Disclosure of Invention
The invention aims to provide high-thermal-conductivity copper foil mixed material detection, coating and cutting integrated equipment.
In order to achieve the purpose, the invention adopts the following technical scheme:
the utility model provides a high thermal conductivity copper foil compounding detects coating and cuts integrated equipment, including unwinding device, the device is tailor in the punching press, translation suction means, the coiling mechanism, compounding device and coating unit, the fixed first workstation that is provided with in device below is tailor in the punching press, the fixed second workstation that is provided with in below of compounding device, the fixed middle part that sets up at compounding device and second workstation of coating unit, one side parallel arrangement of first workstation wide face is in one side of second workstation wide face, the fixed top that sets up at first workstation and second workstation of translation suction means, and translation suction means is located the middle part that the device was tailor in the punching press and the compounding device, unwinding device is fixed to be set up in one side of first workstation narrow face, the fixed setting of coiling mechanism is served at the first workstation of keeping away from unwinding device.
As a high heat conductivity copper foil compounding detects a preferred scheme that coating cut integration equipment, the device is tailor in the punching press includes boost cylinder, first support frame, connecting plate and a plurality of stamping knife, the fixed top that sets up at first workstation of first support frame, boost cylinder is fixed to be set up directly over first support frame and boost cylinder's output orientation first workstation, a plurality of stamping knife is connected and a plurality of stamping knife is fixed the setting at the connecting plate towards the lower extreme through a plurality of L board through the connecting plate with boost cylinder's output, stamping knife's transversal triangle of personally submitting.
As a preferred scheme of high-thermal-conductivity copper foil mixing, detecting, coating and cutting integrated equipment, the translation suction device comprises a second support frame, a screw rod sliding table, an electric push rod and a sucker cylinder, the second support frame is fixedly arranged above the first workbench and the second workbench, and the second support frame is located the middle part that device and compounding device were tailor in the punching press, the fixed up side that sets up at the support frame of lead screw slip table, be provided with the first movable plate that is used for the removal on the lead screw slip table, first movable plate is the form of falling L, the fixed first T template that is provided with perpendicularly to place on the first movable plate, electric putter is fixed to be set up on first T template and electric putter is located one side of lead screw slip table, the sucking disc cylinder is fixed to be set up under the electric putter output shaft, the fixed sucking disc that a plurality of was evenly arranged that is provided with through the backup pad in the output shaft below of sucking disc cylinder.
As a high heat conductivity copper foil compounding detects coating and cuts an optimal selection scheme of integration equipment, the fixed third support frame that is provided with in below of compounding device, the compounding device includes the compounding bucket, servo motor, heating coil, (mixing) shaft and a plurality of stirring leaf, the fixed top that sets up at the third support frame of compounding bucket, heating coil hugs closely the inner wall of compounding bucket and places, servo motor passes through the fixed top that sets up at the compounding bucket of motor frame, servo motor is connected with the (mixing) shaft through the shaft coupling, a plurality of stirring leaf equidistance sets up on the (mixing) shaft.
As a high thermal conductivity copper foil compounding detects coating and cuts an optimal selection scheme of integration equipment, offer the feed inlet that is used for the feeding on the compounding bucket, the below and the lateral wall of compounding bucket are fixed respectively and are provided with the solenoid valve, and the inside of compounding bucket is provided with the temperature sensor who is used for detecting compounding incasement heating temperature, the top of compounding bucket is provided with the time relay who is used for controlling length of time of heating, time relay, a weighing sensor, the solenoid valve is connected with the control box electricity, the compounding bucket has the other observation bucket that is used for holding the compounding that is provided with of lateral wall of solenoid valve, the fixed camera that is used for looking over the observation bucket that is provided with in one side of observation bucket, the through-hole has been seted up with the.
