sleeper device is located at the beam joint between the first beam end and the second beam end, including steel longitudinal beams, fixed Steel sleepers, sliding steel sleepers, connecting bolts and gussets between steel longitudinal beams and fixed steel sleepers, and connecting bolts and gussets between sliding steel sleepers and steel longitudinal beams;
其中,钢纵梁、固定钢枕及滑动钢枕根据实际尺寸采用实体单元模拟,滑动钢枕与钢纵梁间的连接螺栓和扣板采用横、垂向弹簧模拟,纵向上钢纵梁与滑动钢枕可自由滑动,位于第一梁端的两根固定钢枕与钢纵梁一端间的连接螺栓和扣板采用纵、横、垂三向弹簧模拟,位于第二梁端的两根固定钢枕与钢纵梁另一端间的连接螺栓和扣板采用横、垂向弹簧模拟,钢纵梁纵向上可在第二梁端的固定钢枕上自由移动。Among them, the steel longitudinal beam, the fixed steel sleeper and the sliding steel sleeper are simulated by solid elements according to the actual size. The connecting bolts and gussets between the sliding steel sleeper and the steel longitudinal beam are simulated by horizontal and vertical springs. The steel sleeper can slide freely. The connecting bolts and gussets between the two fixed steel sleepers at the first beam end and one end of the steel longitudinal beam are simulated by longitudinal, horizontal and vertical springs. The two fixed steel sleepers at the second beam end are The connecting bolts and gussets between the other ends of the steel longitudinal beams are simulated by horizontal and vertical springs, and the steel longitudinal beams can move freely on the fixed steel sleepers at the second beam end in the longitudinal direction.
优选的,根据所述一体化空间力学模型对伸缩抬枕装置的动力学响应进行计算分析包括:不同行车速度下的动力学响应,包括梁缝跨中钢轨及滑动钢枕垂向位移、轮轨横向力、轮轨垂向力、脱轨系数、轮重减载率、车体横向加速度、车体垂向加速度、Sperling指标;不同梁缝宽度条件下的动力学响应,包括梁缝跨中钢轨及滑动钢枕垂向位移、轮轨横向力、轮轨垂向力、脱轨系数、轮重减载率、车体横向加速度、车体垂向加速度、Sperling指标。Preferably, the calculation and analysis of the dynamic response of the telescopic sleeper lifting device according to the integrated spatial mechanics model includes: the dynamic response at different driving speeds, including the vertical displacement of the beam-span mid-span steel rail and the sliding steel sleeper, the wheel-rail Lateral force, wheel-rail vertical force, derailment coefficient, wheel weight reduction rate, car body lateral acceleration, car body vertical acceleration, Sperling index; dynamic response under different beam gap width conditions, including beam gap mid-span rail and Vertical displacement of sliding steel sleeper, lateral force of wheel and rail, vertical force of wheel and rail, derailment coefficient, wheel load reduction rate, lateral acceleration of car body, vertical acceleration of car body, Sperling index.
优选的,根据所述一体化空间力学模型对伸缩抬枕装置的结构强度稳定性进行计算分析包括:对不同工况下的稳定性指标进行检算,其中,稳定性指标包括钢纵梁最大竖向位移、钢纵梁最大横向位移、钢纵梁最大应力、钢轨最大竖向位移、钢轨最大横向位移、钢轨最大应力、滑动钢枕最大竖向位移、滑动钢枕最大横向位移、滑动钢枕最大应力。Preferably, calculating and analyzing the structural strength stability of the telescopic sleeper lifter according to the integrated spatial mechanics model includes: checking and calculating the stability index under different working conditions, wherein the stability index includes the maximum vertical height of the steel longitudinal beam. Displacement, maximum lateral displacement of steel longitudinal beam, maximum stress of steel longitudinal beam, maximum vertical displacement of steel rail, maximum lateral displacement of steel rail, maximum stress of steel rail, maximum vertical displacement of sliding steel sleeper, maximum lateral displacement of sliding steel sleeper, maximum sliding steel sleeper stress.
优选的,所述工况包括:Preferably, the working conditions include:
工况1:结构仅承受竖向荷载250kN;Condition 1: The structure only bears a vertical load of 250kN;
工况2:结构仅承受横向水平荷载100kN;Condition 2: The structure only bears a lateral horizontal load of 100kN;
工况3:结构仅承受1mm梁端支点竖向位移差;Condition 3: The structure only bears the vertical displacement difference of the fulcrum of the beam end of 1mm;
工况4:结构同时承受竖向荷载、水平荷载及梁端支点竖向位移差。Condition 4: The structure bears vertical load, horizontal load and vertical displacement difference of beam end fulcrum at the same time.
本发明有益效果:确定了梁端伸缩构造的合理结构型式,判断梁端伸缩抬枕装置各参数取值是否合理,从而提高伸缩抬枕缩装置构造使用性能,确定梁端伸缩构造总体结构型式和细部构造方案,为高速铁路桥上伸缩抬枕装置的铺设提供可靠依据,弥补此方面的不足,为大跨桥上高速铁路更快更好地建设与发展提供有力保障,具有重要的理论与现实意义。The beneficial effects of the invention are as follows: the reasonable structural type of the beam end telescopic structure is determined, and whether the values of the parameters of the beam end telescopic pillow-lifting device are reasonable, thereby improving the structural use performance of the telescopic pillow-retracting device, and determining the overall structural type of the beam end telescopic structure and The detailed structure plan provides a reliable basis for the laying of the telescopic sleeper lifting device on the high-speed railway bridge, makes up for the deficiencies in this aspect, and provides a strong guarantee for the faster and better construction and development of the high-speed railway on the long-span bridge, which has important theory and reality. significance.
本发明附加的方面和优点将在下面的描述中部分给出,这些将从下面的描述中变得明显,或通过本发明的实践了解到。Additional aspects and advantages of the present invention will be set forth in part in the following description, which will be apparent from the following description, or may be learned by practice of the present invention.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without any creative effort.
图1为本发明实施例所述的高速铁路桥上伸缩抬枕装置与轨道结构的匹配优化方法流程图。FIG. 1 is a flowchart of a method for optimizing the matching of a telescopic sleeper lifting device on a high-speed railway bridge and a track structure according to an embodiment of the present invention.
图2为本发明实施例所述的梁端伸缩抬枕装置模型示意图。FIG. 2 is a schematic diagram of a model of a beam end telescopic pillow lifting device according to an embodiment of the present invention.
图3为本发明实施例所述的未设伸缩抬枕前的钢轨垂向位移变形曲线示意图。FIG. 3 is a schematic diagram of the vertical displacement deformation curve of the rail before the telescopic sleeper is not provided according to the embodiment of the present invention.
图4为本发明实施例所述的未设伸缩抬枕前的轮轨力时程曲线示意图。FIG. 4 is a schematic diagram of the time-history curve of the wheel-rail force before the telescopic sleeper is not provided according to the embodiment of the present invention.
图5为本发明实施例所述的未设伸缩抬枕前的脱轨系数和轮重减载率时程曲线图。FIG. 5 is a time-history curve diagram of the derailment coefficient and the wheel load reduction rate before the telescopic pillow is not provided according to the embodiment of the present invention.
图6为本发明实施例所述的伸缩抬枕装置布置示意图。FIG. 6 is a schematic diagram of the arrangement of the telescopic pillow raising device according to the embodiment of the present invention.
图7为本发明实施例所述的钢纵梁及滑动钢枕设计尺寸示意图。7 is a schematic diagram of the design dimensions of the steel longitudinal beam and the sliding steel sleeper according to the embodiment of the present invention.
图8为本发明实施例所述的梁端伸缩抬枕装置的动力响应示意图。FIG. 8 is a schematic diagram of the dynamic response of the beam end telescopic sleeper lifting device according to the embodiment of the present invention.
图9为本发明实施例所述的梁缝区域的轨道结构的动力响应示意图。FIG. 9 is a schematic diagram of the dynamic response of the track structure in the beam-slit region according to the embodiment of the present invention.
