CN110771923A - High-pressure extrusion rumen-bypass coating disintegration release vitamin amino acid feed processing device - Google Patents
High-pressure extrusion rumen-bypass coating disintegration release vitamin amino acid feed processing device Download PDFInfo
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- CN110771923A CN110771923A CN201911174492.5A CN201911174492A CN110771923A CN 110771923 A CN110771923 A CN 110771923A CN 201911174492 A CN201911174492 A CN 201911174492A CN 110771923 A CN110771923 A CN 110771923A
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- pressure
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N17/00—Apparatus specially adapted for preparing animal feeding-stuffs
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N17/00—Apparatus specially adapted for preparing animal feeding-stuffs
- A23N17/004—Apparatus specially adapted for preparing animal feeding-stuffs for treating by application of heat, e.g. by means of potato cookers
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N17/00—Apparatus specially adapted for preparing animal feeding-stuffs
- A23N17/005—Apparatus specially adapted for preparing animal feeding-stuffs for shaping by moulding, extrusion, pressing, e.g. pellet-mills
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N17/00—Apparatus specially adapted for preparing animal feeding-stuffs
- A23N17/007—Apparatus specially adapted for preparing animal feeding-stuffs for mixing feeding-stuff components
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- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Animal Husbandry (AREA)
- Fodder In General (AREA)
Abstract
A feed processing device capable of disintegrating and releasing rumen bypass vitamin and amino acid comprises a high-pressure mixing tank, wherein the high-pressure mixing tank comprises an extrusion device, a tank body, an organic heat carrier and a stirring device; the feed is fully mixed under a high pressure state by introducing air pressure into a high pressure mixing tank; extruding the stirred feed mixture by an extruder, so that the coating is naturally disintegrated and released after the raw material mixture is extruded at high pressure and prepared into granular feed to feed rumens of ruminants; the absorption rate and the utilization rate are improved, the cost of adding a disintegrating agent is saved, and the harm caused by the reaction of the disintegrating agent and feed is prevented.
Description
Technical Field
The invention relates to the field of livestock feed processing equipment, in particular to a feed additive, and a processing device for a feed which releases vitamin and amino acid by compressing, extruding, coating and disintegrating through rumen.
Technical Field
The feed machine is used for processing the vitamin powder and the amino acid powder into granular feed by using palm oil as a coating raw material by utilizing the pressure of a high-pressure extrusion mixing mechanism, and mixing the granular feed with other feed; the existing feed equipment has no disintegration and release mechanism, and in order to ensure that the ruminant can better digest and absorb the feed, the existing feed equipment adds the disintegrant into the feed for production, so that the production cost is increased, and the potential hazard is generated when the disintegrant is mixed and reacts with various feeds.
According to the technical defects of the feed machine, the existing feed machine technology is further optimized.
Disclosure of Invention
The invention aims to solve the technical problems and provides a high-pressure extrusion rumen-bypass coating disintegration vitamin amino acid release feed processing device which comprises a high-pressure mixing tank, wherein the high-pressure mixing tank comprises an extrusion device, a tank body, an organic heat carrier and a stirring device;
the stirring device comprises a first motor, a paddle type stirrer and a propelling type stirrer, wherein the first motor is arranged at the outer end of the tank body, and the paddle type stirrer and the propelling type stirrer are connected and arranged in the tank body;
the extrusion device comprises a second motor and an extruder, and is connected with the tank body through a circulating pipe.
Preferably, the tank body is provided with an oil inlet pipe, an air inlet pipe, a pressure gauge, a feed hopper and a sewage outlet in the tank; an organic heat carrier is arranged on the periphery of the tank body.
Preferably, the organic heat carrier comprises a heat conduction oil inlet, a heat conduction oil outlet, a jacket temperature measuring port and a jacket drain outlet.
Preferably, the heat conduction oil is filled in the organic heat carrier through a heat conduction oil inlet, the heat required by the compound in the tank body is provided, and the monitoring is carried out through a jacket temperature measuring port.
