CN110779161A - Control method and device for compressor overload protection and air conditioner - Google Patents
Control method and device for compressor overload protection and air conditioner Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F11/00—Control or safety arrangements
- F24F11/30—Control or safety arrangements for purposes related to the operation of the system, e.g. for safety or monitoring
- F24F11/32—Responding to malfunctions or emergencies
- F24F11/38—Failure diagnosis
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F11/00—Control or safety arrangements
- F24F11/30—Control or safety arrangements for purposes related to the operation of the system, e.g. for safety or monitoring
- F24F11/49—Control or safety arrangements for purposes related to the operation of the system, e.g. for safety or monitoring ensuring correct operation, e.g. by trial operation or configuration checks
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F11/00—Control or safety arrangements
- F24F11/62—Control or safety arrangements characterised by the type of control or by internal processing, e.g. using fuzzy logic, adaptive control or estimation of values
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F11/00—Control or safety arrangements
- F24F11/70—Control systems characterised by their outputs; Constructional details thereof
- F24F11/72—Control systems characterised by their outputs; Constructional details thereof for controlling the supply of treated air, e.g. its pressure
- F24F11/74—Control systems characterised by their outputs; Constructional details thereof for controlling the supply of treated air, e.g. its pressure for controlling air flow rate or air velocity
- F24F11/77—Control systems characterised by their outputs; Constructional details thereof for controlling the supply of treated air, e.g. its pressure for controlling air flow rate or air velocity by controlling the speed of ventilators
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F11/00—Control or safety arrangements
- F24F11/70—Control systems characterised by their outputs; Constructional details thereof
- F24F11/80—Control systems characterised by their outputs; Constructional details thereof for controlling the temperature of the supplied air
- F24F11/86—Control systems characterised by their outputs; Constructional details thereof for controlling the temperature of the supplied air by controlling compressors within refrigeration or heat pump circuits
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F11/00—Control or safety arrangements
- F24F11/88—Electrical aspects, e.g. circuits
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B30/00—Energy efficient heating, ventilation or air conditioning [HVAC]
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Abstract
本发明提供了一种压缩机过载保护的控制方法、装置、空调器及计算机可读存储介质,其中,压缩机过载保护的控制方法包括:获取压缩机的工作电流和工作温度;当所述工作电流和所述工作温度满足第一预设条件时,控制所述压缩机停机;当所述压缩机满足第二预设条件时,控制所述压缩机重新启动。本发明通过使压缩机在特定条件下停机后又开启,从而避免在其未发生内置保护的前提下,停机时间过长引起空调器参数异常,从而影响用户使用舒适性的情况的发生,有效减少了压缩机内置保护的发生概率,提高空调器的运行稳定性,以提升用户的使用舒适度。
The present invention provides a control method, device, air conditioner and computer-readable storage medium for compressor overload protection, wherein the control method for compressor overload protection includes: obtaining the working current and working temperature of the compressor; When the current and the working temperature meet the first preset condition, the compressor is controlled to stop; when the compressor meets the second preset condition, the compressor is controlled to restart. The invention makes the compressor restart after being shut down under certain conditions, so as to avoid the abnormality of the parameters of the air conditioner caused by the long downtime without the built-in protection, thereby affecting the user's comfort, effectively reducing the occurrence of The probability of occurrence of built-in protection of the compressor is reduced, the operation stability of the air conditioner is improved, and the user's comfort level is improved.
Description
技术领域technical field
本发明涉及制冷设备的技术领域,具体而言,涉及一种压缩机过载保护的控制方法、装置、空调器及计算机可读存储介质。The present invention relates to the technical field of refrigeration equipment, and in particular, to a control method and device for compressor overload protection, an air conditioner and a computer-readable storage medium.
背景技术Background technique
压缩机作为空调器的核心部件,一般都会在空调器内设置各种保护功能,以确保压缩机运行的安全性,并且,除了空调器本身设置的各种保护功能外,压缩机产商一般还会在压缩机内部增设内置保护器,其原理为检测压缩机的工作温度和工作电流,在工作电流或/和工作温度过高的情况下,内置保护器断开从而使压缩机电路断开,使压缩机停止工作,以确保压缩机的安全,待工作温度恢复到内置保护器的恢复温度后,内置保护器重新闭合,从而允许压缩机重新投入工作。As the core component of the air conditioner, the compressor generally sets various protection functions in the air conditioner to ensure the safety of the compressor operation. A built-in protector will be added inside the compressor. The principle is to detect the working temperature and working current of the compressor. When the working current or/and the working temperature are too high, the built-in protector will be disconnected to disconnect the compressor circuit. Stop the compressor to ensure the safety of the compressor. After the working temperature returns to the recovery temperature of the built-in protector, the built-in protector is closed again, thereby allowing the compressor to be put into work again.
然而,压缩机往往处在一个相对密封的空间,其散热较慢,当压缩机发生内置保护后,其工作温度要降低到内置保护器的恢复温度,通常需要较长的时间,当压缩机停机时间较长后,空调器的运行参数将发生异常,从而影响其稳定性,降低用户的使用舒适性。However, the compressor is often in a relatively sealed space, and its heat dissipation is slow. When the compressor has built-in protection, its working temperature needs to be reduced to the recovery temperature of the built-in protector, which usually takes a long time. When the compressor stops After a long period of time, the operating parameters of the air conditioner will be abnormal, thereby affecting its stability and reducing the user's comfort.
