CN110783793A - Electronic beam wiring terminal shaping machine and method thereof - Google Patents
Electronic beam wiring terminal shaping machine and method thereof Download PDFInfo
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- CN110783793A CN110783793A CN201911086826.3A CN201911086826A CN110783793A CN 110783793 A CN110783793 A CN 110783793A CN 201911086826 A CN201911086826 A CN 201911086826A CN 110783793 A CN110783793 A CN 110783793A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/16—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for manufacturing contact members, e.g. by punching and by bending
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- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Abstract
The invention relates to an electronic beam wiring terminal shaping machine and a method thereof. The invention can solve the problems that the existing electronic wire harness connecting terminal shaping machine cannot process the irregularity phenomenon of the terminal, the wire harness terminal has poor quality control, the subsequent wire harness terminal is easy to cause problems and the like in the use process, and the existing electronic wire harness connecting terminal shaping machine cannot polish burrs in a U-shaped groove, the product quality of the electronic wire harness terminal is reduced, the subsequent wire harness and terminal crimping process is influenced and the like.
Description
Technical Field
The invention relates to the field of wire harness terminal processing equipment, in particular to an electronic wire harness terminal shaping machine and a method thereof.
Background
The terminal is a member for connecting the battery to an external conductor. In electrotechnology, a terminal is a multi-finger terminal, namely a wiring terminal, a type division single hole, a double hole, a socket, a hook and the like, and the material division is copper silver plating, copper zinc plating, copper, aluminum, iron and the like. Their function is primarily to transmit electrical signals or to conduct electricity.
There is burr and irregular phenomenon to the electron pencil terminal that processes at present, need carry out the plastic processing, and current electron pencil binding post plastic machinery has following problem: 1. the existing electronic wiring harness wiring terminal shaping machine cannot handle the irregularity phenomenon of the terminal, so that the wiring harness terminal is poor in quality control, and problems are easily caused in the use process of the subsequent wiring harness terminal; 2. the existing trimmer for the wiring terminal of the electronic wire harness can not polish burrs in a U-shaped groove, so that the product quality of the terminal of the electronic wire harness is reduced, and the subsequent crimping process of the wire harness and the terminal is influenced.
Disclosure of Invention
Technical problem to be solved
The invention can solve the problems that the existing electronic wire harness connecting terminal shaping machine cannot process the irregularity phenomenon of the terminal, the wire harness terminal has poor quality control, the subsequent wire harness terminal is easy to cause problems and the like in the use process, and the existing electronic wire harness connecting terminal shaping machine cannot polish burrs in a U-shaped groove, the product quality of the electronic wire harness terminal is reduced, the subsequent wire harness and terminal crimping process is influenced and the like.
(II) technical scheme
In order to achieve the purpose, the invention adopts the following technical scheme that the electronic beam wiring terminal shaping machine comprises a supporting device, a shaping device and a polishing device, wherein the shaping device is installed on the upper end face of the supporting device, and the polishing device is installed on the upper side inside the shaping device.
The supporting device comprises a supporting frame, a hydraulic rod, a transverse plate, a buffering frame, a buffering block, a buffering spring, a supporting block and a clamping mechanism, wherein the cross section of the supporting frame is of a U-shaped structure, the hydraulic rod is uniformly arranged on the upper end surface of the inner side of the supporting frame, the transverse plate is arranged on the upper end surface of the hydraulic rod, the buffering frame is uniformly arranged on the upper end surface of the transverse plate, the buffering block is arranged in the buffering frame in a sliding fit manner, the cross section of the buffering block is of a T-shaped structure, the buffering spring is arranged between the buffering block and the buffering frame, the supporting block is arranged on the upper end surface of the buffering block; the manual work is with treating the pencil terminal of processing and putting into screens mechanism, makes the pencil terminal fix, and the hydraulic stem upwards lifts the diaphragm, drives the pencil terminal on the screens mechanism through the diaphragm and enters into shaping device.
