CN110802842A - Automatic equipment for manufacturing virtual line - Google Patents
Automatic equipment for manufacturing virtual line Download PDFInfo
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- CN110802842A CN110802842A CN201911171638.0A CN201911171638A CN110802842A CN 110802842 A CN110802842 A CN 110802842A CN 201911171638 A CN201911171638 A CN 201911171638A CN 110802842 A CN110802842 A CN 110802842A
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- pressing
- roller
- virtual line
- rack
- insulating film
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/44—Joining a heated non plastics element to a plastics element
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/74—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7858—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined
- B29C65/7861—In-line machines, i.e. feeding, joining and discharging are in one production line
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/02—Preparation of the material, in the area to be joined, prior to joining or welding
- B29C66/024—Thermal pre-treatments
- B29C66/0242—Heating, or preheating, e.g. drying
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
- B29C66/45—Joining of substantially the whole surface of the articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2009/00—Layered products
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/34—Electrical apparatus, e.g. sparking plugs or parts thereof
- B29L2031/3406—Components, e.g. resistors
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The invention discloses automatic equipment for manufacturing a virtual line, which relates to the technical field of virtual line manufacturing and comprises a rack, a distance adjusting device, a workbench, a control box, a heating device and a pressing device, wherein the rack is provided with a plurality of positioning holes; the device comprises a rack, a pressing device, a heating device, a control box and a control box, wherein two upper supports and a lower support are fixedly arranged at one end of the rack, the workbench is fixedly arranged at one end, not provided with the upper supports and the lower support, of the rack, the pressing device is fixedly arranged on a working plane, close to one end of the lower support, of the workbench, the pressing device is fixedly arranged on the workbench, the heating device is fixedly arranged on the rack between the pressing device and the upper supports, the distance adjusting device is fixedly arranged on the rack between the upper supports and the heating device, the pressing device is used for fixedly pressing an interconnection strip on an insulating film and conveying a virtual line, the control box is in communication connection with the pressing device, and is used for controlling the working state of the pressing device.
Description
Technical Field
The invention relates to the technical field of virtual line manufacturing, in particular to an automatic device for manufacturing a virtual line.
Background
At present, when connecting solar cell modules in the technical field of solar cell manufacturing, a virtual line is usually used for connecting each solar cell module into a whole, the structure of the virtual line is that two interconnection strips are arranged on an insulating film with a certain width in parallel, the interconnection strips are also called as welding strips or bus bars, the interconnection strips are used for conducting electricity, and the insulating film and the interconnection strips are bonded together through heating and pressing.
Disclosure of Invention
The present invention is directed to an automated apparatus for manufacturing a dummy line, which can solve the above problems of the prior art, and which can mass-produce dummy lines, and can adjust and maintain the distance between two interconnection bars, so that the quality of the produced dummy lines is better.
In order to achieve the purpose, the invention provides the following scheme:
the invention provides automatic equipment for manufacturing a virtual line, which comprises a rack, a distance adjusting device, a workbench, a control box, a heating device and a pressing device, wherein the rack is provided with a plurality of guide rails;
the device comprises a rack, a pressing device, a heating device, a distance adjusting device, a pressing device and a virtual line conveying device, wherein one end of the rack is fixedly provided with two upper supports and a lower support, the two upper supports are respectively used for supporting two interconnected strip material rolls, the lower support is used for supporting an insulating film material roll, the lower support is arranged below the upper support, a workbench is fixedly arranged at one end of the rack, which is not provided with the upper supports and the lower support, the pressing device is fixedly arranged on a working plane on the workbench, which is close to one end of the lower support, the heating device is fixedly arranged on the rack between the pressing device and the upper support, the distance adjusting device is fixedly arranged on the rack between the upper support and the heating device, the distance adjusting device is used for adjusting the distance between the two interconnected strips, the pressing device is used for fixedly pressing the interconnected strips on the insulating film, and the pressing device is used for conveying the virtual line, the control box is in communication connection with the pressing device and is used for controlling the working state of the pressing device.
Preferably, the device further comprises an interconnection bar guide and an insulation film guide; the interconnection strip guiding device and the insulating film guiding device are fixedly arranged on the rack, the interconnection strip guiding device is arranged between the upper support and the distance adjusting device, the interconnection strip guiding device is used for guiding an interconnection strip from an interconnection strip material roll to the distance adjusting device, the insulating film guiding device is fixedly arranged between the lower support and the pressing device, and the insulating film guiding device is used for guiding the insulating film to the pressing device.
