CN110758987A - Full-automatic high-speed continuous feeding mechanism - Google Patents
Full-automatic high-speed continuous feeding mechanism Download PDFInfo
- Publication number
- CN110758987A CN110758987A CN201810844408.5A CN201810844408A CN110758987A CN 110758987 A CN110758987 A CN 110758987A CN 201810844408 A CN201810844408 A CN 201810844408A CN 110758987 A CN110758987 A CN 110758987A
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- Prior art keywords
- chain wheel
- chain
- feeding mechanism
- continuous feeding
- speed continuous
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- 230000007246 mechanism Effects 0.000 title claims abstract description 26
- 239000000463 material Substances 0.000 claims abstract description 51
- 230000005540 biological transmission Effects 0.000 claims abstract description 37
- 230000001502 supplementing effect Effects 0.000 claims abstract description 4
- 230000009347 mechanical transmission Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000012423 maintenance Methods 0.000 abstract description 2
- 239000000047 product Substances 0.000 description 4
- 238000009434 installation Methods 0.000 description 3
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 1
- 230000003321 amplification Effects 0.000 description 1
- 244000309464 bull Species 0.000 description 1
- 238000012790 confirmation Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000006052 feed supplement Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003199 nucleic acid amplification method Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G17/00—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
- B65G17/12—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface comprising a series of individual load-carriers fixed, or normally fixed, relative to traction element
- B65G17/126—Bucket elevators
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G23/00—Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
- B65G23/02—Belt- or chain-engaging elements
- B65G23/04—Drums, rollers, or wheels
- B65G23/06—Drums, rollers, or wheels with projections engaging abutments on belts or chains, e.g. sprocket wheels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G23/00—Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
- B65G23/44—Belt or chain tensioning arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Devices For Conveying Motion By Means Of Endless Flexible Members (AREA)
Abstract
The invention relates to a full-automatic high-speed continuous feeding mechanism which comprises a main body frame module, a chain wheel transmission module, a main bearing fixing seat, a bearing seat, a chain wheel mounting plate and a material box, wherein the main body frame module is connected and mounted with the chain wheel transmission module at a position corresponding to the main bearing fixing seat, the bearing seat and the chain wheel mounting plate, and the chain wheel transmission module comprises a chain wheel and a deep groove ball bearing which are mutually matched and connected; the chain wheel transmission module completes circular reciprocating motion through the matching of a chain wheel and a deep groove ball bearing so as to drive the material box and perform material supplementing operation. Compared with the prior art, the invention has the advantages of high working efficiency, simple maintenance, low manufacturing cost, small occupied area, strong product compatibility and the like.
Description
Technical Field
The invention relates to the field of product feeding equipment, in particular to a full-automatic high-speed continuous feeding mechanism.
Background
At present, the automation degree and efficiency of a material supply mode in various industrial fields are generally lower than those in the technical manufacturing field. Widely applied material supply modes such as a material trolley, a fluent strip up-and-down material conveying frame and a pneumatic control supply device are not capable of keeping up with the requirement of continuous speed acceleration of equipment on the beat, so that the beat and the productivity are seriously influenced. The rise in labor costs has forced more products to move toward fully automated manufacturing. And to more and more full-automatic accurate industrial automation line, when the product material restriction can not use vibrations pay-off mode, more hope to have a feed supplement frequency low, trade the case fast, area is little device, promotes the efficiency of beat bottleneck station, improves the productivity of whole line then, creates higher industrial output value and profit. Therefore, there is a need to develop a new compact, simple, efficient, safe, fully automatic, high-speed continuous feeding device.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide a full-automatic high-speed continuous feeding mechanism.
The purpose of the invention can be realized by the following technical scheme:
a full-automatic high-speed continuous feeding mechanism comprises a main body frame module, a chain wheel transmission module, a main bearing fixing seat, a bearing seat, a chain wheel mounting plate and a material box, wherein the main body frame module is connected and mounted with the chain wheel transmission module at a position corresponding to the main bearing fixing seat, the bearing seat and the chain wheel mounting plate, and the chain wheel transmission module comprises a chain wheel and a deep groove ball bearing which are mutually matched and connected;
the chain wheel transmission module completes circular reciprocating motion through the matching of a chain wheel and a deep groove ball bearing so as to drive the material box and perform material supplementing operation.