图10为本发明实施例所述的列车荷载以250km/h的速度通过桥梁时的轨道结构及车辆的动力学响应示意图。10 is a schematic diagram of the dynamic response of the track structure and the vehicle when the train load passes through the bridge at a speed of 250 km/h according to the embodiment of the present invention.
图11为本发明实施例所述的列车以250km/h运行在边跨桥上时的脱轨系数和轮重减载率示意图。FIG. 11 is a schematic diagram of the derailment coefficient and the wheel load reduction rate when the train runs on the side span bridge at 250 km/h according to the embodiment of the present invention.
图12为本发明实施例所述的列车以250km/h运行在边跨桥上时的车体加速度示意图。FIG. 12 is a schematic diagram of the vehicle body acceleration when the train according to the embodiment of the present invention runs on the side span bridge at 250 km/h.
图13为本发明实施例所述的不同列车速度通过梁缝时的结构动力响应示意图。FIG. 13 is a schematic diagram of the structural dynamic response when different train speeds pass through the beam joint according to the embodiment of the present invention.
图14为本发明实施例所述的行车安全性指标示意图。FIG. 14 is a schematic diagram of a driving safety indicator according to an embodiment of the present invention.
图15为本发明实施例所述的行车舒适性指标示意图。FIG. 15 is a schematic diagram of a driving comfort index according to an embodiment of the present invention.
图16为本发明实施例所述的列车以250km/h的通过不同梁缝宽度时的结构动力响应示意图。16 is a schematic diagram of the structural dynamic response of the train according to the embodiment of the present invention when the train passes through different beam gap widths at 250 km/h.
其中:1—扣板;2—钢纵梁固定端;3—钢纵梁;4—第一梁端;5—第二梁端;6—钢轨;7—钢纵梁活动端;8—固定钢枕;9—滑动钢枕。Among them: 1—gusset plate; 2—fixed end of steel longitudinal beam; 3—steel longitudinal beam; 4—first beam end; 5—second beam end; 6—steel rail; 7—steel longitudinal beam movable end; 8—fixed Steel sleeper; 9—Sliding steel sleeper.
具体实施方式Detailed ways
下面通过参考附图描述的实施方式是示例性的,仅用于解释本发明,而不能解释为对本发明的限制。The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, but not to be construed as a limitation of the present invention.
本技术领域技术人员可以理解,除非特意声明,这里使用的单数形式“一”、“一个”、“所述”和“该”也可包括复数形式。应该进一步理解的是,本发明的说明书中使用的措辞“包括”是指存在所述特征、整数、步骤、操作、元件和/或模块,但是并不排除存在或添加一个或多个其他特征、整数、步骤、操作、元件、模块和/或它们的组。It will be understood by those skilled in the art that the singular forms "a", "an", "the" and "the" as used herein can include the plural forms as well, unless expressly stated otherwise. It should be further understood that the word "comprising" used in the description of the present invention refers to the presence of stated features, integers, steps, operations, elements and/or modules, but does not exclude the presence or addition of one or more other features, Integers, steps, operations, elements, modules and/or groups thereof.
本技术领域技术人员可以理解,除非另外定义,这里使用的所有术语(包括技术术语和科学术语)具有与本发明所属领域中的普通技术人员的一般理解相同的意义。还应该理解的是,诸如通用字典中定义的那些术语应该被理解为具有与现有技术的上下文中的意义一致的意义,并且除非像这里一样定义,不会用理想化或过于正式的含义来解释。It will be understood by those skilled in the art that, unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. It should also be understood that terms such as those defined in general dictionaries should be understood to have meanings consistent with their meanings in the context of the prior art and, unless defined as herein, are not to be taken in an idealized or overly formal sense. explain.
为便于对本发明实施例的理解,下面将结合附图以具体实施例为例做进一步的解释说明,且实施例并不构成对本发明实施例的限定。In order to facilitate the understanding of the embodiments of the present invention, the following will take specific embodiments as examples for further explanation and description in conjunction with the accompanying drawings, and the embodiments do not constitute limitations to the embodiments of the present invention.
本领域普通技术人员应当理解的是,附图只是一个实施例的示意图,附图中的部件或装置并不一定是实施本发明所必须的。It should be understood by those of ordinary skill in the art that the accompanying drawings are only schematic diagrams of one embodiment, and the components or devices in the accompanying drawings are not necessarily necessary for implementing the present invention.
实施例Example
如图1所示,本发明实施例1提供一种高速铁路桥上伸缩抬枕装置与轨道结构匹配设计方法,应用ABAQUS软件建立车辆-轨道结构-桥梁梁缝-伸缩抬枕装置一体化空间耦合静、动力学模型。模型考虑了车辆、钢轨、扣板、道床、滑动钢枕、钢纵梁、扣压件、桥梁等结构以及高速车辆的作用,可以对梁端位置处的脱轨系数、轮重减载率、轮轨横、垂向力、车体垂向和横向加速度等结构动力响应进行计算,得到轨道和桥梁各细部结构的受力与变形。As shown in FIG. 1 ,
如图2所示,桥上伸缩抬枕装置设置在大跨桥梁梁端,桥上伸缩抬枕装置包括设置于桥梁相邻的第一梁端4与第二梁端5之间的多根相互平行的滑动钢枕9、第一梁端和4第二梁端5的梁端部分别设置两根固定钢枕8、滑动钢枕9的承托结构―钢纵梁3、钢纵梁3下的刚度调节垫板、滑动钢枕9与钢纵梁3间的连接螺栓和扣板、钢纵梁与固定钢枕间的连接螺栓和扣板1、枕距调节连杆。As shown in FIG. 2 , the telescopic sleeper lifting device on the bridge is arranged at the girder end of the long-span bridge, and the telescopic sleeper lifting device on the bridge includes a plurality of mutually adjacent first beam ends 4 and second beam ends 5 arranged on the bridge The parallel sliding steel sleepers 9, the beam ends of the first beam end and the second beam end 5 are respectively provided with two fixed steel sleepers 8 and supporting structures of the sliding steel sleepers 9-steel
第一梁端和第二梁端的端部别设置两根固定钢枕,两钢枕中心线间距0.6m,所述的钢纵梁一端与第一梁端的两根钢枕采用连接螺栓固结,另一端与第二梁端的两根钢枕采用扣板进行连接,第二梁端上的钢枕可与钢纵梁间在纵向上产生较大的相对位移;钢纵梁位于梁缝跨中部分与滑动钢枕采用连接螺栓和扣板进行连接;滑动钢枕和钢轨通过扣板进行连接;The ends of the first beam end and the second beam end are respectively provided with two fixed steel sleepers, and the centerline distance between the two steel sleepers is 0.6m. One end of the steel longitudinal beam and the two steel sleepers at the first beam end are fixed by connecting bolts. The other end and the two steel sleepers at the second beam end are connected by gusset plates, and the steel sleeper on the second beam end can produce a large relative displacement in the longitudinal direction with the steel longitudinal beam; the steel longitudinal beam is located in the midspan of the beam joint. It is connected with the sliding steel sleeper by connecting bolts and gussets; the sliding steel sleeper and the rail are connected through the gussets;
连杆机构,其位于所述钢枕的外侧且连接在各所述滑动钢枕的端部以及与所述钢枕相邻设置的两个所述固定钢枕的端部,所述连杆机构包括多个串联相连的菱形四边形结构。a link mechanism, which is located on the outer side of the steel sleeper and is connected to the ends of each of the sliding steel sleepers and the ends of the two fixed steel sleepers arranged adjacent to the steel sleepers, the link mechanism It consists of a plurality of rhombic quadrilateral structures connected in series.
