CN110788452B - Tapping piece automatic weld equipment - Google Patents

Tapping piece automatic weld equipment Download PDF

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Publication number
CN110788452B
CN110788452B CN201911177885.1A CN201911177885A CN110788452B CN 110788452 B CN110788452 B CN 110788452B CN 201911177885 A CN201911177885 A CN 201911177885A CN 110788452 B CN110788452 B CN 110788452B
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China
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pressing
upper side
cylinder
feeding
welding
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CN201911177885.1A
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CN110788452A (en
Inventor
门高礼
李鹏
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Guangzhou Feide Automation Equipment Co ltd
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Guangzhou Feide Automation Equipment Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/16Arc welding or cutting making use of shielding gas
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/32Accessories

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Mechanical Engineering (AREA)
  • Resistance Welding (AREA)
  • Butt Welding And Welding Of Specific Article (AREA)

Abstract

The invention discloses tapping sheet automatic welding equipment which comprises a frame, wherein a bottom plate is arranged in the middle of the frame in a downward manner, a feed bin mechanism and a pressing mechanism are arranged on the upper side of one end of the bottom plate, a feeding mechanism is arranged on the frame on the upper side of the feed bin mechanism, a turnover mechanism is arranged on the frame on the upper side of the pressing mechanism through a bearing seat, and a welding gun mechanism is arranged on the frame on the upper side of the turnover mechanism. Full-automatic operation can be realized, and personnel are not required to watch in the operation process. After the materials are used, the machine can make a sound to remind operators to feed materials.

