Disassembling and assembling equipment based on reuse of waste motor copper wires
Technical Field
The invention belongs to the technical field of stator copper wire dismantling, and particularly relates to dismantling equipment based on waste motor copper wire recycling.
Background
The motor mainly functions to generate driving torque and is used as a power source of an electric appliance or various machines, a generator is represented by a letter G in a circuit and mainly functions to convert mechanical energy into electric energy, the motor is widely applied to electric fans, refrigerators, washing machines, air conditioners, electric hair dryers, dust collectors, range hoods, dish washers, electric sewing machines, food processing machines and other household appliances, various electric tools, small electromechanical equipment and the like, wherein a stator inside a stator motor is wound with a large number of copper wires, most of motors damaged by overload are caused by burning stator coils after overload, and the most valuable copper wires inside common waste motors are only copper wires, so that the stator coils which damage the waste motors are generally dismantled.
Based on the aforesaid, current motor copper line demolishs equipment, and the time carries out direct pulling out to the motor copper line with the anchor clamps head that pneumatic cylinder controlled behind the motor installation assigned position, nevertheless all need the manual work to operate the completion in a plurality of steps and links in the middle of demolising the process, and the manual work volume that reduces is less.
In view of the above, the present invention provides a mounting and dismounting apparatus based on the reuse of waste motor copper wires, which is developed and improved in view of the existing structure and defects, so as to achieve the purpose of higher practical value.
Disclosure of Invention
In order to solve the technical problems, the invention provides disassembly and assembly equipment based on waste motor copper wire recycling, and aims to solve the problems that the existing coil disassembly equipment is single in function, multiple steps and links in the disassembly process need to be operated manually, and the reduced manual workload is small.
The invention is based on the purpose and the effect of the dismounting and mounting equipment for reusing waste motor copper wires, and is achieved by the following specific technical means:
a dismounting device based on waste motor copper wire reuse comprises a side transmission device; the whole side transmission device is arranged at one side end of the device, and the whole side transmission device arranged at one side of the device can slide back and forth; the working plate device is arranged at the top end of the side transmission device, and the clamp auxiliary devices are symmetrically arranged at two positions; a clamp balancing device is arranged between the clamp auxiliary devices and is vertically and downwards installed and fixed; the front end of the clamp balancing device is provided with a working plate device, and the middle of the working plate device is provided with a blanking device; the front end of the blanking device is provided with a working plate transmission device, and the whole working plate transmission device is transmitted by a side transmission device.
Further, side transmission includes side top groove, top slide bar, side installation frame, side slip frame, kicking block, spring, side transmission's side top groove is whole for setting up in the upper end department of side slip frame, and all sets up inside side installation frame, and the top of side installation frame is provided with the kicking block by front department, installs the setting of a spring on the kicking block.
Furthermore, the working plate transmission device comprises a single gear, a rotating wheel, a transmission rack, a helical rack and a transmission gear, wherein the single gear is arranged on a rotating shaft of the rotating wheel, the whole single gear is subjected to power transmission through the transmission gear, the transmission gear is arranged on the transmission rack, and the transmission rack and the helical rack on one side are arranged in a mutually crossed mode.
Further, anchor clamps balancing unit is including the vertical bar that leads, anchor clamps head, guide block, the whole of anchor clamps head is the setting of upper and lower two mutual symmetries, and the whole setting of guide block is in the root department of anchor clamps head, and the whole setting of vertical bar that leads is everywhere, and everywhere all link up with guide block interconnect.
Furthermore, the blanking device comprises a blanking plate, a bottom mounting shaft and a connecting block, the root of the blanking plate is fixedly connected with the workbench in a mutual hinged mode, the bottom mounting shaft is arranged at the lower end of the hinged connection position of the blanking plate, and the connecting block is arranged in the middle of the back face of the blanking plate.
Further, the working plate device comprises a working table, a base frame and a supporting rod, the whole working table is supported at the upper end of the base frame through the supporting rod, and the whole supporting rod is connected with each other in a shearing fork structure.