所述四边形结构由四个等长的连杆依次首尾滑动相接组成,相邻的两个所述滑动钢枕之间、以及所述滑动钢枕与所述滑动钢枕相邻的所述固定钢枕之间分别通过一个所述四边形结构的两个对角端连接。The quadrilateral structure is composed of four connecting rods of equal length that are slidingly connected end to end in sequence, between the two adjacent sliding steel sleepers, and between the sliding steel sleepers and the sliding steel sleepers. The steel sleepers are respectively connected through two diagonal ends of one of the quadrilateral structures.
应用ABAQUS软件对高速车辆、桥上有/无砟轨道无缝线路结构、伸缩抬枕装置结构进行模拟。结合高速铁路桥梁实际结构特征及受力变形特点对伸缩抬枕装置滑动钢枕数目进行设计;针对高速铁路桥上轨道结构特征与受力变形特点对固定钢枕、滑动钢枕和钢纵梁的截面尺寸进行设计;针对高速铁路桥上轨道结构特征与受力变形特点对滑动钢枕与钢纵梁间的连接螺栓和扣板横、垂向刚度进行设计;针对高速铁路桥上轨道结构特征与受力变形特点对固定钢枕与钢纵梁间的连接螺栓和扣板纵、横、垂向刚度进行设计;应用ABAQUS软件进行复杂行车条件下伸缩装置的动力学检算分析;应用ABAQUS软件进行伸缩装置结构强度及稳定性静力学检算分析。The ABAQUS software is used to simulate the high-speed vehicle, the seamless track structure of the track with/without ballast on the bridge, and the structure of the telescopic sleeper lifting device. The number of sliding steel sleepers of the telescopic sleeper lifting device is designed according to the actual structural characteristics and stress deformation characteristics of high-speed railway bridges; The size of the design; according to the characteristics of the track structure and the stress deformation characteristics of the high-speed railway bridge, the horizontal and vertical stiffness of the connecting bolts and the gusset plate between the sliding steel sleeper and the steel longitudinal beam are designed; according to the track structure characteristics and the stress deformation characteristics of the high-speed railway bridge Features: Design the longitudinal, transverse and vertical stiffness of the connecting bolts and the gusset plate between the fixed steel sleeper and the steel longitudinal beam; use the ABAQUS software to carry out the dynamic check analysis of the expansion device under complex driving conditions; use the ABAQUS software to analyze the structure of the expansion device Strength and stability statics check analysis.
应用ABAQUS建立车辆-轨道结构-桥梁梁缝-伸缩抬枕装置一体化空间耦合静、动力学模型。建模对象包括车辆、钢轨、扣板、道床、滑动钢枕、固定钢枕、钢纵梁、扣压件、桥梁。ABAQUS is used to establish the integrated spatial coupling static and dynamic model of vehicle-track structure-bridge beam joint-retractable sleeper lifting device. Modeling objects include vehicles, rails, gussets, ballast beds, sliding steel sleepers, fixed steel sleepers, steel longitudinal beams, buckles, and bridges.
在模型中,车辆是由车体、转向架、轮对及弹簧-阻尼器悬挂系统装置组成的多自由度振动系统。车体、转向架、轮对均按照实际尺寸采用刚体单元模拟;弹簧-阻尼器悬挂系统装置采用弹簧阻尼单元模拟。In the model, the vehicle is a multi-degree-of-freedom vibration system consisting of body, bogie, wheelset and spring-damper suspension system. The car body, bogie and wheelset are simulated by rigid body elements according to the actual size; the spring-damper suspension system device is simulated by spring damping elements.
钢轨采用实体单元模拟,按照实际钢轨截面尺寸建模,纵向上按照0.1m的尺寸进行网格,并采用偏移钢轨截面的方式施加实测的钢轨不平顺,可全面考虑钢轨的纵、横、垂向变形。The rail is simulated by solid element, modeled according to the actual rail section size, and the grid is longitudinally sized according to 0.1m, and the measured rail irregularity is imposed by offsetting the rail section. to deformation.
钢轨和轨枕、固定钢枕及滑动钢枕间采用扣板进行连接,扣板采用弹簧阻尼单元进行模拟,全面考虑扣板的纵向阻力、横向刚度和垂向刚度,扣板的阻力和刚度根据实测值进行取值;The rails and sleepers, fixed steel sleepers and sliding steel sleepers are connected by gusset plates, and the gusset plate is simulated by a spring damping unit, which fully considers the longitudinal resistance, lateral stiffness and vertical stiffness of the gusset plate. The resistance and stiffness of the gusset plate are based on actual measurements. take value;
道床结构在全桥范围内连续铺设,针对有砟轨道,道床、轨枕、固定钢枕、滑动钢枕均采用实体单元进行模拟,轨枕和道床间采用绑定接触;针对无砟轨道底座板、自密实混凝土、轨道板同样采用实体单元模拟,且全面考虑各部分结构的几何尺寸和物理属性;桥梁采用实体单元模拟,按照实际截面属性建模;道床和桥梁间采用Tie进行连接;The ballast bed structure is laid continuously within the whole bridge. For ballasted track, the ballast bed, sleeper, fixed steel sleeper and sliding steel sleeper are all simulated by solid units, and the binding contact between the sleeper and the ballast bed is adopted; for the ballastless track base plate, automatic Dense concrete and track slab are also simulated by solid elements, and the geometric dimensions and physical properties of each part of the structure are fully considered; bridges are simulated by solid elements and modeled according to the actual section properties; Tie is used for connection between the track bed and the bridge;
伸缩装置位于第一梁端和第二梁端之间的梁缝处,主要包括钢纵梁、固定钢枕、滑动钢枕、钢纵梁与固定钢枕间的连接螺栓和扣板、滑动钢枕与钢纵梁间的连接螺栓和扣板;The telescopic device is located at the beam joint between the first beam end and the second beam end, and mainly includes steel longitudinal beams, fixed steel sleepers, sliding steel sleepers, connecting bolts and gussets between the steel longitudinal beams and the fixed steel sleepers, sliding steel sleepers Connecting bolts and gussets between sleepers and steel longitudinal beams;
其中,钢纵梁、固定钢枕及滑动钢枕根据实际尺寸采用实体单元模拟。滑动钢枕与钢纵梁间的连接螺栓和扣板采用横、垂向弹簧模拟,纵向上钢纵梁与滑动钢枕可自由滑动,位于第一梁端的两根固定钢枕与钢纵梁一端间的连接螺栓和扣板采用纵、横、垂三向弹簧模拟,位于第二梁端的两根固定钢枕与钢纵梁另一端间的连接螺栓和扣板采用横、垂向弹簧模拟,钢纵梁纵向上可在第二梁端的固定钢枕上自由移动。Among them, the steel longitudinal beam, fixed steel sleeper and sliding steel sleeper are simulated by solid elements according to the actual size. The connecting bolts and gussets between the sliding steel sleeper and the steel longitudinal beam are simulated by horizontal and vertical springs. The steel longitudinal beam and the sliding steel sleeper can slide freely in the longitudinal direction. The two fixed steel sleepers located at the end of the first beam and one end of the steel longitudinal beam The connecting bolts and gussets between the two are simulated by longitudinal, horizontal and vertical springs, and the connecting bolts and gussets between the two fixed steel sleepers at the second beam end and the other end of the steel longitudinal beam are simulated by horizontal and vertical springs. The longitudinal beam is free to move longitudinally on the fixed steel sleeper at the second beam end.
对复杂行车条件下伸缩装置的动力学响应分析时,应用所述车辆-轨道结构-桥梁梁缝-伸缩抬枕装置一体化空间耦合动力学模型,通过该模型可计算得到以下结果:When analyzing the dynamic response of the telescopic device under complex driving conditions, the integrated space coupling dynamic model of the vehicle-track structure-bridge beam joint-expansion sleeper lifting device is applied, and the following results can be obtained through the calculation of the model:
不同行车速度下的伸缩装置动力学响应,包括梁缝跨中钢轨及钢抬枕垂向位移、轮轨横向力、轮轨垂向力、脱轨系数、轮重减载率、车体横向加速度、车体垂向加速度、Sperling指标。The dynamic response of the telescopic device under different driving speeds, including the vertical displacement of the beam-span mid-span steel rail and the steel sleeper, the lateral force of the wheel-rail, the vertical force of the wheel-rail, the derailment coefficient, the wheel weight reduction rate, the lateral acceleration of the vehicle body, Body vertical acceleration, Sperling index.
