CN110792935B

CN110792935B - Bulb packaging equipment

Info

Publication number: CN110792935B
Application number: CN201911150426.4A
Authority: CN
Inventors: 陆卫黄; 陆文辉; 张冬
Original assignee: Hunan Deba Lighting Manufacturing Co ltd
Current assignee: Hunan Deba Lighting Manufacturing Co ltd
Priority date: 2019-11-21
Filing date: 2019-11-21
Publication date: 2020-11-13
Anticipated expiration: 2039-11-21
Also published as: CN110792935A

Abstract

The invention relates to the technical field of lamp manufacturing equipment, and discloses bulb packaging equipment which comprises a box body, wherein a communication opening is formed in one side of the box body, a clamp is welded at the bottom end of an electric telescopic rod, a gear is welded on the outer wall of the clamp, a plurality of supporting rods are welded on the top of the inner wall of the box body, a cleaning box is fixed at the bottoms of the supporting rods through bolts, the stroke of the electric telescopic rod is smaller than the distance from the bottom of the cleaning box to a first conveying belt, an upright post is welded at the top end of the inner wall of the box body, a rack is fixed on the outer wall of one side of the. According to the invention, the electric telescopic rod is used for cleaning the box, so that the cleaning effect is achieved, the box sealing efficiency is improved, the failure rate of welding bulbs is avoided, and the bulbs can be turned over and combined with the lamp holder simultaneously in the descending process of the electric telescopic rod through the mutual matching of the gear and the rack, so that the working time is saved, and the working efficiency is improved.

Description

Bulb packaging equipment

Technical Field

The invention relates to the technical field of lamp manufacturing equipment, in particular to bulb packaging equipment.

Background

As is well known, a bulb packaging device is a device for packaging a bulb light emitting chip, which is widely used in the field; the existing bulb packaging equipment comprises a pin type, a surface assembly type, a chip direct-mounting type and a system packaging type; the existing bulb packaging equipment is complex to operate mostly when being used, and the bulb is easy to break in the packaging process, so that the production cost is higher.

Upon retrieval, patent publication No. CN105470101B discloses a light bulb package including a housing. The equipment frame includes first workstation and second workstation, and the transfer gear is rotatable installs on the second workstation, and feeding manipulator, evacuating device, tail sealing device, cooling device and finished product recovery manipulator install in proper order in the periphery of carousel. The conveying device comprises a conveying wheel and a conveying chain which are sequentially arranged on the first workbench. The above patents suffer from the following disadvantages: the packaging can not be continuously carried out, the packaging quality is not high, no recovery device of a system is provided, the packaging efficiency is not high, and the requirements of people can not be met.

Disclosure of Invention

For the defects of the prior art, the invention provides bulb packaging equipment, which mainly solves the problems that automatic packaging cannot be realized, the packaging quality is not high, a system recovery device is not provided, and the packaging efficiency is not high.

(II) technical scheme

In order to achieve the purpose, the invention provides the following technical scheme: a bulb packaging device comprises a box body, wherein one side of the box body is provided with a communication opening, one side of the box body is provided with a feed opening, one side of the feed opening is fixedly provided with a stepping motor through bolts, the top end of the inner side of the box body is fixedly provided with a plurality of supports through bolts, one side of each support is inserted with a gear shaft, two sides of each gear shaft are fixedly provided with a first conveying belt through bolts, the outer wall of one side of each first conveying belt is welded with an electric telescopic rod, the bottom end of each electric telescopic rod is welded with a clamp, the outer wall of each clamp is welded with a gear, the inner side of each clamp is bonded with a rubber anti-skidding sleeve, a bulb is placed on the inner side of each clamp, the top of the inner wall of the box body is welded with a plurality of support rods, the bottom of each support rod is fixedly provided with, the box body is characterized in that the rack is meshed with the gear, the bottom of the inner side of the box body is connected with a first mechanical arm and a second mechanical arm through bolts, a second conveying belt is connected onto the inner wall of the bottom of the box body through bolts, a lamp holder frame is welded at the top end of the second conveying belt, a third conveying belt is connected onto the inner wall of the bottom of the box body through bolts, and a box sealing box is placed at the top end of the third conveying belt.