The shaping device comprises a processing frame, a shaping block, a wide mouth groove, a shaping groove and a clamp groove, wherein the processing frame is arranged on the upper end surface of the supporting frame, the shaping frame is arranged on the lower side of the processing frame, the shaping block is uniformly arranged on the shaping frame, the wide mouth groove is arranged on the lower side of the shaping block, the shaping groove is arranged on the upper side of the wide mouth groove, the shaping groove and the wide mouth groove are matched with a wire harness terminal in shape, and the clamp groove is arranged in the middle of the shaping block; the wire harness terminal to be processed enters the shaping block from the wide-mouth groove and then passes through the shaping groove, so that the purpose of shaping the wire harness terminal is achieved.
The polishing device comprises a polishing support plate, a motor, a rotating wheel, a rotating roller, a polishing belt mechanism, a transverse plate and an electric roller, wherein the support plate is arranged on the upper side of the processing frame and is connected with the processing frame in a fixed mode; the motor drives the rotating roller, the electric roller and the rotating roller polish the outer end face of the wiring harness terminal, and meanwhile, the rotating wheel motor drives the polishing belt mechanism through the rotating wheel to polish the U-shaped groove of the wiring harness terminal.
As a preferred technical scheme of the invention: the clamping mechanism comprises clamping grooves, clamping block grooves, movable blocks, pressing blocks, limiting springs and clamping blocks, the clamping blocks are uniformly mounted on the supporting block, the clamping grooves are formed in the clamping blocks, the clamping block grooves are symmetrically formed in the clamping blocks, the movable blocks are mounted in the clamping block grooves in a sliding fit mode, the limiting springs are mounted between the movable blocks and the clamping blocks, the pressing blocks are mounted on the inner end faces of the movable blocks, and the pressing blocks are of arc-shaped structures; the pencil terminal gets into fixture block groove upside, presses the briquetting and gets into the briquetting, makes the pencil terminal get into fixture block groove downside, pops out the briquetting through spacing spring, makes the pencil terminal be fixed in on the fixture block.
As a preferred technical scheme of the invention: the polishing belt mechanism comprises a polishing belt supporting block, a polishing movable block, a spring, a roller frame, a polishing belt and a roller, wherein the polishing belt supporting block is uniformly arranged on the polishing supporting block; through the cooperation of spring and the movable block that polishes, make the roller on the roller frame drive the area of polishing and paste tight pencil terminal U type inslot, drive the area of polishing through the runner, reach the purpose in pencil terminal U type groove of polishing.
As a preferred technical scheme of the invention: and skirt edges are arranged on two sides of the rotating wheel.
As a preferred technical scheme of the invention: the cross section of the clamping block groove is of an arc structure, the arc structure is matched with the wire harness terminal, and the cross section of the side of the pressing block is of a semicircular structure.
As a preferred technical scheme of the invention: and skirt edges are arranged on two sides of the roller.
As a preferred technical scheme of the invention: the specific method for mechanically processing the wire harness terminal by shaping the electronic wire harness terminal comprises the following steps:
s1: manually placing the wire harness terminal to be processed into the clamping mechanism to fix the wire harness terminal, lifting the transverse plate upwards by the hydraulic rod, and driving the wire harness terminal on the clamping mechanism to enter the shaping device through the transverse plate;
s2: the wire harness terminal to be processed enters the shaping block from the wide-mouth groove and then passes through the shaping groove to achieve the purpose of shaping the wire harness terminal;
s3: the motor drives the rotating roller, the electric roller and the rotating roller polish the outer end face of the wiring harness terminal, meanwhile, the spring is matched with the polishing movable block, the roller on the roller frame drives the polishing belt to be attached to the U-shaped groove of the wiring harness terminal, and the rotating wheel motor drives the polishing belt through the rotating wheel, so that the purpose of polishing the U-shaped groove of the wiring harness terminal is achieved;
s4: and the processed wire harness terminal is moved back to the original position through the hydraulic rod, and the processed wire harness terminal is manually taken down from the clamping mechanism.