不同梁缝宽度条件下的伸缩装置动力学响应,包括梁缝跨中钢轨及钢抬枕垂向位移、轮轨横向力、轮轨垂向力、脱轨系数、轮重减载率、车体横向加速度、车体垂向加速度、Sperling指标。The dynamic response of the expansion device under the condition of different beam gap widths, including the vertical displacement of the steel rail and the steel sleeper in the middle of the beam gap, the lateral force of the wheel and rail, the vertical force of the wheel and rail, the derailment coefficient, the wheel load reduction rate, the lateral force of the car body Acceleration, body vertical acceleration, Sperling index.
对伸缩装置结构强度稳定性进行检算时,应用所述车辆-轨道结构-桥梁梁缝-伸缩抬枕装置一体化空间耦合静力学模型,利用改模型可计算以下四种工况:工况1:结构仅承受竖向荷载250kN;工况2:结构仅承受横向水平荷载100kN;工况3:结构仅承受1mm梁端支点竖向位移差;工况4:结构同时承受竖向荷载、水平荷载及梁端支点竖向位移差(竖向1mm)。When checking the structural strength and stability of the telescopic device, the integrated spatial coupling statics model of the vehicle-track structure-bridge beam joint-extension sleeper lifting device is used, and the following four working conditions can be calculated by using the modified model: Working condition 1 : The structure only bears a vertical load of 250kN; Case 2: The structure only bears a lateral horizontal load of 100kN; And the vertical displacement difference of the beam end fulcrum (vertical 1mm).
对上述四种工况进行以下指标的检算:钢纵梁最大竖向位移、钢纵梁最大横向位移、钢纵梁最大应力、钢轨最大竖向位移、钢轨最大横向位移、钢轨最大应力、滑动钢枕最大竖向位移、滑动钢枕最大横向位移、滑动钢枕最大应力。Check and calculate the following indicators for the above four working conditions: maximum vertical displacement of steel longitudinal beam, maximum lateral displacement of steel longitudinal beam, maximum stress of steel longitudinal beam, maximum vertical displacement of steel rail, maximum lateral displacement of steel rail, maximum stress of steel rail, sliding Maximum vertical displacement of steel sleeper, maximum lateral displacement of sliding steel sleeper, maximum stress of sliding steel sleeper.
实施例2Example 2
本发明实施例2提供了一种高速铁路桥上伸缩抬枕装置与轨道结构匹配设计方法。本发明实施例2以某主梁跨长为1428m的钢桁梁桥梁端的伸缩抬枕装置为例进行设计。已知:钢桁桥梁桥主梁长度为(84+84+1092+84+84)m的5跨钢桁梁,边跨为(57.2×4)m的钢桁梁;桥上铺设双线有砟轨道,钢轨采用60kg/m轨,扣板采用弹条Ⅵ常阻力扣板,设计时速250km/h,列车轴重17t;中和温度下第一梁端和第二梁端间间隔1.2m,考虑历史最不利温差,钢桁主梁的第一梁端伸缩量将达到±600mm,即最低梁温条件下第一梁端与第二梁端间的间距可达1800mm,最高梁温条件下第一梁端与第二梁端间的间距仅600mm。
应用ABAQUS软件对高速车辆、桥上有砟轨道无缝线路结构进行模拟,建立了车辆-轨道结构-桥梁梁缝-伸缩抬枕装置一体化空间耦合静、动力学模型,桥梁两侧各取30m的路基,模型全长285.2m。The ABAQUS software is used to simulate the seamless line structure of high-speed vehicles and ballasted tracks on bridges, and the integrated spatial coupling static and dynamic model of vehicle-track structure-bridge beam joints-expandable sleeper lifting device is established. The roadbed is 30m long, and the model is 285.2m long.
当结构未设伸缩抬枕装置时,考虑列车以250km/h的速度在桥梁边跨上行驶,当列车分别行驶到桥墩顶部及第一梁端和第二梁端跨中的梁缝位置处时,钢轨的垂向位移曲线如图3所示。其中,图3(a)为第二跨桥梁墩顶垂向位移曲线,图3(b)为梁缝跨中垂向位移曲线图。When the structure is not equipped with a telescopic sleeper lifting device, it is considered that the train travels on the side span of the bridge at a speed of 250km/h. , the vertical displacement curve of the rail is shown in Figure 3. Among them, Figure 3(a) is the vertical displacement curve of the bridge pier top of the second span, and Figure 3(b) is the vertical displacement curve of the beam joint span.
由图3可知,当车行驶在桥上普通地段时,钢轨的垂向位移为2.37mm,当列车行驶至梁缝跨中处时,钢轨垂向位移较大为5.04mm,即梁缝处的钢轨存在较大的结构不平顺。It can be seen from Figure 3 that the vertical displacement of the rails is 2.37mm when the train travels on the common section of the bridge, and when the train travels to the mid-span of the beam joint, the vertical displacement of the rail is 5.04mm, that is, the vertical displacement of the rail at the beam joint is 5.04mm. The rails have large structural irregularities.
图4为车辆在桥上行驶时的轮轨力时程曲线图。其中,图4(a)为轮轨垂向力时程曲线图,图4(b)为轮轨横向力时程曲线图。由图4可知,车轮的轮轨垂向力在85kN附近上下波动,车辆的轮轨横向力在7.5kN上下波动,当列车运行至梁缝处时,轮轨垂向力和轮轨横向力均出现了较大的波动,轮轨最大横(垂)向力为12.38kN(136.74kN),最小横(垂)向力为1.99kN(28.00kN),车轮出现了较为严重的减载现象。FIG. 4 is a time-history curve diagram of the wheel-rail force when the vehicle is running on the bridge. Among them, Fig. 4(a) is a time-history curve diagram of the vertical force of the wheel-rail, and Fig. 4(b) is a time-history curve diagram of the lateral force of the wheel-rail. It can be seen from Figure 4 that the wheel-rail vertical force of the wheel fluctuates around 85kN, and the wheel-rail lateral force of the vehicle fluctuates up and down at 7.5kN. When the train runs to the beam joint, the wheel-rail vertical force and the wheel-rail lateral force are both. There were large fluctuations. The maximum lateral (vertical) force of the wheel and rail was 12.38kN (136.74kN), and the minimum lateral (vertical) force was 1.99kN (28.00kN), and the wheel had a serious load shedding phenomenon.
图5为脱轨系数和轮重减载率时程曲线图。其中,图5(a)为脱轨系数时程曲线图,图5(b)为轮重减载率时程曲线图。由图5可知,脱轨系数峰值为0.094;轮重减载率峰值为0.71,已超过《高速铁路设计规范》中的规范限值0.6,行车的安全性受到了威胁。Figure 5 is a time-history curve diagram of derailment coefficient and wheel load reduction rate. Among them, Fig. 5(a) is a time-history curve diagram of the derailment coefficient, and Fig. 5(b) is a time-history curve diagram of the wheel load reduction rate. It can be seen from Figure 5 that the peak value of the derailment coefficient is 0.094; the peak value of the wheel load reduction rate is 0.71, which has exceeded the specification limit of 0.6 in the "Code for Design of High-speed Railway", and the safety of driving is threatened.
经上述分析知:在主梁梁端若不设伸缩抬枕装置,梁缝处的钢轨垂向变形量较大,车辆轨道结构的轮轨力产生剧烈波动,且车辆的轮重减载率因超限而存在倾覆的风险,故应考虑在梁端设置伸缩抬枕装置。The above analysis shows that if there is no telescopic sleeper lifting device at the girder end of the main beam, the vertical deformation of the rail at the beam joint will be large, the wheel-rail force of the vehicle track structure will fluctuate violently, and the wheel load reduction rate of the vehicle will exceed the limit. However, there is a risk of overturning, so it should be considered to install a telescopic pillow lifting device at the beam end.