Further, anchor clamps auxiliary device, extension spring, spacing post, rubber head, the lagging, the root of extension spring and spacing post is the setting of fixing on same fixed plate, and the terminal department of extension spring is provided with the lagging, and the setting on the ejector slide bar is cup jointed to the whole of lagging, and the terminal of spacing post is provided with the setting of rubber head, and just spacing post is symmetrical two settings with the extension spring.
Furthermore, the root part of the helical rack of the working plate transmission device is arranged in the side sliding frame in a sliding way, and the helical rack arranged on the side sliding frame can only slide upwards and can only slide forwards and backwards through the side sliding frame.
Furthermore, the integral teeth of the helical rack are arranged in helical teeth, and one side of the transmission rack of the working plate transmission device is provided with vertical teeth while the other end is arranged in helical teeth.
Compared with the prior art, the invention has the following beneficial effects:
the side transmission device is arranged, the whole position of the side transmission device is positioned at one side of the device, the top sliding groove of the side transmission device is arranged at the upper end of the side frame, the whole side frame is arranged in the side installation frame of the side transmission device, the side frame in the side installation frame can slide back and forth freely in the side installation frame, the top end of the side installation frame is provided with a top block close to the front part, the top block is provided with a spring, the spring can be matched with the side sliding frame, so that the whole side sliding frame and the side installation frame are separated by a certain distance under the condition of no work, the whole top sliding rod is arranged in the side top groove, and can drive the side sliding frame to slide back and forth through the side top groove when the clamp head slides to the front end during work, the inside of the side sliding frame is provided with an oblique rack, and the root part of the oblique rack is arranged in the side sliding frame, the root of the helical rack can slide up and down freely in the side frame, the front end of the whole helical rack is sleeved on the workbench, the front-back sliding action of the helical rack is not influenced when the workbench is lifted freely, the foremost end of the whole helical rack is meshed with the front end transmission rack of the workbench for transmission, and the meshed teeth and the whole body form a forty-five degree helical tooth arrangement, so that the whole body can transmit vertically crossed power, the whole transmission rack is divided into two different rack arrangements, the meshed part with the helical rack is the helical tooth arrangement, the other end is a normal rack arrangement and can be meshed with the transmission gear for transmission, the other side of the whole transmission gear is meshed with the single gear arranged on the rotating wheel, the whole single gear can enable the rotating wheel to rotate only in a single direction, and the rotating wheel on the workbench is arranged in two symmetrical positions, the stator ring of the motor can be prevented from being conveniently disassembled from the inner coil between the two rotating wheels.
The setting of working plate device, the lower extreme department of workstation is provided with the bed frame, support for the bracing piece through intercrossing between the whole of bed frame and the workstation, the two bracing pieces of each side all become to cut fork mechanism mode and connect, make to be in the state of doing things each other between workstation and the bed frame all the time, the well department of workstation is provided with the setting of flitch under a department, it is fixed to be connected for articulated between the root of flitch and the workstation down, and the whole back of flitch is provided with the setting of connecting block down, the articulated junction downside of flitch is provided with the setting of an installation axle down, be provided with the cylinder between installation axle and the connecting block, can control down the flitch and overturn and pop out the stator shell on the workstation, play the mesh of swift automatic unloading.
The fixture balancing device is arranged, four guide vertical bars are downwards arranged in the middle of the whole top sliding rod, the guide vertical bars are arranged in parallel, guide blocks are arranged at the root parts of two fixture heads which are mutually symmetrical, the guide blocks are integrally sleeved on the guide vertical bars, so that the two fixture heads can move in parallel, a tension spring and a limiting column are arranged at the front end of the top sliding rod, the root parts of the tension spring and the limiting column are both installed and fixed on a plane, the other side of the tension spring is sleeved on the top sliding rod through a sleeve block, the tension spring can return the fixture heads to the original position which preferentially lifts the fixture heads when the fixture heads return, a limiting column is arranged at the outer side of the tension spring, the outer end of the limiting column is a rubber head, the limiting column can control the position of the fixture heads to return, and the fixture heads can further have the automatic unfolding effect after the fixture heads return, and the rubber head can also play further buffering effect, and when the anchor clamps head backward motion, the extension spring can stimulate the anchor clamps head and make the anchor clamps head carry out the interlock earlier and then play the effect of automatic wire drawing in the action of doing the backward pulling.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a schematic structural view of the operating plate transmission device of the present invention.