(III) advantageous effects
1. According to the electronic wire harness terminal shaping machine, the wire harness terminal is shaped through the matching of the wide opening groove and the shaping groove, the phenomenon that the wire harness terminal is irregular is prevented, the quality control of the wire harness terminal is improved, and the problem in the subsequent use process of the wire harness terminal is avoided.
2. According to the electronic wire harness terminal shaping machine provided by the invention, the rotating roller is matched with the electric roller, the outer end face of the wire harness terminal is polished, meanwhile, the spring is matched with the polishing movable block, so that the roller on the roller frame drives the polishing belt to be attached to the U-shaped groove of the wire harness terminal, the polishing belt is driven by the rotating wheel, the purpose of polishing burrs in the U-shaped groove of the wire harness terminal is achieved, the product quality of the electronic wire harness terminal is improved, and the influence on the subsequent wire harness and terminal crimping process is prevented.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the construction of the polishing apparatus of the present invention;
FIG. 3 is an enlarged view of a portion of FIG. 2 of the present invention;
FIG. 4 is a schematic view of the detent mechanism of the present invention;
fig. 5 is a schematic view of the structure of the shaping block of the present invention.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.
As shown in fig. 1 to 5, the electronic wire harness connecting terminal shaping machine comprises a supporting device 1, a shaping device 2 and a polishing device 3, wherein the shaping device 2 is installed on the upper end face of the supporting device 1, and the polishing device 3 is installed on the upper side inside the shaping device 2.
The supporting device 1 comprises a supporting frame 11, a hydraulic rod 12, a transverse plate 13, a buffer frame 14, a buffer block 15, a buffer spring 16, a supporting block 17 and a clamping mechanism 18, wherein the cross section of the supporting frame 11 is of a U-shaped structure, the hydraulic rod 12 is uniformly arranged on the upper end surface of the inner side of the supporting frame 11, the transverse plate 13 is arranged on the upper end surface of the hydraulic rod 12, the buffer frame 14 is uniformly arranged on the upper end surface of the transverse plate 13, the buffer block 15 is arranged in the buffer frame 14 in a sliding fit manner, the cross section of the buffer block 15 is of a T-shaped structure, the buffer spring 16 is arranged between the buffer block 15 and the buffer frame 14, the supporting block 17 is arranged on the upper end surface of the buffer block 15, and; the wire harness terminal to be processed is manually placed into the clamping mechanism 18 to be fixed, the transverse plate 13 is lifted upwards by the hydraulic rod 12, and the wire harness terminal on the clamping mechanism 18 is driven to enter the shaping device 2 through the transverse plate 13.
The shaping device 2 comprises a processing frame 21, a shaping frame 22, a shaping block 23, a wide mouth groove 24, a shaping groove 25 and a clamp groove 26, the processing frame 21 is installed on the upper end face of the support frame 11, the shaping frame 22 is installed on the lower side of the processing frame 21, the shaping block 23 is evenly installed on the shaping frame 22, the wide mouth groove 24 is formed in the lower side of the shaping block 23, the shaping groove 25 is formed in the upper side of the wide mouth groove 24, the shaping groove 25 and the wide mouth groove 24 are matched in shape with a wire harness terminal, and the clamp groove 26 is formed in the middle of the shaping block 23; the wire harness terminal to be processed enters the shaping block 23 from the wide-mouth groove 24 and then passes through the shaping groove 25, so that the purpose of shaping the wire harness terminal is achieved.