Preferably, the cutting device is arranged at one end, far away from the pressing device, of the working plane and is used for cutting the virtual line, and the cutting device is in communication connection with the control box.
Preferably, the virtual line cutting device further comprises a conveying press roller, a first long hole is formed in the working plane between the cutting device and the pressing device, the conveying press roller is rotatably connected into the first long hole, the conveying surface of the conveying press roller is flush with the working plane of the workbench, and the conveying press roller is used for conveying the virtual line from the pressing device to the cutting device.
Preferably, the heating device comprises a hot air roller, a telescopic cylinder, a temperature controller, an air box and an air source, wherein a plurality of air outlets are formed in the end head of the hot air roller, one end of the hot air roller, which is not provided with the air outlets, is fixedly connected to a piston rod of the telescopic cylinder, a base of the telescopic cylinder is fixedly arranged on the rack, and the telescopic cylinder is used for adjusting the front and back positions of the air outlets to enable the air outlets of the hot air roller to be close to the interconnection strips;
a compressed air valve and a temperature sensor are arranged in the air box, the air source is used for providing an air source for the compressed air valve, an air outlet of the air box is communicated with one end, which is not provided with the air outlet, of the hot air roller through a hose, and the temperature sensor is in communication connection with the temperature controller;
the rack is also provided with a fan, the air outlet of the fan is positioned below the air outlet of the hot air roller, the fan is in communication connection with the temperature controller, and the temperature controller is used for controlling the working state of the fan.
Preferably, the interconnecting bar guiding device comprises a plurality of first guiding wheels and a plurality of first supporting rods, each first supporting rod is fixedly arranged on the rack between the upper support and the heating device, and each first supporting rod is rotatably sleeved with one first guiding wheel;
the insulating film guiding device comprises a plurality of second guide wheels and a plurality of second support rods, each second support rod is fixedly arranged on the rack between the lower supporter and the pressing device, and one second guide wheel can be rotatably sleeved on each second support rod.
Preferably, the distance adjusting device comprises a plurality of sets of comb belt wheel sets and a plurality of third support rods, each third support rod is fixedly arranged on the rack between the first support rod and the heating device, each third support rod is sleeved with a set of comb belt wheel set, each comb belt wheel set comprises a plurality of separation wheels, each separation wheel is sleeved on the third support rod in a sliding manner, and a gap for the interconnection bar to pass through is formed between every two adjacent separation wheels;
the separating wheel comprises a separating wheel body and a locking device, the locking device is arranged on the separating wheel body, and the locking device is used for fixedly locking the separating wheel body on the third supporting rod.
Preferably, the pressing device comprises an upper pressing roller, a lower pressing roller and an upper pressing roller support frame, a second long hole is formed in one end, close to the lower supporter, of the working plane, the lower pressing roller is rotatably connected with the second long hole, the upper pressing roller support frame is fixedly connected to the workbench, the upper pressing roller is rotatably connected to the upper pressing roller support frame, the upper pressing roller is arranged right above the lower pressing roller, and a gap for pressing the insulating film and the interconnecting strips is formed between the upper pressing roller and the lower pressing roller.
Preferably, the rack comprises an L-shaped supporting plate and a base, the base is fixedly arranged at the bottom of the L-shaped supporting plate, and the distance adjusting device, the workbench, the upper support, the lower support and the heating device are all fixedly arranged on the L-shaped supporting plate.
Preferably, the upper supporter and the lower supporter are both cylindrical supporters; the insulating film roll is an EPE roll.
