CN110761016B - Automatic loading and unloading edge paddle type ready-made clothes dyeing machine - Google Patents
Automatic loading and unloading edge paddle type ready-made clothes dyeing machine Download PDFInfo
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- CN110761016B CN110761016B CN201911130913.4A CN201911130913A CN110761016B CN 110761016 B CN110761016 B CN 110761016B CN 201911130913 A CN201911130913 A CN 201911130913A CN 110761016 B CN110761016 B CN 110761016B
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- inner container
- machine body
- rotating shaft
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/30—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of articles, e.g. stockings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/30—Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
- B65G65/32—Filling devices
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/14—Containers, e.g. vats
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
- D06B3/20—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics with means to improve the circulation of the treating material on the surface of the fabric
- D06B3/205—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics with means to improve the circulation of the treating material on the surface of the fabric by vibrating
- D06B3/206—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics with means to improve the circulation of the treating material on the surface of the fabric by vibrating the textile material
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
An automatic loading and unloading edge sizing type ready-made clothes dyeing machine belongs to the technical field of ready-made clothes dyeing machines. The invention comprises a machine body, a machine cover and an inner container arranged in the machine body, wherein the machine cover is hinged with the machine body, one end of the inner container is abutted against the machine body, the other end of the inner container is connected with a hinged element, the other end of the hinged element is fixedly arranged on the inner wall of the machine body, the inner container rotates clockwise or anticlockwise relative to the machine body by taking the hinged element as a shaft, the top of the inner container is provided with edge pulp, the edge pulp comprises a rotating shaft and paddles arranged on the rotating shaft, two ends of the rotating shaft respectively penetrate through the inner container and extend out of the inner container, and the outer wall of the machine body is provided with a rotating mechanism for driving the edge pulp to rotate. After the dyeing of the product is completed, the inner container can be rotated clockwise relative to the machine body by the aid of the lifting appliance by taking the hinge as an axis to complete discharging, so that the product can be discharged quickly, time is saved, cost is reduced, and operation is facilitated. The invention can be combined with an automatic hoisting device and an automatic product conveying device to realize automatic operation and provide possibility for realizing an unmanned workshop.
Description
Technical Field
The invention belongs to the technical field of ready-made clothes dyeing machines, and particularly relates to an automatic edge sizing loading and unloading type ready-made clothes dyeing machine.
Background
The garment dyeing machine is a device for dyeing knitted garments or socks, generally has the characteristics of uniform dyeing and difficult dyeing, and is widely applied to dyeing processing technology. At present, the machine body and the inner container of the domestic side paddle type garment dyeing machine are fixedly connected together, the loading and unloading products are manually operated, workers drag the products in the inner container, time consumption and low efficiency are realized, and dye liquor or cleaning fluid overflows in the dragging process to influence the production environment. Meanwhile, the existing labor cost is high, the efficiency is low, and the production cost is directly influenced.
Disclosure of Invention
The invention mainly solves the technical problems in the prior art and provides an automatic edge sizing loading and unloading type garment dyeing machine.
The technical problem of the invention is mainly solved by the following technical scheme: the utility model provides an automatic loading and unloading limit thick liquid formula ready-made clothes dyeing machine, includes fuselage, cover and locates the inner bag in the fuselage, cover and fuselage are articulated, the one end butt fuselage of inner bag, the other end of inner bag is connected with the articulated elements, the other end fixed mounting of articulated elements is on the inner wall of fuselage, the inner bag uses the articulated elements to rotate clockwise or anticlockwise for the fuselage as the axle.