The polishing device 3 comprises a polishing support plate 31, a motor 32, a rotating wheel motor 33, a rotating wheel 34, rotating rollers 35, 36, a polishing belt mechanism 36, a transverse plate 37 and an electric roller 38, wherein the support plate 31 is installed on the upper side of the processing frame 21, the support plate 31 is connected with the processing frame 21 in a fixed mode, the rotating wheel motor 33 is evenly installed on the support plate 31, the rotating wheel 34 is installed on an output shaft of the rotating wheel motor 33, the two sides of the rotating wheel 34 are provided with skirts, the polishing belt mechanism 36 is installed on the rotating wheel 34, the motors 32 are symmetrically installed on the two sides of the rotating wheel motor 33, the rotating rollers 35 are installed on the output shaft of the motor 32, the transverse plate 37 is installed on the upper side of the support plate 31, the transverse plate 37 is connected with the processing frame 21 in a fixed mode, grooves are evenly formed in the transverse plate; the motor 32 drives the rotating roller 35, the electric roller 38 and the rotating roller 35 polish the outer end face of the wiring harness terminal, and meanwhile, the rotating wheel motor 33 drives the polishing belt mechanism 36 through the rotating wheel 34 to polish the U-shaped groove of the wiring harness terminal.
The clamping mechanism 18 comprises a clamping groove 181, a clamping block groove 182, a movable block 183, a pressing block 184, a limiting spring 185 and a clamping block 186, the clamping block 186 is uniformly installed on the supporting block 17, the clamping groove 181 is arranged in the clamping block 186, the clamping block grooves 182 are symmetrically arranged on the clamping block 186, the section of each clamping block groove 182 is of an arc structure, the arc structure is matched with a wire harness terminal, the movable block 183 is installed in each clamping block groove 182 in a sliding fit manner, the limiting spring 185 is installed between each movable block 183 and the corresponding clamping block 186, the pressing block 184 is installed on the inner end surface of each movable block 183, the pressing block 184 is of an arc structure, and the side section of each pressing block 184 is of a semicircular structure; the wiring harness terminal enters the upper side of the clamping block groove 182, the pressing block 184 is pressed to enter the pressing block 184, the wiring harness terminal enters the lower side of the clamping block groove 182, the pressing block 184 is ejected out through the limiting spring 185, and the wiring harness terminal is fixed on the clamping block 186.
The belt polishing mechanism 36 comprises a polishing belt supporting block 361, a polishing movable block 362, a spring 363, a roller frame 364, a polishing belt 365 and a roller 366, wherein the polishing belt supporting block 361 is uniformly installed on the polishing supporting plate, square grooves are uniformly formed in the polishing belt supporting block 361, the polishing movable block 362 is installed in each square groove in a sliding fit mode, the roller frame 364 is installed at the movable end of the polishing movable block 362, the roller 366 is installed on the roller frame 364 through a bearing, skirt edges are arranged on two sides of the roller 366, and the polishing belt 365 is installed between the roller 366 and the rotating wheel 34; through the cooperation of the spring 363 and the polishing movable block 362, the roller 366 on the roller frame 364 drives the polishing belt 365 to be attached to the U-shaped groove of the wiring harness terminal, and the polishing belt 365 is driven through the rotating wheel 34, so that the purpose of polishing the U-shaped groove of the wiring harness terminal is achieved.
In addition, the invention also provides a concrete method for mechanically processing the wire harness terminal by shaping the electronic wire harness terminal, which comprises the following steps:
s1: manually placing the wire harness terminal to be processed into the clamping mechanism 18 to fix the wire harness terminal, lifting the transverse plate 13 upwards by the hydraulic rod 12, and driving the wire harness terminal on the clamping mechanism 18 to enter the shaping device 2 through the transverse plate 13;
s2: the wire harness terminal to be processed enters the shaping block 23 from the wide-mouth groove 24 and then passes through the shaping groove 25, so that the purpose of shaping the wire harness terminal is achieved;
s3: the motor 32 drives the rotating roller 35, the electric roller 38 and the rotating roller 35 polish the outer end face of the wiring harness terminal, meanwhile, the spring 363 is matched with the polishing movable block 362, so that the roller 366 on the roller frame 364 drives the polishing belt 365 to be attached to the U-shaped groove of the wiring harness terminal, and the rotating wheel motor 33 drives the polishing belt 365 through the rotating wheel 34, so that the purpose of polishing the U-shaped groove of the wiring harness terminal is achieved;
