CN110775366A - Full-servo novel bubble cap machine - Google Patents
Full-servo novel bubble cap machine Download PDFInfo
- Publication number
- CN110775366A CN110775366A CN201911207101.5A CN201911207101A CN110775366A CN 110775366 A CN110775366 A CN 110775366A CN 201911207101 A CN201911207101 A CN 201911207101A CN 110775366 A CN110775366 A CN 110775366A
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- roller
- bubble cap
- plate
- servo
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- 239000000463 material Substances 0.000 claims abstract description 75
- 238000004080 punching Methods 0.000 claims description 51
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 31
- 229910052782 aluminium Inorganic materials 0.000 claims description 31
- 238000007789 sealing Methods 0.000 claims description 23
- 238000010438 heat treatment Methods 0.000 claims description 21
- 238000003825 pressing Methods 0.000 claims description 21
- 239000011888 foil Substances 0.000 claims description 19
- 229910000831 Steel Inorganic materials 0.000 claims description 16
- 239000010959 steel Substances 0.000 claims description 16
- 238000007599 discharging Methods 0.000 claims description 11
- 238000007639 printing Methods 0.000 claims description 11
- 230000007704 transition Effects 0.000 claims description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 17
- 239000012528 membrane Substances 0.000 abstract description 14
- 238000005520 cutting process Methods 0.000 abstract description 8
- 238000000034 method Methods 0.000 abstract description 5
- 239000005030 aluminium foil Substances 0.000 abstract 2
- 239000003814 drug Substances 0.000 description 7
- 238000004806 packaging method and process Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 4
- 238000001816 cooling Methods 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 229940079593 drug Drugs 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 238000009512 pharmaceutical packaging Methods 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 230000000007 visual effect Effects 0.000 description 2
- 239000004411 aluminium Substances 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004049 embossing Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B47/00—Apparatus or devices for forming pockets or receptacles in or from sheets, blanks, or webs, comprising essentially a die into which the material is pressed or a folding die through which the material is moved
- B65B47/02—Apparatus or devices for forming pockets or receptacles in or from sheets, blanks, or webs, comprising essentially a die into which the material is pressed or a folding die through which the material is moved with means for heating the material prior to forming
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B41/00—Supplying or feeding container-forming sheets or wrapping material
- B65B41/12—Feeding webs from rolls
- B65B41/16—Feeding webs from rolls by rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B47/00—Apparatus or devices for forming pockets or receptacles in or from sheets, blanks, or webs, comprising essentially a die into which the material is pressed or a folding die through which the material is moved
- B65B47/04—Apparatus or devices for forming pockets or receptacles in or from sheets, blanks, or webs, comprising essentially a die into which the material is pressed or a folding die through which the material is moved by application of mechanical pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
- B65B51/10—Applying or generating heat or pressure or combinations thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/04—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
- B65B61/06—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/26—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for marking or coding completed packages
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Containers And Plastic Fillers For Packaging (AREA)
Abstract
The invention discloses a full-servo novel bubble cap machine, and belongs to the technical field of automatic production equipment. The method comprises the following steps: a beat sign indicating number mechanism of production batch number information is printed in on the aluminium foil, tear line mechanism that separates the bubble cap board carries out, a blanking mechanism for placing the die-cut mechanism of bubble cap board shape and a discharge mechanism that is used for sending out the processing bubble cap board has been accomplished to the discharge mechanism that is used for placing the roll-type bubble cap material, be used for pinning the bubble cap material and carries out the cutting when the bubble cap material will be used up, adjust the membrane of different specification and dimension to the membrane centering mechanism of delivery track intermediate position, carry out the preheating machine who tentatively heats to the bubble cap material, carry out fashioned forming mechanism to the bubble cap material, carry out the drawing mechanism that removes to the bubble cap material, put into the unloader in the bubble cap material with the material, a film drum for placing the roll-type aluminium foil, with the heat-seal mechanism of bubble cap material involution, print. The full-servo novel bubble cap machine provided by the invention has the advantages of small occupied area and improvement on production efficiency.
Description
Technical Field
The invention relates to the technical field of automatic production equipment, in particular to a novel full-servo bubble cap machine.
Background
At present, production and manufacturing equipment for medicine packaging is complex in structure, unreasonable in arrangement of internal processing stations, large in occupied area and capable of greatly restricting production efficiency of tablet packaging and assembly efficiency of tablet packaging.