Preferably, the main body frame module comprises a frame and casters, the casters are arranged at the bottoms of four footsteps of the frame, and the frame is connected and installed at corresponding positions of the sprocket transmission module through a main bearing fixing seat, a bearing seat and a sprocket installation plate respectively.
Preferably, the sprocket drive module comprises a sprocket loop sleeve group and a motor power sleeve group, and the motor power sleeve group is matched and connected with the sprocket loop sleeve group through a large gear, so that mechanical drive is completed.
Preferably, the link circuit suit comprises a chain and chain wheels, the chain wheels are uniformly distributed on the chain in a hexagonal shape and are meshed with the chain, and the chain wheels at the hexagonal bottoms are connected with the main bearing fixing seat after being connected with the gear and the main bearing seat through the bearing seats in sequence.
Preferably, the link circuit suit further comprises a tensioning device for adjusting the tightness state of the chain, and the tensioning device is arranged at the top of the chain and fixedly connected with the frame through a tensioning device mounting plate and a chain wheel connecting shaft in sequence.
Preferably, the mechanism further comprises a material placing plate, a connecting frame connecting block used for being connected with the material placing plate is arranged on one side of the chain, and material plate connecting frames connected with the connecting frame connecting block and mounted at two ends of the material placing plate are further arranged.
Preferably, the outer side of the chain wheel is further provided with a clamp spring, and the clamp spring is fixedly connected with the main bearing fixing seat through a rotating shaft.
Preferably, the motor power sleeve group include step motor, transmission power shaft and electrical apparatus auxiliary unit, step motor with electrical apparatus auxiliary unit set up in transmission power shaft midpoint position, the both ends of transmission power shaft with the installation of pegging graft of gear wheel, step motor loop through behind motor output gear, output gear and the shaft coupling with transmission power shaft drive is connected.
Preferably, an origin sensor for detecting the information of the related parameters of the material box is further arranged at the midpoint of the transmission power shaft.
Preferably, two ends of the transmission power shaft are also provided with a double-row radial ball bearing for preventing idle running and a bearing cover plate matched with the double-row radial ball bearing.
Compared with the prior art, the invention has the following advantages:
1. the work efficiency is high: compared with the most advanced pneumatic control supply device at present, the efficiency is improved by 300%, and A is that the box changing beat of the pneumatic control supply device with the highest speed at present is about 4s (the pneumatic and electric cooperative control of three cylinders is needed to complete); the box changing beat of the invention B is about 1.3s (only one motor is needed to complete), thus the efficiency is improved to be A/Bx percent to be 300 percent.
2. The maintenance is simple: all parts of the mechanism needing to be adjusted are located at the upper remarkable position and are safe and reliable.
3. The manufacturing cost is low: the mechanism drives all actions through a stepping motor and a chain. The frame is built by the section bar, light in weight when guaranteeing intensity, and the manufacturing purchase cost is low.
4. The occupied area is small: the overall dimension of the mechanism is only 1200mm x1200mm x1000mm when the mechanism is used for placing a 600mm x400mm x150mm x4pcs ultra-large material box, and the structure is compact.
5. The product compatibility is strong: at present, the display equipment is compatible with material boxes with the sizes of 600mm x400mm x150mm and below, and if the material boxes with the sizes of larger sizes are met, the material boxes are manufactured in an enlarged mode in the same way.
