CN110775555B - Sectional type axle type product assembly shop - Google Patents

Sectional type axle type product assembly shop Download PDF

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Publication number
CN110775555B
CN110775555B CN201911191780.1A CN201911191780A CN110775555B CN 110775555 B CN110775555 B CN 110775555B CN 201911191780 A CN201911191780 A CN 201911191780A CN 110775555 B CN110775555 B CN 110775555B
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China
Prior art keywords
section
area
forklift
tray
bracket
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CN201911191780.1A
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Chinese (zh)
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CN110775555A (en
Inventor
金天国
杨波
毕凤阳
周凯
张旭堂
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Harbin Institute of Technology
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Harbin Institute of Technology
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Priority to CN201911191780.1A priority Critical patent/CN110775555B/en
Publication of CN110775555A publication Critical patent/CN110775555A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G35/00Mechanical conveyors not otherwise provided for
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G37/00Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00Control devices, e.g. for safety, warning or fault-correcting
    • B65G43/08Control devices operated by article or material being fed, conveyed or discharged
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/34Devices for discharging articles or materials from conveyor 
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66FHOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
    • B66F9/00Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes
    • B66F9/06Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66FHOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
    • B66F9/00Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes
    • B66F9/06Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
    • B66F9/075Constructional features or details
    • B66F9/07513Details concerning the chassis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66FHOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
    • B66F9/00Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes
    • B66F9/06Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
    • B66F9/075Constructional features or details
    • B66F9/20Means for actuating or controlling masts, platforms, or forks

Abstract

The invention discloses a sectional type shaft product assembly workshop, which comprises a workshop middle shaft channel, a forklift type AGV (automatic guided vehicle) for material transfer and a piggyback type AGV; a first unloading area, a cache area, a first partial loading area, a final loading area, a second partial loading area and a second unloading area are sequentially arranged on one side of a middle shaft channel of the workshop; a finished product testing area and a finished product storage area are sequentially arranged on the other side of the shaft channel in the workshop; the sections A, B, C, E and A + B are transferred by a forklift type AGV; the section B and the section C are respectively sleeved with a section B lifting appliance and a section C lifting appliance; fork arm of forklift type AGV is set on the forklift type AGV dolly, fork groove structure matched with fork arm of forklift is set on the A section pallet, B section sling, C section sling and E section pallet respectively; the D section, the D + E section and the shaft product finished products are transferred by adopting a piggyback type AGV trolley, and a piggyback type bracket used for placing the D section, the D + E section and the shaft product finished products is arranged on the piggyback type AGV trolley.

Description

Sectional type axle type product assembly shop
Technical Field
The invention relates to a production workshop, in particular to an assembly workshop for assembling sectional type shaft products.
Background
Fig. 10 is a schematic structural diagram of a finished shaft product. The sectional type shaft product comprises a section A1, a section B2, a section C3, a section D4 and a section E5, wherein each section is assembled into a whole after being independently processed. Because spare part quantity and kind are more, the commodity circulation mode in ordinary workshop leads to the material to transport inefficiency, has reduced production efficiency.
Disclosure of Invention
In view of this, the invention aims to provide a sectional type shaft product assembly workshop, which can effectively improve the production efficiency through reasonable workshop layout design and intelligent logistics transfer facilities.