As a high heat conductivity copper foil compounding detects a preferred scheme that coating cut integration equipment, coating unit includes hold-in range slip table, second T template, screw thread adjusting rod and scraper blade, and the hold-in range slip table is fixed to be set up in the clearance of third support frame, and second T template is the fixed setting of horizontality on the hold-in range slip table, and the screw thread adjusting rod is vertical state setting on second T template, and the scraper blade passes through splint and screw thread adjusting rod fixed connection.
As a preferred scheme that high thermal conductivity copper foil compounding detected coating and cut integration equipment, hold-in range slip table includes servo motor, first conveyer belt, second movable plate and recess board, the recess board is fixed to be set up in the clearance of third support frame and the recess face of recess board is towards the inboard of third support frame, servo motor is fixed to be set up in the top of recess board, first conveyer belt is fixed to be set up in the recess inboard, the second movable plate is fixed to be set up on first conveyer belt, the stroke beginning and the end of second movable plate are fixed respectively and are provided with position sensor, position sensor is connected with the control box electricity.
As a high heat conductivity copper foil compounding detects a preferred scheme that coating cut integration equipment, unwinding device sets up the one side at first workstation leptoprosopy, that one end that unwinding device was kept away from at first workstation to the coiling mechanism sets up including the blowing machine, be provided with the copper foil book on the blowing machine, winding mechanism includes gear motor and rolling frame, the rolling frame symmetry sets up on the both edges of first workstation leptoprosopy, and the rolling frame extends first workstation, gear motor is fixed to be set up on the edge of rolling frame.
As an optimal scheme that high thermal conductivity copper foil compounding detects coating and cuts integration equipment, the one end of first workstation neighbour unwinding device is provided with and is used for the tensile a plurality of pairs of running rollers of preventing the fold of copper foil book, and a plurality of pairs of running rollers evenly arrange in the top of first workstation, and the one end of first workstation neighbour coiling mechanism is provided with a pair of running roller.
As an optimal scheme of high-thermal-conductivity copper foil mixing detection, coating and cutting integrated equipment, a second workbench is hollow, a second conveyor belt driven by a servo motor is arranged inside the second workbench, a plurality of carrier plates uniformly distributed are arranged above the second conveyor belt, a copper foil sheet is arranged above the carrier plates, a plurality of air suction holes uniformly distributed are formed in the carrier plates, the insides of all the air suction holes are connected and communicated, a connector used for being connected with an air suction cylinder is arranged on the side wall of each carrier plate, and the connector is connected and communicated with the insides of all the air suction holes.
The invention has the beneficial effects that: according to the high-thermal-conductivity copper foil mixing, detecting, coating and cutting integrated equipment, a worker sets the equipment through the control panel, so that the equipment can automatically produce and process the copper foil, unnecessary operation stations are reduced, the manpower loss is reduced, the production and processing efficiency of the copper foil can be improved, and the market demand is met.
Detailed Description
The technical scheme of the invention is further explained by the specific implementation mode in combination with the attached drawings.
Wherein the showings are for the purpose of illustration only and are shown by way of illustration only and not in actual form, and are not to be construed as limiting the present patent; to better illustrate the embodiments of the present invention, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product; it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted.
The same or similar reference numerals in the drawings of the embodiments of the present invention correspond to the same or similar components; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right", "inner", "outer", etc. are used for indicating the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, it is only for convenience of description and simplification of description, but it is not indicated or implied that the referred device or element must have a specific orientation, be constructed in a specific orientation and be operated, and therefore, the terms describing the positional relationship in the drawings are only used for illustrative purposes and are not to be construed as limitations of the present patent, and the specific meanings of the terms may be understood by those skilled in the art according to specific situations.