s4: the processed harness terminals are moved back to the original position by the hydraulic rod 12, and the processed harness terminals are manually taken down from the clamping mechanism 18.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (7)
1. The utility model provides an electron beam binding post plastic machinery, includes strutting arrangement (1), shaping device (2) and grinding device (3), its characterized in that: a shaping device (2) is arranged on the upper end surface of the supporting device (1), and a polishing device (3) is arranged on the upper side inside the shaping device (2); wherein:
the supporting device (1) comprises a supporting frame (11), a hydraulic rod (12), a transverse plate (13), a buffer frame (14), a buffer block (15), a buffer spring (16), a supporting block (17) and a clamping mechanism (18), the cross section of the support frame (11) is of a U-shaped structure, hydraulic rods (12) are uniformly arranged on the upper end face of the inner side of the support frame (11), transverse plates (13) are arranged on the upper end face of the hydraulic rods (12), buffer frames (14) are uniformly arranged on the upper end face of the transverse plates (13), buffer blocks (15) are arranged in the buffer frames (14) in a sliding fit mode, the cross section of each buffer block (15) is of a T-shaped structure, buffer springs (16) are arranged between the buffer blocks (15) and the buffer frames (14), supporting blocks (17) are arranged on the upper end face of each buffer block (15), and clamping mechanisms (18) are arranged on the upper end faces of the supporting blocks (17;
the shaping device (2) comprises a processing frame (21), a shaping frame (22), a shaping block (23), a wide mouth groove (24), a shaping groove (25) and a clamp groove (26), wherein the processing frame (21) is installed on the upper end surface of the support frame (11), the shaping frame (22) is installed on the lower side of the processing frame (21), the shaping block (23) is evenly installed on the shaping frame (22), the wide mouth groove (24) is formed in the lower side of the shaping block (23), the shaping groove (25) is formed in the upper side of the wide mouth groove (24), the shapes of the shaping groove (25) and the wide mouth groove (24) are matched with a wire harness terminal, and the clamp groove (26) is formed in the middle of the shaping block (23);
the grinding device (3) comprises a grinding support plate (31), a motor (32), a rotating wheel motor (33), a rotating wheel (34), a rotating roller (35), a grinding belt mechanism (36), a transverse plate (37) and an electric roller (38), wherein the support plate (31) is installed on the upper side of the processing frame (21), the support plate (31) is connected with the processing frame (21) in a fixed mode, the rotating wheel motor (33) is uniformly installed on the support plate (31), the rotating wheel (34) is installed on an output shaft of the rotating wheel motor (33), the grinding belt mechanism (36) is installed on the rotating wheel (34), the motors (32) are symmetrically installed on two sides of the rotating wheel motor (33), the rotating roller (35) is installed on an output shaft of the motors (32), the transverse plate (37) is installed on the upper side of the support plate (31), the transverse plate (37) is connected with the processing frame (21), an electric roller (38) is arranged in the groove through a bearing, and polishing layers are arranged on the surfaces of the electric roller (38) and the rotating roller (35).
2. An electron beam terminal shaping machine as claimed in claim 1, wherein: clamping mechanism (18) including draw-in groove (181), fixture block groove (182), movable block (183), briquetting (184), spacing spring (185) and screens piece (186), supporting shoe (17) on evenly install fixture block (186), be provided with draw-in groove (181) in fixture block (186), the symmetry is provided with fixture block groove (182) on fixture block (186), install movable block (183) through sliding fit's mode in fixture block groove (182), install spacing spring (185) between movable block (183) and fixture block (186), install briquetting (184) on the terminal surface in movable block (183), briquetting (184) are the arc structure.
3. An electron beam terminal shaping machine as claimed in claim 1, wherein: the belt polishing mechanism (36) comprises a belt polishing supporting block (361), a movable polishing block (362), a spring (363), a roller frame (364), a belt polishing (365) and a roller (366), the belt polishing supporting block (361) is uniformly installed on the belt polishing supporting block, a square groove is uniformly formed in the belt polishing supporting block (361), the movable polishing block (362) is installed in the square groove in a sliding fit mode, the roller frame (364) is installed on the movable polishing end of the movable polishing block (362), the roller (366) is installed on the roller frame (364) through a bearing, and the belt polishing (365) is installed between the roller (366) and the rotating wheel (34).
