CN110756599A - Enhanced phosphatized steel wire production line for high-speed elevator rope and production method thereof - Google Patents

Enhanced phosphatized steel wire production line for high-speed elevator rope and production method thereof Download PDF

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Publication number
CN110756599A
CN110756599A CN201911210707.4A CN201911210707A CN110756599A CN 110756599 A CN110756599 A CN 110756599A CN 201911210707 A CN201911210707 A CN 201911210707A CN 110756599 A CN110756599 A CN 110756599A
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CN
China
Prior art keywords
steel wire
wire
pay
frame
straightening
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Granted
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CN201911210707.4A
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Chinese (zh)
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CN110756599B (en
Inventor
姚峰
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Wuxi Yiqingfeng Metal Technology Co Ltd
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Wuxi Yiqingfeng Metal Technology Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C1/00Manufacture of metal sheets, metal wire, metal rods, metal tubes by drawing
    • B21C1/02Drawing metal wire or like flexible metallic material by drawing machines or apparatus in which the drawing action is effected by drums
    • B21C1/04Drawing metal wire or like flexible metallic material by drawing machines or apparatus in which the drawing action is effected by drums with two or more dies operating in series
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C1/00Manufacture of metal sheets, metal wire, metal rods, metal tubes by drawing
    • B21C1/02Drawing metal wire or like flexible metallic material by drawing machines or apparatus in which the drawing action is effected by drums
    • B21C1/12Regulating or controlling speed of drawing drums, e.g. to influence tension; Drives; Stop or relief mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C19/00Devices for straightening wire or like work combined with or specially adapted for use in connection with drawing or winding machines or apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C3/00Profiling tools for metal drawing; Combinations of dies and mandrels
    • B21C3/02Dies; Selection of material therefor; Cleaning thereof
    • B21C3/12Die holders; Rotating dies
    • B21C3/14Die holders combined with devices for guiding the drawing material or combined with devices for cooling heating, or lubricating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C43/00Devices for cleaning metal products combined with or specially adapted for use with machines or apparatus provided for in this subclass
    • B21C43/02Devices for cleaning metal products combined with or specially adapted for use with machines or apparatus provided for in this subclass combined with or specially adapted for use in connection with drawing or winding machines or apparatus
    • B21C43/04Devices for de-scaling wire or like flexible work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C47/00Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
    • B21C47/02Winding-up or coiling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C47/00Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
    • B21C47/24Transferring coils to or from winding apparatus or to or from operative position therein; Preventing uncoiling during transfer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C47/00Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
    • B21C47/28Drums or other coil-holders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C47/00Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
    • B21C47/32Tongs or gripping means specially adapted for reeling operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C9/00Cooling, heating or lubricating drawing material

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Wire Processing (AREA)

Abstract

The invention relates to an enhanced phosphatized steel wire production line for a high-speed elevator rope and a production method thereof, and the enhanced phosphatized steel wire production line comprises a linear pay-off rack (1), a first straightening assembly (2), a second straightening assembly (3), a rust removal device (4), a drying device (5), a drawing device (6), a wire group (7), a third straightening assembly (8), an oil coating device (9), a steel wire conveying wheel (10) and a winding device (11). The production method comprises the following steps: paying off, straightening, derusting, drying, multi-stage drawing, straightening, oiling and winding. The invention can solve the problems of low safety coefficient, low production efficiency, poor product quality and the like of the traditional steel wire production line.

Description

Enhanced phosphatized steel wire production line for high-speed elevator rope and production method thereof
Technical Field
The invention relates to a steel wire production line and a production method thereof, in particular to an enhanced phosphatized steel wire production line for a high-speed elevator rope and a production method thereof.
Background
The steel wires used in elevators have very high requirements on performance. The steel wire used by the existing elevator basically meets the use requirement of the elevator, but the problems are increasingly prominent along with the increase of the speed of the elevator and the continuous increase of the transportation weight, the elongation, the wear life and the wheel diameter ratio of the steel wire increasingly restrict the development of the elevator, the rejection rate of the steel wire produced by the original steel wire production line for the elevator is high, and manpower and material resources are wasted due to the problems of equipment and the like; meanwhile, the safety factor of the existing steel wire production line for the elevator is not high, and the wear resistance of steel wires produced by part of the production lines is not good.
In addition, the traditional steel wire pay-off rack generally adopts vertical pay-off, and the pay-off mode is only suitable for thinner steel wires, and the thicker steel wires have higher tension and are not suitable for pay-off in a vertical pay-off mode; when drawing wire, traditional wire drawing machine die box cooling water cavity device is not very ideal to drawing and cooling effect of cold drawn wire. The steel wire inevitably carries a part of lubricating powder from the powder box stirring device, and the lubricating powder in the die box cooling water cavity device is accumulated along with the accumulation of time, so that the pressure in the die box cooling water cavity device is increased finally, and the quality of the drawn steel wire is influenced; when the rolling, for horizontal rolling or promotion rolling behind the traditional steel wire rolling, there is the extrusion force between rolling in-process steel wire and the steel wire, influences the steel wire quality.
Therefore, it is urgently needed to design an enhanced phosphatized steel wire production line for high-speed elevator ropes and a production method thereof to solve the problems.
Disclosure of Invention
The invention aims to solve the technical problem of providing an enhanced phosphatized steel wire production line for a high-speed elevator rope and a production method thereof aiming at the prior art, and can solve the problems of low safety factor, low production efficiency, poor product quality and the like of the traditional steel wire production line.
The technical scheme adopted by the invention for solving the problems is as follows: an enhanced phosphatized steel wire production line for a high-speed elevator rope and a production method thereof comprise a straight pay-off rack, a first straightening component, a second straightening component, a rust removal device, a drying device, a drawing device, a wire group, a third straightening component, an oiling device, a steel wire conveying wheel and a winding device, wherein an unprocessed steel wire is wound on the straight pay-off rack, the first straightening component is arranged on the output side of the straight pay-off rack, the steel wire is straightened by the first straightening component, the second straightening component is arranged on the output side of the first straightening component, the steel wire is straightened by the second straightening component, the rust removal device is arranged on the output side of the second straightening component, the steel wire enters the rust removal device to be chemically treated, the drying device is arranged on the output side of the rust removal device, the steel wire is dried by the drying device, and the drawing devices are arranged on the output side of the drying device, the steel wire becomes the steel wire through multiunit draw gear's cold drawing, draw gear's output side is provided with the wire group, the output side of wire group is provided with third alignment subassembly, the wire group is through the leading-in third alignment subassembly of guide pulley with the steel wire, the steel wire is straightened after the third alignment subassembly, the output side of third alignment subassembly is provided with oiling station, the steel wire carries out the fat liquoring through oiling station, oiling station's output side is provided with the steel wire delivery wheel, the output side of steel wire delivery wheel is provided with the coiling mechanism, the steel wire finally gets into the coiling mechanism through the steel wire delivery wheel.
Preferably, the pay-off rack comprises a first support frame and a second support frame which are arranged left and right, a pay-off device main body is placed on the first support frame and the second support frame, a first support frame roller is arranged at the bottom of the first support frame, and a first support frame rail is arranged below the left half section of the pay-off device main body, so that the first support frame can transversely move left and right on the first support frame rail;
the pay-off device main part is including the unwrapping wire steelframe of horizontal setting and the unwrapping wire pivot of horizontal setting, and the right side section inside of unwrapping wire steelframe is provided with first bearing, and the right-hand member inside of unwrapping wire steelframe is provided with the second bearing, and the left end and the first bearing cooperation of unwrapping wire pivot, the left end and the second bearing cooperation of unwrapping wire pivot, the left end of unwrapping wire steelframe is shelved on first support frame, and second support frame top is provided with third bearing, and the right-hand member and the third bearing cooperation of unwrapping.
