CN110773711A - Miniature aluminum alloy ingot continuous casting device - Google Patents
Miniature aluminum alloy ingot continuous casting device Download PDFInfo
- Publication number
- CN110773711A CN110773711A CN201911236245.3A CN201911236245A CN110773711A CN 110773711 A CN110773711 A CN 110773711A CN 201911236245 A CN201911236245 A CN 201911236245A CN 110773711 A CN110773711 A CN 110773711A
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- CN
- China
- Prior art keywords
- aluminum alloy
- liquid
- alloy ingot
- continuous casting
- subassembly
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 44
- 238000009749 continuous casting Methods 0.000 title claims abstract description 17
- 239000007788 liquid Substances 0.000 claims abstract description 68
- 238000005266 casting Methods 0.000 claims abstract description 22
- 238000001816 cooling Methods 0.000 claims abstract description 15
- 238000003723 Smelting Methods 0.000 claims abstract description 12
- 230000032258 transport Effects 0.000 claims description 20
- 239000004744 fabric Substances 0.000 claims description 6
- 238000007493 shaping process Methods 0.000 claims description 6
- 239000002826 coolant Substances 0.000 claims description 3
- 230000006978 adaptation Effects 0.000 claims description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 abstract description 18
- 229910052782 aluminium Inorganic materials 0.000 abstract description 18
- 238000012546 transfer Methods 0.000 abstract description 14
- 238000007689 inspection Methods 0.000 abstract description 11
- 238000000034 method Methods 0.000 abstract description 7
- 239000000110 cooling liquid Substances 0.000 abstract description 5
- 230000008569 process Effects 0.000 abstract description 5
- 230000006872 improvement Effects 0.000 description 6
- 239000004411 aluminium Substances 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000004576 sand Substances 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 238000000275 quality assurance Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D9/00—Machines or plants for casting ingots
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D27/00—Treating the metal in the mould while it is molten or ductile ; Pressure or vacuum casting
- B22D27/04—Influencing the temperature of the metal, e.g. by heating or cooling the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D29/00—Removing castings from moulds, not restricted to casting processes covered by a single main group; Removing cores; Handling ingots
- B22D29/04—Handling or stripping castings or ingots
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D33/00—Equipment for handling moulds
- B22D33/02—Turning or transposing moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D35/00—Equipment for conveying molten metal into beds or moulds
- B22D35/04—Equipment for conveying molten metal into beds or moulds into moulds, e.g. base plates, runners
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Continuous Casting (AREA)
Abstract
The invention discloses a micro aluminum alloy ingot continuous casting device which comprises a smelting furnace, a casting assembly, a transfer assembly and a storage box, wherein the casting assembly comprises two groups of mounting frames, gears are arranged on two sides inside the mounting frames and driven by a stepping motor, and chains are connected between the gears of the two groups of mounting frames; according to the invention, aluminum liquid is poured into the liquid collecting hopper through the smelting furnace, the aluminum liquid is sequentially and quantitatively discharged into the corresponding fixed-type grooves through the liquid outlets of the liquid outlet pipes through the flow divider, then the chain is driven by the rotation of the gear to convey the template, cooling liquid is sequentially sprayed into the fixed-type grooves through the cooling pipes to cool the aluminum liquid into ingot shapes, finally aluminum alloy ingots are conveyed and dropped into the transferring assembly, the aluminum alloy ingots are transferred through the transferring assembly, manual inspection can be carried out in the transferring process, and finally the aluminum alloy ingots qualified in inspection are sent into the containing box.
Description
Technical Field
The invention relates to the technical field of casting equipment, in particular to a micro aluminum alloy ingot continuous casting device.
Background
The aluminum alloy ingot is an alloy prepared by taking pure aluminum and recycled aluminum as raw materials and adding other elements according to international standards or special requirements, so that the defects of castability, chemical property and physical property of the pure aluminum are improved, and the aluminum alloy ingot is suitable for casting and can make a casting have good performance;
in the prior art, aluminum alloy casting often moves through a die for single setting, continuous casting cannot be performed, and efficiency is low, so that the invention provides a micro aluminum alloy ingot continuous casting device to solve the problems in the prior art.