Further, the bottom end of the communicating opening is welded with a baffle, a discharging hole is formed in the bottom end of the baffle, and the second conveying belt penetrates through the discharging hole.

On the basis of the scheme, a plurality of support columns are welded on the outer side of the bottom end of the box body, and support plates are welded on the outer sides of the support columns.

As a further scheme of the invention, a collecting box is arranged at the top end of the supporting plate, and a sliding block is fixed at the bottom of the collecting box through a bolt.

Furthermore, the bottom end of the first mechanical arm is connected with a first rotating motor through a bolt, one side of the first rotating motor is connected with a welding gas tank through a bolt, a hose is inserted into one side of the welding gas tank, the other end of the hose is inserted with a welding gun head, and the welding gun head is fixed with the first mechanical arm through a bolt.

On the basis of the scheme, the bottom end of the second mechanical arm is connected with a second rotating motor through a bolt, and the top end of the second mechanical arm is connected with a clamping rod through a bolt.

According to a further scheme of the invention, the top end of the box body is fixed with the air blowers through bolts, the air blowers are positioned on two sides of the first conveyor belt, the output end of the bottom of the air blower is welded with the air guide pipe, the outer wall of one side of the air guide pipe is provided with the air outlet, and the outer wall of one side of the air guide pipe is bonded with the cleaning fluff.

(III) advantageous effects

Compared with the prior art, the invention provides bulb packaging equipment, which has the following beneficial effects: 1. this bulb encapsulation equipment is through using electric telescopic handle through wasing the case to reach clean effect, not only improved the efficiency of joint sealing, also reduced the failure rate of welding bulb.

2. This bulb encapsulation equipment through mutually supporting of gear and rack for electric telescopic handle can overturn the bulb simultaneously at the in-process that descends, combines with the lamp holder, has saved operating time, has improved work efficiency.

3. This bulb encapsulation equipment can improve the efficiency of joint sealing through the setting of first arm and second arm, welding gun head and clamping bar, also makes the speed of joint sealing improve greatly.

4. This bulb encapsulation equipment through the setting of joint sealing box and collecting box, can make the finished product carry out effectual collection, avoids the damage.

Drawings

Fig. 1 is a schematic perspective view of a bulb packaging device according to an embodiment 1 of the present invention; fig. 2 is a schematic front view of a bulb packaging device according to embodiment 1 of the present invention; fig. 3 is a schematic side view of a bulb packaging device according to embodiment 1 of the present invention; fig. 4 is a schematic perspective view of a bulb packaging device according to embodiment 2 of the present invention; fig. 5 is an enlarged schematic structural diagram of a bulb packaging device in embodiment 2 of the present invention.

In the figure: 1-box body, 2-feed inlet, 3-stepping motor, 4-gear, 5-clamp, 6-bulb, 7-first conveyor belt, 8-electric telescopic rod, 9-support, 10-gear shaft, 11-cleaning box, 12-upright post, 13-rack, 14-first mechanical arm, 15-hose, 16-welding gas tank, 17-first rotating motor, 18-welding gun head, 19-second conveyor belt, 20-lamp head frame, 21-clamping rod, 22-third conveyor belt, 23-packaging box, 24-discharge port, 25-baffle, 26-support column, 27-support plate, 28-collecting box, 29-blower, 30-air guide pipe, 31-cleaning fluff and 32-air outlet, 33-second mechanical arm.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Embodiment 1 referring to fig. 1-3, a bulb packaging apparatus includes a case 1, one side of the case 1 is opened with a communication port, one side of the case 1 is opened with a feed port 2, and one side of the feed port 2 is fixed with a stepping motor 3 through bolts, the top end of the inner side of the case 1 is fixed with a plurality of brackets 9 through bolts, and one side of the brackets 9 is inserted with a gear shaft 10, two sides of the gear shaft 10 are fixed with a first conveyor belt 7 through bolts, and the outer wall of one side of the first conveyor belt 7 is welded with an electric telescopic rod 8, the bottom end of the electric telescopic rod 8 is welded with a hoop 5, and the outer wall of the hoop 5 is welded with a gear 4, the inner side of the hoop 5 is bonded with a rubber anti-slip cover, and the inner side of the hoop 5 is placed with a bulb 6, the top of the inner wall of the case 1 is welded with, the welding of 1 inner wall top of box has stand 12, and stand 12 one side outer wall has rack 13 through the bolt fastening, and rack 13 meshes with gear 4, through mutually supporting of gear and rack for electric telescopic handle 8 can overturn the bulb simultaneously at the in-process that descends, combines with the lamp holder, has saved operating time, has improved work efficiency. The bottom of the inner side of the box body 1 is connected with a first mechanical arm 14 and a second mechanical arm 33 through bolts, the efficiency of box sealing can be improved through the arrangement of the first mechanical arm 14 and the second mechanical arm 33, the welding gun head 18 and the clamping rod 21, the speed of box sealing is greatly improved, a second conveying belt 19 is connected onto the inner wall of the bottom of the box body 1 through bolts, a lamp head frame 20 is welded at the top end of the second conveying belt 19, a third conveying belt 22 is connected onto the inner wall of the bottom of the box body 1 through bolts, and a box sealing box 23 is placed at the top end of the third conveying belt 22.