Compared with the prior art, the invention has the following technical effects:
the invention discloses automatic equipment for manufacturing a virtual line, which comprises a rack, a distance adjusting device, a workbench, a control box, a heating device and a pressing device, wherein the rack is provided with a plurality of guide rails; one end of the frame is fixedly provided with two upper supports and a lower support, the two upper supports are respectively used for supporting two interconnecting strip material rolls, the lower support is used for supporting the insulating film material roll, the interconnecting strip material roll and the insulating film material roll can rotate to discharge materials, the lower support is arranged below the upper support, the workbench is fixedly arranged at one end of the frame, which is not provided with the upper support and the lower support, the pressing device is fixedly arranged on a working plane, which is close to one end of the lower support, on the workbench, the heating device is fixedly arranged on the frame between the pressing device and the upper support, the distance adjusting device is fixedly arranged on the frame between the upper support and the heating device, the heating device can heat the interconnecting strips after distance adjustment, the distance adjusting device is used for adjusting the distance between the two interconnecting strips, the pressing device is used for fixedly pressing the interconnecting strips on the insulating film, and the pressing device is used for conveying virtual lines, the control box is in communication connection with the pressing device and is used for controlling the working state of the pressing device.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
FIG. 1 is a schematic diagram illustrating the positional relationship between a rack and a part of a work part in an automated apparatus for manufacturing a virtual wire according to the present invention;
FIG. 2 is a top view of an automated apparatus for manufacturing a virtual wire according to the present invention;
in the figure: 1-a frame, 2-an upper supporter, 3-a lower supporter, 4-a first supporting rod, 5-a second supporting rod, 6-a third supporting rod, 7-a hot air roller, 8-a pressing device, 9-a workbench, 10-a conveying press roller, 11-a cutting device, 12-a control box and 13-a telescopic cylinder.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention aims to provide automation equipment for manufacturing virtual lines, which aims to solve the problems in the prior art.
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in further detail below.
The invention provides an automatic device for manufacturing a virtual line, which comprises a frame 1, a distance adjusting device, a workbench 9, a control box 12, a heating device and a pressing device 8, wherein the distance adjusting device is arranged on the frame 1;
one end of a frame 1 is fixedly provided with two upper supports 2 and a lower support 3, the two upper supports 2 are respectively used for supporting two interconnected strip material rolls, the lower support 3 is used for supporting an insulating film material roll, the interconnected strip material roll and the insulating film material roll can rotate to discharge materials, the lower support 3 is arranged below the upper support 2, a workbench 9 is fixedly arranged at one end of the frame 1 which is not provided with the upper supports 2 and the lower support 3, the workbench 9 is used for supporting a pressing device 8 and a virtual line, the pressing device 8 is fixedly arranged on a working plane on the workbench 9 close to one end of the lower support 3, a heating device is fixedly arranged on the frame 1 between the pressing device 8 and the upper support 2, a distance adjusting device is fixedly arranged on the frame 1 between the upper support 2 and the heating device, the heating device can heat the interconnected strips after distance adjustment, the distance adjusting device is used for adjusting the distance between the two interconnected strips, the distance adjusting device can guarantee that the distance between two interconnection strips in the virtual line produced in batch is consistent, the laminating device 8 is used for fixedly laminating the interconnection strips on the insulating film, the laminating device 8 is used for conveying the virtual line, the laminating device 8 applies pressure to the interconnection strips heated to a certain temperature, the interconnection strips can be tightly attached to the insulating film, the insulating film is generally selected from a non-conductive film with soft texture, the control box 12 is in communication connection with the laminating device 8, the control box 12 is used for controlling the working state of the laminating device 8, the laminating device 8 can also convey the virtual line, power is provided for the whole manufacturing process, and therefore the purpose of automatically producing the virtual line is achieved.
In addition, the heating device can be disposed below the pitch adjusting device according to actual operation, and therefore the heating device can heat the interconnecting strips during pitch adjustment.
Further, an interconnection bar guide and an insulating film guide are included; interconnection strip guider and insulating film guider are fixed to be set up in frame 1, interconnection strip guider sets up between last supporter 2 and roll adjustment device, interconnection strip guider is used for rolling up interconnection strip from interconnection strip and leads roll adjustment device, insulating film guider is fixed to be set up between underbracing 3 and compression fittings 8, insulating film guider is used for leading insulating film to compression fittings 8, tension size when interconnection strip guider can also be used for adjusting transmission interconnection strip, in order to avoid the fracture of interconnection strip because of the uneven atress of interconnection strip arouses, and on the same way, insulating film guider can prevent the insulating film fracture because of the insulating film atress is uneven.
Further, still include cutting device 11, cutting device 11 sets up in the work plane and keeps away from the one end of compression fittings 8, and cutting device 11 is used for cutting the virtual line, and cutting device 11 and control box 12 communication connection, after the virtual line was made and is accomplished and through the cooling of a period of time, cutting device 11 sheared the virtual line, and control box 12 can be through the opportunity of controlling cutting device 11 shearing to the virtual line length that the adjustment was produced accords with operation requirement.