Preferably, the top of the inner container is provided with a side slurry, the side slurry comprises a rotating shaft and paddles arranged on the rotating shaft, two ends of the rotating shaft respectively penetrate through the inner container and extend out of the inner container, the outer wall of the machine body is provided with a rotating mechanism used for driving the side slurry to rotate, the rotating mechanism comprises a first supporting block, a first air cylinder, a second supporting block, a driving motor and a gear box, the first supporting block is fixedly arranged on the outer wall of the machine body, the first air cylinder is arranged at the top end of the first supporting block, the output end of the first air cylinder is connected with the second supporting block, the second supporting block is slidably connected with the first supporting block, the driving motor and the gear box are both arranged at the top end of the second supporting block, the output end of the driving motor is connected with the input end of the gear box, the output end of the gear box penetrates through the machine body and extends into the machine body, and the output end of the gear box is connected with a clamping jaw air cylinder, and the output end of the clamping jaw air cylinder clamps one end of the rotating shaft.
Preferably, the number of the paddles is three, and the included angle between two adjacent paddles is 120 degrees.
Preferably, the second supporting block is slidably connected with the first supporting block through a sliding rail.
Preferably, the two ends of the rotating shaft are rotatably connected with bearing seats, and the bearing seats are fixedly installed on the outer wall of the inner container.
Preferably, one end of the inner container is provided with a supporting plate which is connected with the inner container into a whole, the other end of the supporting plate is abutted to the machine body, and the top end of the supporting plate is provided with a hanging ring.
Preferably, the inner container is provided with a plurality of through holes.
As preferred, the cover is articulated with the fuselage through the mechanism of uncapping, the mechanism of uncapping is including the first connecting portion of locating the cover and the second connecting portion of locating the fuselage, first connecting portion rotate to be connected the second connecting portion, the end of first connecting portion articulates there is the second cylinder, the output and the fuselage of second cylinder are articulated.
The invention has the following beneficial effects: according to the invention, the machine body and the inner container are in a separated design, namely, one end of the inner container is abutted to the machine body through the supporting plate, the other end of the inner container is hinged with the machine body through the hinge piece, when the product is dyed, the inner container can rotate clockwise relative to the machine body by taking the hinge piece as a shaft through the lifting appliance to finish discharging, so that the product is discharged quickly, the time is saved, the cost is reduced, and the operation is convenient. Meanwhile, the automatic lifting device can be combined with an automatic lifting device and an automatic product conveying device, so that automatic operation is realized, and possibility is provided for realizing an unmanned workshop.
Drawings
FIG. 1 is a schematic diagram of an embodiment of the present invention;
FIG. 2 is a schematic illustration of one configuration of the fuselage of the present invention;
FIG. 3 is a schematic view of a rotating mechanism according to the present invention;
FIG. 4 is a use state diagram of step two of the method of use of the present invention;
fig. 5 is a usage state diagram of step seven in the usage method of the present invention.
In the figure: 1. a body; 2. a machine cover; 3. an inner container; 4. a rotating shaft; 5. a paddle; 6. a first support block; 7. a first cylinder; 8. a second support block; 9. a drive motor; 10. a gear case; 11. a clamping jaw cylinder; 12. a slide rail; 13. a bearing seat; 14. a support plate; 15. a hoisting ring; 16. a through hole; 17. a first connection portion; 18. a second connecting portion; 19. a second cylinder; 20. a temperature sensor; 21. heating a tube; 22. a drain pipe; 23. a drain valve; 24. a feed inlet; 25. a guide rail; 26. An electric hoist; 27. a hook; 28. a box body; 29. a box cover; 30. a third cylinder; 31. a hinge member.
Detailed Description
The technical scheme of the invention is further specifically described by the following embodiments and the accompanying drawings.
Example (b): the utility model provides an automatic loading and unloading limit thick liquid formula ready-made clothes dyeing machine, as shown in fig. 1-5, includes fuselage 1, cover 2 and locates the inner bag 3 in fuselage 1, cover 2 and fuselage 1 are articulated, the one end butt fuselage 1 of inner bag 3, the other end of inner bag 3 is connected with articulated elements 31, the other end fixed mounting of articulated elements 31 is on the inner wall of fuselage 1, inner bag 3 uses articulated elements 31 to rotate clockwise or anticlockwise for fuselage 1 as the axle.