实施例3Example 3
本发明实施例3提供的高速铁路桥上伸缩抬枕装置与轨道结构匹配设计方法。按《高速铁路设计规范》的规定及实桥布置,确定滑动钢枕的设置数目,桥面正线有砟区轨道扣板节点间距为600mm,梁端无砟区轨道扣板节点间距不宜大于650mm。考虑钢制滑动轨枕截面宽度按200mm计,设计伸缩量取+600mm/-600mm时,按照《高速铁路设计规范》进行伸缩装置轨枕数目的确定,伸缩装置布置示意图如图6所示。其中,图6(a)为最低温条件下的钢枕布置示意图,图6(b)为最高温条件下的钢枕布置示意图。
结合设计要求,设中和温度下第一梁端和第二梁端间隔为L固(mm),第一梁端和第二梁端的设计缩短量为L缩(mm),设计伸长量为L伸(mm),第一梁端和第二梁端之间的间距为L(mm),滑动钢枕的宽度为L枕(mm),滑动钢枕的间距为L间距(mm),固定钢枕中心至梁缝边缘的水平距离为L缝(mm),假设滑动轨枕的数目为n根时,由图9知上述变量间存在以下等式关系:Combined with the design requirements, the interval between the first beam end and the second beam end at neutral temperature is set as L solid (mm), the design shortening of the first beam end and the second beam end is L shrinkage (mm), and the design elongation is L extension (mm), the distance between the first beam end and the second beam end is L (mm), the width of the sliding steel sleeper is L sleeper (mm), the spacing of the sliding steel sleeper is L spacing (mm), fixed The horizontal distance from the center of the steel sleeper to the edge of the beam seam is L seam (mm). Assuming that the number of sliding sleepers is n, the following equation relationship exists between the above variables from Figure 9:
L=L间距×(n+1)-2×L缝 (1)L=L spacing ×(n+1)-2×L slit (1)
而根据规范规定,L间距应满足下述条件:According to the specification, the L spacing should meet the following conditions:
L枕≤L间距≤650mm (2)L pillow≤L spacing≤650mm (2)
桥梁间隙L应满足的条件为:The conditions that the bridge gap L should meet are:
L固-L伸≤L≤L固+L缩, (3)L solid- L extension≤L≤L solid +L shrinkage , (3)
考虑最不利条件,当梁缝隙取最小时,轨枕间矩恰好为轨枕宽度L枕;当梁缝隙取最大时,轨枕间距为600mm。Considering the most unfavorable conditions, when the beam gap is the smallest, the sleeper moment is exactly the sleeper width L sleeper ; when the beam gap is the largest, the sleeper spacing is 600mm.
联立上述式子,即可求得应设滑动轨枕的根数n的计算式如下Combining the above formulas, the calculation formula of the number n of the sliding sleepers that should be set can be obtained as follows
由桥梁设计资料知该桥在中和温度条件下主梁第一梁端和第二梁端间的距离为1200mm,主梁梁缝的设计伸缩量为±600mm,L缝的长度为300mm,轨枕的宽度按200mm取,代入上式得到2.8≤n≤3,考虑在梁缝处添加3根滑动钢枕,形成4个可变枕缝,钢枕中心距变化范围为600mm~300mm,相邻轨枕净距为450mm~0mm,此时对应的中和温度(L固=1200mm),滑动轨枕间距为450mm,轨枕最大中心距方面符合相关规范的要求。From the bridge design data, it is known that the distance between the first girder end and the second girder end of the main girder is 1200mm under neutral temperature conditions, the design expansion and contraction of the main girder girder joint is ±600mm, the length of the L joint is 300mm, and the sleeper The width is taken as 200mm, and 2.8≤n≤3 is obtained by substituting the above formula. Consider adding 3 sliding steel sleepers at the beam joints to form 4 variable sleeper seams. The center distance of the steel sleepers varies from 600mm to 300mm. The net distance is 450mm~0mm, the corresponding neutralization temperature (L = 1200mm ) at this time, the distance between the sliding sleepers is 450mm, and the maximum center distance of the sleepers meets the requirements of the relevant specifications.
实施例4Example 4
本发明实施例4提供的高速铁路桥上伸缩抬枕装置与轨道结构匹配设计方法,对伸缩扣压件的合理刚度进行计算。
滑动钢枕截面宽度按200mm计,当梁缝最大值为1800mm时轨枕间距为600mm,当梁缝最小值为600mm时轨枕间距为300mm(即3根滑动钢枕纵向上贴合在一起),截面高度分别取200mm、300mm;钢纵梁采用承压支座同轨枕连在一起,钢纵梁上翼缘及下翼缘宽200mm,高200mm,上翼缘厚80mm,下翼缘厚40mm,腹板厚60mm,长度取3.6m;连接钢轨和滑动钢枕的扣板刚度取值同普通地段无砟轨道扣板刚度取值,即垂向静刚度取40kN/mm;钢纵梁一端和第一梁端上的两根钢枕间采用连接螺栓和扣板在纵、横、垂方向上固结,其承压支座垂向刚度取值参考相关文献分别取160kN/mm、240kN/mm、320kN/mm,横向刚度取120kN/mm;钢纵梁另一端纵向自由、横向、垂向上支撑方式及参数取值同固定支座端。滑动钢枕支点支座向刚度分别取240kN/mm,480kN/mm,720kN/mm,纵向上可自由滑动。The section width of the sliding steel sleeper is 200mm. When the maximum beam joint is 1800mm, the sleeper spacing is 600mm. When the beam joint minimum is 600mm, the sleeper spacing is 300mm (that is, 3 sliding steel sleepers are longitudinally attached together). The heights are respectively 200mm and 300mm; the steel longitudinal beams are connected with the sleepers by means of bearing supports, the upper and lower flanges of the steel longitudinal beams are 200mm wide, 200mm high, 80mm thick, 40mm thick, and 40mm thick. 60mm, the length is 3.6m; the stiffness value of the gusset plate connecting the rail and the sliding steel sleeper is the same as the stiffness value of the gusset plate of the ballastless track in ordinary sections, that is, the vertical static stiffness is 40kN/mm; one end of the steel longitudinal beam and the first beam end The two steel sleepers above are fixed by connecting bolts and gussets in the longitudinal, transverse and vertical directions, and the vertical stiffness of the bearing support is 160kN/mm, 240kN/mm, 320kN/mm according to the relevant literature. , the lateral stiffness is 120kN/mm; the longitudinal free, lateral and vertical support methods and parameters at the other end of the steel longitudinal beam are the same as the fixed bearing end. The vertical stiffness of the fulcrum support of the sliding steel sleeper is 240kN/mm, 480kN/mm, and 720kN/mm, and it can slide freely in the longitudinal direction.
因梁端伸缩抬枕装置包含钢纵梁,而钢纵梁支撑在两侧梁端的固定钢枕上,故固定及滑动钢枕需加长,因Ⅲ型轨枕长度为2.6m,考虑滑动/固定钢枕两端长度各增长500mm,即固定/滑动钢枕长度为3600mm,固定/滑动钢枕截面尺寸如图7所示。其中,图7(a)为固定/滑动钢枕尺寸,图7(b)为钢纵梁尺寸。Because the beam end telescopic sleeper lifting device includes steel longitudinal beams, and the steel longitudinal beams are supported on the fixed steel sleepers at the beam ends on both sides, the fixed and sliding steel sleepers need to be lengthened. Since the length of the type III sleeper is 2.6m, sliding/fixed steel sleepers are considered. The length of both ends is increased by 500mm, that is, the length of the fixed/sliding steel sleeper is 3600mm, and the section size of the fixed/sliding steel sleeper is shown in Figure 7. Among them, Fig. 7(a) is the dimension of the fixed/sliding steel sleeper, and Fig. 7(b) is the dimension of the steel longitudinal beam.