Further, still include a conveying compression roller 10, first slot hole has been seted up on the working plane between cutting device 11 and the compression fittings 8, conveying compression roller 10 rotatable coupling is in first slot hole, the conveying face of conveying compression roller 10 and the working plane parallel and level of workstation 9, conveying compression roller 10 is used for carrying the virtual line to cutting device 11 from compression fittings 8, conveying compression roller 10 and control box 12 communication connection, conveying compression roller 10 further increases power for the manufacturing process of virtual line, in order to avoid causing the condition emergence of job stop because of the conveying power of compression fittings 8 is not enough, conveying compression roller 10 makes the manufacturing process of virtual line more stable.
Furthermore, the heating device comprises a hot air roller 7, a telescopic cylinder 13, a temperature controller, an air box and an air source, wherein a plurality of air outlets are formed in the end head of the hot air roller 7, one end, which is not provided with the air outlet, of the hot air roller 7 is fixedly connected to a piston rod of the telescopic cylinder 13, a base of the telescopic cylinder 13 is fixedly arranged on the rack 1, the telescopic cylinder 13 is used for adjusting the front and back positions of the air outlet of the hot air roller 7 to enable the air outlet of the hot air roller 7 to be close to the interconnecting strips, and each air outlet corresponds to one interconnecting strip respectively, so that the interconnecting strips can be quickly heated to;
the air box is internally provided with a compressed air valve and a temperature sensor, the temperature sensor can detect the temperature in the air box, the air source is used for providing an air source for the compressed air valve, the air is compressed by the compressed air valve, the temperature of the air rises, the air with the temperature is discharged from the air outlet of the hot air roller 7 and then transfers the heat to the interconnecting strips, so that the effect of heating the interconnecting strips is achieved, the air outlet of the air box is communicated with one end, which is not provided with the air outlet, of the hot air roller 7 through a hose, the temperature sensor is in communication connection with the temperature controller, and the temperature controller can display the temperature detected by the;
the rack 1 is also provided with a fan, the air outlet of the fan is positioned below the air outlet of the hot air roller 7, the fan is in communication connection with a temperature controller, the temperature controller is used for controlling the working state of the fan, the fan is used for blowing air to the interconnection strips to lower the temperature of the interconnection strips, when the temperature of the temperature sensor is higher than the temperature set by the temperature controller, the temperature controller transmits an electric signal to enable the fan to work, and when the temperature of the temperature sensor is lower than the temperature set by the temperature controller, the fan stops working;
furthermore, the interconnecting bar guiding device comprises a plurality of first guide wheels and a plurality of first supporting rods 4, each first supporting rod 4 is fixedly arranged on the rack 1 between the upper support 2 and the heating device, each first supporting rod 4 can be rotatably sleeved with one first guide wheel, the surface of each first guide wheel is smooth, the first guide wheels are arranged to prevent the interconnecting bar from being directly contacted with the first supporting rods 4, and the first guide wheels can rotate when guiding the interconnecting bar, so that the friction among the interconnecting bar, the first guide wheels and the first supporting rods 4 is further reduced;
insulating film guider includes a plurality of second leading wheel and a plurality of second bracing piece 5, each second bracing piece 5 is all fixed to be set up in frame 1 between underbalance 3 and compression fittings 8, all can rotate the cover on each second bracing piece 5 and be equipped with a second leading wheel, the surface of second leading wheel is smooth, it has avoided the direct and 5 contacts of second bracing piece of insulating film to set up the second leading wheel, and the second leading wheel can take place to rotate when leading to the insulating film, further reduction the insulating film, the frictional force between second leading wheel and the 5 three of second bracing piece.
