CN110787953B - Efficient smear machine for lead-acid storage battery plate deleting and processing - Google Patents

Efficient smear machine for lead-acid storage battery plate deleting and processing Download PDF

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Publication number
CN110787953B
CN110787953B CN201911125297.3A CN201911125297A CN110787953B CN 110787953 B CN110787953 B CN 110787953B CN 201911125297 A CN201911125297 A CN 201911125297A CN 110787953 B CN110787953 B CN 110787953B
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plate
box
lead
case
deleting
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CN201911125297.3A
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CN110787953A (en
Inventor
王光
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Anhui Yongheng Power Cell Co ltd
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Anhui Yongheng Power Cell Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C1/00Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
    • B05C1/04Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
    • B05C1/08Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
    • B05C1/0826Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line the work being a web or sheets
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/64Carriers or collectors
    • H01M4/82Multi-step processes for manufacturing carriers for lead-acid accumulators
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Battery Electrode And Active Subsutance (AREA)

Abstract

The invention discloses a high-efficiency smear machine for deleting and processing lead-acid storage battery plates, which comprises a working case, the side walls of two ends of the working machine case are respectively provided with a feed inlet and a discharge outlet, the lower ends of the outer sides of the feed inlet and the discharge outlet are respectively provided with a roller feeding/discharging linkage mechanism, the two mechanisms are provided with plate deleting pieces in a stretched state, one end of the top of the working machine case, which is close to the feed inlet, is provided with a material storage stirring barrel, the other end is provided with a heating device case, fan units are respectively arranged on two sides of the heating device box, two ends of air pipes on the two fan units are connected with two sides of the heating device box and two side shells of the working machine box and extend to the inside of the working machine box to be connected with an air outlet cover, and a coating mechanism box is arranged in the working case and vertically below the material storage stirring barrel, and two porous compression rollers are arranged in the coating mechanism box. The invention not only effectively improves the smearing quality of the cell panel deleting piece, but also obviously improves the production efficiency.