In the description of the present invention, unless otherwise explicitly specified or limited, the term "connected" or the like, if appearing to indicate a connection relationship between the components, is to be understood broadly, for example, as being fixed or detachable or integral; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or may be connected through one or more other components or may be in an interactive relationship with one another. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1 to 9, the high thermal conductivity copper foil mixing, detecting, coating and cutting integrated equipment comprises an unreeling device, a stamping and cutting device, a translation suction device, a reeling device, a mixing device and a coating device, wherein a first workbench 1 is fixedly arranged below the stamping and cutting device, a second workbench 2 is fixedly arranged below the mixing device, the coating device is fixedly arranged in the middle of the mixing device and the second workbench 2, one side of the wide surface of the first workbench 1 is parallelly arranged on one side of the wide surface of the second workbench 2, the translation suction device is fixedly arranged above the first workbench 1 and the second workbench 2, and translation suction means is located the middle part of device and compounding device is tailor in the punching press, and unwinding device is fixed to be set up in one side of 1 leptoprosopy of first workstation, and winding device is fixed to be set up and is being kept away from 1 one end of first workstation of unwinding device. Before the operation of the operating equipment, a worker needs to check each part of the equipment and simultaneously needs to carry out the preparation of high-thermal-conductivity resin coating, and the operating steps are as follows: dissolving a curing agent and an accelerant in a solvent, adding a filler, stirring for 2 hours, then adding epoxy resin, and stirring for 2 hours to form a mixed glue solution; the filler consists of boron nitride, aluminum oxide, nano silicon carbide and magnesium oxide, the resin is a mixture of poly (phenoxy) resin, E-20 epoxy resin and E-25 epoxy resin, the curing agent is a tertiary amine curing agent, the accelerator is a tertiary amine accelerator, the mixed glue solution components are poly (phenoxy) resin, E-20 epoxy resin, E-25 epoxy resin, filler, a silane activator, a tertiary amine curing agent, a tertiary amine accelerator and a solvent, and the mass ratio of the components is as follows: 20: 4: 9: 40-55: 1: 0.9: 1: 10-15.
The device is tailor in punching press includes pressurized cylinder 3, first support frame 4, connecting plate 5 and a plurality of punching press sword 6, first support frame 4 is fixed to be set up in the top of first workstation 1, pressurized cylinder 3 is fixed to be set up directly over first support frame 4 and pressurized cylinder 3's output is towards first workstation 1, a plurality of punching press sword 6 is connected and a plurality of punching press sword 6 is fixed to be set up at connecting plate 5's lower extreme through a plurality of L board 8 through connecting plate 5 and pressurized cylinder 3's output, punching press sword 6 transversal personally submits the form of triangle-inverted. Before carrying out the punching press and tailor the operation, the staff need manual adjustment a plurality of punching press sword 6 earlier, transfers into the shape that needs tailor, fixes a plurality of punching press sword 6 on connecting plate 5 through a plurality of L board 8 after that, then the staff starts the punching press and tailors the device, and 3 output shafts of pressurized cylinder drive connecting plate 5, and connecting plate 5 drives a plurality of punching press sword 6 and cuts the raw materials downwards to this completion cuts the operation.
The translation suction means includes second support frame 9, lead screw slip table 10, electric putter 11 and 16 cylinders 12 of sucking disc, second support frame 9 is fixed to be set up in the top of first workstation 1 and second workstation 2, and second support frame 9 is located the middle part of punching press cutting device and compounding device, lead screw slip table 10 is fixed to be set up the top towards of support frame, be provided with the first movable plate 13 that is used for the removal on the lead screw slip table 10, first movable plate 13 is the form of falling L, the fixed first T template 14 of placing perpendicularly that is provided with on the first movable plate 13, electric putter 11 is fixed to be set up on first T template 14 and electric putter 11 is located one side of lead screw slip table 10, 16 cylinders 12 of sucking disc are fixed to be set up under 11 output shafts of electric putter, 16 cylinders 12 of sucking disc's output shaft below is provided with the sucking disc 16 of a plurality of evenly arranging through the fixed backup pad 15. Raw and other materials cut the back, the material passes through the coiling mechanism and moves to second support frame 9 below, before absorbing the operation, the staff need carry out the position of manual regulation a plurality of sucking disc 16 in backup pad 15 according to the size after raw and other materials cut, can be better for sucking the raw materials that cut for sucking disc 16, 11 output shaft functions of electric putter drives sucking disc 16 cylinder 12 downstream after that, then 16 cylinder 12 functions of sucking disc, a plurality of sucking disc 16 produces suction, hold the raw materials that cut, then electric putter 11's output shaft upward movement, it is upwards to drive sucking disc 16, and simultaneously, lead screw slip table 10 operates when sucking disc 16 absorbs the material, send the material to second workstation 2 on, then the circulation is reciprocal, translation suction means accomplishes the operation of absorbing the material.