Disclosure of Invention
To the above-mentioned problem that exists among the prior art, aim at providing full servo novel bubble cap machine, process the bubble cap material that is used for pharmaceutical packaging through full automatic production line to fill into the medicine then use the aluminium membrane to carry out the heat-seal in the bubble cap material after the processing is accomplished, promote pharmaceutical packaging's production efficiency.
The specific technical scheme is as follows:
full servo novel bubble cap machine includes: the film placing roller is sleeved with a roll-shaped bubble cap material and arranged in the machine frame;
the film breaking mechanism is arranged in the rack and positioned on one side of the film lowering roller and comprises a film supporting plate and a pressing rod, one end of the pressing rod is hinged with the film supporting plate, and the pressing rod can be in contact with or separated from the film supporting plate;
the film centering mechanism is arranged in the rack and is positioned on one side of the film breaking mechanism, which is far away from the lower film placing roller, and comprises a fixing plate provided with two parallel long holes and positioning adjusting blocks respectively arranged at one ends of the two long holes, and the two positioning adjusting blocks can be close to or separated from each other;
the preheating mechanism is arranged in the rack and positioned on one side of the film centering mechanism, which is far away from the film breaking mechanism, the preheating mechanism comprises a bearing conveying plate for placing the blister materials and heating plates arranged on two sides of the bearing conveying plate, and the two heating plates can be close to or separated from each other;
the forming mechanism is arranged in the rack and is positioned on one side of the preheating mechanism, which is far away from the film centering mechanism, the forming mechanism comprises a male die and a female die which are positioned on two sides of the blister material, and the male die and the female die can be close to or separated from each other;
the film drawing mechanism is arranged in the rack and is positioned on one side of the forming mechanism, which is far away from the preheating mechanism, the film drawing mechanism comprises a film drawing plate for placing the bubble cap material and a plurality of thimble cylinders which can be contacted with or separated from the film drawing plate, and the film drawing plate can slide back and forth along the length direction of the film drawing plate;
the blanking device is arranged at the upper end of the frame and comprises a hopper, an oscillator communicated with the lower end of the hopper and a guide rail plate communicated with one side of the oscillator, and a discharge port of the guide rail plate is opposite to the blister material;
the heat sealing mechanism is arranged in the rack and positioned on one side of the blanking device, the heat sealing mechanism comprises a film pulling roller and a heating device for heating the aluminum foil, and the heating device can be close to or far away from the film pulling roller;
the upper film placing roller is arranged in the rack and is positioned above the heat sealing mechanism, and a coiled aluminum foil is sleeved on the upper film placing roller;
the code printing mechanism is arranged in the rack and is positioned on one side, away from the blanking device, of the heat sealing mechanism, the code printing mechanism comprises a top plate stamping block and a steel character block which are positioned on two sides of the bubble plate aluminum film, the steel character block and the top plate stamping block are opposite to each other, and the steel character block can be close to or far away from the top plate stamping block;
the tearing and pulling mechanism is arranged in the rack and is positioned on one side of the coding mechanism, which is far away from the heat sealing mechanism, the tearing and pulling mechanism comprises a cutter and a cutter groove which are positioned on two sides of the bubble plate aluminum film, the cutter and the cutter groove are opposite to each other, and the cutter groove can be close to or far away from the cutter;
the punching mechanism is arranged in the rack and is positioned on one side of the tearing and pulling mechanism, which is far away from the marking mechanism, the punching mechanism comprises a punching male die and a punching female die which are positioned on two sides of the bubble cap plate aluminum film, the punching female die and the punching male die are opposite to each other, and the punching female die can be close to or far away from the punching male die;
discharging mechanism, discharging mechanism set up in the frame and lie in the die-cutting mechanism and deviate from one side of tearing the mechanism of acting as go-between, and discharging mechanism includes layer board and the conveyor belt of setting at the layer board upside, and conveyor belt can remove along the length direction of layer board.
In the novel full-servo bubble cap machine, the novel full-servo bubble cap machine is further characterized in that a film feeding roller is further arranged between the film breaking mechanism and the film centering mechanism, and the film feeding roller can rotate around the axis direction of the film feeding roller.
In the novel full-servo bubble cap machine, the novel full-servo bubble cap machine is further characterized in that one side of the film drawing mechanism, which is far away from the forming mechanism, is provided with a guide plate, and a self-weight roller, a transition roller and a guide roller are sequentially arranged between the film drawing mechanism and the blanking device.