Fig. 3 is a schematic view of the side transmission of the present invention.
Fig. 4 is a schematic structural view of the work plate apparatus of the present invention.
Fig. 5 is a schematic structural view of the blanking device of the invention.
Fig. 6 is a schematic view of the present invention showing a partially enlarged structure at a.
Fig. 7 is a schematic view of the present invention showing a partially enlarged structure at B.
Fig. 8 is a partial enlarged structural view at C of the present invention.
Fig. 9 is a schematic view of the present invention at a partially enlarged structure D.
Fig. 10 is a schematic view of the present invention at a part enlarged at E.
Fig. 11 is a partial enlarged view of the structure at F of the present invention.
In the drawings, the corresponding relationship between the component names and the reference numbers is as follows:
1. a side transmission; 101. a side top groove; 102. a top slide bar; 103. a side mounting frame; 104. a sideslip frame; 105. a top block; 106. a spring; 2. a work plate transmission device; 201. a single gear; 202. a rotating wheel; 203. a drive rack; 204. a helical rack; 205. a transmission gear; 3. a clamp balancing device; 301. a guide vertical bar; 302. a clamp head; 303. a guide block; 4. a blanking device; 401. a blanking plate; 402. a bottom mounting shaft; 403. connecting blocks; 5. a work plate device; 501. a work table; 502. a base frame; 503. a support bar; 6. a jig auxiliary device; 601. a tension spring; 602. a limiting column; 603. a rubber head; 604. sleeving blocks;
Detailed Description
Example (b):
as shown in figures 1 to 11:
the invention provides a disassembling and assembling device based on waste motor copper wire recycling, which comprises a side transmission device 1; the side transmission device 1 is integrally arranged at one side end of the device, the side transmission device 1 arranged at one side of the device can integrally slide back and forth, the side transmission device 1 comprises a side top groove 101, a top sliding rod 102, a side mounting frame 103, a side sliding frame 104, a top block 105 and a spring 106, the side top groove 101 of the side transmission device 1 is integrally arranged at the upper end of the side sliding frame 104 and is arranged in the side mounting frame 103, the top end of the side mounting frame 103 is provided with the top block 105 close to the front part, the top block 105 is provided with a spring 106, the whole side frame is arranged in the side mounting frame 103 of the side transmission device 1, a side frame in the side mounting frame 103 can slide back and forth freely in the side mounting frame 103, the spring 106 can be matched with the side sliding frame 104, so that the whole side sliding frame 104 is separated from the side mounting frame 103 at a certain distance under the condition of no work, the whole top sliding rod 102 is arranged in the side top groove 101, when the clamp head 302 slides to the front end, the top sliding rod 102 can drive the side sliding frame 104 to slide back and forth through the side top groove 101 when working; the working plate device 5 is arranged at the top end of the side transmission device 1, and the clamp auxiliary devices 6 are symmetrically arranged at two positions; and the fixture balancing device 3 is arranged between the fixture auxiliary devices 6, and the fixture balancing device 3 is vertically and downwards installed and fixed; the front end of the clamp balancing device 3 is provided with a working plate device 5, and the middle of the working plate device 5 is provided with a blanking device 4; the front end of the blanking device 4 is provided with a working plate transmission device 2, the whole of the working plate transmission device 2 is transmitted by a side transmission device 1, the working plate transmission device 2 comprises a single gear 201, a rotating wheel 202, a transmission rack 203, a helical rack 204 and a transmission gear 205, the single gear 201 is arranged on the rotating shaft of the rotating wheel 202, the whole of the single gear 201 is transmitted with power by the transmission gear 205, the transmission gear 205 is arranged on the transmission rack 203, the transmission rack 203 and the helical rack 204 on one side are arranged in an intercrossed way, the foremost end of the whole of the helical rack 204 is in meshed transmission with the front end transmission rack 203 of the worktable 501, and the meshed teeth and the whole are arranged in a forty-five-degree helical tooth way, so that the whole can transmit vertically crossed power, the other side of the whole of the transmission gear 205 is meshed with the single gear 201 arranged on the rotating wheel, the whole of the single gear 201 wheel can enable the rotating wheel 202 to rotate only in a single direction, and the rotating wheels 202 on the workbench 501 are arranged at two symmetrical positions, so that the stator ring of the motor can be prevented from being conveniently detached from the inner coil between the two rotating wheels 202.