The fixed third support frame 17 that is provided with in below of compounding device, the compounding device includes compounding bucket 18, servo motor 19, heating coil 20, (mixing) shaft 21 and a plurality of stirring leaf 22, the fixed top that sets up at third support frame 17 of compounding bucket 18, heating coil 20 is hugged closely the inner wall of compounding bucket 18 and is placed, servo motor 19 passes through the fixed top that sets up at compounding bucket 18 of motor frame 23, servo motor 19 is connected with (mixing) shaft 21 through shaft coupling 24, a plurality of stirring leaf 22 equidistance sets up on (mixing) shaft 21. Before carrying out the compounding, the staff prepares required raw and other materials, then puts into compounding bucket 18 with required material according to operating procedure, through the control box, controls servo motor 19 and heating coil 20, heating coil 20 can be to the heating when carrying out the compounding process, servo motor 19 operates, drives (mixing) shaft 21 through shaft coupling 24, and (mixing) shaft 21 drives a plurality of stirring leaf 22, and a plurality of stirring leaf 22 stirs its material to this reaches the operating procedure of compounding device to raw and other materials.
Offer the feed inlet 25 that is used for the feeding on the compounding bucket 18, the below and the lateral wall of compounding bucket 18 are fixed respectively and are provided with solenoid valve 26, and the inside of compounding bucket 18 is provided with the temperature sensor who is used for detecting mixing box internal heating temperature, the top of compounding bucket 18 is provided with the time relay who is used for controlling the length of heating, time relay, a weighing sensor, solenoid valve 26 is connected with the control box electricity, compounding bucket 18 has the observation bucket 27 that is used for holding the compounding by the other observation bucket 27 that is provided with of lateral wall of solenoid valve 26, the fixed camera 7 that is used for looking over observation bucket 27 that is provided with in one side of observation bucket 27, the through-hole has been seted up with the position that compounding bucket 18. The worker puts the material into the mixing barrel 18 through the feed inlet 25, then detects the temperature in the mixing barrel 18 through the temperature sensor, reaches the required temperature value, receives the signal, meanwhile, the heating time can be limited by a time relay, which is beneficial to reducing the working intensity of workers, when the raw materials in the mixing barrel 18 are stirred, and detection is needed, a worker opens the electromagnetic valve 26 on the side wall of the mixing barrel 18 through the control panel, the mixed liquid flows into the observation barrel 27 through the electromagnetic valve 26, checking through the camera 7 before the observation barrel 27 is full, then closing the electromagnetic valve 26, waiting for a period of time, checking through the camera 7 the mixed liquid in the observation barrel 27, if the mixed liquid meets 288 ℃ in detection and does not foam in a layering way within 2 minutes, the mixed liquid is qualified, otherwise, the mixed liquid is unqualified, and after the requirement is met, the mixed liquid is supplied to the mixed liquid through the electromagnetic valve 26 below the mixing barrel 18.
