CN110777293A - Low-silicon low-titanium high-carbon ferrochromium and preparation method thereof - Google Patents

Low-silicon low-titanium high-carbon ferrochromium and preparation method thereof Download PDF

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CN110777293A
CN110777293A CN201910905477.7A CN201910905477A CN110777293A CN 110777293 A CN110777293 A CN 110777293A CN 201910905477 A CN201910905477 A CN 201910905477A CN 110777293 A CN110777293 A CN 110777293A
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ferrochrome
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titanium
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王应青
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Xuzhou Hongyang New Material Technology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C35/00Master alloys for iron or steel
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/10Alloys containing non-metals
    • C22C1/1036Alloys containing non-metals starting from a melt
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/10Alloys containing non-metals
    • C22C1/1036Alloys containing non-metals starting from a melt
    • C22C1/1047Alloys containing non-metals starting from a melt by mixing and casting liquid metal matrix composites
    • C22C1/1052Alloys containing non-metals starting from a melt by mixing and casting liquid metal matrix composites by mixing and casting metal matrix composites with reaction
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C27/00Alloys based on rhenium or a refractory metal not mentioned in groups C22C14/00 or C22C16/00
    • C22C27/06Alloys based on chromium

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  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Composite Materials (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Manufacture And Refinement Of Metals (AREA)
  • Treatment Of Steel In Its Molten State (AREA)

Abstract

A low-silicon low-titanium high-carbon ferrochrome alloy comprises the following components in percentage by weight: c: 4.0-10.0%; cr: 55.0-65.0%; si: 0.1-0.3%; mn: 0.20-0.30%; mo: 0.40-0.80%; b: 0.6-1.2%; ni: 0.10-0.30%; ti: 0.01-0.03%; al: 0.04-0.12%; s: 0.05-0.10%; p: 0.01-0.03%; cu: 0.10-0.30%; the balance being Fe and unavoidable impurities. Mixing and melting chromium ore powder, iron ore powder, coke and silica to obtain ferrochrome alloy liquid, adding manganese, molybdenum, boron, nickel, titanium, aluminum and copper to the ferrochrome alloy liquid for melting, and adding a reducing agent, a reducing assistant and a binder to the alloy liquid to obtain the ferrochrome alloy. The method produces qualified products by directly smelting raw materials.