Description

Efficient smear machine for lead-acid storage battery plate deleting and processing
Technical Field
The invention mainly relates to the technical field of lead-acid storage battery processing, in particular to a high-efficiency smear machine for plate grid processing of a lead-acid storage battery.
Background
A lead-acid battery (VRLA) is a battery whose electrodes are made mainly of lead and its oxides and whose electrolyte is a sulfuric acid solution. The lead-acid battery is required to be smeared with lead paste by using a smearing machine after the plate grid in the lead-acid battery is cast in a machining procedure, and the conventional smearing machine structure is used for smearing the lead paste one by using single plate grids, so that the produced plate grids have the problems of uneven smearing and low production efficiency, and the overall performance of the battery is directly influenced by the unevenness of the plate grid quality.
Disclosure of Invention
The invention mainly provides a high-efficiency smear machine for deleting and processing lead-acid storage battery plates, which is used for solving the technical problems in the background technology.
The technical scheme adopted by the invention for solving the technical problems is as follows:
a high-efficiency smear machine for deleting lead-acid battery plates comprises a working case, wherein the side walls of the two ends of the working case are respectively provided with a feed inlet and a discharge outlet, the outer lower ends of the feed inlet and the discharge outlet are respectively provided with a winding roller feeding/discharging linkage mechanism, the two mechanisms are provided with plate deleting pieces in a stretched state, the lower ends of the plate deleting pieces in the inner section of the working case are respectively provided with a plurality of transition roller supporting mechanisms with the same height, the top of the working case is close to one end of the feed inlet and is provided with a material storage stirring barrel, the center of the bottom of the material storage stirring barrel is vertically connected with a material conveying pipe in a through manner, the material conveying pipe penetrates through the top plate of the working case and extends to one end of the inner part, a material distribution four-way head is cast-welded at the lower end of the material distribution four-way head, four top corners at the top of the material distribution four-, the bottom of this coating mechanism case is equipped with the opening, transversely is provided with two hollow tubes side by side in the opening, two the both ends of hollow tube run through the both sides lateral wall of coating mechanism case respectively and be the bolt fastening through stationary blade lateral wall casing, two on the both ends lateral wall of hollow tube respectively through the high-pressure pipe with divide material cross-head through connection one by one, every a plurality of through-holes are seted up on the interlude outer wall that the hollow tube is located coating mechanism incasement portion, and this through-hole section periphery all overlaps and is equipped with porous compression roller, every the both ends of porous compression roller all are the rotation connection through bearing and the hollow tube outer wall that corresponds, and two porous compression roller surface all be equipped with porous rubber layer with the upper surface of board censorship piece.
Further, the coating mechanism box is close to the bottom of a side plate at one end of the feeding hole, a brush strip is installed at the bottom of the side plate at the other end of the feeding hole, and a rubber scraper is installed at the bottom of the side plate at the other end of the feeding hole.
Furthermore, a plurality of the top of the transition roller supporting mechanism is rotatably connected with a rubber transition roller through a bearing, the outer surface of the rubber transition roller is in contact connection with the lower surface of the plate deleting piece, and the bottom of the transition roller supporting mechanism is connected with the inner bottom plate of the working case through a bolt.
Furthermore, the bottoms of the material storage stirring barrels are symmetrically provided with supporting frames, and the bottoms of the two supporting frames are respectively connected with the top plate of the working case through bolts.
Further, install on the bottom plate in the work machine case and connect the material accumulator, connect material accumulator open-top to be located under the perpendicular of board censorship piece inner part, just connect one side of material accumulator to connect the booster pump, the recovery tube is connected to the booster pump other end, the recovery tube runs through work machine case curb plate and extends to stock material agitator top and be connected.
Furthermore, a heating device box is installed at one end, far away from the material storage stirring barrel, of the top of the working case, and an air inlet is formed in a side plate at one end, close to the discharge port, of the heating device box.
Further, the both sides of heating the device case are provided with fan unit respectively, every fan unit's tuber pipe all with the both sides curb plate through connection of heating the device case, the other end runs through the both sides curb plate of work machine case extends to inside through connection and has a fan housing, it is close to go out the fan housing the one end and the top of discharge gate through a plurality of jibs with the roof inner wall of work machine case is connected.
Furthermore, the side plates on two sides of the working case are provided with heat dissipation shutters at the lower ends of the two air pipes.
Compared with the prior art, the invention has the beneficial effects that:
the smearing machine directly smears lead plaster on the plate deleting pieces of a whole roll, the plate deleting pieces are fed from a feed inlet of a working case by utilizing a winding roller feeding/discharging linkage mechanism and are transitionally conveyed by a plurality of internal transitional roller supporting mechanisms, lead plaster inside the plate deleting pieces is uniformly distributed into two hollow pipes inside a coating mechanism case by a material storage stirring barrel through a material distribution four-way head on a material conveying pipe by virtue of a high-pressure pipe, a plurality of through hole sections arranged on the two hollow pipes are matched with through holes on a porous compression roller which is rotatably connected with the outside to extrude the lead plaster and smear the lead plaster on the plate deleting pieces, a porous rubber layer arranged on the outer surfaces of the two porous compression rollers well keeps elastic contact with the plate deleting pieces and forms up-down extrusion matching with the plurality of transitional roller supporting mechanisms at the lower ends of the plate deleting pieces, so that each gap on the plate deleting pieces can be smeared in place, and the smearing quality of the plate deleting pieces is effectively improved, and the production efficiency is remarkably accelerated.
The present invention will be explained in detail below with reference to the drawings and specific embodiments.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a cross-sectional view of the internal structure of the working machine case according to the present invention;
FIG. 3 is a schematic view of the paint mechanism housing of the present invention;
fig. 4 is a schematic view of the structure of the porous pressure roller of the present invention.
In the figure: 1. a working chassis; 1a, a feed inlet; 1b, a discharge hole; 1c, a heat dissipation shutter; 2. a winding roller feeding/discharging linkage mechanism; 3. plate deletion sheets; 4. a material storage stirring barrel; 4a, a support frame; 4b, a material conveying pipe; 4b-1, distributing four-way heads; 4c, a recovery pipe; 5. a heating device box; 5a, an air inlet; 6. a fan unit; 6a, an air pipe; 6b, an air outlet cover; 6b-1, a suspender; 7. a coating mechanism box; 7a, a hydraulic telescopic rod; 7b, brush strips; 7c, a rubber scraper; 7d, a hollow tube; 7d-1, a fixing sheet; 7e, a porous press roller; 7e-1, a porous rubber layer; 8. a receiving material recovery tank; 9. a transition roll support mechanism; 9a, a rubber transition roller; 10. a booster pump.
Detailed Description
In order to facilitate an understanding of the invention, the invention will now be described more fully hereinafter with reference to the accompanying drawings, in which several embodiments of the invention are shown, but which may be embodied in different forms and not limited to the embodiments described herein, but which are provided so as to provide a more thorough and complete disclosure of the invention.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may be present, and when an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present, as the terms "vertical", "horizontal", "left", "right" and the like are used herein for descriptive purposes only.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs, and the knowledge of the terms used herein in the specification of the present invention is for the purpose of describing particular embodiments and is not intended to limit the present invention, and the term "and/or" as used herein includes any and all combinations of one or more of the associated listed items.
Please refer to fig. 1-4, which shows a high-efficiency smear machine for lead-acid battery plate deletion processing, comprising a working machine case 1, wherein the side walls of the two ends of the working machine case 1 are respectively provided with a feed inlet 1a and a discharge outlet 1b, the outer lower ends of the feed inlet 1a and the discharge outlet 1b are respectively provided with a winding roller feeding/discharging linkage mechanism 2, the two mechanisms are provided with plate deletion pieces 3 in a stretched state, the lower ends of the plate deletion pieces 3 at the inner section of the working machine case 1 are respectively provided with a plurality of transition roller supporting mechanisms 9 with consistent height, one end of the top of the working machine case 1 close to the feed inlet 1a is provided with a material storage stirring barrel 4, the center of the bottom of the material storage stirring barrel 4 is vertically connected with a feed delivery pipe 4b in a through manner, one end of the feed delivery pipe 4b extending through the top plate of the working machine case 1 is cast-welded with a material distribution four-, the lower end of the material distributing four-way head 4b-1 is provided with a coating mechanism box 7, four top corners at the top of the coating mechanism box 7 penetrate through a top plate of the working case 1 through hydraulic telescopic rods 7a one by one to be fixedly installed, the bottom of the coating mechanism box 7 is provided with an opening, two hollow tubes 7d are transversely arranged in the opening side by side, two ends of each hollow tube 7d respectively penetrate through side walls at two sides of the coating mechanism box 7 and are fixed through bolts through side wall shells of a fixing piece 7d-1, two side walls at two ends of each hollow tube 7d are respectively communicated with the material distributing four-way head 4b-1 through high-pressure tubes one by one, the outer wall of the middle section of each hollow tube 7d, which is positioned inside the coating mechanism box 7, is provided with a plurality of through holes, the outer periphery of the section of each through hole is sleeved with a porous compression roller 7e, two ends of each, and the outer surfaces of the two porous press rollers 7e are respectively provided with a porous rubber layer 7e-1 which is in contact connection with the upper surface of the plate grid sheet 3.
Please refer to fig. 3 again, the bottom of the side plate of the coating mechanism box 7 near the feed port 1a is provided with a brush strip 7b, and the bottom of the side plate at the other end is provided with a rubber scraper 7 c. In this embodiment, before the plate deletion piece 3 is smeared, dust is cleaned by the brush bar 7b, so that the degree of cleanness is maintained, lead paste is adhered conveniently, and after smearing, the lead paste at the protruding part is scraped by the rubber scraper 7c, so that the flatness is maintained.