发明内容SUMMARY OF THE INVENTION
有鉴于此,本发明旨在提供一种能在满足空调器可靠性运行的前提下,减少压缩机内置保护的发生,以提高空调器的稳定性,从而提升用户的使用舒适性的压缩机过载保护的控制方法、装置、空调器及计算机可读存储介质。In view of this, the present invention aims to provide a compressor overload that can reduce the occurrence of built-in protection of the compressor under the premise of satisfying the reliable operation of the air conditioner, so as to improve the stability of the air conditioner, thereby improving the user's comfort. Protected control method, device, air conditioner, and computer-readable storage medium.
为此,本发明的一方面提供了一种压缩机过载保护的控制方法,其包括:获取压缩机的工作电流和工作温度;当所述工作电流和所述工作温度满足第一预设条件时,控制所述压缩机停机;当所述压缩机满足第二预设条件时,控制所述压缩机重新启动。To this end, an aspect of the present invention provides a control method for compressor overload protection, which includes: acquiring the working current and working temperature of the compressor; when the working current and the working temperature satisfy a first preset condition , controlling the compressor to stop; when the compressor satisfies the second preset condition, controlling the compressor to restart.
在本发明的一方面中,通过使压缩机在特定条件下停机后又开启,从而避免在其未发生内置保护的前提下,停机时间过长引起空调器参数异常,从而影响用户使用舒适性的情况的发生,有效减少了压缩机内置保护的发生概率,提高空调器的运行稳定性,以提升用户的使用舒适度。In one aspect of the present invention, the compressor is turned on after being shut down under certain conditions, so as to avoid the abnormality of the parameters of the air conditioner caused by the long downtime without the built-in protection, thereby affecting the user's comfort. The occurrence of the situation effectively reduces the probability of the built-in protection of the compressor, improves the operation stability of the air conditioner, and improves the user's comfort.
另外,在本发明所涉及的压缩机过载保护的控制方法中,可选地,还包括:根据所述工作电流确定所述压缩机的内置保护器在所述工作电流下对应的最大保护温度和最小保护温度。优选地,根据所述最大保护温度和所述最小保护温度确定所述第一预设条件或第三预设条件。通常情况下,压缩机的内置保护器具有电流-温度特性曲线,例如最大fmax(I)、最小函数fmin(I),因此,根据检测得到的工作电流,可以便捷地计算出曲线上对应的最大保护温度和最小保护温度,以便于对第一预设条件或第三预设条件的确定。In addition, in the control method for compressor overload protection involved in the present invention, optionally, it further includes: determining, according to the working current, the corresponding maximum protection temperature and Minimum protection temperature. Preferably, the first preset condition or the third preset condition is determined according to the maximum protection temperature and the minimum protection temperature. Usually, the built-in protector of the compressor has a current-temperature characteristic curve, such as the maximum f max (I) and the minimum function f min (I). Therefore, according to the detected operating current, the corresponding curve on the curve can be easily calculated The maximum protection temperature and minimum protection temperature of , so as to facilitate the determination of the first preset condition or the third preset condition.
另外,在本发明所涉及的压缩机过载保护的控制方法中,可选地,所述第一预设条件包括:所述工作电流大于零,所述工作温度满足T0≥Ta+Ts以及T0>(Tmax+Tmin)/2,其中,T0表示所述工作温度,Ta表示第一设定温度,Ts表示第二设定温度,Tmax表示所述最大保护温度,Tmin表示所述最小保护温度。。在这种情况下,当满足第一预设条件时,即可认为压缩机过载,由此,通过控制压缩机停机使其降温,可以避免其在过载情况下继续工作,以防止损坏,并且,在满足第二预设条件后再控制压缩机开启,可以进一步避免在压缩机未发生内置保护的前提下,停机时间过长引起空调器参数异常,从而影响用户使用舒适性的情况的发生,有效减少了压缩机内置保护的发生概率,提高空调器的运行稳定性,以提升用户的使用舒适度。In addition, in the control method for compressor overload protection according to the present invention, optionally, the first preset condition includes: the working current is greater than zero, and the working temperature satisfies T 0 ≥T a +T s and T 0 >(T max + T min )/2, where T 0 represents the operating temperature, Ta represents the first set temperature, T s represents the second set temperature, and T max represents the maximum protection temperature , T min represents the minimum protection temperature. . In this case, when the first preset condition is satisfied, it can be considered that the compressor is overloaded. Therefore, by controlling the compressor to stop and cool down, it can be prevented from continuing to work under the overload condition to prevent damage, and, After the second preset condition is met, the compressor is controlled to be turned on, which can further avoid the occurrence of abnormal parameters of the air conditioner caused by the long downtime without the built-in protection of the compressor, thereby affecting the user's comfort. It reduces the occurrence probability of compressor built-in protection, improves the operation stability of the air conditioner, and improves the user's comfort.
另外,在本发明所涉及的压缩机过载保护的控制方法中,可选地,还包括:当所述工作电流和所述工作温度满足第三预设条件时,控制所述压缩机的负荷降低。由此,可以在出现压缩机过载时,通过使其负荷降低而减少压缩机的吸热量,从而降低其工作温度,以有效减小内置保护的发生概率,提升空调器运行的稳定性,提高用户的使用舒适性。In addition, in the control method for compressor overload protection according to the present invention, optionally, it further includes: when the working current and the working temperature satisfy a third preset condition, controlling the load of the compressor to reduce . Therefore, when the compressor is overloaded, the heat absorption of the compressor can be reduced by reducing the load, thereby reducing its operating temperature, so as to effectively reduce the occurrence probability of built-in protection, improve the operation stability of the air conditioner, and improve the User comfort.