Description

Low-silicon low-titanium high-carbon ferrochromium and preparation method thereof
Technical Field
The invention belongs to the technical field of ferrochrome, and particularly relates to a low-silicon low-titanium high-carbon ferrochrome and a preparation method thereof.
Background
Ferrochrome is the most important raw material for producing stainless steel, and is mainly applied to producing stainless steel, ball bearing steel, tool steel, nitriding steel, hot strength steel, quenched and tempered steel, carburizing steel and hydrogen-resistant steel, because chromium plays a determining role in stainless steel, only one element determining the attribute of the stainless steel is chromium, and each stainless steel must contain a certain amount of chromium. The corrosion resistance of stainless steel is mainly derived from chromium. Experiments prove that the corrosion resistance of the steel can be greatly improved only when the chromium content exceeds 12 percent, so that the chromium content in the stainless steel is generally not lower than 12 percent. The supply and demand of chromite is therefore closely related to that of the stainless steel market.
The high-carbon ferrochrome is mainly used for producing stainless steel, wherein the chromium content of 200 series stainless steel is about 16%, the chromium content of 300 series stainless steel is about 25%, and the chromium content of 400 series stainless steel is about 14%. The 300 series stainless steel with the largest ferrochrome requirement is also the largest proportion product in the stainless steel production. The alloy is used as an alloying agent for ball steel, tool steel and high-speed steel with high carbon content, the hardenability of the steel is improved, and the wear resistance and hardness of the steel are improved; the additive is used as an additive of cast iron, improves the wear resistance and hardness of the cast iron, and simultaneously ensures that the cast iron has good heat resistance; the chromium-containing raw material is used for producing silicon-chromium alloy and medium, low and micro carbon ferrochrome by a slag-free method; the chromium-containing raw material is used for producing metal chromium by an electrolytic method; used as a raw material for smelting stainless steel by an oxygen blowing method.
In the industries of ferrous metallurgy, casting and the like, high-carbon ferrochrome is widely applied as an important raw material and an additive, and with the development of market economy, steel enterprises have increasingly strict requirements on the components of the high-carbon ferrochrome alloy; in the raw materials for producing special bearing steel, special requirements are placed on the contents of titanium and silicon in the high-carbon ferrochrome alloy, and high-carbon ferrochrome products with the silicon content of less than 0.3% and the titanium content of less than 0.03% are increasingly demanded.
Disclosure of Invention
The invention aims to provide a low-silicon low-titanium high-carbon ferrochrome and a preparation method thereof.
The invention is realized by the following technical scheme:
a low-silicon low-titanium high-carbon ferrochrome alloy comprises the following components in percentage by weight: c: 4.0-10.0%; cr: 55.0-65.0%; si: 0.1-0.3%; mn: 0.20-0.30%; mo: 0.40-0.80%; b: 0.6-1.2%; ni: 0.10-0.30%; ti: 0.01-0.03%; al: 0.04-0.12%; s: 0.05-0.10%; p: 0.01-0.03%; cu: 0.10-0.30%; the balance being Fe and unavoidable impurities.
Preferably, the weight percentages of the components are as follows: c: 6.0 percent; cr: 60.0 percent; si: 0.2 percent; mn: 0.25 percent; mo: 0.60 percent; b: 0.9 percent; ni: 0.20 percent; ti: 0.02 percent; al: 0.08 percent; s: 0.07 percent; p: 0.02 percent; cu: 0.20 percent; the balance being Fe and unavoidable impurities.
A preparation method of a low-silicon low-titanium high-carbon ferrochromium alloy comprises the following steps:
(1) mixing chromium ore powder, iron ore powder, coke and silica as raw materials to obtain a mixed material; by mass, chromium ore powder Cr 2O 330-40% of coke, 10-50 mm of particle size, 80-90% of coke fixed carbon, 10-20 mm of particle size, and SiO 2 2The content is not less than 97 percent, and the granularity is 10-30 mm;
(2) the mixed material is firstly melted into ferrochrome liquid by a graphite crucible of 28349heating to 600-700 ℃, then manganese, molybdenum, boron, nickel, titanium, aluminum and copper are sequentially added into the ferrochrome liquid for melting, then the temperature is reduced to 580-620 ℃, and the mixture is uniformly stirred for 3-5 min;
(3) under the protection of argon, adding a reducing agent, a reducing assistant agent and a binder into the ferrochrome liquid, and stirring for 4-6min after completely melting;
(4) removing scum, adding a ferrochromium refining agent at 600-700 ℃ for refining, stirring for 20-30min, and then skimming and degassing;
(5) and after the components in front of the furnace are analyzed to be qualified, carrying out solid solution treatment and aging treatment on the refined ferrochrome liquid to obtain the ferrochrome.
Preferably, the chromium ore powder Cr in the step (1) 2O 335% of content, 30mm of particle size, 85% of coke fixed carbon content, 15mm of particle size, silica SiO 2The content is not less than 97 percent, and the granularity is 20 mm.
Preferably, the mass ratio of the reducing agent, the auxiliary reducing agent and the binder in the step (3) is 2: 3: 2.
compared with the prior art, the preparation process parameters of the invention can effectively improve the process performance of the ferrochrome alloy, improve the processing and heat treatment strength of the ferrochrome alloy, effectively ensure the casting performance and the mechanical performance, and effectively improve the strength, the toughness, the ductility and the wear resistance of the ferrochrome alloy.