Description

Tapping piece automatic weld equipment
Technical Field
The invention relates to the technical field of furniture processing and production, in particular to automatic welding equipment for tapping pieces.
Background
The welding equipment implements the equipment required for the welding process. The welding equipment comprises a welding machine, welding process equipment and a welding auxiliary device. Comprises welding energy equipment, a welding machine head and a welding control system. Welding energy source equipment: for providing the energy required for welding. Various arc welding power supplies, also known as welding machines, are commonly used. Its no-load voltage is 60-100V, working voltage is 25-45V, and output current is 50-1000A. In manual arc welding, the arc length often changes, causing a change in the welding voltage. In order to stabilize the welding current, the external characteristics of the arc welding power supply used should be steeply degraded, i.e. the output current should vary little with the variation of the output voltage. The gas metal arc welding and submerged arc welding can use a flat characteristic power source whose output voltage changes little when the current changes. The arc welding power source generally has an arc welding transformer, a direct current arc welding generator and an arc welding rectifier. The arc welding transformer provides alternating current and has wide application. Dc arc welding generators provide dc power, are more complex to manufacture, consume more materials, and are less efficient, with a tendency to be replaced with arc welding rectifiers.
The existing tapping sheet welding equipment needs manual continuous feeding welding treatment, the feeding efficiency is low, the manual welding is adopted to ensure that the welding light can directly hurt eyes of a human body and skin of the human body, and the automatic degree is low, so that the welding efficiency is low.
Disclosure of Invention
The invention aims to provide tapping sheet automatic welding equipment, which solves the problems that the existing tapping sheet welding equipment needs manual continuous feeding welding treatment, the feeding efficiency is low, the manual welding is adopted to cause direct damage to human bodies, eyes of human bodies and skin of human bodies due to welding light, and the automatic degree is low, so that the welding efficiency is low.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a tapping piece automatic weld equipment, includes the frame, the bottom plate is installed to the frame middle part declining, feed bin mechanism and pressing mechanism are installed to bottom plate one end upside, install feed mechanism in the frame of feed bin mechanism upside, tilting mechanism is installed through the bearing frame in the frame of pressing mechanism upside, install welder mechanism in the frame of tilting mechanism upside.
Further, feed bin mechanism includes the first lead screw of perpendicular setting, threaded connection has first sliding sleeve on the first lead screw, feed bin bottom plate is installed to first sliding sleeve upside, and the welding of feed bin bottom plate outside has and comprises a rail by 14 cylinders, first lead screw downside transmission is connected with first servo motor.
Further, feed mechanism is including the loading board that is equipped with, and a plurality of sucking discs are installed to loading board downside equidistant, loading board upside mid-mounting has the material loading lift cylinder, and horizontal slide is installed to material loading lift cylinder one side, and horizontal slide one end transmission is connected with horizontal feed screw.
Further, the number of the sucking discs is 4-8, and a height adjusting cylinder is connected to a sucking rod on the upper side of the sucking discs in a transmission manner.
Further, tilting mechanism is including the gyration supporting seat that is equipped with, the upset support is installed through connecting axle and bearing rotation in gyration supporting seat both ends, the transmission is connected with third servo motor on the connecting axle of gyration supporting seat one end, a plurality of limit stops are installed to gyration supporting seat upper end one side, and the compression cylinder is installed to gyration supporting seat upper end opposite side, and the transmission of compression cylinder one end is connected with the pressure stub bar.
Furthermore, an integration mechanism is installed at one end of the upper side of the rotary support seat, and the integration mechanism is formed by an integration cylinder and an integration pressing sheet, and the integration pressing sheet is in transmission connection with the lower side of the integration cylinder.
Further, the welding gun mechanism comprises an adjustable second screw rod, one end of the second screw rod is in transmission connection with a second servo motor, a second sliding sleeve is arranged on the second screw rod in a threaded mode, and an argon arc welding gun is arranged on the lower side of the second sliding sleeve through a welding gun lifting cylinder.
Further, the control cabinet is installed to frame one side of transfer chain, and the control cabinet adopts the PLC switch board, and but switch board upside electric connection has touch operation screen.
Further, the pressing mechanism comprises support legs, two pressing sheets are arranged on the upper sides of the support legs, one pressing sheet is fixedly welded with the upper parts of the support legs, one end of the other pressing sheet is connected with a hydraulic cylinder in a transmission mode, a pressing stop plate is arranged on the lower sides of the pressing sheets, and a discharging cylinder is arranged at one end of the pressing stop plate.
Compared with the prior art, the invention has the beneficial effects that:
1. the invention can automatically feed, weld and discharge by argon arc, ensure the welding quality of the decomposed sheet, save labor and improve the production efficiency, and the operation flow of the equipment is simple to operate, thereby improving the product quality for customers and ensuring beautiful appearance of weld joint formation. Full-automatic operation can be realized, and personnel are not required to watch in the operation process. After the materials are used, the machine can make a sound to remind operators to feed materials.