The top of the inner container 3 is provided with a side slurry, the side slurry comprises a rotating shaft 4 and paddles 5 arranged on the rotating shaft 4, the number of the paddles 5 is three, an included angle between every two adjacent paddles 5 is 120 degrees, two ends of the rotating shaft 4 respectively penetrate through the inner container 3 and extend out of the inner container 3, two ends of the rotating shaft 4 are rotatably connected with bearing seats 13, the bearing seats 13 are fixedly arranged on the outer wall of the inner container 3, the outer wall of the machine body 1 is provided with a rotating mechanism for driving the side slurry to rotate, the rotating mechanism comprises a first supporting block 6, a first air cylinder 7, a second supporting block 8, a driving motor 9 and a gear box 10, the first supporting block 6 is fixedly arranged on the outer wall of the machine body 1, the first air cylinder 7 is arranged at the top end of the first supporting block 6, the output end of the first air cylinder 7 is connected with the second supporting block 8, the second supporting block 8 is slidably connected with the first supporting block 6, the driving motor 9 and the gear box 10 are both installed on the top end of the second supporting block 8, the output end of the driving motor 9 is connected with the input end of the gear box 10, the output end of the gear box 10 penetrates through the machine body 1 and extends into the machine body 1, the output end of the gear box 10 is connected with the clamping jaw air cylinder 11, and the output end of the clamping jaw air cylinder 11 clamps one end of the rotating shaft 4.
The second supporting block 8 is connected with the first supporting block 6 in a sliding mode through a sliding rail 12, and the sliding rail 12 is fixedly installed at the top end of the first supporting block 6.
One end of the inner container 3 is provided with a supporting plate 14 which is connected with the inner container 3 into a whole, the other end of the supporting plate 14 is abutted to the machine body 1, and the top end of the supporting plate 14 is provided with a hanging ring 15. The inner container 3 is provided with a plurality of through holes 16, and the through holes 16 are used for discharging the dye liquor or the cleaning liquid in the inner container 3.
Install temperature sensor 20 on the inner wall of fuselage 1, install heating pipe 21 on the diapire of fuselage 1, still be equipped with drain pipe 22 and feed inlet 24 on the fuselage 1, be equipped with drain valve 23 on the drain pipe 22.
The cover 2 is articulated with fuselage 1 through the mechanism of uncapping, the mechanism of uncapping is including the first connecting portion 17 of locating cover 2 and the second connecting portion 18 of locating fuselage 1, first connecting portion 17 rotates and connects second connecting portion 18, the end of first connecting portion 17 articulates there is second cylinder 19, second cylinder 19's output and fuselage 1 are articulated.
The using method of the dyeing machine comprises the following steps:
step one, opening a machine cover through a second air cylinder;
transferring the transport frame loaded with the product to be dyed to the upper part of the dyeing machine through a lifting device, then opening the transport frame, and transferring the product to be dyed into the inner container;
step three, covering a machine cover through a second air cylinder;
step four, a driving motor in the rotating mechanism is started to work, the driving motor drives a clamping jaw air cylinder to rotate through a gear box, the output end of the clamping jaw air cylinder clamps one end of a rotating shaft and drives the rotating shaft to rotate, the rotating shaft rotates to drive a blade to rotate, and products to be dyed are uniformly rotated;
injecting the auxiliary agent and the dye into the machine body through respective conveying systems from a feed inlet, stirring the auxiliary agent and the dye by a paddle to be uniformly mixed with the dye liquor, and heating the dye liquor by a heating pipe in the stirring process;
step six, after dyeing is finished, cooling to a certain temperature, and discharging dye liquor through a drain pipe;
step seven, the cover is opened through the second cylinder, then the clamping jaw cylinder loosens the end part of the rotating shaft, separation of the clamping jaw cylinder and the rotating shaft is achieved, the first cylinder pulls the second supporting block to move outwards, and the second supporting block drives the clamping jaw cylinder to be far away from the end part of the rotating shaft through the driving motor and the gear box;
step eight, the lifting device is connected with the inner container through a lifting ring, one end of the inner container is lifted, the inner container rotates clockwise relative to the machine body by taking the hinge piece as a shaft, and products in the inner container are transferred onto a transport vehicle or a conveyor belt and are transported to the next process through the transport vehicle or the conveyor belt;
and step nine, resetting the liner by the lifting device, pushing the second supporting block to move inwards by the first cylinder, driving the second supporting block to clamp the end part of the cylinder close to the rotating shaft by the second supporting block through the driving motor and the gear box, clamping the end part of the rotating shaft by the clamping jaw cylinder, and covering the cover by the second cylinder.