另外,在本发明所涉及的压缩机过载保护的控制方法中,可选地,所述第三预设条件包括:所述工作电流大于零,所述工作温度满足T0≥Ta+Ts以及Tmin≦T0≦(Tmax+Tmin)/2,其中,T0表示所述工作温度,Ta表示第一设定温度,Ts表示第二设定温度,Tmax表示所述最大保护温度,Tmin表示所述最小保护温度。根据压缩机的内置保护器的电流-温度特性曲线可知,在此第三预设条件下,内置保护的发生概率较低,因此,当满足该第三预设条件时,通过控制降低压缩机的负荷而减少其吸热量,从而降低其工作温度,进一步减小内置保护的发生概率,提升空调器运行的稳定性,提高用户的使用舒适性。In addition, in the control method for compressor overload protection according to the present invention, optionally, the third preset condition includes: the working current is greater than zero, and the working temperature satisfies T 0 ≥T a +T s and T min ≦T 0 ≦(T max + T min )/2, wherein T 0 represents the operating temperature, Ta represents the first set temperature, T s represents the second set temperature, and T max represents the The maximum protection temperature, T min represents the minimum protection temperature. According to the current-temperature characteristic curve of the built-in protector of the compressor, under the third preset condition, the occurrence probability of the built-in protection is low. Therefore, when the third preset condition is met, the compressor can be controlled to reduce the load and reduce its heat absorption, thereby reducing its working temperature, further reducing the probability of built-in protection, improving the stability of the air conditioner operation, and improving the user's comfort.
另外,在本发明所涉及的压缩机过载保护的控制方法中,可选地,所述控制所述压缩机的负荷降低的具体实现包括:开启空调器的卸荷阀。由此,可以通过卸荷阀的开启,有效降低压缩机的负荷,从而有效防止内置保护的发生,提升空调器的运行稳定性。In addition, in the control method for compressor overload protection involved in the present invention, optionally, the specific implementation of controlling the load reduction of the compressor includes: opening an unloading valve of an air conditioner. In this way, the load of the compressor can be effectively reduced by opening the unloading valve, thereby effectively preventing the occurrence of built-in protection and improving the operation stability of the air conditioner.
另外,在本发明所涉及的压缩机过载保护的控制方法中,可选地,所述控制所述压缩机的负荷降低的具体实现还包括:当空调器为制热模式时,控制所述空调器的室外机的风机的转速降低;当所述空调器为制冷模式时,控制所述空调器的室内机的风机的转速降低。由此,通过调节空调器的相应风机的转速,可以有效降低压缩机的吸热量,即实现压缩机负荷的降低,从而有效防止内置保护的发生,提升空调器的运行稳定性等。In addition, in the control method for compressor overload protection according to the present invention, optionally, the specific implementation of controlling the load reduction of the compressor further includes: when the air conditioner is in a heating mode, controlling the air conditioner The rotation speed of the fan of the outdoor unit of the air conditioner is reduced; when the air conditioner is in the cooling mode, the rotation speed of the fan of the indoor unit of the air conditioner is controlled to be reduced. Therefore, by adjusting the rotation speed of the corresponding fan of the air conditioner, the heat absorption of the compressor can be effectively reduced, that is, the compressor load can be reduced, thereby effectively preventing the occurrence of built-in protection and improving the operation stability of the air conditioner.
另外,在本发明所涉及的压缩机过载保护的控制方法中,可选地,所述第一预设条件还包括:所述工作电流等于零,所述工作温度大于或等于所述第一设定温度。在这种情况下,当满足第一预设条件时,即可认为压缩机过载,由此,通过控制压缩机停机使其降温,可以避免其在过载情况下继续工作,以防止损坏,并且,在满足第二预设条件后再控制压缩机开启,可以进一步避免在压缩机未发生内置保护的前提下,停机时间过长引起空调器参数异常,从而影响用户使用舒适性的情况的发生,有效减少了压缩机内置保护的发生概率,提高空调器的运行稳定性,以提升用户的使用舒适度。In addition, in the control method for compressor overload protection according to the present invention, optionally, the first preset condition further includes: the working current is equal to zero, and the working temperature is greater than or equal to the first setting temperature. In this case, when the first preset condition is satisfied, it can be considered that the compressor is overloaded. Therefore, by controlling the compressor to stop and cool down, it can be prevented from continuing to work under the overload condition to prevent damage, and, After the second preset condition is met, the compressor is controlled to be turned on, which can further avoid the occurrence of abnormal parameters of the air conditioner caused by the long downtime without the built-in protection of the compressor, thereby affecting the user's comfort. It reduces the occurrence probability of compressor built-in protection, improves the operation stability of the air conditioner, and improves the user's comfort.
另外,在本发明所涉及的压缩机过载保护的控制方法中,可选地,所述第二预设条件包括:所述压缩机的停机时间达到预设时间。由此,压缩机可以在停机预设时间后即重新开启,以使压缩机间隙运行,从而避免在压缩机未发生内置保护的前提下,停机时间过长引起空调器参数异常,从而影响用户使用舒适性的情况的发生,有效减少了压缩机内置保护的发生概率,提高空调器的运行稳定性,以提升用户的使用舒适度。In addition, in the control method for compressor overload protection according to the present invention, optionally, the second preset condition includes: the shutdown time of the compressor reaches a preset time. As a result, the compressor can be restarted after the preset time of shutdown, so that the compressor can operate in a gap, so as to avoid the abnormality of the parameters of the air conditioner caused by the long shutdown time without the built-in protection of the compressor, thus affecting the use of users. The occurrence of comfort conditions effectively reduces the probability of the built-in protection of the compressor, improves the operating stability of the air conditioner, and improves the user's comfort.