In the novel full-servo bubble cap machine, the self-weight roller and the film pressing roller are further arranged on an aluminum foil conveying path between the upper film placing roller and the heat sealing mechanism.
In the novel full-servo bubble cap machine, the film pressing roller is arranged on one side of the film pulling roller, which is close to the blanking device, and the outer circumferential side surface of the film pressing roller is in contact with the outer circumferential side surface of the film pulling roller.
In the novel full-servo bubble cap machine, the marking mechanism, the tearing-pulling mechanism and the punching mechanism are all arranged between an upper whole plate of the mechanism and a lower whole plate of the mechanism, wherein the upper whole plate of the mechanism is fixedly connected with a connecting shaft, the lower whole plate of the mechanism is movably connected with the connecting shaft, and the lower whole plate of the mechanism can move up and down along the length direction of the connecting shaft.
In the novel full-servo bubble cap machine, the steel character block, the cutter groove and the punching female die are close to the lower whole plate of the mechanism.
In the novel full-servo bubble cap machine, the novel full-servo bubble cap machine is further characterized in that the film placing roller, the film pulling roller, the film placing roller, the film feeding roller, the self-weight roller, the transition roller, the guide roller and the film pressing roller are in driving connection with the servo motor.
The positive effects of the technical scheme are as follows:
according to the full-servo novel bubble cap machine provided by the invention, stations for processing the medicine bubble cap material, stations for placing medicines into the bubble cap material and stations for packaging the medicines are reasonably arranged in the bubble cap machine, the layout among the stations is reasonable and compact, the overall size of the bubble cap machine is relatively small, and the occupied area is saved; in addition, all stations are automatically transported and transferred, so that the production efficiency of medicine packaging production and medicine packaging is improved.
Drawings
FIG. 1 is a schematic structural view of an embodiment of a full servo novel bubble cap machine of the present invention;
FIG. 2 is a schematic structural diagram of a film breaking mechanism in an embodiment of the full servo novel bubble cap machine of the invention;
FIG. 3 is a schematic structural view of a film centering mechanism in an embodiment of the full servo novel bubble cap machine of the present invention;
FIG. 4 is a schematic structural view of a preheating mechanism in an embodiment of the full servo novel bubble cap machine of the present invention;
FIG. 5 is a schematic structural view of a forming mechanism in an embodiment of the full servo novel bubble cap machine of the present invention;
FIG. 6 is a schematic structural diagram of a film drawing mechanism in an embodiment of the full servo novel bubble cap machine of the invention;
FIG. 7 is a schematic structural diagram of a blanking device in an embodiment of the full-servo novel bubble cap machine of the invention;
FIG. 8 is a schematic structural view of a heat sealing mechanism in an embodiment of the full servo novel bubble cap machine of the present invention;
FIG. 9 is a schematic structural diagram of a coding mechanism in an embodiment of the full servo novel bubble cap machine of the invention;
FIG. 10 is a schematic structural view of a tear-off line mechanism in an embodiment of the full servo novel blister machine of the present invention;
FIG. 11 is a schematic structural view of a die-cutting mechanism in an embodiment of the full servo novel bubble cap machine of the present invention;
FIG. 12 is a schematic structural view of a discharge mechanism in an embodiment of the full servo novel bubble cap machine of the present invention;
in the drawings: 1. a film placing roller; 2. a film breaking mechanism; 3. a film feeding roller; 4. a membrane centering mechanism; 5. a preheating mechanism; 6. a molding mechanism; 7. a film pulling mechanism; 8. a guide plate; 9. a self-weight roller; 10. a transition drum; 11. a guide roller; 12. a blanking device; 13. a film pressing roller; 14. a film drawing roller; 15. a film placing roller is arranged above; 16. a heating device; 17. a self-weight roller; 18. a film breaking mechanism; 19. a self-weight roller; 20. a transition drum; 21. a code printing mechanism; 22. a tearing-off mechanism; 23. a punching mechanism; 24. a discharging mechanism; 201. a film supporting plate; 202. a pressure lever; 203. a support plate; 204. a pressure bar shaft; 205. positioning pins; 401. a fixing plate; 402. positioning an adjusting block; 403. a guide shaft; 404. a screw rod; 405. a hand wheel; 501. a carrying conveying plate; 502. heating plates; 503. a cylinder; 601. a male die; 602. a cooling plate; 603. a female die; 604. a breather plate; 605. a servo motor; 701. drawing a membrane plate; 702. a thimble cylinder; 703. a guide shaft; 704. a servo motor; 1201. a hopper; 1202. an oscillator; 1203. a guide rail plate; 2101. a top plate embossing block; 2102. stamping a top plate; 2103. a steel character block; 2104. imprinting a bottom plate; 2201. a cutter; 2202. tearing the top plate; 2203. a cutter slot; 2204. tearing the bottom plate; 2301. punching a top plate; 2302. punching a male die; 2303. punching a bottom plate; 2304. punching a female die; 2401. a support plate; 2402. a conveyor belt; 2403. a rotating roller; 2404. a motor; 2405. a tension roller.