Wherein, anchor clamps balancing unit 3 is including direction vertical retort 301, anchor clamps head 302, guide block 303, the whole setting that is two mutual symmetries about being of anchor clamps head 302, and the whole setting of guide block 303 is in the root department of anchor clamps head 302, the whole setting of direction vertical retort 301 is everywhere, and everywhere all link up with guide block 303 interconnect, direction vertical retort 301 is parallel setting each other, the anchor clamps head 302 root of two mutual symmetries is provided with guide block 303, and guide block 303 is whole for cup jointing on direction vertical retort 301, make two anchor clamps head 302 can play the motion that is parallel to each other.
The blanking device 4 comprises a blanking plate 401, a bottom mounting shaft 402 and a connecting block 403, the blanking plate 401 is fixedly connected with the workbench 501 in a mutual hinged mode, the bottom mounting shaft 402 is arranged at the lower end of the hinged joint of the blanking plate 401, the connecting block 403 is arranged in the middle of the back face of the blanking plate 401, an air cylinder is arranged between the mounting shaft and the connecting block 403, the blanking plate 401 can be controlled to overturn to eject a stator shell on the workbench 501, and the purpose of rapid automatic blanking is achieved.
The working plate device 5 includes a working table 501, a base frame 502, and supporting rods 503, the whole working table 501 is supported at the upper end of the base frame 502 through the supporting rods 503, the whole supporting rods 503 are connected with each other in a scissor structure, and the two supporting rods 503 at each side are connected in a scissor mechanism manner, so that the working table 501 and the base frame 502 are always in a qualified state.
Wherein, the clamp auxiliary device 6, the tension spring 601, the limit column 602, the rubber head 603, the sleeve block 604, the root parts of the tension spring 601 and the limit column 602 are all fixed on the same fixing plate, the sleeve block 604 is arranged at the tail end of the tension spring 601, the whole sleeve block 604 is sleeved on the top sliding rod 102, the rubber head 603 is arranged at the tail end of the limit column 602, the limit column 602 and the tension spring 601 are symmetrically arranged, the other side of the tension spring 601 is sleeved on the top sliding rod 102 through the sleeve block 604, the tension spring 601 can return the clamp head 302 preferentially to lift the clamp head 302 when returning, one limit column 602 is arranged at the outer side of the tension spring 601, the outer end of the limit column 602 is the rubber head 603, the limit column 602 can control the position of the clamp head 302 returning, and the clamp head 302 can further have an automatic unfolding effect after returning, and the rubber head 603 can further play a role in buffering, and when the clamp head 302 moves backwards, the tension spring 601 can pull the clamp head 302 so that the clamp head 302 is engaged firstly and then pulled backwards to play a role in automatically pulling out the wire.
The root of the helical rack 204 of the work board transmission device 2 is fixed in the side sliding frame 104 in a sliding manner, and the helical rack 204 mounted on the side sliding frame 104 can only slide upwards, and can only slide forwards and backwards through the side sliding frame 104, the root of the helical rack 204 can slide up and down arbitrarily in the side frame, and the whole front end of the helical rack 204 is sleeved on the work bench 501, so that the forward and backward sliding action of the helical rack 204 is not influenced when the work bench 501 is lifted arbitrarily.
Wherein, the whole tooth of rack cam 204 is the setting of skewed tooth, and one side is the setting that the perpendicular tooth other end is the skewed tooth on the driving rack 203 of working plate transmission 2, and the whole of driving rack 203 divide into the rack setting of two differences, and with rack cam 204 meshing department for the setting of skewed tooth, the other end then is normal rack setting, can with drive gear 205 intermeshing transmission.