另外,在本发明所涉及的压缩机过载保护的控制方法中,可选地,还包括:获取所述压缩机连续停机的累积次数;当所述累积次数大于或等于设定次数时,生成所述压缩机过载保护故障的信息。优选地,所述设定次数为6次。一般情况下,当压缩机出现内置保护后,往往停机时间较长,会导致空调器的运行参数异常,易使空调器将该内置保护误判为其他系统类的故障,例如缺氟保护、四通阀换向异常等,从而提高了空调器故障排除及维修的难度,因此,通过对压缩机连续停机的累积次数的监测,可以在其累积停机达到一定次数时,控制空调器发出压缩机过载保护故障的信息,即压缩机出现内置保护,从而避免空调器将该内置保护误报为其他保护,以便于故障排查,降低维修难度。In addition, in the control method for compressor overload protection involved in the present invention, optionally, it further includes: acquiring the cumulative number of times of continuous shutdown of the compressor; when the cumulative number of times is greater than or equal to a set number of times, generating the information about compressor overload protection faults. Preferably, the set number of times is 6 times. Under normal circumstances, when the compressor has built-in protection, it often takes a long time to stop, which will lead to abnormal operating parameters of the air conditioner. Abnormal commutation of the through valve, etc., which increases the difficulty of troubleshooting and maintenance of the air conditioner. Therefore, by monitoring the cumulative number of compressor shutdowns, when the cumulative shutdown reaches a certain number of times, the air conditioner can be controlled to issue a compressor overload. Protection fault information, that is, the compressor has built-in protection, so as to prevent the air conditioner from falsely reporting the built-in protection as other protection, so as to facilitate troubleshooting and reduce maintenance difficulty.
本发明的另一方面提供了一种压缩机过载保护的控制装置,其包括:获取单元,其用于获取压缩机的工作电流和工作温度;控制单元,其用于当所述工作电流和所述工作温度满足第一预设条件时,控制所述压缩机停机;启动单元,其用于当所述压缩机满足第二预设条件时,控制所述压缩机重新启动。Another aspect of the present invention provides a control device for compressor overload protection, which includes: an acquisition unit for acquiring the working current and operating temperature of the compressor; and a control unit for when the working current and all the When the working temperature satisfies the first preset condition, the compressor is controlled to stop; the starting unit is configured to control the compressor to restart when the compressor satisfies the second preset condition.
本发明的再一方面提供了一种空调器,其包括:存储有计算机程序的计算机可读存储介质和处理器,所述计算机程序被所述处理器读取并运行时,实现如上任一项所述的压缩机过载保护的控制方法。Still another aspect of the present invention provides an air conditioner, comprising: a computer-readable storage medium storing a computer program and a processor, the computer program being read and executed by the processor, implementing any of the above The described control method for compressor overload protection.
本发明的又一方面提供了一种计算机可读存储介质,所述计算机可读存储介质存储有计算机程序,当所述计算机程序被处理器读取并运行时,实现如上任一项所述的压缩机过载保护的控制方法。Yet another aspect of the present invention provides a computer-readable storage medium, where a computer program is stored in the computer-readable storage medium, and when the computer program is read and executed by a processor, any one of the above-mentioned items is implemented. Compressor overload protection control method.
在本发明中,所述压缩机过载保护的控制装置、所述空调器和所述计算机可读存储介质,与上述压缩机过载保护的控制方法相对于现有技术具有的优势相同,此处不再赘述。In the present invention, the control device for compressor overload protection, the air conditioner, and the computer-readable storage medium have the same advantages as the above-mentioned control method for compressor overload protection over the prior art, and are not described here. Repeat.
根据本发明,能够提供一种能在满足空调器可靠性运行的前提下,减少压缩机内置保护的发生以提高空调器的稳定性,并且能正确检测出压缩机的内置保护,避免误报为其他保护,以便于故障排查、降低维修难度的压缩机过载保护的控制方法、装置、空调器及计算机可读存储介质。According to the present invention, under the premise of satisfying the reliable operation of the air conditioner, it can reduce the occurrence of the built-in protection of the compressor to improve the stability of the air conditioner, and can correctly detect the built-in protection of the compressor to avoid false alarms as Other protections are a control method, device, air conditioner and computer-readable storage medium for compressor overload protection that facilitate troubleshooting and reduce maintenance difficulty.
附图说明Description of drawings
构成本发明的一部分的附图用来提供对本发明的进一步理解,本发明的示意性实施方式及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:The accompanying drawings constituting a part of the present invention are used to provide further understanding of the present invention, and the schematic embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the attached image:
图1为本发明的实施方式所涉及的压缩机过载保护的控制方法的流程示意图;1 is a schematic flowchart of a control method for compressor overload protection according to an embodiment of the present invention;
图2为本发明的实施方式所涉及的单相压缩机的电流检测接线示意图;2 is a schematic diagram of the current detection wiring of the single-phase compressor according to the embodiment of the present invention;
图3为本发明的实施方式所涉及的三相压缩机的电流检测接线示意图;3 is a schematic diagram of the current detection wiring of the three-phase compressor according to the embodiment of the present invention;
图4为本发明的实施方式所涉及的压缩机过载保护的控制方法的另一流程示意图;FIG. 4 is another schematic flowchart of the control method for compressor overload protection according to an embodiment of the present invention;
图5为本发明的实施方式所涉及的压缩机的内置保护器的电流-温度特性曲线图;5 is a current-temperature characteristic curve diagram of the built-in protector of the compressor according to the embodiment of the present invention;
图6为本发明的实施方式所涉及的压缩机过载保护的控制装置的结构示意图。6 is a schematic structural diagram of a control device for compressor overload protection according to an embodiment of the present invention.