In order to achieve the purpose, the invention provides the following technical scheme:
a sectional type shaft product assembly workshop comprises a workshop middle shaft channel, a forklift type AGV (automatic guided vehicle) for material transfer and a piggyback type AGV;
a first unloading area, a cache area, a first partial loading area, a final loading area, a second partial loading area and a second unloading area are sequentially arranged on one side of the shaft channel in the workshop;
a finished product testing area and a finished product storage area are sequentially arranged on the other side of the shaft channel in the workshop;
a section A tray for section A discharging, a section B bracket for section B discharging, a section C bracket for section C discharging and a section E tray for section E discharging are arranged in the first discharging area respectively;
a buffer storage rack is arranged in the buffer storage area, and storage areas for placing the A-section tray, the B-section tray, the C-section tray and the E-section tray are respectively arranged in the buffer storage rack;
a D-section unloading bracket for D-section unloading is arranged in the second unloading area;
a first assembling frame for assembling the section A and the section B and obtaining the section A + B is arranged in the first assembling area;
a second assembling frame for assembling the section D and the section E and obtaining a section D + E is arranged in the second assembling area;
a final assembly jig for assembling the section A + B, the section C and the section D + E to obtain a finished shaft product is arranged in the final assembly area;
the sections A, B, C, E and A + B are transferred by adopting the forklift type AGV; the section B and the section C are respectively sleeved with a section B lifting appliance and a section C lifting appliance; fork arm structures matched with the fork arms of the forklift are respectively arranged on the A section tray, the B section lifting appliance, the C section lifting appliance and the E section tray;
d section, D + E section and axle type product finished product adopt the transport is realized to piggy-back formula AGV dolly, be equipped with on the piggy-back formula AGV dolly and be used for placing D section, D + E section and axle type product finished product piggy-back formula bracket.
Further, the A section tray with the E section tray all adopts the tray of isostructure, the tray includes the tray body, be equipped with on the bottom surface of tray body twice be used for with fork truck yoke complex tray fork groove of fork truck formula AGV dolly.
Furthermore, the bracket with the same structure is adopted by the bracket with the section B and the bracket with the same structure is adopted by the bracket with the section C, the bracket comprises supporting brackets respectively positioned at two ends of the corresponding section A or the section B, and the supporting brackets are provided with arc-shaped brackets or V-shaped brackets matched with the corresponding section B or the section C.
Furthermore, the lifting appliance with the same structure is adopted by the lifting appliance of the section B and the lifting appliance of the section C, the lifting appliance comprises a lifting appliance cross beam, and lifting appliance fixing sleeves which are respectively sleeved at two ends of the corresponding section B or section C are arranged below two ends of the lifting appliance cross beam; the lifting appliance fixing sleeve comprises an upper end semicircular sleeve fixedly connected with the lifting appliance cross beam, and a lower end semicircular sleeve detachably connected with the upper end semicircular sleeve is arranged on the upper end semicircular sleeve; the middle part of hoist crossbeam is equipped with two vertical downwardly extending's dog, two form between the dog with fork truck yoke complex hoist slot of fork truck formula AGV dolly.
Further, the forklift type AGV comprises a forklift body, fork legs are arranged on two sides in front of the forklift body respectively, transverse rails are arranged on the opposite inner sides of the two fork legs respectively, transverse sliding blocks in sliding fit with the transverse rails are arranged between the two transverse rails, longitudinal rails are arranged on the transverse sliding blocks, fork arms of the forklift are mounted on the longitudinal rails in sliding fit, and a transverse driving mechanism for driving the transverse sliding blocks to move along the transverse rails is arranged on the forklift body; and a longitudinal driving mechanism for driving the fork arms of the forklift to move along the longitudinal rail is arranged on the longitudinal rail.
Further, the fork truck body and the below of fork leg is equipped with mecanum wheel mechanism I, mecanum wheel mechanism I includes mecanum wheel I, be equipped with bearing frame I and driving motor I in mecanum wheel I's the pivot, just bearing frame I and corresponding the fork truck body or be equipped with damper I between the fork leg, damper I includes fixed mounting and is in fixed cover and fixed mounting correspond down on the bearing frame I last fixed cover on the fork truck body, fixed cover is coaxial just with last fixed cover down length-adjustable between fixed cover and the last fixed cover, the suit is equipped with damping spring between fixed cover and the last fixed cover down.
Further, still including being used for supporting the bearing frame supporting mechanism of bearing frame I, bearing frame supporting mechanism includes that fixed mounting corresponds the support bearing frame and the rotatory cooperation suit of fork truck body are in support the pivot in the support bearing frame, the suit is equipped with rather than synchronous pivoted otic placode in the support pivot, be equipped with on the otic placode with I fixed connection's of bearing frame supporting baseplate I.