Preferably, a first coupling is arranged at the lower end of the first motor; the first coupling is connected with the speed reducer; a machine seal is arranged at the joint of the speed reducer and the first coupling; the lower end of the speed reducer is provided with a second coupling, and the second coupling is connected with the paddle type stirrer and the propelling type stirrer and is arranged in the tank body.
Preferably, an extrusion shaft is arranged in the extruder; the bottom of the high-pressure mixing tank is provided with a discharge pipe, and the discharge pipe is connected with an external production tank or a granulation tower.
Preferably, the oil inlet pipe, the air inlet pipe, the feed hopper and the sewage discharge port in the tank are provided with valves.
Preferably, the processing method of the high-pressure extruded rumen-protected coated disintegrating release vitamin amino acid feed comprises the following steps:
1. the palm oil as the coating material is injected into the tank body through the oil inlet pipe, and the valve of the oil inlet pipe is closed; putting the vitamin nicotinic acid into the tank body through a feed hopper, and closing a feed hopper valve;
2. injecting 4-6 air pressures through an air inlet pipe, and starting a first motor to drive a paddle type stirrer and a push type stirrer to perform high-pressure mixing and stirring;
3. starting a second motor, inputting the high-pressure mixture in the tank into an extruder through a circulating pipe, and performing high-pressure extrusion on the high-pressure mixture through an extrusion shaft;
4. and conveying the mixture extruded at high pressure to a granulation tower through a discharge pipe for granulation and molding.
Preferably, the processing method of the high-pressure extruded rumen-protected coated disintegrating release vitamin amino acid feed comprises the following steps:
1. the palm oil as the coating material is injected into the tank body through the oil inlet pipe, and the valve of the oil inlet pipe is closed; putting the vitamin nicotinic acid into the tank body through a feed hopper, and closing a feed hopper valve;
2. injecting 4-10 air pressures through an air inlet pipe, and starting a first motor to drive a paddle type stirrer and a push type stirrer to perform high-pressure mixing and stirring;
3. starting a second motor, inputting the high-pressure mixture in the tank into an extruder through a circulating pipe, and performing high-pressure extrusion on the high-pressure mixture through an extrusion shaft;
4. and conveying the high-pressure extruded mixture to a production tank through a discharge pipe for storage, and conveying the mixture to a granulation tower through a material discharge pipe of the production tank for granulation and molding.
Preferably, the paddle stirrer and the propeller stirrer are stirred by turning up and down and are stirred by clockwise rotation.
The invention achieves the following beneficial effects: the feed is fully mixed under a high pressure state by introducing air pressure into the high-pressure mixing tank; extruding the stirred feed mixture by an extruder, so that the coating is naturally disintegrated and released after the raw material mixture is extruded at high pressure and the prepared granular feed is fed to the rumen of the ruminant to pass through the rumen; the absorption rate and the utilization rate are improved, the cost of adding a disintegrating agent is saved, and the harm caused by the reaction of the disintegrating agent and feed is prevented.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
1-tank body, 2-first motor, 3-slurry type stirrer, 4-push type stirrer, 5-second motor, 6-extruder, 7-circulating pipe, 8-oil inlet pipe, 9-air inlet pipe, 10-pressure gauge, 11-feed hopper, 12-tank drain outlet, 13-heat conducting oil inlet, 14-heat conducting oil outlet, 15-jacket temperature measuring port, 16-jacket drain outlet, 17-first coupling, 18-speed reducer, 19-machine seal, 20-second coupling, 21-extrusion shaft, 22-discharge pipe and 23-organic heat carrier.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments obtained by a person skilled in the art without making any inventive step are within the scope of the present invention.