附图标记说明:Description of reference numbers:
1-压缩机,2-电流互感器,3-内置保护器,4-压缩机过载保护的控制装置,41-获取单元,42-控制单元,43-启动单元。1- compressor, 2- current transformer, 3- built-in protector, 4- control device for compressor overload protection, 41- acquisition unit, 42- control unit, 43- start unit.
具体实施方式Detailed ways
需要说明的是,在不冲突的情况下,本发明中的实施方式及实施方式中的特征可以相互组合。It should be noted that the embodiments of the present invention and the features of the embodiments may be combined with each other without conflict.
下面将参考附图并结合实施方式来详细说明本发明。The present invention will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments.
图1为本发明的实施方式所涉及的压缩机过载保护的控制方法的流程示意图。FIG. 1 is a schematic flowchart of a control method for compressor overload protection according to an embodiment of the present invention.
参照图1,在本实施方式中,压缩机过载保护的控制方法可以包括:步骤S100:获取压缩机1的工作电流和工作温度;步骤S310:当工作电流和工作温度满足第一预设条件时,控制压缩机1停机;步骤S400:当压缩机1满足第二预设条件时,控制压缩机1重新启动。Referring to FIG. 1 , in this embodiment, the control method for compressor overload protection may include: step S100 : obtaining the working current and working temperature of the
在本实施方式中,通过使压缩机在特定条件下停机后又开启,从而避免在其未发生内置保护的前提下,停机时间过长引起空调器参数异常,从而影响用户使用舒适性的情况的发生,有效减少了压缩机内置保护的发生概率,提高空调器的运行稳定性,以提升用户的使用舒适度。In this embodiment, the compressor is turned on after being shut down under certain conditions, so as to avoid the situation where the air conditioner parameter is abnormal due to the long shutdown time without the built-in protection, thereby affecting the user's comfort. It can effectively reduce the occurrence probability of the built-in protection of the compressor, improve the operation stability of the air conditioner, and improve the user's comfort.
图2为本发明的实施方式所涉及的单相压缩机的电流检测接线示意图,图3为本发明的实施方式所涉及的三相压缩机的电流检测接线示意图。2 is a schematic diagram of the current detection wiring of the single-phase compressor according to the embodiment of the present invention, and FIG. 3 is a schematic diagram of the current detection wiring of the three-phase compressor according to the embodiment of the present invention.
此外,在本实施方式中,在步骤S100中:检测压缩机1的工作电流和工作温度,其中,压缩机1的类型没有特别限制。在一些示例中,压缩机1可以为单相压缩机。在另一些示例中,压缩机1也可以为三相压缩机等。由此,可以根据空调器的需要设置不同的压缩机,以满足不同的应用需求等。In addition, in the present embodiment, in step S100: the operating current and operating temperature of the
此外,在本实施方式中,在步骤S100中,检测压缩机1的工作电流的方式没有特别限制,例如可以通过电流互感器或电流表等检测获得工作电流。在一些示例中,对单相压缩机而言,参照图2,可以在压缩机1的接线线路上设置电流互感器2,以该电流互感器2检测到的电流为压缩机1的工作电流。在另一些示例中,对三相压缩机而言,参照图3,可以在压缩机1的三相电源其中的两相的线路上分别设置电流互感器2,例如U、V相或U、W相或V、W相等,以两个电流互感器2检测到的电流中较大者为压缩机1的工作电流。由此,可以更加准确便捷地获取压缩机的(最大)工作电流。In addition, in the present embodiment, in step S100, the method of detecting the operating current of the
此外,在本实施方式中,在步骤S100中,检测压缩机1的工作温度的方式没有特别限制。在一些示例中,可以在压缩机1的壳体上设置温度传感器,以检测压缩机1壳体温度,即为压缩机1的工作温度。由此,可以更加便捷地获取压缩机的工作温度。In addition, in the present embodiment, the method of detecting the operating temperature of the
图4为本发明的实施方式所涉及的压缩机过载保护的控制方法的另一流程示意图。FIG. 4 is another schematic flowchart of a control method for compressor overload protection according to an embodiment of the present invention.
参照图4,在本实施方式中,压缩机过载保护的控制方法还可以包括:步骤S200:根据工作电流确定压缩机1的内置保护器3在工作电流下对应的最大保护温度和最小保护温度。由此,可以根据最大保护温度和最小保护温度确定第一预设条件或第三预设条件(稍后描述)。4 , in this embodiment, the control method for compressor overload protection may further include: step S200 : determining the corresponding maximum protection temperature and minimum protection temperature of the built-in
图5为本发明的实施方式所涉及的压缩机的内置保护器的电流-温度特性曲线图。5 is a current-temperature characteristic graph of the built-in protector of the compressor according to the embodiment of the present invention.