Drawings
FIG. 1 is a schematic diagram of the main structure of the present invention;
FIG. 2 is a cross-sectional view of a power shaft connection of the present invention;
FIG. 3 is a schematic view of the overall structure of the present invention;
the reference numbers illustrate:
1. a main bearing fixing seat; 2. a transmission power shaft; 3. a stepping motor; 4. an output gear; 5. a material placement plate; 6. a deep groove ball bearing; 7. a bearing seat; 8. a sprocket; 9. a chain; 10. a sprocket fixing shaft; 11. a tensioning device mounting plate; 12. a main bearing housing; 13. a bull gear; 14. a sprocket mounting plate; 15. a tensioning device; 16. a motor output gear; 17. a connecting shaft; 18. a bearing retainer ring; 19. connecting blocks; 20. the bearing seat is connected with a gear; 21. a rotating shaft; 22 a motor fixing seat; 23. a frame; 24. a caster wheel; 25. a clamp spring; 26. a double row radial ball bearing; 27. a coupling; 28. a bearing cover plate; 29. an origin sensor; 30. a bottom left main sprocket; 31. a bottom right main sprocket; 32. the material plate connecting frame; 33. a sprocket connecting shaft; 34. a connecting block of the connecting frame; 35. an appliance accessory unit; 36. and (5) a material box.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, not all, embodiments of the present invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, shall fall within the scope of protection of the present invention.
As shown in fig. 1, 2 and 3, the main structural schematic diagram of the full-automatic high-speed continuous feeding mechanism of the present invention includes a main frame module and a sprocket transmission module, the main frame module is connected and mounted with the sprocket transmission module through a main bearing fixing seat 1, a bearing seat 7 and a sprocket mounting plate 14, and the sprocket transmission module completes circular reciprocating motion through cooperation of a sprocket 8 and a deep groove ball bearing 6 to drive a material box 36 and perform material supplementing operation.
The main body frame module comprises a frame 23 and casters 24, wherein the casters 24 are arranged at the bottoms of four top legs of the frame 23.
The chain wheel transmission module comprises a chain wheel loop set and a motor power set, wherein the motor power set is matched with the chain wheel loop set through a large gear 13 to complete mechanical transmission, the link loop set comprises a chain 9, a chain wheel 8 and a chain wheel 8, the chain wheel 8 is meshed with the chain 9 in hexagonal uniform distribution, the chain wheel 8 positioned at the hexagonal bottom comprises a left main chain wheel 30 at the bottom and a right main chain wheel 31 at the bottom and is connected with a main bearing fixing seat 1 through a main bearing seat 12 and a bearing seat connecting gear 20, the chain wheel 8 positioned at the hexagonal top is fixedly connected with a frame 23 through a chain wheel fixing shaft 10 and is fixedly connected with a material placing plate 5 through a connecting shaft 17 and a connecting block 19, the link loop set further comprises a tensioning device 15 used for adjusting the tightness state of the chain 9, the tensioning device 15 is arranged at the top of the chain 9 and is fixedly connected with the frame 23 through a tensioning device mounting plate 11 and a, one side of the chain 9 is provided with a connecting frame connecting block 34 for connecting the material placing plate 5, two ends of the material placing plate 5 are also provided with a material plate connecting frame 32 which is connected with the connecting frame connecting block 34 for installation, the outer side of the chain wheel 8 is also provided with a clamp spring 25 and is fixedly connected with the main bearing fixing seat 1 through a rotating shaft 21, the motor power set comprises a stepping motor 3, a transmission power shaft 2 and an electric appliance auxiliary unit 35, the stepping motor 3 is arranged on the left side of the motor fixing seat 22 and is arranged at the middle point part of the transmission power shaft 2 together with the electric appliance auxiliary unit 35, two ends of the transmission power shaft 2 are inserted and installed with the large gear 13, the stepping motor 3 drives the transmission power shaft 2 through a motor output gear 16, an output gear 4 and a coupler 27, the middle point part of the transmission power shaft 2 is also provided with an origin sensor 29 for detecting relevant parameter information of the material box 36 and, two rows of radial ball bearings 26 for preventing idle running and bearing cover plates 28 matched with the radial ball bearings are also arranged at two ends of the transmission power shaft 2.