Disclosure of Invention
In order to solve the problems, the invention provides a micro aluminum alloy ingot continuous casting device which pours aluminum liquid into a liquid collecting hopper through a smelting furnace, the aluminum liquid is sequentially and quantitatively discharged into corresponding fixed grooves through liquid outlets of liquid outlet pipes through a flow divider, then a chain conveying template is driven through rotation of a gear, cooling liquid is sequentially sprayed into the fixed grooves through a cooling pipe to cool the aluminum liquid into ingot shapes, finally the aluminum alloy ingots are conveyed to fall into a transfer assembly, the aluminum alloy ingots are transferred through the transfer assembly, manual inspection can be carried out in the transfer process, finally the aluminum alloy ingots qualified in inspection are sent into a containing box, and the device can be continuously carried out, and has the advantages of high casting efficiency, good casting effect, quality and quantity preservation.
In order to solve the problems, the invention provides a micro aluminum alloy ingot continuous casting device which comprises a smelting furnace, a casting assembly, a transfer assembly and a storage box, wherein the casting assembly comprises a mounting frame, the mounting frame is provided with two groups, gears are arranged on two sides inside the mounting frame and driven by a stepping motor, a chain is connected between the gears of the two groups of mounting frames, templates are arranged on the chain, the templates are provided with a plurality of groups, a plurality of fixed grooves are arranged on the templates, a connecting frame is connected between the two groups of mounting frames, a liquid collecting hopper is arranged at one end of the connecting frame, a liquid outlet pipe is arranged below the liquid collecting hopper, a flow divider is connected between the liquid collecting hopper and the liquid outlet pipe and provided with a plurality of groups of flow dividers, liquid outlets are arranged at the bottom of the liquid outlet pipe and correspond to the fixed grooves, and the liquid outlet, and a cooling pipe is arranged at the other end above the connecting frame.
The further improvement lies in that: the bottom of cooling pipe is equipped with out the liquid hole, and goes out the liquid hole and be equipped with the multiunit, go out the liquid hole and correspond the setting groove, the one end and the coolant liquid source intercommunication of cooling pipe.
The further improvement lies in that: transport subassembly one end and correspond for the low side the casting subassembly, and the other end corresponds for the high end the containing box, transport the subassembly and include the support and transport the roller, the inboard both ends of support all are equipped with transports the roller, and two sets of be connected with the conveyer belt between the transport roller, a set of transport the roller and pass through servo motor drive.
The further improvement lies in that: the surface of conveyer belt is equipped with anti-skidding sand grip, and anti-skidding sand grip equidistance is equipped with the multiunit.
The further improvement lies in that: be close to transport subassembly one end the mount frame top is equipped with the pneumatic cylinder, and the pneumatic cylinder is equipped with two sets ofly, the output of pneumatic cylinder articulates there is the support arm, and the middle-end of support arm and this group the mounting bracket is articulated, the lower extreme of support arm is equipped with strikes the hammer, and strikes the hammer orientation the template.
The further improvement lies in that: the chain is by sprocket and connection piece subassembly, the sprocket is equipped with the multiunit, and is adjacent articulated connection has the connection piece between the sprocket, adjacent the space between the sprocket with gear looks adaptation.
The further improvement lies in that: the one end of transporting the subassembly with be connected with the screen cloth between the containing box, and the sieve mesh bore of screen cloth is less than the bore of aluminum alloy ingot.
The invention has the beneficial effects that: according to the aluminum alloy ingot casting device, aluminum liquid is poured into the liquid collecting hopper through the smelting furnace, the aluminum liquid is sequentially and quantitatively discharged into the corresponding fixed grooves through the liquid outlets of the liquid outlet pipes through the flow divider, then the chain is driven to rotate through the gear to convey the template, cooling liquid is sequentially sprayed into the fixed grooves through the cooling pipes to cool the aluminum liquid into ingot shapes, finally aluminum alloy ingots are conveyed and fall into the transferring assembly, the aluminum alloy ingots are transferred through the transferring assembly, manual inspection can be performed in the transferring process, finally the aluminum alloy ingots qualified in inspection are sent into the containing box.