Preferably, the drawing device comprises a powder box stirring device and a mold box cooling water cavity device which are arranged on the left and right;
the powder box stirring device comprises a powder box stirring device supporting frame, a stirring seat is arranged on the powder box stirring device supporting frame, the center of the stirring seat is transversely provided with a powder box inlet passing spool in a penetrating way, the powder box inlet passing spool is a hollow shaft, the left end of the powder box inlet passing spool extends to the left side of the stirring seat, the right end of the powder box inlet passing spool extends to the right side of the stirring seat, a motor is also fixed on a supporting frame of a powder box stirring device, the output end of the motor is provided with a first chain wheel, the left end of the powder box inlet passing spool is sleeved with a second chain wheel, the first chain wheel is connected with the second chain wheel through a belt, the right end of the powder box inlet passing spool is connected with a stirrer, the stirrer comprises a stirrer shell, the inner wall of the stirrer shell is provided with a transverse stirring blade, the center of the right end of the stirrer shell is provided with a small notch for a steel wire to pass through, and the right end of the line passing shaft at the powder box inlet is communicated with the inner part of the stirrer shell;
the die box cooling water cavity device comprises a die box cooling water cavity device frame, wherein a flange, a pressing module, a pressing ring and a pressing screw are sequentially arranged in the die box cooling water cavity device frame from left to right, a communicating piece is further arranged between the pressing module and the pressing ring and comprises a transversely arranged pipe body, connectors are arranged at the left end and the right end of the pipe body and are respectively connected with the pressing module and the pressing ring, an upward communicating port is formed in the top of the pipe body, a vertical matching plate is arranged in the pipe body, a ventilating groove is formed in the upper half section of the matching plate, a vertically communicated ventilating hole is formed in the communicating port, the ventilating hole and the ventilating groove are communicated, and the communicating port upwards extends to the top of the die box cooling water cavity device.
Preferably, the third straightening assembly comprises a vertical wire guiding part and a horizontal wire guiding part, two rows of first wire guiding rollers are arranged on the vertical wire guiding part, a first adjusting part is arranged above the two rows of first wire guiding rollers, two rows of second wire guiding rollers are arranged on the horizontal wire guiding part, and a second adjusting part is arranged on one side of each second wire guiding roller.
Preferably, the winding device comprises a rack, the rack comprises a left rack and a right rack, a first connecting rod and a second connecting rod are vertically arranged on the left rack, a first wire feeding wheel is arranged on the first connecting rod, and a second wire feeding wheel and a third wire feeding wheel are arranged above and below the second connecting rod;
the right frame is provided with a lifting telescopic assembly, a power assembly, a winding drum assembly and a wire unloading assembly;
the lifting telescopic assembly comprises a mounting plate, a supporting sleeve is arranged upwards at the left section of the mounting plate, a cylinder mounting seat is arranged at the top of the supporting sleeve, a downward cylinder is arranged on the cylinder mounting seat, a hollow shaft is arranged downwards at the left section of the mounting plate, a lifting rod is connected downwards at the telescopic end of the cylinder, the lifting rod extends downwards and penetrates below the hollow shaft, a connecting seat is arranged at the lower end of the hollow shaft, a plurality of hinged seats are uniformly arranged at the bottom of the connecting seat, each hinged seat is hinged with a movable supporting rod, the middle section of each movable supporting rod is hinged with the hinged seat, the movable supporting rods are arranged in a central divergent direction, the inner ends of the movable supporting rods are respectively connected to the bottom end of the lifting rod through a connecting plate, and clamping parts are arranged;
the middle section of the mounting plate is upwards connected with a lifting screw rod, and a first driving wheel is arranged at the upper end of the lifting screw rod;
a slide bar sleeve which is communicated up and down is arranged at the right section of the mounting plate, a slide bar penetrates through the slide bar sleeve upwards, and the upper end of the slide bar is connected to the right rack;
a take-up drum is arranged on the periphery of the hollow shaft, and a plurality of clamping ports which are uniformly distributed are arranged at the bottom of a take-up drum body;
the winding drum component comprises a winding drum component mounting seat, the winding drum component mounting seat is fixed on the right rack, a hollow pipe penetrates through the winding drum component mounting seat from top to bottom, a bearing seat is arranged between the hollow pipe and the winding drum component mounting seat, the upper end of the hollow pipe extends to the upper side of the winding drum component mounting seat, the upper end of the hollow pipe is connected with a second driving wheel, the lower section of the hollow pipe extends to the lower side of the winding drum component mounting seat, the periphery of the lower section of the hollow pipe is fixedly connected with a winding drum, a wire running groove is formed in the outer surface of the winding drum, four wire winding rods are uniformly arranged on the outer ring of the bottom of the winding drum;
the power assembly comprises a first motor and a second motor, the first motor and the second motor are both arranged on the right rack, the output end of the first motor is connected with a first transmission wheel through a first belt, and the output end of the second motor is connected with a second transmission wheel through a second belt.
Preferably, the wire rewinding cylinder comprises a wire rewinding cylinder body, a circle of flange is arranged on the periphery of the middle section of the wire rewinding cylinder body, a plurality of vertically arranged protective suspenders are arranged on the periphery of the winding drum, the lower ends of the protective suspenders are connected with a protective ring, and the upper ends of the protective suspenders are connected to the right rack; the inner diameter of the protective ring is slightly smaller than the outer diameter of the flange of the wire collecting cylinder body.
Preferably, four reinforcing rods are uniformly arranged on the middle ring at the bottom of the winding drum downwards, a bottom reinforcing frame is connected between the lower ends of the four wire winding rods and the four reinforcing rods, and a hole is formed in the center of the bottom reinforcing frame.
Preferably, the lower end of the hollow pipe is downwards connected with a guide shaft which is in through connection with the hollow pipe, and the lower end of the guide shaft penetrates through the hole.
Preferably, the device also comprises a pinch roller assembly, wherein the pinch roller assembly comprises a push plate, one end of the push plate is connected with a torsion shaft seat, the other end of the push plate is provided with a push plate cylinder, the push plate cylinder is fixed on a right frame, a torsion shaft is arranged in the torsion shaft seat, the upper end of the torsion shaft is connected with the push plate, the lower end of the torsion shaft is connected with a torsion bar, the other end of the torsion bar is provided with a shaft sleeve, a pinch roller shaft is arranged in the shaft sleeve, and the lower end of the pinch roller shaft is provided with a; the wire pressing wheel is tightly attached to the winding drum, and the push plate cylinder is fixed on the right rack.
Preferably, unload silk subassembly including transverse arrangement's guide rail, be provided with the dolly in the guide rail, the left of dolly is provided with a horizontal cylinder to the right, the flexible end of horizontal cylinder is connected with the left end of dolly, the dolly middle section upwards articulates there is the wire frame seat, the top of wire frame seat is provided with the line frame, the dolly left section articulates there is a swing cylinder to the right, the flexible end of swing cylinder connects the wire frame seat, unload silk subassembly still includes a decurrent lift cylinder, the lift cylinder is fixed in the right frame, the flexible end of lift cylinder has a silk supporting plate to the right transverse connection, set up wired frame groove on the silk supporting plate, the shape in line frame groove and the appearance cross section phase-match of line frame.