Please refer to fig. 2, the top of the transition roller supporting mechanisms 9 are rotatably connected with rubber transition rollers 9a through bearings, the outer surfaces of the transition rollers 9a are in contact connection with the lower surface of the plate deleting piece 3, and the bottoms of the transition roller supporting mechanisms 9 are connected with the inner bottom plate of the working machine case 1 through bolts. In the embodiment, the rubber transition rollers 9a have better contact with the two porous pressing rollers 7e during the coating process, so that the lead paste is conveniently and fully pressed into the pores of the plate grid sheet 3.
Please refer to fig. 1 again, the bottom of the material storage mixing barrel 4 is symmetrically provided with support frames 4a, and the bottoms of the two support frames 4a are respectively connected with the top plate of the working machine case 1 through bolts. In this embodiment, the two support frames 4a form a stable support for the material storage stirring barrel 4 and raise the height of the material storage stirring barrel 4, so that the pressure is higher after the descending height of the lead plaster is increased, and the full pipe state of the material conveying pipe 4b is maintained.
Please refer to fig. 1 and 2, a material receiving recycling tank 8 is installed on a bottom plate in the working machine case 1, an opening at the top of the material receiving recycling tank 8 is located right below the inner section of the plate deleting piece 3, one side of the material receiving recycling tank 8 is connected with a booster pump 10, the other end of the booster pump 10 is connected with a recycling pipe 4c, and the recycling pipe 4c penetrates through a side plate of the working machine case 1 and extends to the top of the material storing stirring barrel 4 to be connected. In this embodiment, the lower end of the plate deleting piece 3 is provided with the material receiving and recycling groove 8, so that redundant lead plaster can fall into the groove body to be collected and then is extracted by the booster pump 10 and then returns to the material storage stirring barrel 4 through the recycling pipe 4c for recycling, and waste of lead plaster is reduced.
Referring to fig. 1 and 2 again, a heating device box 5 is installed at one end of the top of the working case 1, which is far away from the material storage stirring barrel 4, an air inlet 5a is formed in a side plate at one end, which is close to the discharge port 1b, of the heating device box 5, fan units 6 are respectively arranged on two sides of the heating device box 5, an air pipe 6a of each fan unit 6 is in through connection with side plates at two sides of the heating device box 5, the other end of each fan unit penetrates through the side plates at two sides of the working case 1 and extends to the inside to be in through connection with an air outlet cover 6b, the air outlet cover 6b is close to one end of the discharge port 1b, the top of each air outlet cover is connected with the inner wall of the top plate of the working case 1 through a plurality of hanging rods 6b-1, and heat. In this embodiment, a large amount of heat is generated by the heater inside the heating device box 5, and then the heat is extracted after the two fan units 6 are started, and is conveyed to the air outlet cover 6b by the air pipe 6a to dry the coated plate deletion piece 3, so that the curing time of the lead paste is shortened, and hot air blown by the two fan units 6 passes through the plate deletion piece 3 and is then sent out to the outside of the working machine case 1 from the two heat dissipation shutters 1c, so that the outside air generates a local hot space, and then the air with residual heat is sucked into the heating device box 5 again at the air inlet 5a, so that a good hot air flow circulation is formed.
The working principle of the invention is as follows:
firstly, a coiled plate deleting piece 3 is conveyed into a working case 1 through a roller feeding/discharging linkage mechanism 2 at the end of a feeding port 1a, the coiled plate deleting piece is stably conveyed through a plurality of rubber transition rollers 9a on a transition roller supporting mechanism 9, the surface of a coating mechanism case 7 is cleaned through a brush strip 7b, then the coating mechanism case is contacted with a porous rubber layer 7e-1 on the outer surface of two porous pressing rollers 7e, lead plaster in two hollow pipes 7d is extruded onto the plate deleting piece 3 and is smeared by matching with the rubber transition roller 9a at the lower end, the lead plaster in the two hollow pipes 7d is continuously conveyed to a material distribution four-way head 4b-1 through a conveying pipe 4b at the bottom of a material storage stirring barrel 4 and is uniformly distributed through a high-pressure pipe, the raised part is scraped by a rubber scraper 7c after smearing, and then when the lead plaster passes through the lower end of an air outlet cover 6b, heat absorbed by two fans 6 from a heating device case 5 forms shunt flow and is conveyed to an air outlet cover 6b and is conveyed to The lead plaster is blown onto the plate grid sheet 3 to accelerate the solidification of the lead plaster, then the lead plaster is conveyed to the next procedure for treatment through the winding roller feeding/discharging linkage mechanism 2 at the end of the discharging port 1b, and redundant lead plaster in the smearing and drying period falls into the receiving and recycling groove 8 below and is conveyed to the material storage stirring barrel 4 again for recycling after being extracted through the booster pump 10.
The invention is described above with reference to the accompanying drawings, it is obvious that the invention is not limited to the above-described embodiments, and it is within the scope of the invention to adopt such insubstantial modifications of the inventive method concept and solution, or to apply the inventive concept and solution directly to other applications without modification.