Example 1
A high-pressure extrusion rumen-bypass coating disintegration vitamin amino acid release feed processing device comprises a high-pressure mixing tank, wherein the high-pressure mixing tank comprises an extrusion device, a tank body 1, an organic heat carrier 23 and a stirring device; the stirring device comprises a first motor 2, a paddle type stirrer 3 and a propelling type stirrer 4, the first motor 2 is arranged at the outer end of the tank body 1, the paddle type stirrer 3 and the propelling type stirrer 4 are connected and arranged in the tank body 1, the first motor 2 provides power to enable the paddle type stirrer 3 and the propelling type stirrer 4 to mix and stir the feed in the tank body 1, the paddle type stirrer 3 and the propelling type stirrer 4 are matched to stir the feed better in a high-pressure state, and the uniform effect which cannot be achieved by a single stirrer or other stirrers can be achieved; the extruding device comprises a second motor 5 and an extruding machine 6, the extruding device is connected with the tank body 1 through a circulating pipe 7, the stirred feed enters the extruding machine 6 through the circulating pipe 7, an extruding shaft 21 is arranged in the extruding machine 6, and the second motor 5 provides power for the extruding machine 6 to enable the extruding shaft 21 to carry out rumen bypass coating disintegration and release on the feed through high-pressure extrusion; the tank body 1 is provided with an oil inlet pipe 8, an air inlet pipe 9, a pressure gauge 10, a feed hopper 11 and a sewage outlet 12 in the tank, and the pressure gauge 10 is used for displaying and monitoring the injection air pressure of the tank body 1; an organic heat carrier 23 is arranged on the periphery of the tank body 1; the organic heat carrier 23 comprises a heat conduction oil inlet 13, a heat conduction oil outlet 14, a jacket temperature measuring port 15 and a jacket drain outlet 16; the inside of the organic heat carrier 23 is filled with heat conduction oil through a heat conduction oil inlet 13, is used for providing heat required by compounds in the tank body 1, and is monitored through a jacket temperature measuring port 15; the lower end of the first motor 2 is provided with a first coupling 17; the first coupling 17 is connected with a speed reducer 18; a mechanical seal 19 is arranged at the joint of the speed reducer 18 and the first coupler 17; the lower end of the speed reducer 18 is provided with a second coupling 20, the second coupling 20 is connected with the paddle type stirrer 3 and the propelling type stirrer 4 and is arranged inside the tank body 1; a discharge pipe 22 is arranged at the bottom of the high-pressure mixing tank, the discharge pipe 22 is connected with an external production tank or a granulation tower, and the feed after high-pressure extrusion enters the granulation tower and the production tank through the discharge pipe 22 for molding; the oil inlet pipe 8, the air inlet pipe 9, the feed hopper 11 and the in-tank sewage outlet 12 are provided with valves.
Example 2
A processing step of a high-pressure extruded rumen-bypass coated disintegrating release vitamin amino acid feed comprises the following steps:
1. the palm oil as the coating material is injected into the tank body 1 through the oil inlet pipe 8, and the valve of the oil inlet pipe 8 is closed; the vitamins are put into the tank body 1 through a feed hopper 11, and a valve of the feed hopper 11 is closed;
2. 4-6 air pressures are injected through an air inlet pipe 9, a pressure gauge 10 can display the quantity of the injected pressure in the tank body 1, a first motor 2 is started to drive a paddle type stirrer 3 and a push type stirrer 4, and the paddle type stirrer 3 is stirred up and down and is stirred clockwise and rightwards by the push type stirrer 4 to complete high-pressure mixing and stirring;
3. starting a second motor 5, inputting the high-pressure mixture in the tank into an extruder 6 through a circulating pipe 7, and performing high-pressure extrusion on the raw material mixture through an extrusion shaft 21;
4. conveying the high-pressure extruded mixture to a granulation tower through a discharge pipe 22 for granulation molding;
5. the high-pressure extruded vitamin is released by disintegration of the coating after rumen bypass of ruminant.