(1)固定钢枕和钢纵梁间的垂向刚度设计(1) Vertical stiffness design between fixed steel sleepers and steel longitudinal beams
考虑固定钢枕和钢纵梁间的承压支座刚度分别取160kN/mm、240kN/mm、320kN/mm,滑动钢枕与钢纵梁间的承压支座刚度取480kN/mm,列车以250km/h的速度通过桥梁梁缝时,梁端伸缩抬枕装置的动力响应如图8所示。其中,图8(a)为固定钢枕和钢纵梁间的垂向刚度与垂向位移关系图,图8(b)为固定钢枕和钢纵梁间的垂向刚度与轮轨垂向力及横向力峰值关系图,图8(c)为固定钢枕和钢纵梁间的垂向刚度与脱轨系数及轮重减载率关系图。由图8可知:三种工况下梁缝跨中钢轨的垂向位移峰值分别为3.82mm、3.72mm和3.63mm,相较于未设钢抬枕时的5.04mm,减小了24.21%、26.19%和27.98%;车辆所承受的轮轨垂向力最大值分别为125.03kN、123.62kN和122.10kN,相较于未设抬枕装置时的轮垂向力峰值136.74kN,轮轨力的波动有所减小。但从图8中可以看处,当参考既有承压支座刚度取值,考虑承压支座刚度取320kN/mm。Considering the rigidity of the pressure bearing between the fixed steel sleeper and the steel longitudinal beam, take 160kN/mm, 240kN/mm and 320kN/mm respectively, the stiffness of the pressure bearing between the sliding steel sleeper and the steel longitudinal beam is taken as 480kN/mm. When the speed of 250km/h passes through the bridge beam joint, the dynamic response of the beam end telescopic sleeper lifting device is shown in Figure 8. Among them, Figure 8(a) is the relationship between the vertical stiffness and vertical displacement between the fixed steel sleeper and the steel longitudinal beam, and Figure 8(b) is the vertical stiffness between the fixed steel sleeper and the steel longitudinal beam and the vertical direction of the wheel and rail Figure 8(c) shows the relationship between the vertical stiffness and the derailment coefficient and the wheel load reduction rate between the fixed steel sleeper and the steel longitudinal beam. It can be seen from Fig. 8 that the vertical displacement peaks of the beam-span mid-span rail under the three working conditions are 3.82mm, 3.72mm and 3.63mm respectively, which is 24.21% less than that of 5.04mm when the steel sleeper is not installed. 26.19% and 27.98%; the maximum wheel-rail vertical force on the vehicle is 125.03kN, 123.62kN and 122.10kN respectively. Volatility has decreased. However, as can be seen from Figure 8, when referring to the value of the stiffness of the existing pressure bearing, the stiffness of the bearing bearing is considered to be 320kN/mm.
(2)滑动钢枕和钢纵梁间的扣压件垂向刚度设计(2) The vertical stiffness design of the clamping piece between the sliding steel sleeper and the steel longitudinal beam
考虑滑动钢枕支座刚度分别取240kN/mm、480kN/mm、720kN/mm,承压支座刚度取720kN/mm,列车以250km/h的速度通过桥梁梁缝时,梁缝区域的轨道结构的动力响应如图9所示。其中,图9(a)为滑动钢枕与钢纵梁间的垂向刚度和垂向位移值间的关系图,图9(b)为固定钢枕和钢纵梁间的垂向刚度与轮轨垂向力及横向力峰值关系图,图9(c)为固定钢枕和钢纵梁间的垂向刚度与脱轨系数及轮重减载率关系图。Considering that the sliding steel sleeper bearing stiffness is 240kN/mm, 480kN/mm, 720kN/mm, the bearing bearing stiffness is 720kN/mm, when the train passes through the bridge beam joint at a speed of 250km/h, the track structure in the beam joint area is The dynamic response is shown in Figure 9. Among them, Figure 9(a) is the relationship between the vertical stiffness and the vertical displacement value between the sliding steel sleeper and the steel longitudinal beam, and Figure 9(b) is the vertical stiffness and the wheel between the fixed steel sleeper and the steel longitudinal beam. Figure 9(c) shows the relationship between the vertical stiffness, derailment coefficient and wheel load reduction rate between the fixed steel sleeper and the steel longitudinal beam.
由图9可知:随着滑动钢枕与钢纵梁间的垂向刚度的增大,钢轨的垂向位移近似呈线性减小,钢轨垂向位移分别为3.74mm、3.63mm、3.51mm,相较于未设滑动枕时的5.04mm,分别减小了31.7%,34.52%和37.50%;钢轨的垂向力峰值也有所减小,分别为123.69kN、122.10kN、120.54kN;由图8可知,三种工况下钢抬枕跨中垂向位移均达到了3mm以上,变形较大。It can be seen from Figure 9 that with the increase of the vertical stiffness between the sliding steel sleeper and the steel longitudinal beam, the vertical displacement of the rail decreases approximately linearly, and the vertical displacement of the rail is 3.74mm, 3.63mm, and 3.51mm, respectively. Compared with 5.04mm without sliding pillow, it is reduced by 31.7%, 34.52% and 37.50% respectively; the vertical force peak value of the rail is also reduced to 123.69kN, 122.10kN and 120.54kN respectively; it can be seen from Figure 8 , Under the three working conditions, the vertical displacement of the steel sleeper span reached more than 3mm, and the deformation was large.
综上分析可知,相较于钢纵梁与固定钢枕间的垂向刚度取值,滑动钢枕与钢纵梁间的支座垂向刚度参数对轨道结构的动力响应影响更大。参考既有滑动钢枕支点支座垂向刚度取值,考虑承压支座刚度取720kN/mm。从上述分析可知,当固定/滑动钢枕截面高度取200mm时,钢枕及因抗弯刚度不足而变形较大,因此可考虑改变钢枕的尺寸以提高钢枕的抗弯刚度。To sum up, it can be seen that, compared with the value of the vertical stiffness between the steel longitudinal beam and the fixed steel sleeper, the vertical stiffness parameter of the bearing between the sliding steel sleeper and the steel longitudinal beam has a greater influence on the dynamic response of the track structure. With reference to the value of the vertical stiffness of the fulcrum support of the existing sliding steel sleeper, the stiffness of the bearing bearing is considered to be 720kN/mm. It can be seen from the above analysis that when the section height of the fixed/sliding steel sleeper is 200mm, the steel sleeper and its deformation will be larger due to insufficient bending stiffness. Therefore, it can be considered to change the size of the steel sleeper to improve the bending rigidity of the steel sleeper.