2. According to the invention, the bin mechanism is arranged on the upper side of one end of the bottom plate, the outer side of the bin bottom plate is welded with a fence consisting of 14 cylinders, the lower side of the first screw rod is in transmission connection with the first servo motor, 600 paper sheets can be stored at most once, the paper sheets respectively correspond to 25, 30 and two width specification paper sheets, the length can be 200-750, the space above stored materials can be saved for customers, the bin mechanism can facilitate customers to leave for a short time in the welding process, and after no materials exist, the machine can send an alarm to wait for the customers to feed.
3. According to the feeding mechanism, 6 suckers are used for sucking materials, one cylinder is used for controlling the height of the feeding mechanism, when the feeding mechanism is started, the feeding mechanism can determine that a workpiece is in place according to the sensor of the feeding bin, so that feeding is performed, the feeding speed can be adjusted, the suction is accurate, the feeding is accurate, and if the workpiece is not in place or has a problem, the feeding mechanism can automatically alarm to remind an operator to check the problem.
4. The pressing mechanism is a mechanism which is made by using a hydraulic cylinder as a main body and two opposite plates as auxiliary bodies. In the case of hydraulic cylinders, they are forced against each other. The manufactured product is more attached, the pressing time can be adjusted by the user, and the pressing force can be adjusted by the user. The machine is more convenient than manual pressing, and the manual pressing has the condition of insufficient pressing, so that the machine is uniformly pressed. The machine press fit is more convenient than manual press fit, and meets the product requirements of customers.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention. In the drawings:
FIG. 1 is a schematic overall perspective view of the present invention;
FIG. 2 is a front view of the overall structure of the present invention;
FIG. 3 is a left side view of the overall structure of the present invention;
FIG. 4 is a schematic view of a bin mechanism according to the invention;
FIG. 5 is a schematic diagram of a feeding mechanism according to the present invention;
FIG. 6 is a schematic diagram of the turnover mechanism of the present invention;
FIG. 7 is a schematic view of a welding gun mechanism according to the present invention;
FIG. 8 is a schematic diagram of a pressing mechanism according to the present invention;
fig. 9 is a left side view of the pressing mechanism of the present invention.
In the figure: 1. a frame; 2. a bottom connecting plate; 3. a stock bin mechanism; 301. a first screw rod; 302. a first sliding sleeve; 303. a first servo motor; 304. a bottom plate of the stock bin; 305. a fence; 4. a feeding mechanism; 401. a loading plate; 402. a suction cup; 403. a height adjusting cylinder; 404. a feeding lifting cylinder; 405. a horizontal slide; 406. a horizontal feed screw; 5. a turnover mechanism; 501. overturning the support; 502. a third servo motor; 503. a rotary supporting seat; 504. a compacting cylinder; 505. pressing a material head; 506. a limit stop; 507. integrating the air cylinders; 508. integrating and tabletting; 6. a welding gun mechanism; 601. lifting cylinder of welding gun; 602. argon arc welding gun; 603. a second screw rod; 604. a second servo motor; 605. the second sliding sleeve; 7. a pressing mechanism; 701. a support leg; 702. laminating the sheet; 703. a hydraulic cylinder; 704. pressing a striker plate; 705. a discharging cylinder; 8. a bearing seat; 9. an aluminum belt.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-9, in the embodiment of the invention, an automatic welding device for tapping sheets comprises a frame 1, a bottom connecting plate 2 is installed in the middle of the frame 1 in a downward direction, a bin mechanism 3 and a pressing mechanism 7 are installed on the upper side of one end of the bottom connecting plate 2, the bin mechanism 3 is used for storing a certain amount of aluminum strips 9, and at most 600 pieces of paper can be stored at one time, the length of each paper strip corresponds to 25, 30 and two width specification paper strips respectively, the length can comprise 200-750, the pressing mechanism 7 is used for pressing products, a feeding mechanism 4 is installed on the frame 1 on the upper side of the bin mechanism 3, the pressing mechanism 7 is composed of a hydraulic cylinder, two opposite plates are made into an auxiliary mechanism, under the condition that the hydraulic cylinder applies force, the two opposite plates are mutually opposite to each other, so that the finished products are attached to each other, a turnover mechanism 5 is installed on the frame 1 on the upper side of the pressing mechanism 7 through a bearing seat 8 and used for adjusting and fixing workpieces, and welding angles of the workpieces are convenient to weld welding gun mechanisms 6 are installed on the frame 1 on the upper side of the turnover mechanism 5.
Preferably, the feed bin mechanism 3 comprises a first screw rod 301 which is vertically arranged, a first sliding sleeve 302 is connected to the first screw rod 301 in a threaded manner, a feed bin bottom plate 304 is arranged on the upper side of the first sliding sleeve 302, a fence 305 consisting of 14 cylinders is welded on the outer side of the feed bin bottom plate 304, a first servo motor 303 is connected to the lower side of the first screw rod 301 in a transmission manner, the feeding can be automatically carried out, the amount of materials can be automatically increased for material supplement each time, the height compensation can be realized, a photosensitive sensor is arranged on the photosensitive sensor for sensing the height of the materials, and the rotation number of the first servo motor 303 is utilized for adjusting the height or the position of the feeding level.