The working principle of the invention is as follows:
when the automatic material feeding mechanism is powered on, a power source stepping motor drives related parts such as a gear, a chain wheel and the like to mechanically move to automatically switch material boxes at a high speed, the tightness of a chain is implemented by an independent tensioning adjusting device, the operation is simple, the material boxes with different sizes can be adjusted by adjusting the distance between chain connecting devices, the power device is arranged in the middle of the equipment and comprises related electrical modules, the display mechanism is compatible with any type of material feeding boxes with the length being less than 600mm, the width being less than 400mm and the height being less than 150mm, if the material feeding boxes with the size exceeding the specified size are manufactured, the amplification equipment with the same principle is manufactured, the mechanism is simultaneously suitable for the feeding requirements of manual equipment, semi-automatic equipment and full-automatic equipment, is particularly suitable for places with harsh requirements on feeding beats and occupied area of a full-automatic production line, can, putting the mixture into a material box (only twice), finishing the material supplement! According to the material feeding device, the motor is started and adjusted to be in a working state by pressing the confirmation button, the material boxes with different sizes can be rotated to be placed in a flexible mode, the secondary material feeding interval time can be prolonged, and correspondingly, different material boxes are placed on the plate by replacing materials with different types, so that the material boxes can be accurately positioned.
While the invention has been described with reference to specific embodiments, the invention is not limited thereto, and various equivalent modifications and substitutions can be easily made by those skilled in the art within the technical scope of the invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (10)
1. The full-automatic high-speed continuous feeding mechanism is characterized by comprising a main body frame module, a chain wheel transmission module, a main bearing fixing seat (1), a bearing seat (7), a chain wheel mounting plate (14) and a material box (36), wherein the main body frame module is connected and mounted with the chain wheel transmission module at a position corresponding to the main bearing fixing seat (1), the bearing seat (7) and the chain wheel mounting plate (14), and the chain wheel transmission module comprises a chain wheel (8) and a deep groove ball bearing (6) which are mutually matched and connected;
the chain wheel transmission module completes circular reciprocating motion through the cooperation of a chain wheel (8) and a deep groove ball bearing (6) so as to drive a material box (36) and perform material supplementing operation.
2. The automatic high-speed continuous feeding mechanism according to claim 1, wherein the main body frame module comprises a frame (23) and casters (24), the casters (24) are disposed at the bottoms of four footsteps of the frame (23), and the frame (23) is connected and mounted with the sprocket drive module through the main bearing fixing seat (1), the bearing seat (7) and the sprocket mounting plate (14) at corresponding positions.
3. The automatic high-speed continuous feeding mechanism of claim 1, wherein the chain wheel transmission module comprises a chain wheel loop set and a motor power set, and the motor power set is connected with the chain wheel loop set in a matching way through a large gear (13) so as to complete mechanical transmission.
4. A full-automatic high-speed continuous feeding mechanism according to claim 3, wherein the chain loop set comprises a chain (9) and chain wheels (8), the chain wheels (8) are uniformly distributed on the chain (9) in a hexagonal shape and are engaged with the chain (9), and the chain wheels (8) at the bottoms of the hexagonal shapes are sequentially connected with the main bearing fixing seat (1) through bearing seats, connecting gears (20) and main bearing seats (12).
5. The full-automatic high-speed continuous feeding mechanism according to claim 4, wherein the link circuit set further comprises a tensioning device (15) for adjusting the tightness of the chain (9), and the tensioning device (15) is arranged at the top of the chain (9) and is fixedly connected with the frame (23) through a tensioning device mounting plate (11) and a sprocket connecting shaft (33) in sequence.
6. The full-automatic high-speed continuous feeding mechanism according to claim 4, characterized in that the mechanism further comprises a material placing plate (5), one side of the chain (9) is provided with a connecting frame connecting block (34) for connecting the material placing plate (5), and both ends of the material placing plate (5) are further provided with material plate connecting frames (32) connected with the connecting frame connecting block (34).
7. A full-automatic high-speed continuous feeding mechanism according to claim 4, characterized in that a clamp spring (25) is further arranged on the outer side of the chain wheel (8), and the clamp spring (25) is fixedly connected with the main bearing fixing seat (1) through a rotating shaft (21).