Detailed Description
In order to make the technical means, the creation features, the achievement purposes and the effects of the invention easy to understand, the following embodiments are specifically described with reference to fig. 1 to 12.
In the embodiment, the full-servo novel bubble cap machine mainly comprises a film-placing roller 1 for placing the rolled bubble cap materials, a film cutting mechanism 2 for locking and cutting the blister material when the blister material is about to be used up, a film centering mechanism 4 for adjusting films with different specifications and sizes to the middle position of the conveying track, a preheating mechanism 5 for primarily heating the bubble-cap material, a forming mechanism 6 for shaping the bubble-cap material, a film pulling mechanism 7 for moving the bubble cap material, a blanking device 12 for putting the material into the bubble cap material, an upper film-placing roller 15 for placing the rolled aluminum foil, a heat-sealing mechanism for sealing the aluminum foil and the bubble cap material, a coding mechanism 21 for printing production batch number information on the aluminum foil, a tear-off mechanism 22 for separating the blister cards, a die-cutting mechanism 23 for die-cutting the shape of the blister cards and a discharge mechanism 24 for discharging the finished blister cards.
The blister material is the winding form, and the middle part cover of blister material is established and is put under on the membrane cylinder 1, and the one end of blister material can be continuously pulled out for the production and processing of follow-up station, and it can be continuously rotatory around self axis direction to put membrane cylinder 1 down, makes things convenient for the one end of blister material to be continuously pulled out.
The film breaking mechanism 2 is as shown in fig. 2, the film breaking mechanism 2 is arranged in the frame and located at one side of the film lowering roller 1, one end of the blister material passes through the film breaking mechanism 2 after being pulled out, the film breaking mechanism 2 mainly comprises a film supporting plate 201 and a pressure lever 202, one end of the pressure lever 202 is hinged with the film supporting plate 201, the pressure lever 202 can be contacted with or separated from the film supporting plate 201, one end of the further film supporting plate 201 is provided with two slots, a supporting plate 203 is arranged at the position of the lower end face of the film supporting plate 201 close to the slots, one end of the two pressure levers 202 is embedded in the two slots and is hinged with the supporting plate 203 through a pressure lever 202 shaft, and positioning pins 205 are arranged at two sides of the, the positioning pin 205 can be matched with the pressure lever 202 when the pressure lever 202 falls down to contact with the film supporting plate 201, so that the pressure lever 202 is locked, the quick-exhausted blister material is prevented from being pulled out, and personnel can conveniently replace a new rolled blister material and connect the new rolled blister material with the previous blister material.
The membrane centering mechanism 4 is as shown in fig. 3, the membrane centering mechanism 4 is arranged in the frame and located on one side of the membrane breaking mechanism 2 away from the lower membrane placing roller 1, the membrane centering mechanism 4 comprises a fixing plate 401 provided with two parallel long holes and positioning adjusting blocks 402 respectively arranged at one ends of the two long holes, the two positioning adjusting blocks 402 can be close to or separated from each other, further, a through hole is arranged in the middle of the fixing plate 401, two guide shafts 403 and a screw rod 404 arranged between the two guide shafts 403 are arranged in the through hole in a penetrating manner, one end of the screw rod 404 penetrates through the fixing plate and is connected with a hand wheel 405, the two positioning adjusting blocks 402 are respectively sleeved on the guide shafts 403 and the screw rod 404, one of the positioning adjusting blocks 402 is fixed, a gap is reserved between the positioning adjusting block 402 and the screw rod 404, the other positioning adjusting block 402 is movable, and the movable positioning adjusting block 402 is provided with a, the guide shaft can move along the direction of the guide shaft 403 under the rotation of the screw rod 404, and in addition, a scale mark is further arranged on one side of the fixing plate 401, so that the support of measurement data is provided in the centering process.