The bottom welding of intercommunication mouth has baffle 25, and open the baffle 25 bottom has the drain hole, second conveyer belt 19 passes the drain hole, 1 bottom outside welding of box has many spinal branchs post 26, and the outside welding of support post 26 has backup pad 27, collection box 28 has been placed on backup pad 27 top, the bottom of collecting box 28 has the slider through the bolt fastening, there is first rotating electrical machines 17 first arm 14 bottom through bolted connection, and there is welding gas pitcher 16 first rotating electrical machines 17 one side through bolted connection, and 16 one side of welding gas pitcher is pegged graft and is had hose 15, and the other end of hose 15 is pegged graft and has welding gun head 18, welding gun head 18 is fixed with first arm 14 through the bolt, there is the second rotating electrical machines second arm 33 bottom through bolted connection, and there is clamping bar 21 second arm 33 top through bolted connection.

The working principle of the embodiment is as follows: when the cleaning machine is used, when a bulb 6 needs to be cleaned, a worker puts the bulb 6 into the hoop 5, the machine is started, the stepping motor 3 drives the first conveying belt 7 through the gear shaft 10, the first conveying belt 7 rotates to drive the electric telescopic rod 8 to enter the feeding hole 2, when the bulb enters the upper portion of the cleaning box 11, the electric telescopic rod 8 stretches downwards to convey the bulb 6 into the cleaning box 11 to be ultrasonically cleaned, then the bulb 6 retracts to a set height, when the bulb reaches the upper portion of the second conveying belt 19, the bulb continues to stretch downwards, the electric telescopic rod 8 descends to a certain height in the moving process and is driven by the gear 4 and the rack 13, so that the bulb is turned over, the bulb 6 is combined with the lamp holder frame 20 on the second conveying belt 19, the bulb 6 is downwards inserted into the lamp holder, then the first mechanical arm 14 drives the welding gun head 18, when the welding angle needs to be adjusted, the first rotary motor 17 drives, after adjustment is finished, welding is carried out, after welding is finished, the second mechanical arm 33 carries out centralized box sealing on the welded bulbs through the clamping rods 21 at the top ends, the bulbs are clamped by the clamping rods 21 and are placed into the box sealing boxes 23, six bulbs can be contained in each box sealing box 23, when a certain number of bulbs are achieved, the box sealing boxes 23 are conveyed to the discharge holes 24 through the third conveying belt 22, centralized processing is carried out through workers, and the bulbs are taken down and placed into the collecting box 28 above the supporting plate 27.

Embodiment 2 referring to fig. 4 to 5, a bulb packaging device includes a box 1, an air blower 29 is fixed to the top end of the box 1 through bolts, the air blower 29 is located on two sides of a first conveyor belt 7, an air guide pipe 30 is welded to the output end of the bottom of the air blower 29, an air outlet 32 is formed in the outer wall of one side of the air guide pipe 30, a cleaning burr 31 is bonded to the outer wall of one side of the air guide pipe 30, and after the bulb 16 is cleaned through cleaning, the appearance of the product can be improved, and the failure rate of welding is reduced.