Drawings
FIG. 1 is a front view of the present invention;
FIG. 2 is a schematic view of a casting assembly of the present invention;
FIG. 3 is a schematic view of a transfer module of the present invention;
FIG. 4 is a partial schematic view of the present invention;
fig. 5 is a schematic view of the chain structure of the present invention.
Wherein: 1. a smelting furnace; 2. casting the component; 3. a transfer assembly; 4. a storage box; 5. a mounting frame; 6. a gear; 7. a chain; 8. a template; 9. a shaping groove; 10. a connecting frame; 11. a liquid collecting hopper; 12. a liquid outlet pipe; 13. a flow divider; 14. a cooling pipe; 15. a support; 16. a transfer roller; 17. a conveyor belt; 18. anti-skid convex strips; 19. a pneumatic cylinder; 20. a support arm; 21. knocking hammers; 22. a sprocket; 23. connecting sheets; 24. and (4) screening.
Detailed Description
In order to further understand the present invention, the following detailed description will be made with reference to the following examples, which are only used for explaining the present invention and are not to be construed as limiting the scope of the present invention.
According to the figures 1, 2, 3, 4 and 5, the embodiment provides a micro aluminum alloy ingot continuous casting device, which comprises a smelting furnace 1, a casting assembly 2, a transferring assembly 3 and a containing box 4, wherein the casting assembly 2 comprises a mounting frame 5, the mounting frame 5 is provided with two groups, gears 6 are arranged on two sides inside the mounting frame 5, the gears 6 are driven by a stepping motor, a chain 7 is connected between the gears 6 of the two groups of mounting frames 5, a template 8 is arranged on the chain 7, the template 8 is provided with a plurality of groups, a plurality of shaping grooves 9 are arranged on the template 8, a connecting frame 10 is connected between the two groups of mounting frames 5, a liquid collecting hopper 11 is arranged at one end of the connecting frame 10, a liquid outlet pipe 12 is arranged below the liquid collecting hopper 11, a flow divider 13 is connected between the liquid collecting hopper 11 and the liquid outlet pipe 12, and the flow, the bottom of drain pipe 12 is equipped with the liquid outlet, and the liquid outlet corresponds in the setting groove 9, the play liquid end of smelting furnace 1 extends to in the collecting hopper 11, the other end of link 10 top is equipped with cooling tube 14. During the use, pour aluminium liquid into collection liquid fill 11 through smelting furnace 1, go into corresponding design groove 9 with aluminium liquid through the liquid outlet of drain pipe 12 quantitative in proper order through shunt 13, then transport template 8 through the rotatory chain 7 that drives of gear 6, make aluminium alloy ingot after the design transport fall into transportation assembly 3, transport aluminium alloy ingot through transportation assembly 3, carry out artifical inspection at the in-process of transporting, send into containing box 4 with the qualified aluminium alloy ingot of inspection at last.
The bottom of cooling tube 14 is equipped with out the liquid hole, and goes out the liquid hole and be equipped with the multiunit, go out the liquid hole and correspond decide groove 9, the one end and the coolant liquid source intercommunication of cooling tube 14. Cooling liquid is sprayed into the shaping groove 9 in sequence through the cooling pipe 14 to cool the aluminum liquid into ingot shapes.
Transfer 3 one ends of subassembly and correspond for the low side casting subassembly 2, and the other end corresponds for the high end containing box 4, transfer subassembly 3 includes support 15 and transfer roller 16, the both ends of support 15 inboard all are equipped with transfer roller 16, and two sets of be connected with conveyer belt 17 between the transfer roller 16, and are a set of transfer roller 16 passes through the servo motor drive. During the use, transport 16 rotatory drive conveyer belts 17 of roller and transport the aluminium alloy ingot to containing box 4 from low side to high-end, at this in-process, carry out manual inspection.