Further, the piggyback AGV comprises a frame, and a cover plate is arranged on the top cover of the frame; the piggyback bracket comprises jacking bracket mechanisms respectively arranged on the front side and the rear side of the frame, the jacking bracket mechanisms comprise a spiral elevator fixedly arranged on the frame and a bracket fixedly arranged on the spiral elevator, and an arc-shaped bracket or a V-shaped bracket is arranged on the top surface of the bracket.
Further, a Mecanum wheel mechanism II is arranged below the frame and comprises a Mecanum wheel II, a bearing seat II and a driving motor II are arranged on a rotating shaft of the Mecanum wheel II, and a damping mechanism II is arranged between the bearing seat II and the frame; the damping mechanism II comprises a cantilever sleeved on the bearing seat II, one end of the cantilever is in rotating fit with the frame, a damping plate is fixedly arranged at the other end of the cantilever, and a damping air bag and a hydraulic damping rod are arranged between the damping plate and the frame.
Furthermore, the spiral elevator comprises a lifting plate positioned at the top, guide pillars are respectively arranged below two sides of the lifting plate, a guide plate for guiding the guide pillars to do lifting motion is arranged on the frame, and a lifting driving mechanism for driving the lifting plate to do lifting motion is arranged on the frame.
The invention has the beneficial effects that:
the logistics system scheme of the sectional type shaft product assembly workshop is as follows:
respectively unloading the section A, the section B, the section C and the section E in a first unloading area, unloading the section A on a section A tray, unloading the section B on a section B tray, unloading the section C on a section C tray, and unloading the section E on a section E tray; discharging the section D in a second discharge area;
respectively transferring the section A together with the section A pushing disc, the section B together with the section B bracket, the section C together with the section C bracket and the section E together with the section E to a cache frame in a cache region by using a forklift type AGV;
the method comprises the following steps that a forklift type AGV trolley is utilized, a section A and a section A push disc as well as a section B and a section B bracket are transferred from a cache frame to a first partial installation area, and the section A + the section B are obtained after the section A and the section A push disc and the section B bracket are assembled in the first partial installation area; the section E and the section E tray are transferred to a second partial loading area, meanwhile, a piggyback AGV trolley is used for transferring the section D to the second partial loading area, and the section D + E is obtained after assembly in the second partial loading area;
respectively transferring the section C, the section C bracket and the section A + B to a final assembly area by using a forklift type AGV trolley, transferring the section D + E to the final assembly area by using a piggyback type AGV trolley, and assembling in the final assembly area to obtain a finished shaft product;
transferring the shaft product finished products to a finished product testing area by using a piggyback AGV trolley, and transferring the shaft product finished products to a finished product storage area by using the piggyback AGV trolley after detection;
in conclusion, the sectional type shaft product assembly workshop can effectively improve the production logistics transfer efficiency and the production efficiency through reasonable workshop layout design and intelligent logistics transfer facilities such as a forklift type AGV (automatic guided vehicle) trolley, a piggyback type AGV and the like.
Drawings
In order to make the object, technical scheme and beneficial effect of the invention more clear, the invention provides the following drawings for explanation:
FIG. 1 is a schematic structural view of an embodiment of a sectional type shaft product assembly shop according to the present invention;
FIG. 2 is a schematic structural view of a tray;
FIG. 3 is a schematic structural view of a bracket and spreader;
FIG. 4 is a schematic diagram of a forklift AGV;
FIG. 5 is a schematic structural diagram of the Mecanum wheel mechanism I;
FIG. 6 is a schematic diagram of a piggyback AGV configuration;
FIG. 7 is a cross-sectional view A-A of FIG. 6;
FIG. 8 is a perspective view of a piggyback AGV;
FIG. 9 is a schematic diagram of a Mecanum wheel mechanism II;
fig. 10 is a schematic structural diagram of a finished shaft product.