Further, the distance adjusting device comprises a plurality of groups of comb belt wheel groups and a plurality of third support rods 6, each third support rod 6 is fixedly arranged on the rack 1 between the first support rod 4 and the heating device, each third support rod 6 is sleeved with a group of comb belt wheel groups, each comb belt wheel group comprises a plurality of separation wheels, each separation wheel is sleeved on the third support rod 6 in a sliding mode, a gap for the passing of the interconnecting strips is formed between every two adjacent separation wheels, the size of each separation wheel can be different, the separation wheels can act together, and the distance between the interconnecting strips on the virtual line is adjusted by adjusting the position of each separation wheel on the first support rod;
the separating wheel comprises a separating wheel body and a locking device, the locking device is arranged on the separating wheel body, and the locking device is used for fixedly locking the separating wheel body on the third supporting rod 6 so as to avoid the situation that the distance between the two interconnecting strips is inconsistent in the front and back direction due to the axial sliding of the separating wheel body on the third supporting rod 6;
the locking device can select a bolt, the bolt can directly penetrate through the side wall of the separation wheel body, and the separation wheel body is tightly pressed and fixed on the third supporting rod 6 through the bolt.
Further, the pressing device 8 comprises an upper pressing roller, a lower pressing roller and an upper pressing roller supporting frame, a second long hole is formed in one end, close to the lower supporter 3, of the working plane, the lower pressing roller is rotatably connected with the second long hole, the upper pressing roller supporting frame is fixedly connected to the workbench 9, the upper pressing roller is rotatably connected to the upper pressing roller supporting frame, the upper pressing roller is arranged right above the lower pressing roller, the highest point of the lower pressing roller is not lower than the working plane, a gap for pressing the insulating film and the interconnecting strips is formed between the upper pressing roller and the lower pressing roller, the size of the gap between the upper pressing roller and the lower pressing roller is slightly smaller than the sum of the thicknesses of the interconnecting strips and the insulating film, and the setting of the specific gap size is determined.
Further, frame 1 includes "L" type backup pad and base, and the base is fixed to be set up in "L" type backup pad bottom, and the base can be a bottom plate for support "L" type backup pad and make it stable, and roll adjustment device, workstation 9, go up supporter 2, under supporter 3 and heating device all fix to set up in "L" type backup pad.
Further, the upper supporter 2 and the lower supporter 3 are both cylindrical supporters; the cylindrical support facilitates the rotation of the roll of insulating film, which is an EPE roll, and the roll of interconnecting strip thereon.
The principle and the implementation mode of the invention are explained by applying a specific example, and the description of the embodiment is only used for helping to understand the method and the core idea of the invention; meanwhile, for a person skilled in the art, according to the idea of the present invention, the specific embodiments and the application range may be changed. In view of the above, the present disclosure should not be construed as limiting the invention.
Claims (10)
1. An automated apparatus for manufacturing a virtual wire, comprising: comprises a frame, a distance adjusting device, a workbench, a control box, a heating device and a pressing device;
the device comprises a rack, a pressing device, a heating device, a distance adjusting device, a pressing device and a virtual line conveying device, wherein one end of the rack is fixedly provided with two upper supports and a lower support, the two upper supports are respectively used for supporting two interconnected strip material rolls, the lower support is used for supporting an insulating film material roll, the lower support is arranged below the upper support, a workbench is fixedly arranged at one end of the rack, which is not provided with the upper supports and the lower support, the pressing device is fixedly arranged on a working plane on the workbench, which is close to one end of the lower support, the heating device is fixedly arranged on the rack between the pressing device and the upper support, the distance adjusting device is fixedly arranged on the rack between the upper support and the heating device, the distance adjusting device is used for adjusting the distance between the two interconnected strips, the pressing device is used for fixedly pressing the interconnected strips on the insulating film, and the pressing device is used for conveying the virtual line, the control box is in communication connection with the pressing device and is used for controlling the working state of the pressing device.
2. The automated apparatus for manufacturing a virtual line of claim 1, wherein: further comprising an interconnection strip guide and an insulating film guide;
the interconnection strip guiding device and the insulating film guiding device are fixedly arranged on the rack, the interconnection strip guiding device is arranged between the upper support and the distance adjusting device, the interconnection strip guiding device is used for guiding the interconnection strips from the interconnection strip material roll to the distance adjusting device, the insulating film guiding device is fixedly arranged between the lower support and the pressing device, and the insulating film guiding device is used for guiding the insulating film to the pressing device.
3. The automated apparatus for manufacturing a virtual line of claim 1, wherein: the cutting device is arranged at one end, far away from the pressing device, of the working plane and used for cutting the virtual line, and the cutting device is in communication connection with the control box.