The surface of the conveyor belt 17 is provided with anti-skid convex strips 18, and a plurality of groups of anti-skid convex strips 18 are arranged at equal intervals. Avoid aluminium alloy ingot to skid in the process of transporting from the low end of transporting subassembly 3 to high-end.
Be close to 3 one ends of transportation subassembly 5 top of mounting bracket is equipped with pneumatic cylinder 19, and pneumatic cylinder 19 is equipped with two sets ofly, pneumatic cylinder 19's output articulates there is support arm 20, and support arm 20's middle-end and this group mounting bracket 5 is articulated, support arm 20's lower extreme is equipped with strikes hammer 21, and strikes hammer 21 orientation template 8. The supporting arm 20 is pushed through the pneumatic cylinder 19, so that the knocking hammer 21 knocks the template 8, the auxiliary blanking is facilitated, and the aluminum alloy ingot is prevented from being clamped in the fixed groove 9.
The chain 7 is composed of chain wheels 22 and connecting pieces 23, the chain wheels 22 are provided with a plurality of groups, the connecting pieces 23 are hinged between the adjacent chain wheels 22, and gaps between the adjacent chain wheels 22 are matched with the gears 6.
The one end of transporting subassembly 3 with be connected with screen cloth 24 between the containing box 4, and screen cloth 24's sieve mesh bore is less than the bore of aluminum alloy ingot. And the aluminum alloy ingots with undersized calibers and unqualified calibers can be conveniently screened.
The micro aluminum alloy ingot continuous casting device pours aluminum liquid into a liquid collecting hopper 11 through a smelting furnace 1, and discharges the aluminum liquid into corresponding shaping grooves 9 in sequence and quantitatively through a liquid outlet of a liquid outlet pipe 12 through a flow divider 13, then the gear 6 rotates to drive the chain 7 to convey the template 8, cooling liquid is sequentially sprayed into the shaping groove 9 through the cooling pipe 14 to cool the aluminum liquid into ingot mold, finally the aluminum alloy ingot is conveyed and falls into the transferring component 3, the aluminum alloy ingot is transferred through the transferring component 3, the aluminum alloy ingots which are qualified after inspection can be manually inspected in the transferring process, and finally the aluminum alloy ingots which are qualified after inspection are sent into the containing box 4, the device can go on in succession, and casting efficiency is high, and casting effect is good, and quality assurance guarantor volume just promotes support arm 20 through pneumatic cylinder 19, makes and strikes hammer 21 and strike template 8, and the supplementary unloading of being convenient for avoids aluminium alloy ingot card in setting groove 9, and degree of automation is high, uses manpower sparingly.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (7)
1. The utility model provides a miniature aluminum alloy ingot continuous casting device, includes smelting furnace (1), casting subassembly (2), transports subassembly (3) and containing box (4), its characterized in that: the casting assembly (2) comprises a mounting frame (5), the mounting frame (5) is provided with two groups, gears (6) are arranged on two sides of the interior of the mounting frame (5), the gears (6) are driven by stepping motors, chains (7) are connected between the gears (6) of the two groups of mounting frames (5), templates (8) are mounted on the chains (7), the templates (8) are provided with multiple groups, a plurality of shaping grooves (9) are formed in the templates (8), a connecting frame (10) is connected between the two groups of mounting frames (5), a liquid collecting hopper (11) is arranged at one end of the connecting frame (10), a liquid outlet pipe (12) is arranged below the liquid collecting hopper (11), a flow divider (13) is connected between the liquid outlet pipe (12), the flow divider (13) is provided with multiple groups, a liquid outlet is arranged at the bottom of the liquid outlet pipe (12), and the liquid outlet corresponds to the fixed groove (9), the liquid outlet end of the smelting furnace (1) extends into the liquid collecting hopper (11), and the other end above the connecting frame (10) is provided with a cooling pipe (14).