The forming mechanism 6 is shown in fig. 5, the forming mechanism 6 is arranged in the frame and is positioned at one side of the preheating mechanism 5, which is far away from the film centering mechanism 4, the forming mechanism 6 comprises a male die 601 and a female die 603 which are positioned at two sides of the blister material, and the male die 601 and the female die 603 can be close to or separated from each other, wherein the die positioned at the upper part is connected with a cooling plate 602, the die positioned at the lower part is connected with a ventilation plate 604, the blister material is continuously conveyed between the female die 603 and the male die 601, the female die 603 and the male die 601 are continuously attached and separated, so as to process and form the blister material, the further die positioned at the upper part is connected with a connecting rod device, the rotation of the eccentric shaft drives the connecting rod device and the die positioned at the upper part to move up and down, the servo motor 605 drives the driving pulley to, in addition, a tensioning belt wheel is also arranged between the driven large belt wheel and the driving belt wheel;
the film drawing mechanism 7 is as shown in fig. 6, the film drawing mechanism 7 is arranged in the frame and located at one side of the forming mechanism 6 away from the preheating mechanism 5, the film drawing mechanism 7 comprises a film drawing plate 701 for placing a bubble cap material and a plurality of thimble cylinders 702 capable of contacting with or separating from the film drawing plate 701, the film drawing plate 701 can slide back and forth along the length direction of the film drawing plate 701, a guide shaft 703 is further arranged on the frame, the lower end of the film drawing plate 701 is sleeved on the guide shaft 703, the film drawing plate 701 can move back and forth along the length direction of the guide shaft 703, the thimble cylinders 702 are arranged on the upper end surface of the film drawing plate 701, the bubble cap material is placed on the upper end surface of the film drawing plate 701, the bubble cap material and the film drawing plate 701 are pressed by the thimble cylinders 702, then the movement of the bubble cap material is realized by the movement of the film drawing plate 701, wherein the film drawing mechanism 7 is driven by a servo motor 704, two small belt pulleys, the lower end face of the film drawing plate 701 is matched with a chain, and a servo motor 704 is in driving connection with a small belt wheel.
As shown in fig. 7, the blanking device 12 is disposed at the upper end of the frame, the blanking device 12 includes a hopper 1201, an oscillator 1202 communicated with the lower end of the hopper, and a guide rail plate 1203 communicated with one side of the oscillator 1202, a discharge port of the guide rail plate 1203 is opposite to the blister material, wherein a plurality of placing grooves are disposed on the upper end surface of the guide rail plate 1203, tablets coming out from the oscillator 1202 enter the placing grooves, the number of the placing grooves is equal to and corresponding to the number of the placing grooves in a single row on the blister material, the tablets fall into the blister material after coming out from the placing grooves, a visual detection device is further disposed above the guide rail plate 1203 and used for observing whether the tablets are all placed in the placing grooves in the blister material, and if the visual detection device finds that the tablets are missed or too many tablets are placed, the operation is stopped and an alarm is given.
The heat-seal mechanism is as shown in fig. 8, the heat-seal mechanism is arranged in the rack and located on one side of the blanking device 12, the heat-seal mechanism comprises a film-drawing roller 14 and a heating device 16 for heating an aluminum foil, the heating device 16 can be close to or far away from the film-drawing roller 14, after the heating of the aluminum foil is completed, the heated aluminum foil and a blister material with tablets are subjected to heat sealing through the rotation of the film-drawing roller 14, so that the packaging of the tablets is completed, the further heating device 16 is driven by an air cylinder, wherein the telescopic end of the air cylinder is connected with one end of a swing rod, the other end of the swing rod is connected with the heating device 16, the heating device is close to the film-drawing roller 14 through the extension of the air cylinder, so that.
And the upper film placing roller 15 is arranged in the rack and is positioned above the heat sealing mechanism, a coiled aluminum foil is sleeved on the upper film placing roller 15, and one end of the coiled aluminum foil can be continuously pulled out to be led out to the heat sealing mechanism to be heat-sealed with the blister material.
The code printing mechanism 21 is as shown in fig. 9, the code printing mechanism 21 is arranged in the frame and located on one side of the heat sealing mechanism, which is far away from the blanking device 12, the code printing mechanism 21 comprises a top plate stamping block 2101 and a steel word block 2103 which are located on two sides of the bubble cap plate aluminum film, the steel word block 2103 and the top plate stamping block 2101 are opposite, the steel word block 2103 can be close to or far away from the top plate stamping block 2101, the further code printing mechanism 21 comprises a stamping top plate 2102 and a stamping bottom plate 2104 which are connected through a guide shaft, the steel word block 2103 is arranged on the upper end face of the stamping bottom plate 2104, the top plate stamping block 2101 is arranged on the lower end face of the stamping top plate 2102, and the stamping of the bubble cap plate aluminum film production lot number is completed.