(3)滑动钢枕尺寸选取(3) Size selection of sliding steel sleeper
因钢纵梁截面高度取200mm,滑动钢枕支座刚度和承压扣板刚度均取720kN/mm时钢抬枕跨中变形仍大于3mm,为减小钢抬枕的垂向变形,考虑将滑动钢枕的高度增加至300mm,翼缘及腹板厚度取40mm并且在轨枕跨中增加一根钢纵梁以提高结构的抗弯刚度,保证列车安全平稳过桥。中间钢纵梁的截面尺寸同护轨尺寸,连接螺栓和扣板参数同两侧的连接螺栓和扣板参数。当滑动钢枕截面高度取300mm时,列车荷载以250km/h的速度通过桥梁时的轨道结构及车辆的动力学响应如图10所示,其中,图10(a)为轮轨垂向力变化示意图,图10(b)为轮轨横向力变化示意图。由图10可知,当车辆经过梁缝处的抬枕装置时,梁缝范围内的轮轨垂向力最小值为62.53kN,相较于未设伸缩抬枕装置时的28.00kN,轮轨力增加了1.23倍,对应的轮重减载率大大减小;轮轨垂向力最大值为111.28kN,相较于未设抬枕时的轮轨垂向力峰值136.74kN,轮轨力峰值减小了22.87%;即可减小车辆通过梁缝时的轮轨力波动。Because the section height of the steel longitudinal beam is 200mm, and the stiffness of the sliding steel sleeper support and the pressure-bearing gusset are both 720kN/mm, the mid-span deformation of the steel sleeper is still greater than 3mm. In order to reduce the vertical deformation of the steel sleeper, consider The height of the sliding steel sleeper is increased to 300mm, the thickness of the flange and web is 40mm, and a steel longitudinal beam is added in the middle of the sleeper span to improve the bending rigidity of the structure and ensure the safe and smooth passage of the train across the bridge. The section size of the middle steel longitudinal beam is the same as that of the guard rail, and the parameters of connecting bolts and gussets are the same as those of the connecting bolts and gussets on both sides. When the section height of the sliding steel sleeper is 300mm, the track structure and the dynamic response of the vehicle when the train load passes through the bridge at a speed of 250km/h are shown in Figure 10, of which Figure 10(a) is the change in the vertical force of the wheel and rail Schematic diagram, Figure 10(b) is a schematic diagram of the change in the lateral force of the wheel-rail. It can be seen from Figure 10 that when the vehicle passes through the sleeper lifting device at the beam joint, the minimum wheel-rail vertical force within the beam joint is 62.53kN. It is increased by 1.23 times, and the corresponding wheel load reduction rate is greatly reduced; the maximum wheel-rail vertical force is 111.28kN. It is 22.87% smaller; the wheel-rail force fluctuation when the vehicle passes through the beam joint can be reduced.
图11(a)为列车以250km/h运行在边跨桥上时的脱轨系数示意图,图11(b)为列车以250km/h运行在边跨桥上时的轮重减载率图。由图11(a)可知,当车辆经过梁缝处的抬枕装置时,车辆的脱轨系数最大值小于0.11,该数值在《铁道车辆动力学性能评定和试验鉴定规范》限值范围内;由图11(b)可知,车辆的轮重减载率最大值小于0.52,该数值小于《铁道车辆动力学性能评定和试验鉴定规范》规范规定的0.6,即设计的抬枕装置可保证行车的安全性。Figure 11(a) is a schematic diagram of the derailment coefficient when the train runs on the side-span bridge at 250km/h, and Figure 11(b) is a diagram of the wheel load reduction rate when the train runs on the side-span bridge at 250km/h. It can be seen from Figure 11(a) that when the vehicle passes through the sleeper lift device at the beam joint, the maximum value of the derailment coefficient of the vehicle is less than 0.11, which is within the limit of the "Railway Vehicle Dynamic Performance Evaluation and Test Qualification Specification"; Figure 11(b) shows that the maximum wheel load reduction rate of the vehicle is less than 0.52, which is less than 0.6 specified in the Specification for Dynamic Performance Evaluation and Test Qualification of Railway Vehicles, that is, the designed pillow-raising device can ensure the safety of driving. sex.
图12(a)为列车以250km/h运行在边跨桥上时的车体垂向加速度图,图12(b)为列车以250km/h运行在边跨桥上时的车体横向加速度图。由图12(a)可知,车辆运行在桥梁边跨时,车体垂向加速度峰值为0.316m/s2,车体的横向加速度峰值为0.147m/s2;对比图12(a)和图12(b)可知:当车体运行经过梁缝时,设置抬枕装置后车体的垂向振动加速度波动明显比未设抬枕装置时要小,即设置伸缩抬枕装置可较好的改善列车的乘坐舒适度。车体的横、垂向加速度峰值均小于《铁路线路维修规则》中I级限度0.588m/s2,车体的Sperling平稳性指标为1.975,小于规范的限值3.0,即设计的抬枕装置可保证行车的舒适性。Figure 12(a) is the vertical acceleration diagram of the vehicle body when the train runs on the side span bridge at 250km/h, and Figure 12(b) is the lateral acceleration diagram of the vehicle body when the train runs on the side span bridge at 250km/h . It can be seen from Figure 12(a) that when the vehicle runs on the side span of the bridge, the peak value of the vertical acceleration of the vehicle body is 0.316m/s 2 , and the peak value of the lateral acceleration of the vehicle body is 0.147m/s 2 ; 12(b), it can be seen that when the car body runs through the beam seam, the vertical vibration acceleration fluctuation of the car body after the pillow lifting device is installed is obviously smaller than that when the pillow lifting device is not installed, that is, the telescopic pillow lifting device can be better improved. The comfort of the train. The lateral and vertical acceleration peaks of the car body are both lower than the Class I limit of 0.588m/s 2 in the "Railway Line Maintenance Regulations", and the Sperling stability index of the car body is 1.975, which is less than the normative limit of 3.0, that is, the designed pillow lift device It can ensure the comfort of driving.
实施例5Example 5
本发明实施例5提供的高速铁路桥上伸缩抬枕装置与轨道结构匹配设计方法,根据车辆-轨道结构-桥梁梁缝-伸缩抬枕装置一体化空间耦合动力学模型,对复杂行车条件下伸缩装置的动力学响应进行分析。Embodiment 5 of the present invention provides a design method for matching a telescopic sleeper lifting device on a high-speed railway bridge with a track structure. The kinetic response of the device was analyzed.
(1)不同行车速度下的伸缩装置动力学响应(1) Dynamic response of telescopic device at different driving speeds
伸缩抬枕装置承压支座刚度和滑动钢枕支点支座垂向刚度分别取320kN/mm和720kN/mm,滑动钢枕的高度取300mm,钢纵梁高度取200mm时,列车分别以280km/h、300km/h、330km/h、350km/h、380km/h、400km/h的速度通过梁缝时的结构动力响应如图12所示。When the rigidity of the pressure bearing support of the telescopic sleeper lifting device and the vertical rigidity of the fulcrum support of the sliding steel sleeper are taken as 320kN/mm and 720kN/mm respectively, the height of the sliding steel sleeper is taken as 300mm, and the height of the steel longitudinal beam is taken as 200mm, the train speed is 280km/mm respectively. Figure 12 shows the structural dynamic response when the speeds of h, 300km/h, 330km/h, 350km/h, 380km/h and 400km/h pass through the beam joints.
由图13可知:随着行车速度的增加,梁缝跨中钢轨和滑动钢枕的垂向位移逐渐呈线性增加。当行车速度从280km/h增加至400km/h时,钢轨垂向位移峰值由2.74mm增加至2.85mm;滑动钢枕垂向位移峰值由2.28mm增加至2.41mm。It can be seen from Figure 13 that with the increase of the driving speed, the vertical displacement of the rail and the sliding steel sleeper in the beam joint span gradually increases linearly. When the driving speed increases from 280km/h to 400km/h, the vertical displacement peak value of rail increases from 2.74mm to 2.85mm; the vertical displacement peak value of sliding steel sleeper increases from 2.28mm to 2.41mm.
图14为行车安全性指标,基本呈现增加的趋势,当行车速度从280km/h增加至400km/h时,脱轨系数由0.108逐渐增加到0.112,轮重减载率由0.523增加至0.534,行车安全性指标变化较小。Figure 14 shows the driving safety index, which basically shows an increasing trend. When the driving speed increases from 280km/h to 400km/h, the derailment coefficient gradually increases from 0.108 to 0.112, and the wheel weight reduction rate increases from 0.523 to 0.534. Sexual indicators changed little.
图15为行车舒适性指标,基本呈现增加的趋势,车体垂向Sperling指标由1.977逐渐增加到1.981,小于规范的限值3.0;即设计的抬枕装置可保证更高行车速度下的舒适性。Figure 15 shows the driving comfort index, which basically shows an increasing trend. The vertical Sperling index of the car body gradually increases from 1.977 to 1.981, which is less than the specification limit of 3.0; that is, the designed pillow lift device can ensure the comfort at higher driving speeds. .