4. An electron beam terminal shaping machine as claimed in claim 1, wherein: skirts are arranged on two sides of the rotating wheel (34).
5. An electron beam terminal shaping machine as claimed in claim 2, wherein: the section of the clamping block groove (182) is of an arc structure, the arc structure is matched with the wire harness terminal, and the side section of the pressing block (184) is of a semicircular structure.
6. An electron beam terminal shaping machine as claimed in claim 3, wherein: skirt edges are arranged on two sides of the roller (366).
7. An electron beam terminal shaping machine as claimed in claim 6, wherein: the specific method for mechanically processing the wire harness terminal by shaping the electronic wire harness terminal comprises the following steps:
s1: manually placing the wire harness terminal to be processed into the clamping mechanism (18) to fix the wire harness terminal, lifting the transverse plate (13) upwards by the hydraulic rod (12), and driving the wire harness terminal on the clamping mechanism (18) to enter the shaping device (2) through the transverse plate (13);
s2: the wire harness terminal to be processed enters the shaping block (23) from the wide-mouth groove (24) and then passes through the shaping groove (25) to achieve the purpose of shaping the wire harness terminal;
s3: the motor (32) drives the rotating roller (35), the electric roller (38) and the rotating roller (35) polish the outer end face of the wiring harness terminal, meanwhile, the spring (363) is matched with the polishing movable block (362), so that the roller (366) on the roller frame (364) drives the polishing belt (365) to be attached to the U-shaped groove of the wiring harness terminal, and the rotating wheel motor (33) drives the polishing belt (365) through the rotating wheel (34), so that the purpose of polishing the U-shaped groove of the wiring harness terminal is achieved;
s4: the processed wire harness terminal is moved back to the original position through the hydraulic rod (12), and the processed wire harness terminal is manually taken down from the clamping mechanism (18).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911086826.3A CN110783793B (en) | 2019-11-08 | 2019-11-08 | Electronic beam wiring terminal shaping machine and method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911086826.3A CN110783793B (en) | 2019-11-08 | 2019-11-08 | Electronic beam wiring terminal shaping machine and method thereof |
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| Publication Number | Publication Date |
|---|---|
| CN110783793A true CN110783793A (en) | 2020-02-11 |
| CN110783793B CN110783793B (en) | 2021-04-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201911086826.3A Active CN110783793B (en) | 2019-11-08 | 2019-11-08 | Electronic beam wiring terminal shaping machine and method thereof |
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| CN (1) | CN110783793B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111468643A (en) * | 2020-04-17 | 2020-07-31 | 上海浦东新区张江化纤机械配件有限公司 | Electrode shaping device and shaping method |
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| CN109119864A (en) * | 2016-12-26 | 2019-01-01 | 东莞市蓉工自动化科技有限公司 | A kind of tubing terminal molding machine facilitating bending |
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| JP2008198564A (en) * | 2007-02-15 | 2008-08-28 | Singatron Enterprise Co Ltd | Manufacturing method of terminal |
| CN105075020A (en) * | 2013-02-23 | 2015-11-18 | 古河电气工业株式会社 | Cylindrical body, crimping terminal, method for manufacturing the body and the terminal, and device for manufacturing the crimping terminal |
| CN109075460A (en) * | 2016-03-04 | 2018-12-21 | 株式会社德尔塔普乐士 | It crimps connection terminal and crimps the manufacturing method of connection terminal |
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| CN110783793B (en) | 2021-04-20 |
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Effective date of registration: 20210325 Address after: 518000 1st and 3rd floors, building 15, third industrial zone, heshuikou community, Gongming office, Guangming New District, Shenzhen City, Guangdong Province Applicant after: SHENZHEN HONGYU ELECTRONICAL Co.,Ltd. Address before: Anhui College of water resources and hydropower Applicant before: Hu Mengting |
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