Compared with the prior art, the invention has the advantages that:
1. according to the enhanced phosphatized steel wire production line for the high-speed elevator rope and the production method thereof, the steel wire to be processed is subjected to rust removal and acid pickling to remove dirt on the surface, and then is directly dried by the drying device, so that preparation is made for later drawing, and the rejection rate of products is effectively reduced;
2. according to the enhanced phosphatized steel wire production line for the high-speed elevator rope and the production method thereof, the traditional manual operation pay-off rack is replaced by the linear pay-off rack, and the steel wire to be processed is loaded on the pay-off rack of the linear pay-off rack to realize automatic pay-off without manually controlling a pay-off machine, so that manpower and material resources are reduced;
3. according to the enhanced phosphatized steel wire production line for the high-speed elevator rope and the production method thereof, the transition roller bracket, the balancing weight and the like are arranged on the linear pay-off rack, so that the steel wire wound on the pay-off rack cannot fall off even if the device is suddenly stopped in an emergency; when the wire is wound, an inverted wire winding mode is used, the wire is wound automatically, the production efficiency is high, and the wire winding machine is safe and reliable;
4. according to the enhanced phosphatized steel wire production line for the high-speed elevator rope and the production method thereof, the steel wire is subjected to chemical treatment and is subjected to multi-stage drawing, so that the wear resistance of the product is ensured.
Drawings
FIG. 1 is a schematic flow diagram of an enhanced phosphatized steel wire production line for a high-speed elevator rope.
Fig. 2 is a schematic structural view of the linear pay-off stand in fig. 1.
Fig. 3 is a schematic structural view of fig. 2 from another view angle.
Fig. 4 is a schematic structural view of the transition roll holder of fig. 2.
Fig. 5 is an enlarged view of a portion a in fig. 2.
Fig. 6 is an enlarged view of a portion B in fig. 2.
Fig. 7 is an enlarged view of the portion C in fig. 2.
Fig. 8 is an enlarged view of a portion D in fig. 3.
Fig. 9 is a schematic view of a part of the internal structure of the single drawing device in fig. 1.
Fig. 10 is a schematic structural view of fig. 9 from another angle.
Fig. 11 is a schematic structural view of the powder box stirring device in fig. 9.
Fig. 12 is a schematic view of fig. 10 from another angle.
Fig. 13 is a schematic structural view of the cartridge cooling water chamber device of fig. 12.
Fig. 14 is a schematic structural view of fig. 13 from another angle.
Fig. 15 is a schematic structural view of the communication member of fig. 9.
Fig. 16 is a detail view of the major components of the third alignment assembly of fig. 1.
Fig. 17 is a schematic structural view of fig. 16 from another angle.
Fig. 18 is a schematic structural view of the winding device in fig. 1.
Fig. 19 is a schematic structural diagram of fig. 18 from another view angle.
Fig. 20 is a schematic structural view of the lifting telescoping assembly of fig. 19.
Fig. 21 is a schematic structural diagram of fig. 20 from another view angle.
Fig. 22 is a sectional view a-a of fig. 21.
Fig. 23 is an enlarged view of a portion E of fig. 22.
Fig. 24 is a schematic structural view of the reel assembly of fig. 19.
Fig. 25 is a longitudinal sectional view of fig. 24.
Fig. 26 is a schematic structural view of the pinch roller assembly of fig. 19.
Fig. 27 is a schematic view of fig. 26 from another perspective.
FIG. 28 is a schematic view of the wire discharge assembly of FIG. 19.
Fig. 29 is a schematic view of fig. 28 from another perspective.
Wherein:
the wire unwinding device comprises a linear pay-off rack 1, a first support frame 101, a first support frame roller 101.1, a first support frame rail 101.2, a second support frame 102, a pay-off device main body 103, a pay-off steel frame 103.1, a first wire support 103.2, a first balancing weight 103.3, a second wire support 103.4, a second wire wheel set 103.5, a pay-off rotating shaft 103.6, a first wire wheel 103.7, a stabilizing support 103.8, a first bearing seat 103.9, a second bearing seat 103.10, a third bearing seat 103.11, a steel wire outlet die head 103.12, a third wire wheel set 103.13, a fourth wire wheel 103.14 and a second balancing weight 103.15
First straightening assembly 2
Second straightening assembly 3
Rust removal device 4
Drying device 5
Drawing device 6, powder box stirring device supporting frame 600, powder box stirring device 601, stirrer 601.1, stirrer casing 601.11, stirring blade 601.12, stirring seat 601.2, powder box inlet spool 601.3, second sprocket 601.4, sprocket fixing sleeve 601.41, mold box cooling water cavity device 602, mold box cooling water cavity device frame 602.1, cover plate 602.11, rubber plate 602.12, clamping plate 602.13, fixing block 602.14, flower-shaped handle 602.15, swing bolt 602.16, mold box cover press fastening fixing block 602.17, copper spray head 602.18, mold support 602.19, flange 602.2, mold block 602.3, mold ring 602.4, sealing ring 602.5, shaft stopper 602.6, communicating member 603, connecting port 603.1, matching plate 603.11, ventilation groove 603.111, communicating port 603.2, ventilation hole 603.21, mold screw 604, bearing 605, hole stopper 606, spacer ring 607, washer 608, motor 609, induction motor 609.1, first speed reduction motor 609.2, first sprocket 609.3.2, motor cover 36.2, motor 609 cover
Conductor set 7
A third alignment assembly 8, a vertical guide portion 801, a first guide roller 801.1, a first adjustment portion 801.2, a horizontal guide portion 802, a second guide roller 802.1, a second adjustment portion 802.2
Oiling device 9
Wire feed wheel 10
The winding device 11, a rack 1101, a left rack 1101.1, a first connecting rod 1101.11, a second connecting rod 1101.12, a first wire feeding wheel 1101.13, a second wire feeding wheel 1101.14, a tension component 1101.15, a third wire feeding wheel 1101.16, a right rack 1101.2, a lifting telescopic component 1102, an air cylinder 1102.1, an air cylinder mounting seat 1101.16, a supporting sleeve 1102.3, a mounting plate 1101.16, a lifting screw 1102.5, a sliding rod sleeve 1101.16, a sliding rod 1101.16, a hollow shaft 1101.16, a lifting rod 1101.16, a wire take-up drum 1101.16, a flange 1101.16, a connecting plate 1101.16, a hinge seat 1101.16, a movable supporting rod 1101.16, a clamping part 1101.16, a clamping port 1101.16, a first driving wheel 1101.16, a connecting seat 1101.16, a power component 1103, a first motor 1101.16, a second motor 1101.16, a winding drum component 1104, a hollow pipe 1101.16, a second driving wheel 1101.16, a winding drum component mounting seat 1101.16, a winding drum 1101.16, a winding rod 1101.16, a bottom reinforcing frame 36,
Stiffener 1104.8, guide shaft 1104.9, protection boom 1104.10, protection ring 1104.11, pinch roller assembly 1105, push plate 1105.1, torsion shaft base 1105.2, push plate cylinder 1105.3, torsion shaft 1105.4, torsion bar 1105.5, shaft sleeve 1105.6, wire pressing wheel shaft 1105.7, wire pressing wheel 1105.8, wire unloading assembly 1107, wire supporting plate 1107.1, wire frame groove 1107.11, wire frame 1107.2, wire frame base 1107.3, swing cylinder 1107.6, trolley 1107.7, transverse cylinder 1107.8, guide rail 1107.9 and lifting cylinder 1107.13.