Detailed Description
The present invention will be further described with reference to the following examples.
Example 1
A low-silicon low-titanium high-carbon ferrochrome alloy comprises the following components in percentage by weight: c: 4.0 percent; cr: 55.0 percent; si: 0.1 percent; mn: 0.20 percent; mo: 0.40 percent; b: 0.6 percent; ni: 0.10 percent; ti: 0.01 percent; al: 0.04 percent; s: 0.05 percent; p: 0.01 percent; cu: 0.10 percent; the balance being Fe and unavoidable impurities.
The preparation method of the low-silicon low-titanium high-carbon ferrochrome comprises the following steps:
(1) mixing chromium ore powder, iron ore powder, coke and silica as raw materials to obtain a mixed material; by mass, chromium ore powder Cr 2O 330-40% of coke, 10-50 mm of particle size, 80-90% of coke fixed carbon, 10-20 mm of particle size, and SiO 2 2The content is not less than 97 percent, and the granularity is 10-30 mm;
(2) the mixed material is firstly melted into ferrochrome liquid by a graphite crucible of 28349heating to 600-700 ℃, then manganese, molybdenum, boron, nickel, titanium, aluminum and copper are sequentially added into the ferrochrome liquid for melting, then the temperature is reduced to 580-620 ℃, and the mixture is uniformly stirred for 3-5 min;
(3) under the protection of argon, adding a reducing agent, a reducing assistant agent and a binder into the ferrochrome liquid, and stirring for 4-6min after completely melting; the mass ratio of the reducing agent to the auxiliary reducing agent to the binder is 2: 3: 2;
(4) removing scum, adding a ferrochromium refining agent at 600-700 ℃ for refining, stirring for 20-30min, and then skimming and degassing;
(5) and after the components in front of the furnace are analyzed to be qualified, carrying out solid solution treatment and aging treatment on the refined ferrochrome liquid to obtain the ferrochrome.
Example 2
A low-silicon low-titanium high-carbon ferrochrome alloy comprises the following components in percentage by weight: c: 6.0 percent; cr: 60.0 percent; si: 0.2 percent; mn: 0.25 percent; mo: 0.60 percent; b: 0.9 percent; ni: 0.20 percent; ti: 0.02 percent; al: 0.08 percent; s: 0.07 percent; p: 0.02 percent; cu: 0.20 percent; the balance being Fe and unavoidable impurities.
The preparation method of the low-silicon low-titanium high-carbon ferrochrome comprises the following steps:
(1) mixing chromium ore powder, iron ore powder, coke and silica as raw materials to obtain a mixed material; by mass, chromium ore powder Cr 2O 335% of content, 30mm of particle size, 85% of coke fixed carbon content, 15mm of particle size, silica SiO 2The content is not less than 97 percent, and the granularity is 20 mm;
(2) the mixed material is firstly melted into ferrochrome liquid by a graphite crucible of 28349heating to 600-700 ℃, then manganese, molybdenum, boron, nickel, titanium, aluminum and copper are sequentially added into the ferrochrome liquid for melting, then the temperature is reduced to 580-620 ℃, and the mixture is uniformly stirred for 3-5 min;
(3) under the protection of argon, adding a reducing agent, a reducing assistant agent and a binder into the ferrochrome liquid, and stirring for 4-6min after completely melting; the mass ratio of the reducing agent to the auxiliary reducing agent to the binder is 2: 3: 2;
(4) removing scum, adding a ferrochromium refining agent at 600-700 ℃ for refining, stirring for 20-30min, and then skimming and degassing;
(5) and after the components in front of the furnace are analyzed to be qualified, carrying out solid solution treatment and aging treatment on the refined ferrochrome liquid to obtain the ferrochrome.
Example 3
A low-silicon low-titanium high-carbon ferrochrome alloy comprises the following components in percentage by weight: c: 10.0 percent; cr: 65.0 percent; si: 0.3 percent; mn: 0.30 percent; mo: 0.80 percent; b: 1.2 percent; ni: 0.30 percent; ti: 0.03 percent; al: 0.12 percent; s: 0.10 percent; p: 0.03 percent; cu: 0.30 percent; the balance being Fe and unavoidable impurities.
The preparation method of the low-silicon low-titanium high-carbon ferrochrome comprises the following steps:
(1) mixing chromium ore powder, iron ore powder, coke and silica as raw materials to obtain a mixed material; by mass, chromium ore powder Cr 2O 330-40% of coke, 10-50 mm of particle size, 80-90% of coke fixed carbon, 10-20 mm of particle size, and SiO 2 2The content is not less than 97 percent, and the granularity is 10-30 mm;
(2) the mixed material is firstly melted into ferrochrome liquid by a graphite crucible of 28349heating to 600-700 ℃, then manganese, molybdenum, boron, nickel, titanium, aluminum and copper are sequentially added into the ferrochrome liquid for melting, then the temperature is reduced to 580-620 ℃, and the mixture is uniformly stirred for 3-5 min;
(3) under the protection of argon, adding a reducing agent, a reducing assistant agent and a binder into the ferrochrome liquid, and stirring for 4-6min after completely melting; the mass ratio of the reducing agent to the auxiliary reducing agent to the binder is 2: 3: 2;
(4) removing scum, adding a ferrochromium refining agent at 600-700 ℃ for refining, stirring for 20-30min, and then skimming and degassing;
(5) and after the components in front of the furnace are analyzed to be qualified, carrying out solid solution treatment and aging treatment on the refined ferrochrome liquid to obtain the ferrochrome.
The preparation process parameters of the embodiment can effectively improve the process performance of the ferrochrome, improve the processing and heat treatment strength of the ferrochrome, effectively ensure the casting performance and the mechanical performance, and effectively improve the strength, the toughness, the ductility and the wear resistance of the ferrochrome.