8. The full-automatic high-speed continuous feeding mechanism according to claim 3, wherein the motor power set comprises a stepping motor (3), a transmission power shaft (2) and an electric appliance auxiliary unit (35), the stepping motor (3) and the electric appliance auxiliary unit (35) are arranged at the midpoint of the transmission power shaft (2), two ends of the transmission power shaft (2) are inserted into the large gear (13), and the stepping motor (3) is in driving connection with the transmission power shaft (2) after sequentially passing through a motor output gear (16), an output gear (4) and a coupler (27).
9. The full-automatic high-speed continuous feeding mechanism according to claim 8, characterized in that an origin sensor (29) for detecting the related parameter information of the material box (36) is further arranged at the midpoint of the transmission power shaft (2).
10. The automatic high-speed continuous feeding mechanism according to claim 8, wherein the two rows of radial ball bearings (26) and the associated bearing cover plates (28) for preventing idle rotation are further arranged at two ends of the transmission power shaft (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810844408.5A CN110758987A (en) | 2018-07-27 | 2018-07-27 | Full-automatic high-speed continuous feeding mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810844408.5A CN110758987A (en) | 2018-07-27 | 2018-07-27 | Full-automatic high-speed continuous feeding mechanism |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110758987A true CN110758987A (en) | 2020-02-07 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810844408.5A Pending CN110758987A (en) | 2018-07-27 | 2018-07-27 | Full-automatic high-speed continuous feeding mechanism |
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| Country | Link |
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| CN (1) | CN110758987A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113023242A (en) * | 2021-03-08 | 2021-06-25 | 吴茂盛 | Bio-feritlizer conveying equipment |
| CN114109748A (en) * | 2021-11-26 | 2022-03-01 | 山西大同大学 | Mechanical granular material flow energy recovery device |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20120132995A (en) * | 2011-05-30 | 2012-12-10 | 김정규 | Automatic storage device for tire storage |
| CN104555217A (en) * | 2014-12-18 | 2015-04-29 | 广东大冶摩托车技术有限公司 | Circulating type stereoscopic warehouse |
| CN104787399A (en) * | 2015-04-27 | 2015-07-22 | 珠海天博打印耗材有限公司 | Pillow type packaging machine and control method for pillow type packaging machine |
| CN204777166U (en) * | 2015-06-28 | 2015-11-18 | 江苏华粮机械有限公司 | Fruit vertical elevator |
| CN208963873U (en) * | 2018-07-27 | 2019-06-11 | 上海新宇箴诚电控科技有限公司 | Fully automatic high-speed continues feeding machanism |
-
2018
- 2018-07-27 CN CN201810844408.5A patent/CN110758987A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20120132995A (en) * | 2011-05-30 | 2012-12-10 | 김정규 | Automatic storage device for tire storage |
| CN104555217A (en) * | 2014-12-18 | 2015-04-29 | 广东大冶摩托车技术有限公司 | Circulating type stereoscopic warehouse |
| CN104787399A (en) * | 2015-04-27 | 2015-07-22 | 珠海天博打印耗材有限公司 | Pillow type packaging machine and control method for pillow type packaging machine |
| CN204777166U (en) * | 2015-06-28 | 2015-11-18 | 江苏华粮机械有限公司 | Fruit vertical elevator |
| CN208963873U (en) * | 2018-07-27 | 2019-06-11 | 上海新宇箴诚电控科技有限公司 | Fully automatic high-speed continues feeding machanism |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113023242A (en) * | 2021-03-08 | 2021-06-25 | 吴茂盛 | Bio-feritlizer conveying equipment |
| CN114109748A (en) * | 2021-11-26 | 2022-03-01 | 山西大同大学 | Mechanical granular material flow energy recovery device |
| CN114109748B (en) * | 2021-11-26 | 2024-01-16 | 山西大同大学 | Mechanical particle type material flow energy recovery device |
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