Detailed Description
The invention is described in further detail below with reference to the accompanying examples.
Referring to fig. 1 to 29, the enhanced phosphated steel wire production line for a high-speed elevator rope comprises a linear pay-off rack 1, a first straightening component 2, a second straightening component 3, a rust removing device 4, a drying device 5, a drawing device 6, a wire group 7, a third straightening component 8, an oiling device 9, a steel wire conveying wheel 10 and a winding device 11, wherein an unprocessed steel wire is wound on the linear pay-off rack 1, the first straightening component 2 is arranged on the output side of the linear pay-off rack 1, the steel wire is straightened by the first straightening component 2, the second straightening component 3 is arranged on the output side of the first straightening component 2, the steel wire is straightened by the second straightening component 3, the rust removing device 4 is arranged on the output side of the second straightening component 3, the steel wire enters the rust removing device 4 for chemical treatment, the drying device 5 is arranged on the output side of the rust removing device 4, the steel wire is dried by a drying device 5, a plurality of groups of drawing devices 6 are arranged on the output side of the drying device 5, the steel wire is cold-drawn into the steel wire by the drawing devices 6, a wire group 7 is arranged on the output side of the drawing device 6, a third straightening assembly 8 is arranged on the output side of the wire group 7, the wire group 7 guides the steel wire into the third straightening assembly 8 through a guide wheel, the steel wire is straightened after passing through the third straightening assembly 8, an oiling device 9 is arranged on the output side of the third straightening assembly 8, the steel wire is oiled by the oiling device 9, a steel wire conveying wheel 10 is arranged on the output side of the oiling device 9, a winding device 11 is arranged on the output side of the steel wire conveying wheel 10, and the steel wire finally enters the winding device 11 through the steel wire conveying wheel 10;
the pay-off rack 1 comprises a first support frame 101 and a second support frame 102 which are arranged left and right, a pay-off device main body 103 is placed on the first support frame 101 and the second support frame 102, a first support frame roller 101.1 is arranged at the bottom of the first support frame 101, and a first support frame rail 101.2 is arranged below the left half section of the pay-off device main body 103, so that the first support frame 101 can transversely move left and right on the first support frame rail 101.2;
the pay-off device main body 103 comprises a pay-off steel frame 103.1 and a pay-off rotating shaft 103.6, wherein the pay-off steel frame 103.1 is transversely arranged, a first bearing seat 103.9 is arranged inside the right section of the pay-off steel frame 103.1, a second bearing seat 103.10 is arranged inside the right end of the pay-off steel frame 103.1, the left end of the pay-off rotating shaft 103.6 is matched with the first bearing seat 103.9, the left section of the pay-off rotating shaft 103.6 is matched with a second bearing seat 103.10, the left end of the pay-off steel frame 103.1 is placed on the first supporting frame 101, a third bearing seat 103.11 is arranged at the top of the second supporting frame 102, and the right end;
a stabilizing support 103.8 is arranged at the right section of the pay-off steel frame 103.1, and the transverse position of the stabilizing support 103.8 corresponds to the position fixedly connected between the first bearing seat 103.9 and the second bearing seat 103.10;
the middle section of the paying-off rotating shaft 103.6 is provided with a first lead support 103.2 and a second lead support 103.4 which are arranged left and right, the first wire support 103.2 is arranged perpendicular to the pay-off rotating shaft 103.6, the second wire support 103.4 is arranged perpendicular to the pay-off rotating shaft 103.6, one outer end of the first wire support 103.2 is provided with a first wire wheel 103.7, the other outer end of the first wire support 103.2 is provided with a first balancing weight 103.3, one outer end of the second wire support 103.4 is provided with a second wire wheel set 103.5, the other outer end of the second wire support 103.4 is provided with a second balancing weight 103.15, the right section of the pay-off rotating shaft 103.6 is provided with a third wire wheel set 103.13 and a fourth wire wheel 103.14 which are arranged left and right, the distances between the first wire wheel 103.7, the second wire wheel set 103.5, the third wire wheel set 103.13 and the fourth wire wheel 103.14 and the pay-off rotating shaft 103.6 are gradually reduced, and the right end of the pay-off rotating shaft 103.6 is provided with a steel wire outlet die head. An opening is formed in the fourth wire guide wheel 103.14 of the paying-off rotating shaft 103.6, the right section of the paying-off rotating shaft 103.6 is hollow, so that a steel wire at the opening can enter the paying-off rotating shaft 103.6 through the fourth wire guide wheel 103.14 and then is led out through a steel wire outlet die head 103.12 arranged at the right end of the paying-off rotating shaft 103.6;
the working principle of the linear pay-off rack 1 is as follows: firstly, steel wires to be processed are wound on a pay-off steel frame 103.1, the first support frame 101 can be driven by a first support frame roller 101.1 to move along a first support frame rail 101.2 in the process, when the first support frame 101 is moved out of a pay-off steel frame 103.1, the pay-off steel frame 103.1 can be lifted, the steel wires can be wound on the pay-off steel frame 103.1 conveniently, then the first support frame 101 is returned to the lower part of the left end of the pay-off steel frame 103.1, the pay-off steel frame 103.1 is dropped, the left end of the pay-off steel frame 103.1 is placed on the first support frame 101 to start paying off, the steel wires wound on the pay-off steel frame 103.1 sequentially pass through a first wire guide wheel 103.7, a second wire support frame 103.4, a third wire wheel set 103.13, a fourth wire guide wheel 103.14 and a steel wire outlet die head 103.12, and finally the;
the drawing device 6 comprises a powder box stirring device 601 and a mold box cooling water cavity device 602 which are arranged left and right;
powder box stirring device 601 comprises powder box stirring device supporting frame 600, stirring seat 601.2 is arranged on powder box stirring device supporting frame 600, powder box inlet passing spool 601.1 transversely penetrates through the center of stirring seat 601.2, powder box inlet passing spool 601.1 is a hollow shaft, the left end of powder box inlet passing spool 601.1 extends to the left of stirring seat 601.2, the right end of powder box inlet passing spool 601.1 extends to the right of stirring seat 601.2, a motor 609 is further fixed on powder box stirring device supporting frame 600, the output end of motor 609 is provided with a first chain wheel 609.2, the left end of powder box inlet passing spool 601.1 is sleeved with a second chain wheel 601.4, the first chain wheel 609.2 is connected with the second chain wheel 601.4 through a belt, the right end of powder box inlet passing spool 601.1 is connected with stirrer 601.1, stirrer 601.1 comprises stirrer shell 601.11, the inner wall of stirrer shell 601.11 is provided with transverse stirring blade 601.2, the right end of stirrer 601.11 is provided with a small notch for a steel wire to pass through, the right end of the powder box inlet wire passing shaft 601.1 is communicated with the inside of the stirrer shell 601.11;