Description of reference numerals:
1-stage A; 2-section B; 3-C section; 4-D section; 5-E section;
10-a shaft channel in a workshop;
20-a first discharge zone; 21-a section tray; 21 a-a tray body; 21 b-pallet fork pockets; 22-B section bracket; 22 a-a support bracket; 23-C section bracket; 24-E segment trays; 25-B section of sling; 25 a-spreader beam; 25 b-upper semicircular sleeve; 25 c-lower end semicircular sleeve; 25 d-a stop block; 25 e-a spreader slot; 26-C section slings;
30-a cache region; 31-a cache shelf;
40-a first installation area; 41-a first mounting bracket;
50-a final assembly area; 51-final assembly jig;
60-a second subassembly region; 61-a second mounting bracket;
70-a second discharge zone; section 71-D discharge carriage;
80-finished product test area;
90-finished product storage area;
100-forklift AGV cart; 101-forklift fork arms; 102-a forklift body; 103-a fork leg; 104-transverse track; 105-a transverse slider; 106-longitudinal track; 107-Mecanum wheel I; 108-bearing seat I; 109-driving a motor I; 110-lower fixed sleeve; 111-fixing the sleeve; 112-a damping spring; 113-supporting the bearing seat; 114-supporting the rotating shaft; 115-ear plate; 116-support floor i; 117-collision avoidance instrument;
200-piggy back AGV; 201-piggy back carrier; 202-a frame; 203-cover plate; 204-a spiral elevator; 205-a cradle; 206-Mecanum wheel II; 207-bearing seat II; 208-driving the motor II; 209-cantilever; 210-a shock absorbing plate; 211-a shock absorbing air bag; 212-hydraulic damping rods; 213-lifting plate; 214-guide pillars; 215-a guide plate; 216-Collision avoidance Instrument.
Detailed Description
The present invention is further described with reference to the following drawings and specific examples so that those skilled in the art can better understand the present invention and can practice the present invention, but the examples are not intended to limit the present invention.
Fig. 1 is a schematic structural diagram of an embodiment of a sectional type shaft product assembly shop according to the present invention. The sectional type shaft product assembly workshop of the embodiment comprises a workshop middle shaft channel 10, and a forklift type AGV 100 and a piggyback type AGV 200 for material transfer.
A first unloading area 20, a buffer area 30, a first partial loading area 40, a total loading area 50, a second partial loading area 60 and a second unloading area 70 are sequentially arranged on one side of a shaft channel 10 in the workshop; and a finished product testing area 80 and a finished product storage area 90 are sequentially arranged on the other side of the shaft channel 10 in the workshop. An area channel 11, an area channel 12, an area channel 13, an area channel 14 and an area channel 15 are arranged between the shaft channel 10 in the workshop and the first unloading area 20, the buffer area 30, the first loading area 40, the assembly area 50 and the second loading area 60 respectively and are used for indicating the running lines of the forklift type AGV 100 and the piggyback type AGV 200.
A section A tray 21 for section A discharging, a section B bracket 22 for section B discharging, a section C bracket 23 for section C discharging and a section E tray 24 for section E discharging are respectively arranged in the first discharging area 20;
a buffer storage rack 31 is arranged in the buffer storage area 30, and storage areas for placing the A-section tray 21, the B-section tray 22, the C-section tray 23 and the E-section tray 24 are respectively arranged in the buffer storage rack 31;
a D-section discharging bracket 71 for D-section discharging is arranged in the second discharging area 70;
a first assembling frame 41 for assembling the section A and the section B and obtaining the section A + B is arranged in the first assembling area 40;
a second assembling frame 61 for assembling the section D and the section E and obtaining the section D + E is arranged in the second assembling area 60;
a final assembly jig 51 for assembling the section A + B, the section C and the section D + E to obtain a finished shaft product is arranged in the final assembly area 50;
the A section, the B section, the C section, the E section and the A + B section are transferred by adopting a forklift type AGV 100; the section B and the section C are respectively sleeved with a section B lifting appliance 25 and a section C lifting appliance 26; a forklift fork arm 101 is arranged on the forklift type AGV trolley 100, and fork groove structures matched with the forklift fork arm 101 are respectively arranged on the A section pallet 21, the B section sling 25, the C section sling 26 and the E section pallet 24;
the D section, the D + E section and the finished shaft products are transported by a piggyback AGV 200, and a piggyback bracket 201 for placing the D section, the D + E section and the finished shaft products is arranged on the piggyback AGV 200.