Tearing-line mechanism 22 is as shown in fig. 10, tearing-line mechanism 22 is arranged in the rack and located on one side of coding mechanism 21 departing from the heat sealing mechanism, tearing-line mechanism 22 includes cutter 2201 and cutter groove 2203 located on two sides of the bubble-cap plate aluminum film, cutter 2201 and cutter groove 2203 are opposite to each other, and cutter groove 2203 can be close to or far away from cutter 2201, further tearing-line mechanism 22 includes tear-cap plate 2202 and tear-cap plate 2204 connected through a guide shaft, wherein cutter groove 2203 is arranged on the upper end face of tear-cap plate 2204, cutter 2201 is arranged on the lower end face of tear-cap plate 2202, and the bubble-cap plate is cut through upward movement of tear-cap plate 2204.
The punching mechanism 23 is as shown in fig. 11, the punching mechanism 23 is arranged in the frame and located on one side of the tear-off line mechanism 22 away from the marking mechanism 21, the punching mechanism 23 comprises a punching male die 2302 and a punching female die 2304 located on two sides of the bubble cover plate aluminum film, the punching female die 2304 and the punching male die 2302 are opposite, the punching female die 2304 can be close to or far away from the punching male die 2302, the further punching mechanism 23 comprises a punching top plate 2301 and a punching bottom plate 2303 connected through guide shafts, the punching female die 2304 is arranged on the upper end face of the punching bottom plate 2303, the punching male die 2302 is arranged on the lower end face of the punching top plate 2301, and punching of the whole shape of the bubble cover plate aluminum film is completed through upward moving of the punching bottom plate 230.
The discharging mechanism 24 is shown in fig. 12, the discharging mechanism 24 is arranged in the frame and located on one side of the punching mechanism 23 away from the tear-off line mechanism 22, the discharging mechanism 24 includes a supporting plate 2401 and a conveying belt 2402 arranged on the upper side of the supporting plate 2401, the conveying belt 2402 can move along the length direction of the supporting plate 2401, two ends of the further conveying belt 2402 are provided with rotating rollers 2403, a motor 2404 is arranged below the supporting plate 2401, the motor 2404 drives the rotating rollers 2403 through a synchronous belt, and a tension roller 2405 is further arranged on the synchronous belt.
In a preferred embodiment, as shown in fig. 1, a film feeding roller 3 is further arranged between the film breaking mechanism 2 and the film centering mechanism 4, the film feeding roller 3 can rotate around the axis direction of the film feeding roller, the position of the film breaking mechanism 2 and the position of the film centering mechanism 4 have a height difference, and the position of the blister material can be lifted by the film feeding roller 3, and meanwhile, the blister material can be tensioned.
In a preferred embodiment, as shown in fig. 1, a guide plate 8 is arranged on one side of the film drawing mechanism 7 away from the forming mechanism 6, a dead weight roller 9, a transition roller 20 and a guide roller 11 are sequentially arranged between the film drawing mechanism 7 and the blanking device 12, so that the conveying direction of the blister materials is changed, the blister materials are changed from horizontal conveying to vertical conveying and then to horizontal conveying, and stations as many as possible are arranged in a determined machine body space, so that the stations of the whole production line are more compact and the occupied area is smaller.
In a preferred embodiment, as shown in fig. 1, a self-weight roller 17 and a film pressing roller 13 are further arranged on the aluminum foil conveying path between the upper film placing roller 15 and the heat sealing mechanism, so that the conveying direction of the aluminum foil is changed, and the space layout between structures in the machine frame is more compact and reasonable.
In a preferred embodiment, as shown in fig. 1, a film pressing roller 13 is provided on the side of the film drawing roller 14 close to the blanking device 12, the outer circumferential side of the film pressing roller 13 is in contact with the outer circumferential side of the film drawing roller 14, and the film pressing roller 13 heat-seals the heated aluminum foil and the blister material in which tablets have been filled.