4. The automated apparatus for manufacturing a virtual line of claim 1, wherein: the cutting device is characterized by further comprising a conveying compression roller, a first long hole is formed in the working plane between the cutting device and the pressing device, the conveying compression roller is rotatably connected into the first long hole, the conveying surface of the conveying compression roller is parallel and level to the working plane of the workbench, the conveying compression roller is used for conveying the virtual line from the pressing device to the cutting device, and the conveying compression roller is in communication connection with the control box.
5. The automated apparatus for manufacturing a virtual line of claim 1, wherein: the heating device comprises a hot air roller, a telescopic cylinder, a temperature controller, an air box and an air source, wherein a plurality of air outlets are formed in the end head of the hot air roller, one end, which is not provided with the air outlets, of the hot air roller is fixedly connected to a piston rod of the telescopic cylinder, a base of the telescopic cylinder is fixedly arranged on the rack, and the telescopic cylinder is used for adjusting the front and back positions of the air outlets of the hot air roller to enable the air outlets of the hot air roller to be close to the interconnection strips;
a compressed air valve and a temperature sensor are arranged in the air box, the air source is used for providing an air source for the compressed air valve, an air outlet of the air box is communicated with one end, which is not provided with the air outlet, of the hot air roller through a hose, and the temperature sensor is in communication connection with the temperature controller;
the rack is also provided with a fan, the air outlet of the fan is positioned below the air outlet of the hot air roller, the fan is in communication connection with the temperature controller, and the temperature controller is used for controlling the working state of the fan.
6. The automated apparatus for manufacturing a virtual line of claim 2, wherein: the interconnecting strip guiding device comprises a plurality of first guiding wheels and a plurality of first supporting rods, each first supporting rod is fixedly arranged on the rack between the upper support and the heating device, and each first supporting rod can be rotatably sleeved with one first guiding wheel;
the insulating film guiding device comprises a plurality of second guide wheels and a plurality of second support rods, each second support rod is fixedly arranged on the rack between the lower supporter and the pressing device, and one second guide wheel can be rotatably sleeved on each second support rod.
7. The automated apparatus for manufacturing a virtual line of claim 6, wherein: the distance adjusting device comprises a plurality of groups of comb belt wheel sets and a plurality of third supporting rods, each third supporting rod is fixedly arranged on the rack between the first supporting rod and the heating device, each third supporting rod is sleeved with one group of comb belt wheel sets, each comb belt wheel set comprises a plurality of separating wheels, each separating wheel is sleeved on the third supporting rod in a sliding mode, and a gap for the interconnection strips to pass through is formed between every two adjacent separating wheels;
the separating wheel comprises a separating wheel body and a locking device, the locking device is arranged on the separating wheel body, and the locking device is used for fixedly locking the separating wheel body on the third supporting rod.
8. The automated apparatus for manufacturing a virtual line of claim 1, wherein: the pressing device comprises an upper pressing roller, a lower pressing roller and an upper pressing roller supporting frame, wherein a second long hole is formed in one end, close to the lower supporter, of the working plane, the lower pressing roller is rotatably connected with the second long hole, the upper pressing roller supporting frame is fixedly connected to the workbench, the upper pressing roller is rotatably connected to the upper pressing roller supporting frame, the upper pressing roller is arranged right above the lower pressing roller, and a gap for pressing the insulating film and the interconnection strip is formed between the upper pressing roller and the lower pressing roller.
9. The automated apparatus for manufacturing a virtual line of claim 1, wherein: the frame includes "L" type backup pad and base, the base fixed set up in "L" type backup pad bottom, the roll adjustment device the workstation, go up the supporter, under bracing thing and heating device all fixed set up in "L" type backup pad is last.
10. The automated apparatus for manufacturing a virtual line of claim 1, wherein: the upper supporter and the lower supporter are both cylindrical supporters; the insulating film roll is an EPE roll.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911171638.0A CN110802842A (en) | 2019-11-26 | 2019-11-26 | Automatic equipment for manufacturing virtual line |
Applications Claiming Priority (1)
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| CN114864721A (en) * | 2022-04-27 | 2022-08-05 | 浙江爱康光电科技有限公司 | Main-grid-free photovoltaic module, preparation method thereof and welding strip welding method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114864721A (en) * | 2022-04-27 | 2022-08-05 | 浙江爱康光电科技有限公司 | Main-grid-free photovoltaic module, preparation method thereof and welding strip welding method |
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