Further, the a section pallet 21 and the E section pallet 24 of this embodiment all adopt pallets of the same structure, the pallets include a pallet body 21a, and two pallet fork grooves 21b for cooperating with the fork arms 101 of the fork truck type AGV 100 are provided on the bottom surface of the pallet body 21 a.
Further, the brackets 22 and 23 of the present embodiment both adopt brackets with the same structure, the brackets include support brackets 22a respectively located at two ends of the corresponding section a or section B, and the support brackets 22a are provided with arc brackets or V-shaped brackets that are matched with the corresponding section B or section C.
Further, the lifting appliances of the same structure are adopted for the lifting appliances of the section B25 and the section C26 in this embodiment, each lifting appliance includes a lifting appliance beam 25a, and lifting appliance fixing sleeves respectively used for being sleeved at two ends of the corresponding section B or section C are arranged below two ends of the lifting appliance beam 25 a; the hanger fixing sleeve comprises an upper end semicircular sleeve 25b fixedly connected with the hanger beam 25a, and a lower end semicircular sleeve 25c detachably connected with the upper end semicircular sleeve 25b is arranged on the upper end semicircular sleeve 25 b; two vertical downwardly extending stoppers 25d are provided at the middle part of the spreader beam 25a, and a spreader slot 25e cooperating with the fork arm 101 of the forklift AGV 100 is formed between the two stoppers 25 d.
The logistics system scheme of the sectional type shaft product assembly workshop of the embodiment is as follows:
respectively unloading the section A, the section B, the section C and the section E in a first unloading area, unloading the section A on a section A tray, unloading the section B on a section B tray, unloading the section C on a section C tray, and unloading the section E on a section E tray; discharging the section D in a second discharge area;
respectively transferring the section A together with the section A pushing disc, the section B together with the section B bracket, the section C together with the section C bracket and the section E together with the section E to a cache frame in a cache region by using a forklift type AGV;
the method comprises the following steps that a forklift type AGV trolley is utilized, a section A and a section A push disc as well as a section B and a section B bracket are transferred from a cache frame to a first partial installation area, and the section A + the section B are obtained after the section A and the section A push disc and the section B bracket are assembled in the first partial installation area; the section E and the section E tray are transferred to a second partial loading area, meanwhile, a piggyback AGV trolley is used for transferring the section D to the second partial loading area, and the section D + E is obtained after assembly in the second partial loading area;
respectively transferring the section C, the section C bracket and the section A + B to a final assembly area by using a forklift type AGV trolley, transferring the section D + E to the final assembly area by using a piggyback type AGV trolley, and assembling in the final assembly area to obtain a finished shaft product;
transferring the shaft product finished products to a finished product testing area by using a piggyback AGV trolley, and transferring the shaft product finished products to a finished product storage area by using the piggyback AGV trolley after detection;
to sum up, sectional type axle type product assembly shop of this embodiment through reasonable workshop layout design and adopt intelligent commodity circulation transportation facilities such as fork truck formula AGV dolly, piggyback formula AGV dolly, can effectively improve production commodity circulation and transport efficiency and production efficiency.
Further, the forklift-type AGV cart 100 of the embodiment includes a forklift body 102, fork legs 103 are respectively provided at two sides in front of the forklift body 102, transverse rails 104 are respectively provided at the inner sides of the two fork legs 103 facing each other, a transverse sliding block 105 in sliding fit with the two transverse rails 104 is provided between the two transverse rails 104, a longitudinal rail 106 is provided on the transverse sliding block 105, a forklift fork arm 101 is installed on the longitudinal rail 106 in sliding fit, and a transverse driving mechanism for driving the transverse sliding block 105 to move along the transverse rails 104 is provided on the forklift body 102; the longitudinal rail 106 is provided with a longitudinal driving mechanism for driving the forklift fork 101 to move along the longitudinal rail 106. The transverse driving mechanism and the longitudinal driving mechanism of the embodiment are the same as the transverse driving mechanism and the longitudinal driving mechanism of the existing forklift, and the description is not repeated.