通常情况下,压缩机1的内置保护器3具有电流(I)-温度(T)特性曲线,如图5所示,由此,可以获得内置保护器3的最大保护动作曲线fmax(I)和最小保护动作曲线fmin(I)。当压缩机1的工作电流和工作温度,即(I0,T0)位于曲线fmin(I)以下时,压缩机1一般不会发生内置保护;当(I0,T0)位于曲线fmax(I)以上时,压缩机1一般都会发生内置保护;当(I0,T0)位于曲线fmin(I)和曲线fmax(I)之间时,即图5中阴影区域时,压缩机1有可能发生内置保护,并且,越靠近曲线fmin(I)时,发生内置保护的概率越低,越靠近曲线fmax(I)时,发生内置保护的概率越高。Normally, the built-in
在本实施方式中,在步骤S200中,将工作电流I0的数值大小代入最大保护动作曲线fmax(I)和最小保护动作曲线fmin(I),可计算得到最大保护温度和最小保护温度。在此,所谓最大保护温度,即为fmax(I0)对应的数值结果Tmax,所谓最小保护温度,即为fmin(I0)对应的数值结果Tmin。因此,根据检测得到的工作电流,可以便捷地计算出曲线上对应的最大保护温度和最小保护温度,以便于对第一预设条件或第三预设条件的确定。In this embodiment, in step S200, the value of the operating current I 0 is substituted into the maximum protection action curve f max (I) and the minimum protection action curve f min (I), and the maximum protection temperature and the minimum protection temperature can be calculated. . Here, the so-called maximum protection temperature is the numerical result T max corresponding to f max (I 0 ), and the so-called minimum protection temperature is the numerical result T min corresponding to f min (I 0 ). Therefore, according to the detected working current, the corresponding maximum protection temperature and minimum protection temperature on the curve can be easily calculated, so as to facilitate the determination of the first preset condition or the third preset condition.
在本实施方式中,在步骤S310中:当工作电流和工作温度满足第一预设条件时,控制压缩机1停机。在一些示例中,第一预设条件可以包括:工作电流大于零,工作温度满足T0≥Ta+Ts以及T0>(Tmax+Tmin)/2,其中,T0表示工作温度,Ta表示第一设定温度,Ts表示第二设定温度,Tmax表示最大保护温度,Tmin表示最小保护温度。在另一些示例中,第一预设条件还可以包括:工作电流等于零,工作温度大于或等于第一设定温度。在这种情况下,当满足上述任一所述的第一预设条件时,即可认为压缩机过载,由此,通过控制压缩机停机使其降温,可以避免其在过载情况下继续工作,以防止损坏,并且,在满足第二预设条件后再控制压缩机开启,可以进一步避免在压缩机未发生内置保护的前提下,停机时间过长引起空调器参数异常,从而影响用户使用舒适性的情况的发生,有效减少了压缩机内置保护的发生概率,提高空调器的运行稳定性,以提升用户的使用舒适度。In this embodiment, in step S310: when the working current and the working temperature satisfy the first preset condition, the
此外,在本实施方式中,如上所述的,Ta为第一设定温度。其中,第一设定温度Ta可以为压缩机1的内置保护器3的恢复温度。通常情况下,当压缩机工作电流过大或工作温度过高时,其内置保护器的双金属片因受热变形而使触点断开,切断压缩机电源,当温度降低后,双金属片可以自动复位,因此,所谓恢复温度,是指内置保护器3因压缩机1温度过高断开后,重新恢复连接时对应的温度。在一些示例中,Ta的取值大小可以为50℃至90℃,例如55℃、75℃和80℃等。在另一些示例中,Ta的取值大小可以为60℃至70℃,例如62℃、65℃和68℃等。由此,可以根据压缩机种类或性质的不同,设定不同的恢复温度,从而确定不同的第一设定温度的取值,满足不同的应用需求。In addition, in this embodiment, as mentioned above, T a is a 1st preset temperature. The first set temperature Ta may be the recovery temperature of the built-in
此外,在本实施方式中,如上所述的,Ts为第二设定温度。其中,第二设定温度Ts的取值大小没有特别限制。在一些示例中,Ts的取值大小可以为5℃至20℃,例如8℃、16℃和18℃等。在另一些示例中,Ts的取值大小可以为10℃至15℃,例如11℃、12℃、13℃和14℃等。由此,可以根据压缩机的散热情况,设置不同的第二设定温度,即当压缩机的散热较慢时,可以设置较低的第二设定温度,以保证散热效率,当压缩机的散热较快时,可以设置较高的第二设定温度,从而防止温度在太短时间内降低,以导致压缩机过度频繁的启停。In addition, in the present embodiment, as described above, T s is the second set temperature. The value of the second set temperature T s is not particularly limited. In some examples, the value of T s may be 5°C to 20°C, such as 8°C, 16°C, and 18°C. In other examples, the value of T s may be 10°C to 15°C, for example, 11°C, 12°C, 13°C, and 14°C. Therefore, different second set temperatures can be set according to the heat dissipation of the compressor, that is, when the heat dissipation of the compressor is slow, a lower second set temperature can be set to ensure the heat dissipation efficiency. When the heat dissipation is fast, a higher second set temperature can be set, so as to prevent the temperature from decreasing in a short period of time, causing the compressor to start and stop too frequently.