Example 3
A method for processing a high-pressure extruded rumen-bypass coated disintegrating release vitamin amino acid feed comprises the following steps:
1. the palm oil as the coating material is injected into the tank body 1 through the oil inlet pipe 8, and the valve of the oil inlet pipe 8 is closed; putting the vitamin nicotinic acid into the tank body 1 through a feed hopper 11, and closing a valve of the feed hopper 11;
2. 4-10 air pressures are injected through an air inlet pipe 9, a pressure gauge 10 can display the quantity of the injected pressure in the tank body 1, a first motor 2 is started to drive a paddle type stirrer 3 and a push type stirrer 4, and the paddle type stirrer 3 is stirred up and down and is stirred clockwise and rightwards by the push type stirrer 4 to complete high-pressure mixing and stirring;
3. starting a second motor 5, inputting the high-pressure mixture in the tank into an extruder 6 through a circulating pipe 7, and performing high-pressure extrusion on the raw material mixture through an extrusion shaft 21;
4. conveying the high-pressure extruded mixture to a production tank through a discharge pipe 22 for storage, and conveying the mixture to a granulation tower through a material discharge pipe of the production tank for granulation and molding;
5. the high pressure extruded vitamins are released by disintegration of the rumen postcoat of ruminants.
Example 4
Data records of different pressure intensities of a high-pressure extrusion coating disintegration release vitamin feed are as follows:
experiments summarize that when the air pressure is 2, the high-pressure extrusion is not uniform enough, the mixing degree of the two is not enough, the two can not react sufficiently, and the prepared vitamin has insufficient disintegration and release effects after passing through the rumen of a ruminant; when the air pressure is 4, the pressure is uniform, the mixing degree of the two is right, the full reaction can be realized, and the prepared vitamin has balanced disintegration and release effects after passing through the rumen of the ruminant; when the air pressure is 8, the mixture is fully stirred to generate suspended matters, and the prepared vitamin has better disintegration and release effects after passing through the rumen of the ruminant; when the air pressure is 12, the mixture is stirred excessively and fully, suspended matters and precipitates appear, and the prepared rumen-passing envelope of the vitamin ruminant is collapsed in a field to explain nutrition loss in effect, does not pass through the stomach completely, and cannot be digested and absorbed by the ruminant.
Example 5
The working principle of the organic heat carrier is as follows: the natural gas, the heavy oil, the light oil, the combustible gas and other combustible materials are used as fuels, the heat conducting oil is used as a heat carrier, the circulating oil pump is used for forcing the liquid to circulate, the heat energy is transmitted to the heat utilization equipment, and then the heat utilization equipment is reheated to finish the heating effect.
The above description is only for the preferred embodiment of the present invention, but the present invention should not be limited to the embodiment and the disclosure of the drawings, and therefore, all equivalent or modifications that do not depart from the spirit of the present invention are intended to fall within the scope of the present invention.
Claims (10)
1. A high-pressure extrusion rumen-bypass coating disintegration vitamin amino acid release feed processing device comprises a high-pressure mixing tank, wherein the high-pressure mixing tank comprises an extrusion device, a tank body, an organic heat carrier and a stirring device;
the stirring device comprises a first motor, a paddle type stirrer and a propelling type stirrer, wherein the first motor is arranged at the outer end of the tank body, and the paddle type stirrer and the propelling type stirrer are connected and arranged in the tank body;
the extrusion device comprises a second motor and an extruder, and is connected with the tank body through a circulating pipe.
2. The device for processing the feed capable of releasing the vitamin and the amino acid by the high-pressure extrusion rumen bypass coating disintegration according to claim 1, wherein the tank body is provided with an oil inlet pipe, an air inlet pipe, a pressure gauge, a feed hopper and a sewage outlet in the tank; an organic heat carrier is arranged on the periphery of the tank body.
3. The device for processing the feed capable of releasing the vitamin and the amino acid through the rumen coating by high-pressure extrusion and disintegration according to claim 1, wherein the organic heat carrier comprises a heat-conducting oil inlet, a heat-conducting oil outlet, a jacket temperature measuring port and a jacket sewage outlet.
4. The processing device for the high-pressure extruded rumen-protected coated disintegrating release vitamin-amino acid feed according to claim 3, wherein the inside of the organic heat carrier is filled with heat conducting oil through a heat conducting oil inlet, the heat conducting oil is used for providing the heat required by the compound in the tank body, and the monitoring is carried out through a jacket temperature measuring port.