the mold box cooling water cavity device 602 comprises a mold box cooling water cavity device frame 602.1, a flange 602.2, a die block 602.3, a die ring 602.4 and a die screw 604 are sequentially arranged in the mold box cooling water cavity device frame 602.1 from left to right, a communicating piece 603 is further arranged between the die block 602.3 and the die ring 602.4, the communicating piece 603 comprises a transversely arranged pipe body, the left end and the right end of the pipe body are provided with connecting ports 603.1, the two connecting ports 603.1 are respectively connected with the die block 602.3 and the die ring 602.4, an upward communicating port 603.2 is arranged at the top of the pipe body, a vertical matching plate 603.11 is arranged in the pipe body, the upper half section of the matching plate 603.11 is provided with a ventilation groove 603.111, the communicating port 603.2 is provided with a vertically through ventilation hole 603.21, the ventilation hole 603.21 is communicated with the ventilation groove 603.111, and the communicating port 603.2 extends upwards to the top of the mold box cooling water cavity device 602; when the steel wire is drawn between the die block 602.3 and the die ring 602.4 and passes through the communicating piece 603, redundant lubricating powder can be decompressed at the position, so that the drawing quality is ensured;
a plurality of bearings 605 are arranged between the inner wall of the stirring seat 601.2 and the outer wall of the powder box inlet spool 601.3, hole baffles 606 are arranged on two sides of the bearings 605, the bearings 605 are sealed in an oil seal mode, a spacing ring 607 is arranged between the bearings 605, and a gasket 608 is arranged at the matching position of the bearings 605 and the powder box inlet spool 601.3;
the powder box stirring device 601 is connected with a motor 609 through bolts, an induction speed reduction motor 609.1 is arranged in the motor 609, a first chain wheel 609.2 is arranged at the output end of the motor 609, and a motor cover 609.3 is arranged on the outer side of the motor 609;
a sealing ring 602.5 is arranged between the flange 602.2 and the die box cooling water cavity device frame 602.1, the flange 602.2 is connected with the die box cooling water cavity device frame 602.1 through bolts, the tail end of the die pressing ring 602.4 is provided with a shaft stopper 602.6, and the shaft stopper 602.6 is matched with one side of the die pressing screw 604;
a cover plate 602.11 is disposed on the top of the mold box cooling water chamber apparatus frame 602.1, a rubber plate 602.12 is disposed on the lower side of the cover plate 602.11, a clamping plate 602.13 is disposed on the lower side of the rubber plate 602.12, the cover plate 602.11, the rubber plate 602.12 and the clamping plate 602.13 are connected to each other by bolts, fixing blocks 602.14 are disposed on both sides of the cover plate 602.11, the fixing blocks 602.14 are connected to the mold box cooling water chamber apparatus frame 602.1 by bolts, a flower-shaped handle 602.15 is disposed on one side of the cover plate 602.11, an eye bolt 602.16 is disposed at the lower end of the flower-shaped handle 602.15, the flower-shaped handle 602.15 penetrates through the cover plate 602.11, and a mold box cover press fastening fixing block 602.17 is disposed at the lower end of the eye bolt 602.16;
copper spray heads 602.18 are symmetrically arranged at the bottom of the die box cooling water cavity device frame 602.1 in a left-right mode, a die support 602.19 is arranged between the copper spray heads, and the die support 602.19 is connected with the die box cooling water cavity device frame 602.1 through bolts;
a chain wheel fixing sleeve 601.41 is arranged on the outer side of the second chain wheel 601.4;
the working principle of the drawing device 6 is as follows:
the motor 609 drives the powder box stirring device 601 to rotate, so that the stirrer 601.1 is driven to rotate and stir lubricating powder, the lubricating powder is uniformly coated on the steel wire, the steel wire coated with the lubricating powder enters the die box cooling water cavity device 602 to be drawn, water is filled in the die box cooling water cavity device 602 and can cool heat generated by drawing, a part of the lubricating powder is inevitably carried by the steel wire from the powder box stirring device 601, the lubricating powder in the die box cooling water cavity device 602 can be accumulated along with the accumulation of time, and the pressure in the die box cooling water cavity device 602 is finally influenced, so that the quality of the drawn steel wire is influenced, and the pressure can be released through the communicating piece 4, so that the quality of the drawn steel wire is ensured;
the third straightening assembly 8 comprises a vertical wire guiding part 801 and a horizontal wire guiding part 802, wherein two rows of first wire guiding rollers 801.1 are arranged on the vertical wire guiding part 801, a first adjusting part 801.2 is arranged above the two rows of first wire guiding rollers 801.1, two rows of second wire guiding rollers 802.1 are arranged on the horizontal wire guiding part 802, a second adjusting part 802.2 is arranged on one side of each second wire guiding roller 802.1, a steel wire firstly passes through the vertical wire guiding part 801 and then passes through the horizontal wire guiding part 802, and the steel wire is straightened in the process so as to enter the next process, wherein the first adjusting part 801.2 and the second adjusting part 802.2 can respectively adjust the distance between the two rows of first wire guiding rollers 801.1 and the two rows of second wire guiding rollers 802.1, so that the steel wires with different thicknesses can smoothly pass through;
the winding device 11 comprises a frame 1101, the frame 1101 comprises a left frame 1101.1 and a right frame 1101.2, a first connecting rod 1101.11 and a second connecting rod 1101.12 are vertically arranged on the left frame 1101.1, a first wire feeding wheel 1101.13 is arranged on the first connecting rod 1101.11, and a second wire feeding wheel 1101.14 and a third wire feeding wheel 1101.16 are arranged above and below the second connecting rod 1101.12; a tension assembly 1101.15 is arranged between the first connecting rod 1101.11 and the second connecting rod 1101.12;
the right frame 1101.2 is provided with a lifting telescopic assembly 1102, a power assembly 1103, a winding drum assembly 1104, a pinch roller assembly 1105 and a wire unloading assembly 1107, wherein the lifting telescopic assembly 1102, the power assembly 1103, the winding drum assembly 1104 and the pinch roller assembly 1105 form a take-up mechanism;
the lifting telescopic assembly 1102 comprises a mounting plate 1102.4, a support sleeve 1102.3 is arranged upwards at the left section of the mounting plate 1102.4, a cylinder mounting seat 1102.2 is arranged at the top of the support sleeve 1102.3, a downward cylinder 1102.1 is arranged on the cylinder mounting seat 1102.2, a hollow shaft 1102.8 is arranged downwards at the left section of the mounting plate 1102.4, a lifting rod 1102.9 is connected downwards at the telescopic end of the cylinder 1102.1, a lifting rod 1102.9 extends downwards and penetrates below the hollow shaft 1102.8, a connecting seat 1102.20 is arranged at the lower end of the hollow shaft 1102.8, a plurality of hinged seats 1102.12 are uniformly arranged at the bottom of the connecting seat 1102.20, a movable supporting rod 1102.13 is hinged on each hinged seat 1102.12, the middle section of each movable supporting rod 1102.13 is hinged to the hinged seat 1102.12, the plurality of movable supporting rods 1102.13 are arranged in a central divergent direction, the inner ends of the plurality of movable supporting rods 1102.13 are respectively connected to the bottom end of the lifting rod 1102.9 through a connecting plate 1102.11, and clamping portions 1102.14 are;
the middle section of the mounting plate 1102.4 is upwards connected with a lifting screw rod 1102.5, and the upper end of the lifting screw rod 1102.5 is provided with a first driving wheel 1102.16;
a slide bar sleeve 1102.6 which is through up and down is arranged at the right section of the mounting plate 1102.4, a slide bar 1102.7 penetrates upwards in the slide bar sleeve 1102.6, and the upper end of the slide bar 1102.7 is connected to the right rack 1101.2;