The specific use mode and function of the embodiment are as follows:
in the invention, the whole position of the side transmission device 1 is positioned at one side of the device, the top sliding groove of the side transmission device 1 is arranged at the upper end of the side frame, the whole side frame is arranged in the side mounting frame 103 of the side transmission device 1, the side frame in the side mounting frame 103 can slide back and forth freely in the side frame, the top end of the side mounting frame 103 is provided with a top block 105 near the front part, the top block 105 is provided with a spring 106, the spring 106 can be matched with the side sliding frame 104, so that the whole side sliding frame 104 is separated from the side mounting frame 103 at a certain distance under the condition of no work, the whole of the top sliding rod 102 is arranged in the side top groove 101, the top sliding rod 102 can drive the side sliding frame 104 to slide back and forth through the side top groove 101 when the clamp head 302 slides to the front end during work, the inclined rack 204 is arranged in the side sliding frame 104, the root of the helical rack 204 is arranged in the side sliding frame 104, the root of the helical rack 204 can slide up and down freely in the side frame, the whole front end of the helical rack 204 is sleeved on the workbench 501, the front-back sliding action of the helical rack 204 is not influenced when the workbench 501 is lifted freely, the whole foremost end of the helical rack 204 is meshed with the front end transmission rack 203 of the workbench 501 for transmission, and the meshed teeth and the whole body form a forty-five degree helical tooth arrangement, so that the whole body can transmit vertically crossed power, the whole body of the transmission rack 203 is divided into two different rack arrangements, the meshing part with the helical rack 204 is the helical tooth arrangement, the other end is a normal rack arrangement and can be meshed with the transmission gear 205 for transmission, the other side of the whole body of the transmission gear 205 is meshed with the single gear 201 arranged on the rotating wheel, the integral single gear 201 can enable the rotating wheel 202 to rotate only in a single direction, the rotating wheels 202 on the workbench 501 are arranged in two symmetrical positions, the two rotating wheels 202 can prevent a stator ring of a motor from being convenient to disassemble an inner coil, the lower end of the workbench 501 is provided with a base frame 502, the integral base frame 502 and the workbench 501 are supported through mutually crossed support rods 503, the two support rods 503 on each side are connected in a shearing fork mechanism mode, the workbench 501 and the base frame 502 are always in a mutual ranking state, the middle of the workbench 501 is provided with a blanking plate 401, the root of the blanking plate 401 is fixedly hinged with the workbench 501, the back of the integral blanking plate 401 is provided with a connecting block 403, the lower side of the hinged connection of the blanking plate 401 is provided with an installation shaft, an air cylinder is arranged between the mounting shaft and the connecting block 403, the blanking plate 401 can be controlled to overturn to eject the stator shell on the workbench 501, the purpose of rapid automatic blanking is achieved, the middle of the whole of the top sliding rod 102 is downwards provided with four guide vertical bars 301, the guide vertical bars 301 are arranged in parallel, the root parts of two mutually symmetrical clamp heads 302 are provided with guide blocks 303, the guide blocks 303 are integrally sleeved on the guide vertical bars 301, so that the two clamp heads 302 can move in parallel, the front end of the top sliding rod 102 is provided with a tension spring 601 and a limiting column 602, the root parts of the tension spring 601 and the limiting column 602 are both mounted and fixed on a plane, the other side of the tension spring 601 is sleeved on the top sliding rod 102 through a sleeve block 604, the tension spring 601 can preferentially return the clamp heads 302 when returning, and the outer side of the tension spring 601 is provided with a limiting column 602, the outer end of spacing post 602 is rubber head 603, and the position of anchor clamps head 302 return can be controlled to spacing post 602, and can further let the automatic expansion effect of anchor clamps head 302 after anchor clamps head 302 return, and rubber head 603 can also play further buffering effect, and when anchor clamps head 302 moves backward, extension spring 601 can stimulate anchor clamps head 302 and make anchor clamps head 302 carry out the interlock earlier after the action of pulling backward play the effect of automatic line drawing.
The embodiments of the present invention have been presented for purposes of illustration and description, and are not intended to be exhaustive or limited to the invention in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiment was chosen and described in order to best explain the principles of the invention and the practical application, and to enable others of ordinary skill in the art to understand the invention for various embodiments with various modifications as are suited to the particular use contemplated.