在本实施方式中,在步骤S400中:当压缩机1满足第二预设条件时,控制压缩机1重新启动。在一些示例中,第二预设条件可以包括:压缩机1的停机时间达到预设时间,其中,预设时间的取值大小没有特别限制。在另一些示例中,预设时间可以为3min至8min,例如4min、5min和6min等。由此,可以控制压缩机停机冷却一定时间,再令其重新启动,通过间隙运行,可以使压缩机较快的投入下一次的运行。In this embodiment, in step S400: when the
此外,在本实施方式中,如上所述的压缩机1重新启动后,再进行压缩机1的工作电流和工作温度的检测和大小判断,当满足工作温度小于或等于第一设定温度时,则可以继续保持压缩机1的正常运行。由此,可以有效降低内置保护的发生概率,提升空调器运行的稳定性。In addition, in this embodiment, after the
参照图4,在本实施方式中,压缩机过载保护的控制方法还可以包括:步骤S500:获取压缩机1连续停机的累积次数;当累积次数大于或等于设定次数时,生成压缩机1过载保护故障的信息。在此,所谓过载保护故障的信息,是指压缩机发生内置保护的信息。一般情况下,当压缩机出现内置保护后,往往停机时间较长,会导致空调器的运行参数异常,易使空调器将该内置保护误判为其他系统类的故障,例如缺氟保护、四通阀换向异常等,从而提高了空调器故障排除及维修的难度,因此,通过对压缩机连续停机的累积次数的监测,可以在其累积停机达到一定次数时,控制空调器发出压缩机过载保护故障的信息,即压缩机出现内置保护,从而避免空调器将该内置保护误报为其他保护,以便于故障排查,降低维修难度。4 , in this embodiment, the control method for compressor overload protection may further include: Step S500 : obtaining the cumulative number of times of continuous shutdown of the
此外,在本实施方式中,如上所述的过载保护故障信息的发出方式没有特别限制。在一些示例中,过载保护故障信息可以通过灯光闪烁、声音提醒等方式发出。由此,可以根据空调器的设计需求设置不同的保障方式,以满足不同用户或使用环境的需求等。In addition, in this embodiment, there is no particular limitation on the way of sending out the overload protection fault information as described above. In some examples, the overload protection fault information can be sent out by means of flashing lights, sound reminders, and the like. Therefore, different guarantee methods can be set according to the design requirements of the air conditioner to meet the needs of different users or use environments.
另外,在本实施方式中,上述设定次数的取值没有特别限制。在一些示例中,设定次数可以为5次至9次,例如6次、7次或8次等。由此,可以根据空调器的类型等的不同,设置不同的设定次数,以满足不同的应用需求等。In addition, in this embodiment, the value of the set number of times is not particularly limited. In some examples, the set number of times may be 5 to 9 times, such as 6 times, 7 times, or 8 times, and so on. Therefore, different setting times can be set according to different types of air conditioners, etc., to meet different application requirements and the like.
在本实施方式中,参照图4,压缩机过载保护的控制方法还可以包括:步骤S320:当工作电流和工作温度满足第三预设条件时,控制压缩机1的负荷降低。其中,控制压缩机1的负荷降低的具体实现没有特别限制。在一些示例中,控制压缩机1的负荷降低的具体实现可以包括:开启空调器的卸荷阀。在另一些示例中,控制压缩机1的负荷降低的具体实现可以包括:当空调器为制热模式时,控制空调器的室外机的风机的转速降低;当空调器为制冷模式时,控制空调器的室内机的风机的转速降低。在这种情况下,通过卸荷阀的开启,或调节空调器的相应风机的转速,可以有效降低压缩机的吸热量,即实现压缩机负荷的降低,从而有效防止内置保护的发生,提升空调器的运行稳定性等。In this embodiment, referring to FIG. 4 , the control method for compressor overload protection may further include: Step S320 : when the working current and the working temperature satisfy the third preset condition, control the load of the
在本实施方式中,在步骤S320中,第三预设条件可以包括:工作电流大于零,工作温度满足T0≥Ta+Ts以及Tmin≦T0≦(Tmax+Tmin)/2,其中,T0表示工作温度,Ta表示第一设定温度,Ts表示第二设定温度,Tmax表示最大保护温度,Tmin表示最小保护温度。根据压缩机的内置保护器的电流-温度特性曲线可知,在此第三预设条件下,内置保护的发生概率较低,因此,当满足该第三预设条件时,通过控制降低压缩机的负荷而减少其吸热量,从而降低其工作温度,进一步减小内置保护的发生概率,提升空调器运行的稳定性,提高用户的使用舒适性。In this embodiment, in step S320, the third preset condition may include: the operating current is greater than zero, and the operating temperature satisfies T 0 ≥T a +T s and T min ≦T 0 ≦(T max +T min )/ 2, where T 0 represents the working temperature, Ta represents the first set temperature, T s represents the second set temperature, T max represents the maximum protection temperature, and T min represents the minimum protection temperature. According to the current-temperature characteristic curve of the built-in protector of the compressor, under the third preset condition, the occurrence probability of the built-in protection is low. Therefore, when the third preset condition is met, the compressor can be controlled to reduce the load and reduce its heat absorption, thereby reducing its operating temperature, further reducing the probability of built-in protection, improving the stability of the air conditioner operation, and improving the user's comfort.