Further, be equipped with mecanum wheel mechanism i below fork truck body 102 and fork leg 103 of this embodiment, mecanum wheel mechanism i includes mecanum wheel i 107, be equipped with bearing frame i 108 and driving motor i 109 in mecanum wheel i 107's the pivot, and be equipped with damping mechanism i between bearing frame i 108 and the fork truck body 102 or the fork leg 103 that correspond, damping mechanism i includes lower fixed cover 110 of fixed mounting on bearing frame i 108 and the last fixed cover 111 of fixed mounting on the fork truck body 102 or the fork leg 103 that correspond, lower fixed cover 110 and the coaxial and length adjustable between fixed cover 110 and the last fixed cover 111 of fixed cover 110, the suit is equipped with damping spring 112 between lower fixed cover 110 and the last fixed cover 111. Specifically, mecanum wheel mechanism i that this embodiment set up in fork truck body 102 below still includes the bearing frame supporting mechanism who is used for supporting bearing frame 108, and bearing frame supporting mechanism includes supporting bearing frame 113 and the rotatory supporting shaft 114 of cooperation suit in supporting bearing frame 113 of fixed mounting at corresponding fork truck body 102 or fork leg 103, and the suit is equipped with rather than synchronous pivoted otic placode 115 on the supporting shaft 114, is equipped with supporting baseplate i 116 with I108 fixed connection of bearing frame on the otic placode 115. The rear side of the forklift body 102 and the front side of the fork legs 103 of the present embodiment are provided with the bump guards 117, respectively. Through setting up mecanum wheel mechanism I, can make fork truck formula AGV 100 realize omnidirectional movement, and through setting up damper I, can realize the shock attenuation through damping spring 112, avoid precision parts to appear damaging because of the vibration.
Further, the piggyback AGV cart 200 of this embodiment includes a frame 202, which is covered with a cover plate 203 on the top; the piggyback bracket 201 comprises jacking bracket mechanisms respectively arranged at the front side and the rear side of the frame 202, the jacking bracket mechanisms comprise a spiral elevator 204 fixedly arranged on the frame 202 and a bracket 205 fixedly arranged on the spiral elevator 204, and an arc-shaped bracket or a V-shaped bracket is arranged on the top surface of the bracket 205. The spiral elevator 204 of the embodiment includes a lifting plate 213 located at the top, guide posts 214 are respectively disposed below two sides of the lifting plate 213, a guide plate 215 for guiding the guide posts 214 to perform lifting motion is disposed on the frame 202, and a lifting driving mechanism for driving the lifting plate 213 to perform lifting motion is disposed on the frame 202. The lifting driving mechanism can be realized by adopting various existing modes, and the description is not repeated. The through setting up jacking bracket mechanism of this embodiment, can satisfy the off-the-shelf transportation requirement of D section, D + E section and axle type product, and through with spiral elevator 204 direct mount on frame 202, can effectively improve jacking bracket mechanism and whole piggyback formula AGV dolly 200's bearing capacity. The front and rear ends of the frame 202 of this embodiment are respectively provided with a crash-proof instrument 216.
Further, a mecanum wheel mechanism ii is arranged below the frame 202 in this embodiment, the mecanum wheel mechanism ii includes a mecanum wheel ii 206, a bearing block ii 207 and a driving motor ii 208 are arranged on a rotating shaft of the mecanum wheel ii 206, and a damping mechanism ii is arranged between the bearing block ii 207 and the frame 202; the damping mechanism II comprises a cantilever 209 sleeved on a bearing seat II 207, one end of the cantilever 209 is in rotating fit with the frame 202, the other end of the cantilever 209 is fixedly provided with a damping plate 210, and a damping air bag 211 and a hydraulic damping rod 212 are arranged between the damping plate 210 and the frame 202. Through setting up mecanum wheel mechanism II, can make the formula AGV dolly 200 of piggyback realize omnidirectional movement, through setting up damper II, utilize parts such as cantilever 209, shock attenuation board 210, shock attenuation gasbag 211 and hydraulic damping pole 212, can realize the shock attenuation, avoid precision parts to damage because of the vibration.
The above-mentioned embodiments are merely preferred embodiments for fully illustrating the present invention, and the scope of the present invention is not limited thereto. The equivalent substitution or change made by the technical personnel in the technical field on the basis of the invention is all within the protection scope of the invention. The protection scope of the invention is subject to the claims.