Claims (5)

1. The low-silicon low-titanium high-carbon ferrochrome is characterized by comprising the following components in percentage by weight: c: 4.0-10.0%; cr: 55.0-65.0%; si: 0.1-0.3%; mn: 0.20-0.30%; mo: 0.40-0.80%; b: 0.6-1.2%; ni: 0.10-0.30%; ti: 0.01-0.03%; al: 0.04-0.12%; s: 0.05-0.10%; p: 0.01-0.03%; cu: 0.10-0.30%; the balance being Fe and unavoidable impurities.
2. The low-silicon low-titanium high-carbon ferrochrome alloy as claimed in claim 1, wherein the weight percentages of the components are as follows: c: 6.0 percent; cr: 60.0 percent; si: 0.2 percent; mn: 0.25 percent; mo: 0.60 percent; b: 0.9 percent; ni: 0.20 percent; ti: 0.02 percent; al: 0.08 percent; s: 0.07 percent; p: 0.02 percent; cu: 0.20 percent; the balance being Fe and unavoidable impurities.
3. A preparation method of a low-silicon low-titanium high-carbon ferrochrome is characterized by comprising the following steps:
(1) mixing chromium ore powder, iron ore powder, coke and silica as raw materials to obtain a mixed material; by mass, chromium ore powder Cr 2O 330-40% of coke, 10-50 mm of particle size, 80-90% of coke fixed carbon, 10-20 mm of particle size, and SiO 2 2The content is not less than 97 percent, and the granularity is 10-30 mm;
(2) the mixed material is firstly melted into ferrochrome liquid by a graphite crucible of 28349heating to 600-700 ℃, then manganese, molybdenum, boron, nickel, titanium, aluminum and copper are sequentially added into the ferrochrome liquid for melting, then the temperature is reduced to 580-620 ℃, and the mixture is uniformly stirred for 3-5 min;
(3) under the protection of argon, adding a reducing agent, a reducing assistant agent and a binder into the ferrochrome liquid, and stirring for 4-6min after completely melting;
(4) removing scum, adding a ferrochromium refining agent at 600-700 ℃ for refining, stirring for 20-30min, and then skimming and degassing;
(5) and after the components in front of the furnace are analyzed to be qualified, carrying out solid solution treatment and aging treatment on the refined ferrochrome liquid to obtain the ferrochrome.
4. The method for preparing a low-silicon low-titanium high-carbon ferrochrome alloy according to claim 3, wherein the method comprises the following steps: in the step (1), the chromium mineral powder Cr 2O 335% of content, 30mm of particle size, 85% of coke fixed carbon content, 15mm of particle size, silica SiO 2The content is not less than 97 percent, and the granularity is 20 mm.
5. The method for preparing a low-silicon low-titanium high-carbon ferrochrome alloy according to claim 3, wherein the method comprises the following steps: the mass ratio of the reducing agent, the auxiliary reducing agent and the binder in the step (3) is 2: 3: 2.
CN201910905477.7A 2019-09-24 2019-09-24 Low-silicon low-titanium high-carbon ferrochromium and preparation method thereof Pending CN110777293A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113444950A (en) * 2021-07-08 2021-09-28 烟台新钢联冶金科技有限公司 Chromium-based high-nitrogen alloy cushion block for silicon steel high-temperature heating furnace and preparation method thereof

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101962714A (en) * 2010-10-25 2011-02-02 中钢集团吉林铁合金股份有限公司 Production method of low-silicon low-titanium and high-carbon ferrochrome smelted by submerged arc furnace
CN105648304A (en) * 2016-02-26 2016-06-08 铜陵安东铸钢有限责任公司 Ferrochromium and preparation process thereof
CN108977678A (en) * 2018-08-09 2018-12-11 徐州宏阳新材料科技有限公司 A kind of low-Ti high-C ferrochronium and its smelting process
EP3497249A1 (en) * 2016-07-11 2019-06-19 Outotec (Finland) Oy Process for manufacturing ferrochromium alloy with desired content of manganese, nickel and molybdenum

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101962714A (en) * 2010-10-25 2011-02-02 中钢集团吉林铁合金股份有限公司 Production method of low-silicon low-titanium and high-carbon ferrochrome smelted by submerged arc furnace
CN105648304A (en) * 2016-02-26 2016-06-08 铜陵安东铸钢有限责任公司 Ferrochromium and preparation process thereof
EP3497249A1 (en) * 2016-07-11 2019-06-19 Outotec (Finland) Oy Process for manufacturing ferrochromium alloy with desired content of manganese, nickel and molybdenum
CN108977678A (en) * 2018-08-09 2018-12-11 徐州宏阳新材料科技有限公司 A kind of low-Ti high-C ferrochronium and its smelting process

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113444950A (en) * 2021-07-08 2021-09-28 烟台新钢联冶金科技有限公司 Chromium-based high-nitrogen alloy cushion block for silicon steel high-temperature heating furnace and preparation method thereof

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