2. A micro aluminum alloy ingot continuous casting apparatus according to claim 1, wherein: the bottom of cooling tube (14) is equipped with out the liquid hole, and goes out the liquid hole and be equipped with the multiunit, go out the liquid hole and correspond decide type groove (9), the one end and the coolant liquid source intercommunication of cooling tube (14).
3. A micro aluminum alloy ingot continuous casting apparatus according to claim 1, wherein: transport subassembly (3) one end and correspond for the low side casting subassembly (2), and the other end corresponds for the high end containing box (4), transport subassembly (3) including support (15) and transport roller (16), the both ends of support (15) inboard all are equipped with transport roller (16), and two sets of be connected with conveyer belt (17) between transport roller (16), a set of transport roller (16) are through the servo motor drive.
4. A micro aluminum alloy ingot continuous casting apparatus according to claim 3, wherein: the surface of the conveyor belt (17) is provided with anti-skid convex strips (18), and a plurality of groups of anti-skid convex strips (18) are arranged at equal intervals.
5. A micro aluminum alloy ingot continuous casting apparatus according to claim 1, wherein: be close to transport subassembly (3) one end mounting bracket (5) top is equipped with pneumatic cylinder (19), and pneumatic cylinder (19) are equipped with two sets ofly, the output of pneumatic cylinder (19) articulates there is support arm (20), and the middle-end and this group of support arm (20) mounting bracket (5) are articulated, the lower extreme of support arm (20) is equipped with strikes hammer (21), and strikes hammer (21) orientation template (8).
6. A micro aluminum alloy ingot continuous casting apparatus according to claim 1, wherein: chain (7) are by sprocket (22) and connection piece (23) subassembly, sprocket (22) are equipped with the multiunit, and are adjacent articulated connection has connection piece (23) between sprocket (22), adjacent the space between sprocket (22) with gear (6) looks adaptation.
7. A micro aluminum alloy ingot continuous casting apparatus according to claim 1, wherein: the one end of transporting subassembly (3) with be connected with screen cloth (24) between containing box (4), and the sieve mesh bore of screen cloth (24) is less than the bore of aluminum alloy ingot.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911236245.3A CN110773711A (en) | 2019-12-05 | 2019-12-05 | Miniature aluminum alloy ingot continuous casting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911236245.3A CN110773711A (en) | 2019-12-05 | 2019-12-05 | Miniature aluminum alloy ingot continuous casting device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110773711A true CN110773711A (en) | 2020-02-11 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911236245.3A Pending CN110773711A (en) | 2019-12-05 | 2019-12-05 | Miniature aluminum alloy ingot continuous casting device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110773711A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111974954A (en) * | 2020-08-20 | 2020-11-24 | 山东工业职业学院 | Ingot casting production line |
| CN114713804A (en) * | 2022-03-03 | 2022-07-08 | 铜陵市腾发铝制品加工有限责任公司 | Material distribution type aluminum ingot pouring forming mold and pouring method |
| CN114932210A (en) * | 2022-06-21 | 2022-08-23 | 贵州华昌群建模塑有限公司 | Quick cooling device for high-strength automobile mould |
| CN115673258A (en) * | 2022-08-26 | 2023-02-03 | 湖北华力科技有限公司 | Aluminum ingot continuous casting production line |
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| CN211135442U (en) * | 2019-12-05 | 2020-07-31 | 隆达铝业（顺平）有限公司 | Miniature aluminum alloy ingot continuous casting device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111974954A (en) * | 2020-08-20 | 2020-11-24 | 山东工业职业学院 | Ingot casting production line |
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| CN114932210A (en) * | 2022-06-21 | 2022-08-23 | 贵州华昌群建模塑有限公司 | Quick cooling device for high-strength automobile mould |
| CN114932210B (en) * | 2022-06-21 | 2023-12-26 | 贵州华昌群建模塑有限公司 | Quick cooling device for high-strength mould of automobile |
| CN115673258A (en) * | 2022-08-26 | 2023-02-03 | 湖北华力科技有限公司 | Aluminum ingot continuous casting production line |
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