Claims (10)

1. The utility model provides a sectional type axle type product assembly shop which characterized in that: comprises a shaft channel (10) in a workshop, a forklift type AGV (100) for material transfer and a piggyback type AGV (200);
one side of the shaft channel (10) in the workshop is sequentially provided with a first unloading area (20), a buffer area (30), a first loading area (40), a final assembly area (50), a second loading area (60) and a second unloading area (70);
a finished product testing area (80) and a finished product storage area (90) are sequentially arranged on the other side of the shaft channel (10) in the workshop;
a section A tray (21) for section A discharging, a section B bracket (22) for section B discharging, a section C bracket (23) for section C discharging and a section E tray (24) for section E discharging are arranged in the first discharging area (20);
a buffer storage rack (31) is arranged in the buffer storage area (30), and storage areas for placing the A-section tray (21), the B-section tray (22), the C-section tray (23) and the E-section tray (24) are respectively arranged in the buffer storage rack (31);
a D-section discharging bracket (71) for discharging the D section is arranged in the second discharging area (70);
a first assembling frame (41) used for assembling the section A and the section B and obtaining the section A + B is arranged in the first assembling area (40);
a second assembling frame (61) for assembling the section D and the section E and obtaining the section D + E is arranged in the second assembling area (60);
a final assembly jig (51) for assembling the section A + B, the section C and the section D + E to obtain a finished shaft product is arranged in the final assembly area (50);
the sections A, B, C, E and A + B are transferred by the forklift type AGV trolley (100); the section B and the section C are respectively sleeved with a section B lifting appliance (25) and a section C lifting appliance (26); fork arms (101) of the forklift type AGV are arranged on the forklift type AGV trolley (100), and fork groove structures matched with the fork arms (101) of the forklift type are respectively arranged on the section A tray (21), the section B lifting appliance (25), the section C lifting appliance (26) and the section E tray (24);
d section, D + E section and axle type product finished product adopt piggyback formula AGV dolly (200) are realized transporting, be equipped with on piggyback formula AGV dolly (200) and be used for placing D section, D + E section and axle type product finished product piggyback formula bracket (201).
2. The segmented shaft product assembly shop of claim 1 characterized in that: a section tray (21) with E section tray (24) all adopt the tray of looks isostructure, the tray includes tray body (21 a), be equipped with on the bottom surface of tray body (21 a) twice be used for with fork truck yoke (101) complex tray fork groove (21 b) of fork truck formula AGV dolly (100).
3. The segmented shaft product assembly shop of claim 1 characterized in that: the bracket with the same structure is adopted by the bracket (22) with the section B and the bracket (23) with the section C, the brackets comprise supporting brackets (22 a) respectively positioned at two ends of the corresponding section A or the section B, and arc-shaped brackets or V-shaped brackets matched with the corresponding section B or the section C are arranged on the supporting brackets (22 a).
4. The segmented shaft product assembly shop of claim 1 characterized in that: the B-section lifting appliance (25) and the C-section lifting appliance (26) both adopt lifting appliances with the same structure, each lifting appliance comprises a lifting appliance cross beam (25 a), and lifting appliance fixing sleeves which are respectively sleeved at two ends of the corresponding B-section or C-section are arranged below two ends of each lifting appliance cross beam (25 a); the hanger fixing sleeve comprises an upper end semicircular sleeve (25 b) fixedly connected with the hanger beam (25 a), and a lower end semicircular sleeve (25 c) detachably connected with the upper end semicircular sleeve (25 b) is arranged on the upper end semicircular sleeve (25 b); the middle part of hoist crossbeam (25 a) is equipped with two vertical downwardly extending's dog (25 d), two form between dog (25 d) with fork truck yoke (101) complex hoist slot (25 e) of fork truck formula AGV dolly (100).