5. The device for processing the feed capable of releasing the vitamin and the amino acid by the high-pressure extrusion rumen bypass coating disintegration according to claim 1, wherein a first coupling is arranged at the lower end of the first motor; the first coupling is connected with the speed reducer; a machine seal is arranged at the joint of the speed reducer and the first coupling; the lower end of the speed reducer is provided with a second coupling, and the second coupling is connected with the paddle type stirrer and the propelling type stirrer and is arranged in the tank body.
6. The device for processing a feed capable of releasing vitamin and amino acid through rumen coating disintegration by high pressure extrusion according to claim 1, wherein an extrusion shaft is arranged in the extruder; the bottom of the high-pressure mixing tank is provided with a discharge pipe, and the discharge pipe is connected with an external production tank or a granulation tower.
7. The device for processing the feed capable of releasing the vitamin and the amino acid through the rumen coating and disintegrating by high-pressure extrusion as claimed in claim 1, wherein valves are arranged on the oil inlet pipe, the air inlet pipe, the feed hopper and the sewage outlet in the tank.
8. The method for processing a feed capable of releasing vitamin and amino acid by high-pressure extrusion rumen-bypass coating disintegration according to claim 1, wherein the method comprises the following steps:
1. the palm oil as the coating material is injected into the tank body through the oil inlet pipe, and the valve of the oil inlet pipe is closed; putting the vitamin nicotinic acid into the tank body through a feed hopper, and closing a feed hopper valve;
2. injecting 4-6 air pressures through an air inlet pipe, and starting a first motor to drive a paddle type stirrer and a push type stirrer to perform high-pressure mixing and stirring;
3. starting a second motor, inputting the high-pressure mixture in the tank into an extruder through a circulating pipe, and performing high-pressure extrusion on the high-pressure mixture through an extrusion shaft;
4. and conveying the mixture extruded at high pressure to a granulation tower through a discharge pipe for granulation and molding.
9. The method for processing a feed capable of releasing vitamin and amino acid by high-pressure extrusion rumen-bypass coating disintegration according to claim 8, wherein the method comprises the following steps:
1. the palm oil as the coating material is injected into the tank body through the oil inlet pipe, and the valve of the oil inlet pipe is closed; putting the vitamin nicotinic acid into the tank body through a feed hopper, and closing a feed hopper valve;
2. injecting 4-10 air pressures through an air inlet pipe, and starting a first motor to drive a paddle type stirrer and a push type stirrer to perform high-pressure mixing and stirring;
3. starting a second motor, inputting the high-pressure mixture in the tank into an extruder through a circulating pipe, and performing high-pressure extrusion on the high-pressure mixture through an extrusion shaft;
4. and conveying the high-pressure extruded mixture to a production tank through a discharge pipe for storage, and conveying the mixture to a granulation tower through a material discharge pipe of the production tank for granulation and molding.
10. The method for processing a feed capable of releasing vitamin and amino acid by high-pressure extrusion rumen-bypass coating disintegration according to claims 8-9, wherein the method comprises the following steps: the paddle type stirrer and the propeller type stirrer are stirred up and down and stirred clockwise.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911174492.5A CN110771923A (en) | 2019-11-26 | 2019-11-26 | High-pressure extrusion rumen-bypass coating disintegration release vitamin amino acid feed processing device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911174492.5A CN110771923A (en) | 2019-11-26 | 2019-11-26 | High-pressure extrusion rumen-bypass coating disintegration release vitamin amino acid feed processing device |
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| CN110771923A true CN110771923A (en) | 2020-02-11 |
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| CN201911174492.5A Pending CN110771923A (en) | 2019-11-26 | 2019-11-26 | High-pressure extrusion rumen-bypass coating disintegration release vitamin amino acid feed processing device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114468175A (en) * | 2022-02-28 | 2022-05-13 | 山东阜力康动物营养有限公司 | Laying hen vitamin premixed feed and preparation method thereof |
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2019
- 2019-11-26 CN CN201911174492.5A patent/CN110771923A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114468175A (en) * | 2022-02-28 | 2022-05-13 | 山东阜力康动物营养有限公司 | Laying hen vitamin premixed feed and preparation method thereof |
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