Preferably, feed mechanism 4 is including the loading board 401 that is equipped with, a plurality of sucking discs 402 are installed to loading board 401 downside equidistant, loading board 401 upside mid-mounting has material loading lift cylinder 404, horizontal slide 405 is installed to material loading lift cylinder 404 one side for adjust the height of inhaling the material, and horizontal slide 405 one end transmission is connected with horizontal feed screw 406, make the extracting speed adjustable, the actuation is accurate, the material loading is accurate, has replaced artifical unloading, the precision has very big promotion, and can accurate welding in the welding of later stage.
Preferably, the quantity of sucking disc 402 is 4-8, and sucking disc 402 one side is connected with the air pump through the gas-supply pipe, inhales the material steadily, and the transmission is connected with high regulation cylinder 403 on the suction rod of sucking disc 402 upside, is convenient for adjust the use height of sucking disc 402.
Preferably, tilting mechanism 5 is including the gyration supporting seat 503 that is equipped with, gyration supporting seat 503 both ends are installed through connecting axle and bearing rotation and are overturned support 501 for place aluminium strip 9, and the epaxial transmission of connecting of gyration supporting seat 503 one end is connected with third servo motor 502, and a plurality of limit stop 506 are installed to gyration supporting seat 503 upper end one side, and the compression cylinder 504 is installed to gyration supporting seat 503 upper end opposite side, and the transmission of compression cylinder 504 one end is connected with presses the stub bar 505, can fix aluminium strip 9 centre gripping between limit stop 506 and presses the stub bar 505, is convenient for carry out upset angle adjustment and uses.
Preferably, an integration mechanism is installed at one end of the upper side of the rotary support seat 503, the integration mechanism is composed of an integration cylinder 507 and an integration pressing piece 508, and the integration pressing piece 508 is in transmission connection with the lower side of the integration cylinder 507 for correcting the direction of the workpiece.
Preferably, the welding gun mechanism 6 comprises an adjustable second lead screw 603, one end of the second lead screw 603 is in transmission connection with a second servo motor 604, a second sliding sleeve 605 is arranged on the second lead screw 603 in a threaded manner, the using position of the argon arc welding gun 602 is convenient to horizontally adjust, the argon arc welding gun 602 is arranged on the lower side of the second sliding sleeve 605 through a welding gun lifting cylinder 601, the using height of the argon arc welding gun 602 is convenient to adjust through the welding gun lifting cylinder 601, manual welding is replaced, the welding is more visual, the welding seam is more attractive, the welding gun can adjust the height and the welding center according to workpieces, the welding error is low, the arcing position and the welding length can be controlled, the welding sound is crisp, no noise is generated, the damage to a human body is small, and the welding gun is not easy to damage.
Preferably, the control cabinet is installed to frame one side of transfer chain, and the control cabinet adopts the PLC switch board, and but switch board upside electric connection has touch operation screen, is convenient for carry out whole regulation and control processing.
Preferably, the pressing mechanism 7 comprises support legs 701, two pressing sheets 702 are arranged on the upper sides of the support legs 701, one pressing sheet 702 is fixedly welded with the upper portions of the support legs 701, one end of the other pressing sheet 702 is connected with a hydraulic cylinder 703 in a transmission manner, workpieces between the two pressing sheets 702 are pressed through expansion and contraction of the hydraulic cylinder 703, a pressing baffle 704 is arranged on the lower side of the pressing sheet 702, a discharging cylinder 705 is arranged at one end of the pressing baffle 704, discharging is convenient, pressing time can be adjusted by the user, pressing force can be adjusted by the user, the pressing machine is more convenient than manual pressing, and the machine is uniformly pressed under the condition that the pressing is not in place. The whole can be pressed together.
The working principle and the using flow of the invention are as follows: the staff well loads materials on the loading area, the number of pieces to be welded, the thickness of the workpiece, the frequency of welding swing and the total number of loads, the current and voltage of the welding machine and the switching of direct current and alternating current are input on the touch screen panel, and full-automatic operation can be realized under the automatic mode of switching after manual debugging is finished; the aluminum strips 9 with the same specification are placed on a bin bottom plate 304 of a bin mechanism 3 in advance, the outer sides of the aluminum strips 9 are protected and limited through a fence 305, the aluminum strips 9 are sucked by a sucker 402 of a feeding mechanism 4 and move to a rotary supporting seat 503 of a turnover mechanism 5, then welding treatment is carried out through an argon arc welding gun 602 of a welding gun mechanism 6, meanwhile, the rotary supporting seat 503 is driven by a third servo motor 502 to rotate to adjust the welding angle, then the aluminum strips 9 fall between pressing sheets 702 of a pressing mechanism 7 from the turnover mechanism 5, pressing treatment is carried out on the aluminum strips 9 between the pressing sheets 702 through a hydraulic cylinder 703, and after pressing is finished, the pressing baffle 704 is driven to shrink through a discharging cylinder 705, so that the processed products are subjected to blanking treatment.
Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present invention, and the present invention is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present invention has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (1)