Coating unit includes hold-in range slip table, second T template 28, screw thread adjusting lever 29 and scraper blade 30, and the hold-in range slip table is fixed to be set up in the clearance of third support frame 17, and second T template 28 is the fixed setting of horizontality on the hold-in range slip table, and screw thread adjusting lever 29 is vertical state setting on second T template 28, and scraper blade 30 passes through splint 31 and screw thread adjusting lever 29 fixed connection. When carrying out the coating step, according to the thickness of copper foil 45 coating as required, the staff need first through the position of screw thread regulation pole 29 manual regulation scraper blade 30, drive the reciprocating motion of scraper blade 30 with the slip table after that to better coating is even, and the scraper blade 30 can be dismantled simultaneously and change, so that clean or change scraper blade 30.
The synchronous belt sliding table comprises a servo motor 19, a first conveying belt 32, a second moving plate 33 and a groove plate 34, the groove plate 34 is fixedly arranged in a gap of a third supporting frame 17, a groove surface of the groove plate 34 faces the inner side of the third supporting frame 17, the servo motor 19 is fixedly arranged above the groove plate 34, the first conveying belt 32 is fixedly arranged in the groove plate 34, the second moving plate 33 is fixedly arranged on the first conveying belt 32, a stroke starting end and a stroke ending end of the second moving plate 33 are respectively and fixedly provided with a position sensor 35, and the position sensor 35 is electrically connected with a control box. The staff controls servo motor 19 through the control box, and servo motor 19 provides hold-in range slip table power, makes second movable plate 33 carry out the transmission through first conveyer belt 32, and position sensor 35 control second movable plate 33's initial end to this reaches the motion of cyclic reciprocation, thereby accomplishes the coating operation better.
Unwinding device sets up in one side of 1 leptoprosopy of first workstation, and that one end of unwinding device is kept away from at first workstation 1 to the winding device setting, and unwinding device includes blowing machine 36, is provided with copper foil book 37 on the blowing machine 36, and winding mechanism includes gear motor 38 and rolling frame 39, and rolling frame 39 symmetry sets up on the both edges of 1 leptoprosopy of first workstation to rolling frame 39 extends first workstation 1, and gear motor 38 is fixed to be set up on one edge of rolling frame 39. Before beginning work, the staff places copper foil roll 37 on blowing machine 36 earlier, then stretches to rolling frame 39, in order to avoid extravagant, can replace transparent wide sticky tape to copper foil roll 37 that stretches out, then carries out the operation, and the staff passes through control box control gear motor 38, carries out reasonable collection and cuts copper foil roll 37, is favorable to each station can the operation better.
One end of the unwinding device close to the first workbench 1 is provided with a plurality of counter rollers 40 for stretching the copper foil coil 37 to prevent wrinkles, the counter rollers 40 are uniformly distributed above the first workbench 1, and one end of the winding device close to the first workbench 1 is provided with a pair of rollers 40. The staff alternates in a plurality of pairs of running roller 40 with copper foil book 37 to on the rolling frame 39 of drawing, the setting of running roller 40 does benefit to the better operation of this semi-automatization assembly line, reduces the fault-tolerant rate when the device operates.
The second workbench 2 is hollow, a second conveyor belt 41 driven by the servo motor 19 is arranged inside the second workbench 2, a plurality of carrier plates 42 uniformly distributed are arranged above the second conveyor belt 41, a copper foil 45 is arranged above the carrier plates 42, a plurality of suction holes 43 uniformly distributed are arranged on the carrier plates 42, the insides of the suction holes 43 are communicated, a connector 44 used for connecting a suction cylinder is arranged on the side wall of the carrier plate 42, and the connector 44 is communicated with the insides of the suction holes 43. Before the copper foil 45 is conveyed on the second working table 2, the size of the copper foil 45 is determined, then the carrier plate 42 with the suction holes 43 arranged at different intervals is replaced, then the interface 44 on the carrier plate 42 is connected with the suction cylinder, so that the carrier plate 42 can better and more stably adsorb the copper foil 45, and then the carrier plate 42 is conveyed to a station of the coating device through the second conveyor belt 41.