(2)不同梁缝宽度条件下的伸缩装置动力学响应(2) Dynamic response of expansion device under different beam gap widths
伸缩抬枕装置承压支座刚度和滑动钢枕支点支座垂向刚度分别取320kN/mm和720kN/mm,滑动钢枕的高度取300mm,钢纵梁高度取200mm时,梁缝宽度分别取1200mm和600mm时列车以250km/h的通过梁缝时的结构动力响应如图16所示。其中,图16(a)为钢轨垂向位移示意图,图16(b)为滑动钢枕垂向位移示意图。The rigidity of the pressure bearing support of the telescopic sleeper lifting device and the vertical rigidity of the fulcrum support of the sliding steel sleeper are taken as 320kN/mm and 720kN/mm respectively. Figure 16 shows the structural dynamic response of the train passing through the beam joint at 250km/h at 1200mm and 600mm. Among them, Figure 16(a) is a schematic diagram of the vertical displacement of the rail, and Figure 16(b) is a schematic diagram of the vertical displacement of the sliding steel sleeper.
由图16可知:当列车以250km/h的速度分别通过1.2m和0.6m的梁缝时,梁缝跨中的钢轨垂向位移最大值为2.20mm和1.96mm,减小了0.24mm;滑动钢枕垂向位移最大值分别为1.78mm和1.44mm,减小了0.34mm。It can be seen from Figure 16 that when the train passes through the beam joints of 1.2m and 0.6m at a speed of 250km/h, the maximum vertical displacement of the rail in the beam joint span is 2.20mm and 1.96mm, which is reduced by 0.24mm; The maximum vertical displacement of the steel sleeper is 1.78mm and 1.44mm respectively, which is reduced by 0.34mm.
在实施例5中,不同梁缝间距条件下的轮轨横、垂力时程曲线不同,当列车以250km/h的速度分别通过1.2m和0.6m的梁缝时,轮轨垂向力最大值分别为113.26kN和117.91kN,轮轨横向力最大值分别为10.34kN和11.10kN,均满足《铁路线路维修规则》中规定。In Example 5, the time-history curves of wheel-rail transverse and vertical forces are different under different beam-slot spacing conditions. When the train passes through beams of 1.2m and 0.6m at a speed of 250km/h, the vertical force of wheel-rail is the largest. The values are 113.26kN and 117.91kN respectively, and the maximum wheel-rail lateral forces are 10.34kN and 11.10kN respectively, all of which meet the requirements of the "Rules for Maintenance of Railway Lines".
在实施例5中,不同梁缝间距条件下的行车安全性指标不同,当列车以250km/h的速度分别通过1.2m和0.6m的梁缝时,脱轨系数和轮重减载率峰值相差不大,系数最大值均为0.09954,轮重减载率最大值分别为0.504和0.498,均满足《铁路线路维修规则》中规定限值。In Example 5, the driving safety indicators are different under the conditions of different beam gaps. When the train passes through the beam gaps of 1.2m and 0.6m respectively at a speed of 250km/h, the derailment coefficient and the peak value of the wheel load reduction rate are not different from each other. The maximum value of the coefficient is 0.09954, and the maximum value of the wheel load reduction rate is 0.504 and 0.498 respectively, all of which meet the limits specified in the "Rules for Maintenance of Railway Lines".
在实施例5中,不同梁缝间距条件下的行车舒适性指标不同,当列车以250km/h的速度分别通过1.2m和0.6m的梁缝时,车体横、垂向加速度时程曲线相差不大,车体垂向加速度最大值分别为0.326m/s2和0.325m/s2,车体横向加速度最大值均为0.147m/s2,车体的垂向Sperling指标均为1.974,均小于《铁路线路维修规则》中规定的限值,车体乘坐舒适性为优。In Example 5, the driving comfort index is different under the conditions of different beam gaps. When the train passes through the beam gaps of 1.2m and 0.6m at a speed of 250km/h, the lateral and vertical acceleration time-history curves of the car body are different. The maximum vertical acceleration of the vehicle body is 0.326m/s 2 and 0.325m/s 2 respectively, the maximum lateral acceleration of the vehicle body is both 0.147m/s 2 , and the vertical Sperling index of the vehicle body is 1.974. If it is less than the limit specified in the "Rules for Maintenance of Railway Lines", the ride comfort of the car body is excellent.
根据本发明所述的车辆-轨道结构-桥梁梁缝-伸缩抬枕装置一体化空间耦合静、动力学模型,针对优化设计后的伸缩装置,进行结构整体受力检算。检算荷载工况分为以下几种工况:工况1:结构仅承受竖向荷载250kN;工况2:结构仅承受横向水平荷载100kN;工况3:结构仅承受1mm梁端支点竖向位移差;工况4:结构同时承受竖向荷载、水平荷载及梁端支点竖向位移差(竖向1mm)。According to the integrated spatial coupling static and dynamic model of the vehicle-track structure-bridge beam joint-telescopic sleeper lift device of the present invention, the overall force of the structure is checked for the optimally designed expansion device. The check load conditions are divided into the following conditions: Case 1: The structure only bears a vertical load of 250kN; Case 2: The structure only bears a horizontal horizontal load of 100kN; Displacement difference; Condition 4: The structure bears vertical load, horizontal load and vertical displacement difference of beam end fulcrum at the same time (vertical 1mm).
检算结果如表1所示,伸缩装置的强度满足条件要求。The calculation results are shown in Table 1, and the strength of the telescopic device meets the requirements.
表1Table 1
以上所述五个实施例,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于以上内容,任何熟悉本技术领域的技术人员在本发明披露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应该以权力要求书的保护范围为准。The above-mentioned five embodiments are only preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited to the above contents. Changes or substitutions that are easily thought of should be included within the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.
综上所述,本发明实例提出的方法,基于有限元方法,建立了车辆-轨道结构-桥梁梁缝-伸缩抬枕装置一体化空间耦合静、动力学模型,对固定钢枕和滑动钢枕的截面尺寸、联结滑动钢枕与钢纵梁的连接螺栓和扣板的横、垂向支承刚度、联结固定钢枕与钢纵梁的连接螺栓和扣板的纵、横、垂向支承刚度进行设计、对复杂行车条件下伸缩装置的动力学响应进行分析、对伸缩装置结构强度稳定性进行检算,确定了梁端伸缩构造的合理结构型式,判断梁端伸缩抬枕装置各参数取值是否合理,从而提高伸缩抬枕缩装置构造使用性能,确定梁端伸缩构造总体结构型式和细部构造方案,为高速铁路桥上伸缩抬枕装置的铺设提供可靠依据,弥补此方面的不足,为大跨桥上高速铁路更快更好地建设与发展提供有力保障,具有重要的理论与现实意义。To sum up, the method proposed in the example of the present invention, based on the finite element method, establishes the integrated spatial coupling static and dynamic model of the vehicle-track structure-bridge beam joint-telescopic sleeper lifting device. The cross-sectional dimensions, the transverse and vertical support stiffness of the connecting bolts and the gusset plate connecting the sliding steel sleeper and the steel longitudinal beam, and the longitudinal, transverse and vertical supporting rigidity of the connecting bolts and the gusset plate connecting the fixed steel sleeper and the steel longitudinal beam are carried out. Design, analyze the dynamic response of the telescopic device under complex driving conditions, check the structural strength and stability of the telescopic device, determine the reasonable structural type of the beam end telescopic structure, and judge whether the parameters of the beam end telescopic sleeper lift device have values. Reasonable, so as to improve the performance of the structure of the telescopic pillow-lifting and shrinking device, determine the overall structural type and detailed structural scheme of the beam-end telescopic structure, provide a reliable basis for the laying of the telescopic pillow-raising device on the high-speed railway bridge, make up for the deficiencies in this aspect, and provide a long-span The fast and better construction and development of the high-speed railway on the bridge provides a strong guarantee, which has important theoretical and practical significance.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应该以权利要求的保护范围为准。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. Substitutions should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope of the claims.
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CN114492076A (en) * | 2022-02-22 | 2022-05-13 | 西南交通大学 | A kind of stiffness configuration method, device and electronic equipment of rail fastener |
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