5. The segmented shaft product assembly shop of claim 1 characterized in that: the forklift type AGV trolley (100) comprises a forklift body (102), fork legs (103) are arranged on two sides of the front of the forklift body (102) respectively, transverse rails (104) are arranged on the opposite inner sides of the two fork legs (103) respectively, a transverse sliding block (105) in sliding fit with the transverse rails (104) is arranged between the two transverse rails (104), a longitudinal rail (106) is arranged on the transverse sliding block (105), a forklift fork arm (101) is installed on the longitudinal rail (106) in sliding fit, and a transverse driving mechanism for driving the transverse sliding block (105) to move along the transverse rails (104) is arranged on the forklift body (102); the longitudinal rail (106) is provided with a longitudinal driving mechanism for driving the forklift fork arm (101) to move along the longitudinal rail (106).
6. The segmented shaft product assembly shop of claim 5 wherein: a Mecanum wheel mechanism I is arranged below the forklift body (102) and the fork legs (103), the Mecanum wheel mechanism I comprises a Mecanum wheel I (107), a bearing seat I (108) and a driving motor I (109) are arranged on a rotating shaft of the Mecanum wheel I (107), a damping mechanism I is arranged between the bearing seat I (108) and the corresponding forklift body (102) or fork leg (103), the damping mechanism I comprises a lower fixing sleeve (110) fixedly arranged on the bearing seat I (108) and an upper fixing sleeve (111) fixedly arranged on the corresponding forklift body (102) or fork leg (103), the lower fixing sleeve (110) and the upper fixing sleeve (111) are coaxial, the length between the lower fixing sleeve (110) and the upper fixing sleeve (111) can be adjusted, and a damping spring (112) is sleeved between the lower fixing sleeve (110) and the upper fixing sleeve (111).
7. The segmented shaft product assembly shop of claim 6 wherein: still including being used for supporting the bearing frame supporting mechanism of bearing frame I (108), bearing frame supporting mechanism includes that fixed mounting corresponds fork truck body (102) or supporting bearing frame (113) and the rotation fit suit of fork leg (103) are in supporting pivot (114) in bearing frame (113), the suit is equipped with otic placode (115) rather than synchronous rotation on supporting pivot (114), be equipped with on otic placode (115) with I (108) fixed connection's of bearing frame supporting baseplate I (116).
8. The segmented shaft product assembly shop of claim 1 characterized in that: the piggy-back AGV comprises a frame (202), wherein a cover plate (203) is arranged on the top surface of the frame; the piggyback bracket (201) comprises jacking bracket mechanisms respectively arranged on the front side and the rear side of the vehicle frame (202), the jacking bracket mechanisms comprise a spiral elevator (204) fixedly arranged on the vehicle frame (202) and a bracket (205) fixedly arranged on the spiral elevator (204), and an arc-shaped bracket or a V-shaped bracket is arranged on the top surface of the bracket (205).
9. The segmented shaft product assembly shop of claim 8 wherein: a Mecanum wheel mechanism II is arranged below the frame (202), the Mecanum wheel mechanism II comprises a Mecanum wheel II (206), a bearing seat II (207) and a driving motor II (208) are arranged on a rotating shaft of the Mecanum wheel II (206), and a damping mechanism II is arranged between the bearing seat II (207) and the frame (202); the damping mechanism II comprises a cantilever (209) sleeved on the bearing seat II (207), one end of the cantilever (209) is matched with the frame (202) in a rotating mode, the other end of the cantilever is fixedly provided with a damping plate (210), and a damping air bag (211) and a hydraulic damping rod (212) are arranged between the damping plate (210) and the frame (202).
10. The segmented shaft product assembly shop of claim 8 wherein: the spiral elevator (204) comprises a lifting plate (213) positioned at the top, guide posts (214) are respectively arranged below two sides of the lifting plate (213), a guide plate (215) for guiding the guide posts (214) to do lifting motion is arranged on the frame (202), and a lifting driving mechanism for driving the lifting plate (213) to do lifting motion is arranged on the frame (202).
CN201911191780.1A 2019-11-28 2019-11-28 Sectional type axle type product assembly shop Active CN110775555B (en)

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DE9210396U1 (en) * 1992-08-04 1993-12-02 Kuka Schweissanlagen & Roboter Processing station for vehicle bodies in a transfer line
JPH07267162A (en) * 1994-03-30 1995-10-17 Mazda Motor Corp Method and device for assembling car body
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