In a preferred embodiment, as shown in fig. 1, 9, 10 and 11, the marking mechanism 21, the tearing-line mechanism 22 and the punching mechanism 23 are all arranged between an upper mechanism whole plate and a lower mechanism whole plate, wherein the upper mechanism whole plate is fixedly connected with a connecting shaft, the lower mechanism whole plate is movably connected with the connecting shaft, and the lower mechanism whole plate can move up and down along the length direction of the connecting shaft. The vertical movement of the coding mechanism 21, the tear-off mechanism 22, and the punching mechanism 23 is controlled by a unified driving mechanism, so that the arrangement of the driving mechanism can be saved, and the arrangement of each mechanism can be simplified.
In a preferred embodiment, as shown in fig. 1, the steel letter block 2103, the cutter groove 2203 and the punching die 2304 are close to the lower whole plate of the mechanism, and the movement of each station is realized by the movement of the steel letter block 2103, the cutter groove 2203 and the punching die 2304.
In a preferred embodiment, as shown in fig. 1, the film lowering roller 1, the film drawing roller 14, the film placing roller 15, the film feeding roller 3, the self- weight rollers 9 and 17, the transition roller 10, the guide roller 11 and the film pressing roller 13 are all in driving connection with a servo motor, and the precision of the servo motor is high so as to ensure the production precision of the whole production line.
In the following description, a specific embodiment is described, and it should be noted that the structures, processes, and materials described in the following embodiment are only used to illustrate the feasibility of the embodiment, and are not intended to limit the scope of the present invention.
The working principle of the full-servo novel bubble cap machine is as follows: the rolled bubble cap material is sleeved on the lower film-placing roller, one end of the bubble cap material is pulled out and firstly passes through the film breaking mechanism and then passes through the film centering mechanism, so that the bubble cap materials with different scales can be adjusted to the middle part of the film centering mechanism, the bubble cap material is preheated by the preheating mechanism, the bubble cap material is molded by the molding mechanism, then the molded bubble cap material is conveyed to the lower part of the blanking device by the film-pulling mechanism and other rollers, tablets in the blanking device are conveyed to the placing cavity on the bubble cap material by the oscillator and the guide rail plate, the rolled aluminum foil sleeve is arranged on the upper film-placing roller, one end of the aluminum foil is pulled out, is heated by the heating device and then is subjected to heat sealing on the bubble cap material with the tablets by the film-pulling roller and the film-pressing roller, and then the bubble cap material with the tablets subjected to heat sealing is subjected to batch number imprinting by the, and cutting the blister material by the tearing and drawing mechanism, then punching the blister material by the punching mechanism to form a blister sheet meeting the size specification requirement, and finally conveying the blister sheet out by the discharging mechanism.
While the invention has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the invention.
Claims (8)
1. Full servo novel bubble cap machine, its characterized in that includes:
the film placing roller is sleeved with a rolled bubble cap material and arranged in the rack;
the film breaking mechanism is arranged in the rack and positioned on one side of the film lowering roller and comprises a film supporting plate and a pressing rod, one end of the pressing rod is hinged with the film supporting plate, and the pressing rod can be in contact with or separated from the film supporting plate;
the film centering mechanism is arranged in the rack and is positioned on one side, away from the lower film placing roller, of the film breaking mechanism, the film centering mechanism comprises a fixing plate provided with two parallel long holes and positioning adjusting blocks respectively arranged at one ends of the two long holes, and the two positioning adjusting blocks can be close to or separated from each other;
the preheating mechanism is arranged in the rack and positioned on one side, away from the film breaking mechanism, of the film centering mechanism, the preheating mechanism comprises a bearing conveying plate for placing blister materials and heating plates arranged on two sides of the bearing conveying plate, and the two heating plates can be close to or separated from each other;
the forming mechanism is arranged in the rack and is positioned on one side, away from the film centering mechanism, of the preheating mechanism, the forming mechanism comprises a male die and a female die which are positioned on two sides of the blister material, and the male die and the female die can be close to or separated from each other;
the film drawing mechanism is arranged in the rack and is positioned on one side, away from the preheating mechanism, of the forming mechanism, the film drawing mechanism comprises a film drawing plate for placing a bubble cap material and a plurality of ejector pin cylinders capable of being in contact with or separated from the film drawing plate, and the film drawing plate can slide back and forth along the length direction of the film drawing plate;