a take-up drum 1102.10 is arranged on the periphery of the hollow shaft 1102.8, the take-up drum 1102.10 comprises a take-up drum body, a circle of flange 1102.10.1 is arranged on the periphery of the middle section of the take-up drum body, and a plurality of clamping ports 1102.15 which are uniformly arranged are arranged at the bottom of the take-up drum body;
when the cylinder 1102.1 extends out, the lifting rod 1102.9 descends, the connecting plate 1102.11 descends to drive the outer end of the movable supporting rod 1102.13 to lift, and the clamping portion 1102.14 is just clamped in the clamping opening 1102.15 of the wire winding drum 1102.10;
when the cylinder 1102.1 retracts, the lifting rod 1102.9 rises, the connecting plate 1102.11 rises to drive the outer end of the movable supporting rod 1102.13 to descend, the clamping portion 1102.14 leaves from the clamping opening of the wire winding drum 1102.10, and the wire winding drum 1102.10 falls;
the winding drum component 1104 comprises a winding drum component mounting seat 1104.4, a winding drum component mounting seat 1104.4 is fixed on a right rack 1101.2, a hollow tube 1104.1 penetrates through the winding drum component mounting seat 1104.4 from top to bottom, a bearing seat is arranged between the hollow tube 1104.1 and the winding drum component mounting seat 1104.4, the upper end of the hollow tube 1104.1 extends above the winding drum component mounting seat 1104.4, the upper end of the hollow tube 1104.1 is connected with a second driving wheel 1104.2, the lower section of the hollow tube 1104.1 extends below the winding drum component mounting seat 1104.4, the periphery of the lower section of the hollow tube 1104.1 is fixedly connected with a winding drum 1104.5, the lower end of the hollow tube 1104.1 is downwards connected with a guide shaft 1104.9 communicated with the hollow tube 1104.1, a wire feeding groove is arranged on the outer surface of the winding drum 1104.5, four wire take-up rods 1104.6 are uniformly arranged on the bottom outer ring of the winding drum 1104.5 downwards, four reinforcing rods 1104.8 are uniformly arranged on the bottom middle ring of the winding drum 1104.5 downwards, a bottom reinforcing, the bottom reinforcing frame 1104.7 is provided with a hole 1104.71 at the center; the lower end of the guide shaft 1104.9 penetrates through a hole 1104.71, the periphery of the winding drum 1104.5 is provided with a plurality of vertically arranged protective hanging rods 1104.10, the lower ends of the protective hanging rods are connected with a protective ring 1104.11, and the upper ends of the protective hanging rods 1104.10 are connected to the right frame 1101.2; the inner diameter of the protective ring 1104.11 is slightly smaller than the outer diameter of the flange 1102.10.1 of the take-up drum body;
the pinch roller assembly 1105 comprises a push plate 1105.1, one end of the push plate 1105.1 is connected with a torsion shaft seat 1105.2, the other end of the push plate 1105.1 is provided with a push plate cylinder 1105.3, the push plate cylinder 1105.3 is fixed on the right frame 1101.2, a torsion shaft 1105.4 is arranged in the torsion shaft seat 1105.2, the upper end of the torsion shaft 1105.4 is connected with the push plate 1105.1, the lower end of the torsion shaft 1105.4 is connected with a torsion bar 1105.5, the other end of the torsion bar 1105.5 is provided with a shaft sleeve 1105.6, a pinch roller 1105.7 is arranged in the shaft sleeve 1105.6, and the lower end of the pinch roller 1105.7 is provided with a pinch roller 1105.8; the wire pressing wheel 1105.8 is tightly attached to the winding drum 1104.5, and the plate pushing cylinder 1105.3 is fixed on the right rack 1101.2;
the wire unloading assembly 1107 comprises a guide rail 1107.9 which is transversely arranged, a trolley 1107.7 is arranged in the guide rail 1107.9, a rightward transverse cylinder 1107.8 is arranged on the left of the trolley 1107.7, the telescopic end of the transverse cylinder 1107.8 is connected with the left end of the trolley 1107.7, the middle section of the trolley 1107.7 is upwards hinged with a wire frame seat 1107.3, a wire frame 1107.2 is arranged at the top of the wire frame seat 1107.3, the left section of the trolley 1107.7 is hinged with a rightward swing cylinder 1107.6, the telescopic end of the swing cylinder 1107.6 is connected with the wire frame seat 1107.3, the wire unloading assembly 1107 further comprises a downward lifting cylinder 1107.13, the lifting cylinder 1107.13 is fixed on the right frame 1101.2, the telescopic end of the lifting cylinder 1107.13 is transversely connected with a wire supporting plate 1107.1 rightward, a wire frame groove 1107.11 is formed in the wire supporting plate 1107.1, and the shape of the wire frame groove 1107.11 is matched with the shape cross.
The power assembly 1103 includes a first motor 1103.1 and a second motor 1103.2, the first motor 1103.1 and the second motor 1103.2 are both disposed on the right frame 1101.2, an output end of the first motor 1103.1 is connected to the first driving wheel 1102.16 through a first belt, and an output end of the second motor 1103.2 is connected to the second driving wheel 1104.2 through a second belt.
The working principle of the winding device 11 is as follows:
when in winding, the air cylinder 1102.1 extends out, the clamping part 1102.14 is just clamped in the clamping opening of the wire winding drum 1102.10, the movable supporting rod is in a horizontal position, a steel wire to be wound passes through the first wire feeding wheel 1101.13, the second connecting rod 1101.12 and the third wire feeding wheel 1101.16 on the left frame and then is wound by the winding drum, the wire pressing wheel presses the steel wire during winding, then the steel wire drops onto the movable supporting rod around the four wire winding rods, as the winding is more and more, the whole lifting telescopic component 1102 descends along with the rotation of the lifting lead screw until the winding is finished, then the trolley moves to be under the winding drum, the lifting air cylinder retracts, the wire supporting plate 1107.1 rises to the height of the wire frame 1107.2, the steel wire roll on the movable supporting rod falls onto the wire supporting plate 1107.1, the wire winding drum body falls onto the protective ring, then the steel wire is cut off, the air cylinder 1102.,
the lifting cylinder extends out, the wire supporting plate 1107.1 descends, the steel wires on the wire supporting plate 1107.1 are rolled down onto the wire frame 1107.2, the transverse cylinder pushes the trolley rightwards to push the trolley out, and finally the swinging cylinder 1107.6 acts to push the steel wire roll down the wire frame 1107.2. Because the steel wire falls freely on the winding drum, no redundant extrusion force is generated in the winding process, the external stress of the wound steel wire is reduced, and the quality of the wound steel wire is ensured;
the production method of the enhanced phosphatized steel wire production line for the high-speed elevator rope comprises the following steps:
step one, installing a steel wire to be processed on a pay-off rack of a linear pay-off rack, and enabling the linear pay-off rack to rotate at a constant speed, so that the steel wire wound on the pay-off rack gradually breaks away from the linear pay-off rack and enters the next device;
secondly, straightening the steel wire from the linear pay-off rack through a first straightening assembly and a second straightening assembly;
step three, the straightened steel wire enters a rust removal device for surface treatment, so that the surface of the steel wire is ensured to be free of rust and dirt;
fourthly, drying the steel wire after a series of chemical reactions such as rust removal, acid pickling and the like;
step five, performing multi-stage drawing on the dried steel wire on the premise of ensuring the quality and the processing requirement;
sixthly, straightening the drawn steel wire in the transverse direction and the vertical direction through a third straightening assembly;
step seven, oiling the straightened steel wire;
and step eight, the oiled steel wire passes through a steel wire conveying wheel and finally enters a winding device for winding.