The working principle is as follows: before the operation of the operating equipment, a worker needs to check each part of the equipment, and at the same time, needs to make high thermal conductivity resin coating, putting the required raw materials into the mixing barrel 18 through the feed inlet 25 in proportion, controlling the servo motor 19 and the heating coil 20 through the control box, wherein the heating coil 20 can heat the materials in the mixing barrel 18, the servo motor 19 operates, the stirring shaft 21 is driven through the coupler 24, the stirring shaft 21 drives a plurality of stirring blades 22, the materials are stirred by the plurality of stirring blades 22, the heating duration is limited through a time relay, the temperature in the mixing barrel 18 is detected through a temperature sensor, after the requirement is met, the detection needs to be carried out, the worker opens the electromagnetic valve 26 on the side wall of the mixing barrel 18 through the control panel, the mixed liquid flows into the observation barrel 27 through the electromagnetic valve 26, and is checked through the camera 7 before the observation barrel 27 is filled, then closing the electromagnetic valve 26, waiting for a period of time, checking the mixed liquid in the observation barrel 27 through the camera 7, if the mixed liquid meets 288 ℃ during detection, and does not foam in a layering mode within 2 minutes, the mixed liquid is qualified, otherwise, the mixed liquid is unqualified, after the requirement is met, supplying the mixed liquid to the mixed liquid through the electromagnetic valve 26 below the mixing barrel 18, adjusting the position of the copper foil roll 37 on the feeding machine 36 by a worker, passing the copper foil roll through a plurality of pairs of rollers 40, stretching the copper foil roll to the winding frame 39, and then controlling the speed reduction motor 38 through the control box to collect the cut copper foil roll 37; before punching and cutting, a worker needs to manually adjust a plurality of punching knives 6 to adjust the shape to be cut, then fixes the plurality of punching knives 6 on a connecting plate 5 through a plurality of L plates 8, then starts a punching and cutting device, an output shaft of a pressurizing cylinder 3 drives the connecting plate 5, the connecting plate 5 drives the plurality of punching knives 6 to cut the raw material downwards, the cutting operation is completed, then the raw material is stretched to the lower part of a second supporting frame 9, before suction operation is carried out, the worker needs to manually adjust the positions of a plurality of suckers 16 on a supporting plate 15 according to the cut size of the raw material, in order that the suckers 16 can better suck the cut raw material, then an output shaft of an electric push rod 11 operates to drive the suckers 16 to move downwards, then the suckers 16 and the cylinders 12 operate, and the suckers 16 generate suction force, the cut raw materials are sucked, then the output shaft of the electric push rod 11 moves upwards to drive the sucker 16 to move upwards, meanwhile, the screw sliding table 10 operates when the suction cup 16 sucks the material, the material is sent to the second working table 2, then the operation of sucking the copper foil 45 is completed by circularly reciprocating and horizontally moving the sucking device, and then, before the coating step, according to the required thickness of the copper foil 45, the worker needs to manually adjust the position of the scraper 30 through the screw adjustment rod 29, when the servo motor 19 is controlled by the control box, the servo motor 19 provides power for the synchronous belt sliding table, so that the second moving plate 33 is driven by the first conveyor belt 32, then, the position sensor 35 controls the initial end of the second moving plate 33 to perform a cyclic reciprocating motion, thereby completing the coating operation of the copper foil 45, and finally, the copper foil 45 on the carrier plate 42 is conveyed out of the station of the coating apparatus by the second conveyor belt 41.
It should be understood that the above-described embodiments are merely preferred embodiments of the invention and the technical principles applied thereto. It will be understood by those skilled in the art that various modifications, equivalents, changes, and the like can be made to the present invention. However, such variations are within the scope of the invention as long as they do not depart from the spirit of the invention. In addition, certain terms used in the specification and claims of the present application are not limiting, but are used merely for convenience of description.