the blanking device is arranged at the upper end of the rack and comprises a hopper, an oscillator communicated with the lower end of the hopper and a guide rail plate communicated with one side of the oscillator, and a discharge hole of the guide rail plate is opposite to the blister material;
the heat-sealing mechanism is arranged in the rack and positioned on one side of the blanking device, the heat-sealing mechanism comprises a film-pulling roller and a heating device for heating the aluminum foil, and the heating device can be close to or far away from the film-pulling roller;
the upper film placing roller is arranged in the rack and is positioned above the heat sealing mechanism, and a rolled aluminum foil is sleeved on the upper film placing roller;
the code printing mechanism is arranged in the rack and is positioned on one side, away from the blanking device, of the heat sealing mechanism, the code printing mechanism comprises a top plate stamping block and a steel character block, the top plate stamping block and the steel character block are positioned on two sides of an aluminum film of the bubble plate, the steel character block and the top plate stamping block are opposite to each other, and the steel character block can be close to or far away from the top plate stamping block;
the tearing and pulling mechanism is arranged in the rack and is positioned on one side of the coding mechanism, which is far away from the heat sealing mechanism, the tearing and pulling mechanism comprises a cutter and a cutter groove which are positioned on two sides of the bubble plate aluminum film, the cutter and the cutter groove are opposite to each other, and the cutter groove can be close to or far away from the cutter;
the punching mechanism is arranged in the rack and is positioned on one side, away from the marking mechanism, of the tearing and pulling mechanism, the punching mechanism comprises a punching male die and a punching female die which are positioned on two sides of the bubble cap plate aluminum film, the punching female die and the punching male die are opposite to each other, and the punching female die can be close to or far away from the punching male die;
and the discharging mechanism is arranged in the rack and is positioned at one side of the punching mechanism, which deviates from the tearing and pulling line mechanism, the discharging mechanism comprises a supporting plate and a conveying belt arranged at the upper side of the supporting plate, and the conveying belt can move along the length direction of the supporting plate.
2. The full-servo novel bubble cap machine as claimed in claim 1, wherein a film feeding roller is further arranged between the film breaking mechanism and the film centering mechanism, and the film feeding roller can rotate around the axis direction of the film feeding roller.
3. The full-servo novel bubble cap machine according to claim 2, characterized in that a guide plate is arranged on one side of the film drawing mechanism, which is far away from the forming mechanism, and a self-weight roller, a transition roller and a guide roller are sequentially arranged between the film drawing mechanism and the blanking device.
4. The full-servo novel bubble cap machine as claimed in claim 3, wherein a dead-weight roller and a film pressing roller are further arranged on the aluminum foil conveying path between the upper film placing roller and the heat sealing mechanism.
5. The full-servo novel bubble cap machine as claimed in claim 4, wherein the film pressing roller is arranged on one side of the film pulling roller close to the blanking device, and the outer circumferential side surface of the film pressing roller is in contact with the outer circumferential side surface of the film pulling roller.
6. The full-servo novel bubble cap machine according to claim 1, wherein the code printing mechanism, the tearing-pulling mechanism and the punching mechanism are all arranged between an upper mechanism whole plate and a lower mechanism whole plate, wherein the upper mechanism whole plate is fixedly connected with a connecting shaft, the lower mechanism whole plate is movably connected with the connecting shaft, and the lower mechanism whole plate can move up and down along the length direction of the connecting shaft.
7. The full servo novel bubble cap machine of claim 6, wherein the steel word block, the cutter groove and the punching die are close to the mechanism lower whole plate.
8. The full-servo novel bubble cap machine according to claim 4, wherein the lower film placing roller, the film pulling roller, the upper film placing roller, the film feeding roller, the self-weight roller, the transition roller, the guide roller and the film pressing roller are all in driving connection with a servo motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911207101.5A CN110775366A (en) | 2019-11-29 | 2019-11-29 | Full-servo novel bubble cap machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911207101.5A CN110775366A (en) | 2019-11-29 | 2019-11-29 | Full-servo novel bubble cap machine |
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| CN110775366A true CN110775366A (en) | 2020-02-11 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201911207101.5A Pending CN110775366A (en) | 2019-11-29 | 2019-11-29 | Full-servo novel bubble cap machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114802851A (en) * | 2022-04-14 | 2022-07-29 | 武汉华工激光工程有限责任公司 | Film sealing station with cold compress function and automatic filling and film sealing production line |
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| CN114802851B (en) * | 2022-04-14 | 2024-04-26 | 武汉华工激光工程有限责任公司 | Film sealing station with cold compress function and automatic filling film sealing production line |
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