The working principle of the embodiment is as follows: when the cleaning box is used, after the bulb 6 is discharged from the cleaning box 11, when the bulb 6 needs to be cleaned from water stains, the air blower 29 starts to work, when the bulb enters the lower parts of the air blowers 29 on the two sides, the air blower 29 blows air through the air guide pipe 30, and when the bulb 6 passes through, the bulb 6 can be cleaned by using the cleaning soft hair 31.

The electrical components presented in the document are all electrically connected with an external master controller and 220V mains, and the master controller can be a conventional known device controlled by a computer or the like.

In the description herein, it is to be noted that, unless expressly stated or limited otherwise, the terms "connected" and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; the connection may be mechanical or electrical, and may be direct or indirect via an intermediate. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

In the description herein, it is noted that relational terms such as first and second, and the like, are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. A bulb packaging device comprises a box body (1), wherein one side of the box body (1) is provided with a communication opening, and is characterized in that one side of the box body (1) is provided with a feed inlet (2), one side of the feed inlet (2) is fixedly connected with a stepping motor (3), the top end of the inner side of the box body (1) is fixedly connected with a plurality of brackets (9), one side of each bracket (9) is fixedly connected with a gear shaft (10), two sides of each gear shaft (10) are fixedly connected with first conveying belts (7), the outer wall of one side of each first conveying belt (7) is fixedly connected with an electric telescopic rod (8), the bottom end of each electric telescopic rod (8) is fixedly connected with a clamp (5), the outer wall of each clamp (5) is fixedly connected with a gear clamp (4), the inner side of each clamp (5) is fixedly connected with a rubber anti-skid sleeve, bulbs (6) are, and the bottom fixedly connected with of bracing piece washs case (11), and the stroke of electric telescopic handle (8) is less than and washs the distance between case (11) bottom to first conveyer belt 7, box (1) inner wall top fixedly connected with stand (12), and stand (12) one side outer wall fixedly connected with rack (13), rack (13) and gear (4) meshing, box (1) inboard bottom fixedly connected with first arm (14) and second arm (33), fixedly connected with second conveyer belt (19) on box (1) bottom inner wall, and second conveyer belt (19) top fixedly connected with lamp holder (20), fixedly connected with third conveyer belt (22) on box (1) bottom inner wall, and box-sealing box (23) have been placed on third conveyer belt (22) top.

2. A light bulb packaging device according to claim 1, characterized in that: the bottom end of the communicating port is fixedly connected with a baffle (25), a discharging hole is formed in the bottom end of the baffle (25), and the second conveying belt (19) penetrates through the discharging hole.

3. A light bulb packaging device according to claim 1, characterized in that: the box (1) bottom outside fixedly connected with many spinal branchs post (26), and pillar (26) outside fixedly connected with backup pad (27).

4. A light bulb packaging device according to claim 3, characterized in that: a collecting box (28) is placed at the top end of the supporting plate (27), and a sliding block is fixedly connected to the bottom of the collecting box (28).

5. A light bulb packaging device according to claim 1, characterized in that: the welding gun is characterized in that a first rotating motor (17) is fixedly connected to the bottom end of the first mechanical arm (14), a welding gas tank (16) is fixedly connected to one side of the first rotating motor (17), a hose (15) is fixedly connected to one side of the welding gas tank (16), a welding gun head (18) is fixedly connected to the other end of the hose (15), and the welding gun head (18) is fixed to the first mechanical arm (14) through a bolt.

6. A light bulb packaging device according to claim 1, characterized in that: the bottom end of the second mechanical arm (33) is fixedly connected with a second rotating motor, and the top end of the second mechanical arm (33) is fixedly connected with a clamping rod (21).

7. A light bulb packaging device according to claim 1, characterized in that: the box body (1) top fixedly connected with air-blower (29), and air-blower (29) are located the both sides of first conveyer belt (7), air-guide duct (30) of air-blower (29) bottom output fixedly connected with, and air outlet (32) have been opened to air-guide duct (30) one side outer wall, clean fluff (31) of air-guide duct (30) one side outer wall fixedly connected with.