此外,在本实施方式中,当压缩机1的工作温度小于第一设定温度和第二设定温度之和时,即T0<Ta+Ts时,可不做处理,使空调器自由运行。一般情况下,当T0<Ta+Ts,其可以为T0<Ta或与第一设定温度Ta较为接近的数值大小,该种情况下,压缩机即便发生内置保护,其温度也能较快地降低至恢复温度,以使内置保护器可以较快地恢复闭合,则压缩机也可以较快地恢复工作,不会影响空调器的运行稳定性,也不易导致故障误报等情况的发生。In addition, in this embodiment, when the operating temperature of the
图6为本发明的实施方式所涉及的压缩机过载保护的控制装置的结构示意图。6 is a schematic structural diagram of a control device for compressor overload protection according to an embodiment of the present invention.
参照图6,在本实施方式中,压缩机过载保护的控制装置4可以包括:用于获取压缩机1的工作电流和工作温度的获取单元41,用于当工作电流和工作温度满足第一预设条件时,控制压缩机1停机的控制单元42,和用于当压缩机1满足第二预设条件时,控制压缩机1重新启动的启动单元43。Referring to FIG. 6 , in this embodiment, the
在本实施方式中,通过压缩机过载保护的控制装置的多个单元的协同作用,可以控制压缩机在特定条件下停机后又开启,从而避免在其未发生内置保护的前提下,停机时间过长引起空调器参数异常,从而影响用户使用舒适性的情况的发生,有效减少了压缩机内置保护的发生概率,提高空调器的运行稳定性,以提升用户的使用舒适度。In this embodiment, through the synergy of multiple units of the compressor overload protection control device, the compressor can be controlled to be restarted after being shut down under certain conditions, so as to avoid the excessive shutdown time on the premise that the built-in protection does not occur. Long-term causes abnormal parameters of the air conditioner, thereby affecting the user's comfort, effectively reducing the probability of the built-in protection of the compressor, improving the operating stability of the air conditioner, and improving the user's comfort.
此外,在本实施方式中,压缩机过载保护的控制装置4还可以包括:计算单元,其用于根据工作电流确定压缩机1的内置保护器3在工作电流下对应的最大保护温度和最小保护温度。由此,可以根据最大保护温度和最小保护温度确定第一预设条件或第三预设条件。In addition, in this embodiment, the
此外,在本实施方式中,压缩机过载保护的控制装置4还可以包括:故障提醒单元,其用于获取压缩机1连续停机的累积次数,当累积次数大于或等于设定次数时,生成压缩机1过载保护故障的信息。在此,所谓过载保护故障的信息,是指压缩机发生内置保护的信息。一般情况下,当压缩机出现内置保护后,往往停机时间较长,会导致空调器的运行参数异常,易使空调器将该内置保护误判为其他系统类的故障,例如缺氟保护、四通阀换向异常等,从而提高了空调器故障排除及维修的难度,因此,通过对压缩机连续停机的累积次数的监测,可以在其累积停机达到一定次数时,控制空调器发出压缩机过载保护故障的信息,即压缩机出现内置保护,从而避免空调器将该内置保护误报为其他保护,以便于故障排查,降低维修难度。In addition, in this embodiment, the
此外,在本实施方式中,压缩机过载保护的控制装置4的控制单元42还可以用于当工作电流和工作温度满足第三预设条件时,控制压缩机1的负荷降低。其中,控制压缩机1的负荷降低的具体实现没有特别限制。在一些示例中,控制压缩机1的负荷降低的具体实现可以包括:开启空调器的卸荷阀。在另一些示例中,控制压缩机1的负荷降低的具体实现可以包括:当空调器为制热模式时,控制空调器的室外机的风机的转速降低;当空调器为制冷模式时,控制空调器的室内机的风机的转速降低。在这种情况下,通过卸荷阀的开启,或调节空调器的相应风机的转速,可以有效降低压缩机的吸热量,即实现压缩机负荷的降低,从而有效防止内置保护的发生,提升空调器的运行稳定性等。In addition, in this embodiment, the
在本实施方式中,还公开一种空调器,其包括:存储有计算机程序的计算机可读存储介质和处理器,其中,计算机程序被处理器读取并运行时,可以实现如上任一所述的压缩机过载保护的控制方法。In this embodiment, an air conditioner is also disclosed, which includes: a computer-readable storage medium storing a computer program and a processor, wherein, when the computer program is read and run by the processor, it can realize any of the above The control method of compressor overload protection.
在本实施方式中,还公开一种存储有计算机程序的计算机可读存储介质,当计算机程序被处理器读取并运行时,可以实现如上任一所述的压缩机过载保护的控制方法。其中,计算机可读存储介质的形式没有特别限制。在一些示例中,计算机可读存储介质可以为随机存储记忆体(Random Access Memory,RAM)、只读存储器(Read-Only Memory,ROM)、可擦除可编程只读存储器(Erasable Programmable Read Only Memory,EPROM)或便携式只读存储器(Compact Disc Read-Only Memory,CD-ROM),该计算机可读存储介质可用于存储相关指令及数据等。In this embodiment, a computer-readable storage medium storing a computer program is also disclosed. When the computer program is read and executed by a processor, any one of the above-mentioned control methods for compressor overload protection can be implemented. The form of the computer-readable storage medium is not particularly limited. In some examples, the computer-readable storage medium may be Random Access Memory (RAM), Read-Only Memory (ROM), Erasable Programmable Read Only Memory (Erasable Programmable Read Only Memory) , EPROM) or portable read-only memory (Compact Disc Read-Only Memory, CD-ROM), the computer-readable storage medium can be used to store related instructions and data.
以上所述仅为本发明的较佳实施方式而已,并不用以限制本发明,任何本领域技术人员,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made by any person skilled in the art within the spirit and principles of the present invention are should be included within the protection scope of the present invention.
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