In addition, the present invention also includes other embodiments, and any technical solutions formed by equivalent transformation or equivalent replacement should fall within the protection scope of the claims of the present invention.

Claims (10)

1. The utility model provides a high-speed elevator rope is with enhancement mode bonderizing steel wire production line which characterized in that: the steel wire straightening and straightening device comprises a straight pay-off rack (1), a first straightening component (2), a second straightening component (3), a rust removing device (4), a drying device (5), a drawing device (6), a wire group (7), a third straightening component (8), an oiling device (9), a steel wire conveying wheel (10) and a winding device (11), wherein an unprocessed steel wire is wound on the straight pay-off rack (1), the first straightening component (2) is arranged on the output side of the straight pay-off rack (1), the steel wire is straightened through the first straightening component (2), the second straightening component (3) is arranged on the output side of the first straightening component (2), the steel wire is straightened through the second straightening component (3), the rust removing device (4) is arranged on the output side of the second straightening component (3), and the steel wire enters the rust removing device (4) for chemical treatment, the steel wire conveying device is characterized in that a drying device (5) is arranged on the output side of the rust removing device (4), the steel wire is dried through the drying device (5), a plurality of groups of drawing devices (6) are arranged on the output side of the drying device (5), the steel wire is drawn into the steel wire through the cold drawing of the plurality of groups of drawing devices (6), a wire group (7) is arranged on the output side of the drawing device (6), a third straightening assembly (8) is arranged on the output side of the wire group (7), the wire group (7) guides the steel wire into the third straightening assembly (8) through a guide wheel, the steel wire is straightened after passing through the third straightening assembly (8), an oiling device (9) is arranged on the output side of the third straightening assembly (8), the steel wire is oiled through the oiling device (9), a steel wire conveying wheel (10) is arranged on the output side of the oiling device (9), and a winding device (11) is arranged on the output side of the steel wire, the steel wire finally enters a winding device (11) through a steel wire conveying wheel (10).
2. The enhanced phosphatized steel wire production line for the high-speed elevator rope according to claim 1, characterized in that: the pay-off rack (1) comprises a first support frame (101) and a second support frame (102) which are arranged left and right, a pay-off device main body (103) is placed on the first support frame (101) and the second support frame (102), a first support frame roller (101.1) is arranged at the bottom of the first support frame (101), and a first support frame rail (101.2) is arranged below the left half section of the pay-off device main body (103), so that the first support frame (101) can transversely move left and right on the first support frame rail (101.2);
the pay-off device main part (103) is including the pay-off steelframe (103.1) of horizontal setting and the pay-off pivot (103.6) of horizontal setting, the right side section inside of pay-off steelframe (103.1) is provided with first bearing frame (103.9), the right-hand member inside of pay-off steelframe (103.1) is provided with second bearing frame (103.10), the left end and the cooperation of first bearing frame (103.9) of pay-off pivot (103.6), the left end and the cooperation of second bearing frame (103.10) of pay-off pivot (103.6), the left end of pay-off steelframe (103.1) is shelved on first support frame (101), second support frame (102) top is provided with third bearing frame (103.11), the right-hand member and the cooperation of third bearing frame (103.11) of pay-off pivot (.
3. The enhanced phosphatized steel wire production line for the high-speed elevator rope according to claim 1, characterized in that: the drawing device (6) comprises a powder box stirring device (601) and a die box cooling water cavity device (602) which are arranged on the left and right;
the powder box stirring device (601) comprises a powder box stirring device supporting frame (600), a stirring seat (601.2) is arranged on the powder box stirring device supporting frame (600), a powder box inlet wire passing shaft (601.1) transversely penetrates through the center of the stirring seat (601.2), the powder box inlet wire passing shaft (601.1) is a hollow shaft, the left end of the powder box inlet wire passing shaft (601.1) extends to the left side of the stirring seat (601.2), the right end of the powder box inlet wire passing shaft (601.1) extends to the right side of the stirring seat (601.2), a motor (609) is further fixed on the powder box stirring device supporting frame (600), a first chain wheel (609.2) is arranged at the output end of the motor (609), a second chain wheel (601.4) is sleeved at the left end of the powder box inlet wire passing shaft (601.1), the first chain wheel (609.2) is connected with the second chain wheel (601.4) through a belt, and the right end of the powder box inlet wire passing shaft (601.1) is connected with a stirrer, the stirrer (601.1) comprises a stirrer shell (601.11), a transverse stirring blade (601.2) is arranged on the inner wall of the stirrer shell (601.11), a small notch for a steel wire to pass through is formed in the center of the right end of the stirrer shell (601.11), and the right end of the powder box inlet spool (601.1) is communicated with the inside of the stirrer shell (601.11);
the die box cooling water cavity device (602) comprises a die box cooling water cavity device frame (602.1), a flange (602.2), a die block (602.3), a die ring (602.4) and a die screw (604) are sequentially arranged in the die box cooling water cavity device frame (602.1) from left to right, a communicating piece (603) is further arranged between the die block (602.3) and the die ring (602.4), the communicating piece (603) comprises a transversely arranged pipe body, the left end and the right end of the pipe body are provided with connecting ports (603.1), the two connecting ports (603.1) are respectively connected with the die block (602.3) and the die ring (602.4), the top of the pipe body is provided with an upward communicating port (603.2), a vertical matching plate (603.11) is arranged in the pipe body, a ventilation groove (603.111) is formed in the upper half section of the matching plate (603.11), a vertical through ventilation hole (603.21) is formed in the communicating port (603.2), and the ventilation hole (603.21) and the ventilation groove (603.111) are communicated with each other, the communication port (603.2) extends upwards to the top of the mold box cooling water cavity device (602).
4. The enhanced phosphatized steel wire production line for the high-speed elevator rope according to claim 1, characterized in that: third alignment subassembly (8) are including perpendicular wire portion (801) and horizontal wire portion (802), be provided with two rows of first wire rollers (801.1) on perpendicular wire portion (801), two rows of first wire rollers (801.1) top is provided with first regulation portion (801.2), be provided with two rows of second wire rollers (802.1) on horizontal wire portion (802), second wire roller (802.1) one side is provided with second regulation portion (802.2).