The lifting device in the using method comprises a guide rail 25 and an electric hoist 26 arranged on the guide rail 25, wherein the electric hoist 26 is connected with the guide rail 25 in a sliding mode and can move back and forth on the guide rail 25, and the output end of the electric hoist 26 is connected with a lifting hook 27.
The transportation frame in the using method comprises a box body 28 and a box cover 29, wherein one end of the box body 28 is hinged with the box cover 29, a third air cylinder 30 is hinged on the box body 28, the output end of the third air cylinder 30 is hinged with the box cover 29, and the box cover 29 is opened or closed through the third air cylinder 30.
In summary, in the invention, a separated design is adopted between the machine body and the inner container, namely, one end of the inner container is abutted to the machine body through the supporting plate, the other end of the inner container is hinged with the machine body through the hinge piece, after the product dyeing is finished, the inner container can rotate clockwise relative to the machine body by taking the hinge piece as a shaft through the lifting appliance to finish discharging, so that the product is quickly discharged, the time is saved, the cost is reduced, and the operation is convenient. Meanwhile, the automatic lifting device can be combined with an automatic lifting device and an automatic product conveying device, so that automatic operation is realized, and possibility is provided for realizing an unmanned workshop.
Finally, it should be noted that the above embodiments are merely representative examples of the present invention. It is obvious that the invention is not limited to the above-described embodiments, but that many variations are possible. Any simple modification, equivalent change and modification made to the above embodiments in accordance with the technical spirit of the present invention should be considered to be within the scope of the present invention.
Claims (6)
1. The use method of the automatic loading and unloading edge paddle type ready-made clothes dyeing machine comprises a machine body, a machine cover and an inner container arranged in the machine body, wherein the machine cover is hinged with the machine body, one end of the inner container is abutted to the machine body, the other end of the inner container is connected with an articulated element, the other end of the articulated element is fixedly arranged on the inner wall of the machine body, the inner container rotates clockwise or anticlockwise relative to the machine body by taking the articulated element as a shaft, an edge paddle is arranged at the top of the inner container and comprises a rotating shaft and paddles arranged on the rotating shaft, the two ends of the rotating shaft respectively penetrate through the inner container and extend out of the inner container, a rotating mechanism used for driving the edge paddle to rotate is arranged on the outer wall of the machine body, the rotating mechanism comprises a first supporting block, a first air cylinder, a second supporting block, a driving motor and a gear box, the first supporting block is fixedly arranged on the outer wall of the machine body, the first cylinder is arranged at the top end of the first supporting block, the output end of the first cylinder is connected with the second supporting block, the second supporting block is connected with the first supporting block in a sliding manner, the driving motor and the gear box are both arranged at the top end of the second supporting block, the output end of the driving motor is connected with the input end of the gear box, the output end of the gear box penetrates through the machine body, and extends into the machine body, the output end of the gear box is connected with a clamping jaw cylinder, the output end of the clamping jaw cylinder clamps one end of the rotating shaft, the cover is hinged with the body through a cover opening mechanism, the cover opening mechanism comprises a first connecting part arranged on the cover and a second connecting part arranged on the body, the first connecting portion rotate to be connected with the second connecting portion, the end of first connecting portion articulates there is the second cylinder, the output and the fuselage of second cylinder are articulated, its characterized in that the application method is:
step one, opening a machine cover through a second air cylinder;
transferring the transport frame loaded with the product to be dyed to the upper part of the dyeing machine through a lifting device, then opening the transport frame, and transferring the product to be dyed into the inner container;