Claims (8)

1. The utility model provides a lead acid battery board deletes high-efficient smear machine of processing usefulness, includes work machine case (1), its characterized in that, feed inlet (1 a) and discharge gate (1 b) have been seted up on the both ends lateral wall of work machine case (1) respectively, the outside lower extreme of feed inlet (1 a) and discharge gate (1 b) is equipped with on the winding up roller respectively/unloading link gear (2), and the piece (3) are deleted to the board that is equipped with in by tensile state in these two mechanisms, the piece (3) are deleted to the board be located the lower extreme of work machine case (1) inner segment is equipped with a plurality of highly uniform's transition roller supporting mechanism (9) one by one, the top of work machine case (1) is close to feed inlet (1 a) one end is installed and is stocked agitator (4), the perpendicular through connection of bottom center department of stockpile agitator (4) has managing (4 b), and this managing (4 b) runs through the roof of work machine case (1) and extends to inside one end and cast joint has been had and 4 b-1), a coating mechanism box (7) is arranged at the lower end of the material distribution four-way head (4 b-1), four top corners at the top of the coating mechanism box (7) penetrate through a top plate of the working case (1) through hydraulic telescopic rods (7 a) one by one to be fixedly installed, an opening is formed in the bottom of the coating mechanism box (7), two hollow tubes (7 d) are transversely arranged in the opening side by side, two ends of each hollow tube (7 d) penetrate through side walls on two sides of the coating mechanism box (7) respectively and are fixed through bolts by side wall shells of fixing pieces (7 d-1), two side walls on two ends of each hollow tube (7 d) are respectively communicated with the material distribution four-way head (4 b-1) through a high-pressure tube one by one, and a plurality of through holes are formed in the middle section outer wall of each hollow tube (7 d) positioned inside the coating mechanism box (, the periphery of the through hole section is sleeved with porous compression rollers (7 e), two ends of each porous compression roller (7 e) are rotatably connected with the outer wall of the corresponding hollow pipe (7 d) through bearings, and porous rubber layers (7 e-1) are arranged on the outer surfaces of the two porous compression rollers (7 e) and are in contact connection with the upper surface of the plate grid sheet (3).
2. The efficient smear machine for plate cutting of lead-acid storage batteries according to claim 1, wherein the coating mechanism box (7) is provided with a brush strip (7 b) at the bottom of the side plate at one end close to the feeding port (1 a) and a rubber scraper (7 c) at the bottom of the side plate at the other end.
3. The efficient smear machine for plate deletion processing of lead-acid storage batteries according to claim 1, wherein the top of each transition roller supporting mechanism (9) is rotatably connected with a rubber transition roller (9 a) through a bearing, the outer surface of each rubber transition roller (9 a) is in contact connection with the lower surface of the plate deletion piece (3), and the bottom of each transition roller supporting mechanism (9) is connected with the inner bottom plate of the working case (1) through a bolt.
4. The efficient smear machine for deleting lead-acid storage battery plates according to claim 1, wherein the bottoms of the stock mixing barrels (4) are symmetrically provided with support frames (4 a), and the bottoms of the two support frames (4 a) are respectively connected with the top plate of the working machine box (1) through bolts.
5. The efficient smear machine for deleting lead-acid battery plates according to claim 1, wherein a material receiving recovery tank (8) is installed on the bottom plate in the working machine case (1), the top opening of the material receiving recovery tank (8) is located right below the inner section of the plate deleting plate (3), one side of the material receiving recovery tank (8) is connected with a booster pump (10), the other end of the booster pump (10) is connected with a recovery pipe (4 c), and the recovery pipe (4 c) penetrates through the side plate of the working machine case (1) and extends to the top of the material storing stirring barrel (4) to be connected.
6. The efficient smear machine for deleting lead-acid battery plates according to claim 1, wherein a heating device box (5) is installed at one end of the top of the working machine box (1) far away from the material storage stirring barrel (4), and an air inlet (5 b) is formed in a side plate of the heating device box (5) close to one end of the discharge port (1 b).
7. The efficient smear machine for lead-acid battery plate deletion processing according to claim 6, wherein fan units (6) are respectively arranged on two sides of the heating device box (5), an air duct (6 a) of each fan unit (6) is in through connection with side plates on two sides of the heating device box (5), the other end of the air duct penetrates through the side plates on two sides of the working machine box (1) and extends to the inside of the working machine box to be in through connection with an air outlet cover (6 b), and the air outlet cover (6 b) is close to one end of the discharge port (1 b) and is connected with the inner wall of the top plate of the working machine box (1) through a plurality of hanging rods (6 b-1).
8. The efficient smear machine for deleting lead-acid battery plates according to claim 7, wherein the side plates at both sides of the working machine case (1) at the lower ends of the two air ducts (6 a) are provided with heat dissipation shutters (1 c).
CN201911125297.3A 2019-11-18 2019-11-18 Efficient smear machine for lead-acid storage battery plate deleting and processing Active CN110787953B (en)

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CN110787953B true CN110787953B (en) 2021-04-20

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CN114044411B (en) * 2021-11-16 2023-05-23 国网山东省电力公司荣成市供电公司 Numerical control cable pay-off reel
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