5. The enhanced phosphatized steel wire production line for the high-speed elevator rope according to claim 1, characterized in that: the winding device (11) comprises a rack (1101), the rack (1101) comprises a left rack (1101.1) and a right rack (1101.2), a first connecting rod (1101.11) and a second connecting rod (1101.12) are vertically arranged on the left rack (1101.1), a first wire feeding wheel (1101.13) is arranged on the first connecting rod (1101.11), and a second wire feeding wheel (1101.14) and a third wire feeding wheel (1101.16) are vertically arranged on the second connecting rod (1101.12);
the right frame (1101.2) is provided with a lifting telescopic assembly (1102), a power assembly (1103), a winding drum assembly (1104) and a wire unloading assembly (1107);
the lifting telescopic assembly (1102) comprises a mounting plate (1102.4), a supporting sleeve (1102.3) is upwards arranged at the left section of the mounting plate (1102.4), a cylinder mounting seat (1102.2) is arranged at the top of the supporting sleeve (1102.3), a downward cylinder (1102.1) is arranged on the cylinder mounting seat (1102.2), a hollow shaft (1102.8) is downwards arranged at the left section of the mounting plate (1102.4), a lifting rod (1102.9) is downwards connected to the telescopic end of the cylinder (1102.1), the lifting rod (1102.9) downwards extends to the lower part of the hollow shaft (1102.8), a connecting seat (1102.20) is arranged at the lower end of the hollow shaft (1102.8), a plurality of hinged seats (1102.12) are uniformly arranged at the bottom of the connecting seat (1102.20), a movable supporting rod (1102.13) is hinged to each hinged seat (1102.12), the middle section of each movable supporting rod (1102.13) is hinged to each hinged seat (1102.12), and the movable supporting rods (1102.13) are arranged in a central divergent direction, the inner ends of the movable support rods (1102.13) are respectively connected to the bottom end of the lifting rod (1102.9) through a connecting plate (1102.11), and the outer ends of the movable support rods (1102.13) are respectively provided with a clamping part (1102.14);
the middle section of the mounting plate (1102.4) is upwards connected with a lifting screw rod (1102.5), and the upper end of the lifting screw rod (1102.5) is provided with a first transmission wheel (1102.16);
a slide bar sleeve (1102.6) which is through up and down is arranged at the right section of the mounting plate (1102.4), a slide bar (1102.7) penetrates through the slide bar sleeve (1102.6) upwards, and the upper end of the slide bar (1102.7) is connected to the right rack (1101.2);
a wire take-up drum (1102.10) is arranged on the periphery of the hollow shaft (1102.8), and a plurality of clamping interfaces (1102.15) which are uniformly distributed are arranged at the bottom of a wire take-up drum body;
the winding drum component (1104) comprises a winding drum component mounting seat (1104.4), the winding drum component mounting seat (1104.4) is fixed on the right frame (1101.2), a hollow pipe (1104.1) penetrates through the winding drum component mounting seat (1104.4) from top to bottom, a bearing seat is arranged between the hollow pipe (1104.1) and the winding drum assembly mounting seat (1104.4), the upper end of the hollow pipe (1104.1) extends above the winding drum assembly mounting seat (1104.4), the upper end of the hollow pipe (1104.1) is connected with a second driving wheel (1104.2), the lower section of the hollow pipe (1104.1) extends below the winding drum assembly mounting seat (1104.4), the periphery of the lower section of the hollow pipe (1104.1) is fixedly connected with a winding drum (1104.5), a wire running groove is formed in the outer surface of the winding drum (1104.5), four wire winding rods (1104.6) are uniformly arranged on the outer ring of the bottom of the winding drum (1104.5) downwards, and a bottom reinforcing frame (1104.7) is connected between the lower ends of the four wire winding rods (1104.6);
the power assembly (1103) comprises a first motor (1103.1) and a second motor (1103.2), the first motor (1103.1) and the second motor (1103.2) are both arranged on the right rack (1101.2), the output end of the first motor (1103.1) is connected with a first driving wheel (1102.16) through a first belt, and the output end of the second motor (1103.2) is connected with a second driving wheel (1104.2) through a second belt.
6. The enhanced phosphatized steel wire production line for high-speed elevator ropes as claimed in claim 5, wherein: the wire take-up drum (1102.10) comprises a wire take-up drum body, a circle of flange (1102.10.1) is arranged on the periphery of the middle section of the wire take-up drum body, a plurality of vertically arranged protective hanging rods (1104.10) are arranged on the periphery of the winding drum (1104.5), the lower ends of the protective hanging rods are connected with protective rings (1104.11), and the upper ends of the protective hanging rods (1104.10) are connected to a right frame (1101.2); the inner diameter of the protective ring (1104.11) is slightly smaller than the outer diameter of the flange (1102.10.1) of the take-up drum body.
7. The enhanced phosphatized steel wire production line for high-speed elevator ropes as claimed in claim 5, wherein: four reinforcing rods (1104.8) are uniformly arranged at the bottom middle ring of the winding drum (1104.5) downwards, a bottom reinforcing frame (1104.7) is connected between the lower ends of the four wire winding rods (1104.6) and the four reinforcing rods (1104.8), and a hole (1104.71) is formed in the center of the bottom reinforcing frame (1104.7).
8. The enhanced phosphatized steel wire production line for high-speed elevator ropes as claimed in claim 5, wherein: the lower end of the hollow pipe (1104.1) is downwards connected with a guide shaft (1104.9) which is connected with the hollow pipe in a penetrating way, and the lower end of the guide shaft (1104.9) passes through the hole (1104.71).
9. The enhanced phosphatized steel wire production line for high-speed elevator ropes as claimed in claim 5, wherein: the pinch roller assembly (1105) comprises a push plate (1105.1), one end of the push plate (1105.1) is connected with a torsion shaft seat (1105.2), the other end of the push plate (1105.1) is provided with a push plate cylinder (1105.3), the push plate cylinder (1105.3) is fixed on a right frame (1101.2), a torsion shaft (1105.4) is arranged in the torsion shaft seat (1105.2), the upper end of the torsion shaft (1105.4) is connected with the push plate (1105.1), the lower end of the torsion shaft (1105.4) is connected with a torsion bar (1105.5), the other end of the torsion bar (1105.5) is provided with a shaft sleeve (1105.6), the shaft sleeve (1105.6) is internally provided with a pinch roller (1105.7), and the lower end of the pinch roller (1105.7) is provided with a pinch roller (1105.8); the wire pressing wheel (1105.8) is tightly attached to the winding drum (1104.5), and the push plate cylinder (1105.3) is fixed on the right frame (1101.2).
10. The enhanced phosphatized steel wire production line for the high-speed elevator rope according to claim 1, characterized in that: the production method comprises the following steps:
step one, installing a steel wire to be processed on a pay-off rack of a linear pay-off rack, and enabling the linear pay-off rack to rotate at a constant speed, so that the steel wire wound on the pay-off rack gradually breaks away from the linear pay-off rack and enters the next device;
secondly, straightening the steel wire from the linear pay-off rack through a first straightening assembly and a second straightening assembly;
step three, the straightened steel wire enters a rust removal device for surface treatment, so that the surface of the steel wire is ensured to be free of rust and dirt;
fourthly, drying the steel wire after a series of chemical reactions such as rust removal, acid pickling and the like;
step five, performing multi-stage drawing on the dried steel wire on the premise of ensuring the quality and the processing requirement;
sixthly, straightening the drawn steel wire in the transverse direction and the vertical direction through a third straightening assembly;
step seven, oiling the straightened steel wire;
and step eight, the oiled steel wire passes through a steel wire conveying wheel and finally enters a winding device for winding.
CN201911210707.4A 2019-12-02 2019-12-02 Reinforced phosphating steel wire production line for high-speed elevator rope and production method thereof Active CN110756599B (en)

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CN111531073A (en) * 2020-06-05 2020-08-14 武汉船舶职业技术学院 Electric automatization reinforcing bar alignment machinery

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WO2018010045A1 (en) * 2016-07-13 2018-01-18 江阴市华方机电科技有限公司 Reel device and take-up machine
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CN104841706A (en) * 2015-06-03 2015-08-19 河南恒星钢缆有限公司 Prestressed steel strand pickling-free and phosphating-free drawing equipment and production process
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