step three, covering a machine cover through a second air cylinder;
step four, a driving motor in the rotating mechanism is started to work, the driving motor drives a clamping jaw air cylinder to rotate through a gear box, the output end of the clamping jaw air cylinder clamps one end of a rotating shaft and drives the rotating shaft to rotate, the rotating shaft rotates to drive a blade to rotate, and products to be dyed are uniformly rotated;
injecting the auxiliary agent and the dye into the machine body through respective conveying systems from a feed inlet, stirring the auxiliary agent and the dye by a paddle to be uniformly mixed with the dye liquor, and heating the dye liquor by a heating pipe in the stirring process;
step six, after dyeing is finished, cooling to a certain temperature, and discharging dye liquor through a drain pipe;
step seven, the cover is opened through the second cylinder, then the clamping jaw cylinder loosens the end part of the rotating shaft, separation of the clamping jaw cylinder and the rotating shaft is achieved, the first cylinder pulls the second supporting block to move outwards, and the second supporting block drives the clamping jaw cylinder to be far away from the end part of the rotating shaft through the driving motor and the gear box;
step eight, the lifting device is connected with the inner container through a lifting ring, one end of the inner container is lifted, the inner container rotates clockwise relative to the machine body by taking the hinge piece as a shaft, and products in the inner container are transferred onto a transport vehicle or a conveyor belt and are transported to the next process through the transport vehicle or the conveyor belt;
and step nine, resetting the liner by the lifting device, pushing the second supporting block to move inwards by the first cylinder, driving the second supporting block to clamp the end part of the cylinder close to the rotating shaft by the second supporting block through the driving motor and the gear box, clamping the end part of the rotating shaft by the clamping jaw cylinder, and covering the cover by the second cylinder.
2. The method of claim 1, wherein said number of said blades is three, and an angle between two adjacent blades is 120 °.
3. The method of using an auto-loading edge paddle garment dyeing machine as recited in claim 1, wherein said second support block is slidably connected to said first support block by a slide rail.
4. The use method of an automatic loading and unloading edge paddle type ready-made clothes dyeing machine as claimed in claim 1, wherein two ends of the rotating shaft are rotatably connected with bearing seats, and the bearing seats are fixedly arranged on the outer wall of the inner container.
5. The use method of the automatic loading and unloading edge paddle type ready-made clothes dyeing machine as claimed in claim 1, wherein a supporting plate connected with the inner container into a whole is arranged at one end of the inner container, the other end of the supporting plate is abutted against the machine body, and a hanging ring is arranged at the top end of the supporting plate.
6. The method as claimed in claim 1, wherein said inner container has a plurality of through holes.
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CN201911130913.4A CN110761016B (en) | 2019-11-19 | 2019-11-19 | Automatic loading and unloading edge paddle type ready-made clothes dyeing machine |
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CN201911130913.4A CN110761016B (en) | 2019-11-19 | 2019-11-19 | Automatic loading and unloading edge paddle type ready-made clothes dyeing machine |
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CN110761016B true CN110761016B (en) | 2022-04-22 |
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CN112663249B (en) * | 2020-12-25 | 2024-07-26 | 艺诚机械(深圳)有限公司 | Dyeing machine |
CN115106184A (en) * | 2022-05-31 | 2022-09-27 | 杭州天子岭发电有限公司 | Crushing and grinding device for kitchen waste treatment and crushing and grinding method thereof |
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JPH01168958A (en) * | 1987-12-25 | 1989-07-04 | Hisaka Works Ltd | Automatic loading-unloading apparatus for cheese-press lid in cheese-dyeing carrier |
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Patent Citations (4)
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CN106052345A (en) * | 2016-08-11 | 2016-10-26 | 吴江市正大电热电器有限公司 | Rotary disc type electric heating drying oven capable of mixing and stirring |
CN205975014U (en) * | 2016-08-30 | 2017-02-22 | 嘉兴市金日不锈钢机械有限公司 | Hoist and mount formula dyeing machine |
CN206721544U (en) * | 2017-02-10 | 2017-12-08 | 刘峰 | A kind of gloves automatic turnover collator |
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