1. Tapping piece automatic weld equipment, including frame (1), its characterized in that: the feeding mechanism is characterized in that a bottom connecting plate (2) is installed in the middle of the frame (1) in a downward direction, a feed bin mechanism (3) and a pressing mechanism (7) are installed on the upper side of one end of the bottom connecting plate (2), a feeding mechanism (4) is installed on the frame (1) on the upper side of the feed bin mechanism (3), a turnover mechanism (5) is installed on the frame (1) on the upper side of the pressing mechanism (7) through a bearing seat (8), and a welding gun mechanism (6) is installed on the frame (1) on the upper side of the turnover mechanism (5);
the feed bin mechanism (3) comprises a first screw rod (301) which is vertically arranged, a first sliding sleeve (302) is connected to the first screw rod (301) in a threaded mode, a feed bin bottom plate (304) is arranged on the upper side of the first sliding sleeve (302), a fence (305) consisting of 14 cylinders is welded on the outer side of the feed bin bottom plate (304), and a first servo motor (303) is connected to the lower side of the first screw rod (301) in a transmission mode;
the feeding mechanism (4) comprises a feeding plate (401) which is provided with a plurality of suckers (402) at equal intervals, a feeding lifting cylinder (404) is arranged in the middle of the upper side of the feeding plate (401), a horizontal sliding seat (405) is arranged on one side of the feeding lifting cylinder (404), and one end of the horizontal sliding seat (405) is in transmission connection with a horizontal feeding screw (406);
the number of the sucking discs (402) is 4-8, and a height adjusting cylinder (403) is connected to a sucking rod on the upper side of the sucking discs (402) in a transmission manner;
the turnover mechanism (5) comprises a rotary supporting seat (503), two ends of the rotary supporting seat (503) are rotatably provided with turnover supporting seats (501) through connecting shafts and bearings, a third servo motor (502) is connected to the connecting shaft at one end of the rotary supporting seat (503) in a transmission mode, one side of the upper end of the rotary supporting seat (503) is provided with a plurality of limit stops (506), the other side of the upper end of the rotary supporting seat (503) is provided with a pressing cylinder (504), and one end of the pressing cylinder (504) is connected with a pressing head (505) in a transmission mode;
an integration mechanism is arranged at one end of the upper side of the rotary supporting seat (503), the integration mechanism consists of an integration cylinder (507) and an integration pressing sheet (508), and the integration pressing sheet (508) is in transmission connection with the lower side of the integration cylinder (507);
the welding gun mechanism (6) comprises an adjustable second screw rod (603), one end of the second screw rod (603) is in transmission connection with a second servo motor (604), a second sliding sleeve (605) is arranged on the second screw rod (603) in a threaded manner, and an argon arc welding gun (602) is arranged on the lower side of the second sliding sleeve (605) through a welding gun lifting cylinder (601);
a control cabinet is arranged on one side of the rack of the conveying line, the control cabinet adopts a PLC control cabinet, and a touchable operation screen is electrically connected to the upper side of the control cabinet;
the pressing mechanism (7) comprises a supporting leg (701), two pressing sheets (702) are arranged on the upper side of the supporting leg (701), one pressing sheet (702) is fixedly welded with the upper part of the supporting leg (701), and one end of the other pressing sheet (702) is connected with a hydraulic cylinder (703) in a transmission way; a pressing striker plate (704) is arranged on the lower side of the pressing sheet (702), and a discharging cylinder (705) is arranged at one end of the pressing striker plate (704);
the using method of the equipment comprises the following steps: the aluminum strip (9) materials with the same specification are placed on a bin bottom plate (304) of a bin mechanism (3) in advance, protection and limitation are carried out on the outer side of the aluminum strip (9) through a fence (305), the aluminum strip (9) is sucked by a sucker (402) of a feeding mechanism (4) and moved to a rotary supporting seat (503) of a turnover mechanism (5), then welding treatment is carried out by an argon arc welding gun (602) of a welding gun mechanism (6), meanwhile, the rotary supporting seat (503) is driven by a third servo motor (502) to rotate and adjust a welding angle, then the aluminum strip (9) falls between pressing sheets (702) of a pressing mechanism (7) by the turnover mechanism (5), pressing treatment is carried out on the aluminum strip (9) between the pressing sheets (702) through a hydraulic cylinder (703), and after pressing is finished, the pressing blocking plate (704) is driven by a discharging cylinder (705) to shrink, so that the processed product is subjected to blanking treatment.
CN201911177885.1A 2019-11-26 2019-11-26 Tapping piece automatic weld equipment Active CN110788452B (en)

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Application Number Priority Date Filing Date Title
CN201911177885.1A CN110788452B (en) 2019-11-26 2019-11-26 Tapping piece automatic weld equipment

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Application Number Priority Date Filing Date Title
CN201911177885.1A CN110788452B (en) 2019-11-26 2019-11-26 Tapping piece automatic weld equipment

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CN110788452A CN110788452A (en) 2020-02-14
CN110788452B true CN110788452B (en) 2023-11-10

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111673481A (en) * 2020-07-14 2020-09-18 安徽奥维斯智能设备科技有限公司 Be used for automatic continuous blank pay-off structure of brazing sheet

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