CN110756525A - Pipeline inner wall processing apparatus - Google Patents
Pipeline inner wall processing apparatus Download PDFInfo
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- CN110756525A CN110756525A CN201911104250.9A CN201911104250A CN110756525A CN 110756525 A CN110756525 A CN 110756525A CN 201911104250 A CN201911104250 A CN 201911104250A CN 110756525 A CN110756525 A CN 110756525A
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- bevel gear
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/021—Cleaning pipe ends or pipe fittings, e.g. before soldering
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/06—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00 specially designed for treating the inside of hollow bodies
- B05B13/0627—Arrangements of nozzles or spray heads specially adapted for treating the inside of hollow bodies
- B05B13/0636—Arrangements of nozzles or spray heads specially adapted for treating the inside of hollow bodies by means of rotatable spray heads or nozzles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
Abstract
The invention relates to a pipeline treatment device, in particular to a pipeline inner wall treatment device. The invention aims to provide a pipeline inner wall processing device. A pipeline inner wall treatment device comprises a top sealing cover, a T-shaped pipe inclining and rotating device, an inner pipeline waste and impurity stripping device, an inner pipeline film coating device and the like; an inner waste and impurity stripping device is arranged on the right side of the top end of the underframe, and the right end of the inner waste and impurity stripping device is connected with the top sealing cover. The pipeline treatment device aims to solve the problems that when an existing pipeline treatment device is used for treating a T-shaped pipe, only the outer surface can be treated, the inner wall of a narrow pipeline is difficult to treat, and rusty spots and welding slag on the inner wall of the pipeline need to be removed before the inner wall of the pipeline is coated. The invention achieves the effects of stable clamping, quick scraping of the inward-expanding scraper, uniform film coating by rotary feeding, automatic discharge of waste and sundries by rotation of the pipeline body, no additional installation of an auxiliary discharge device, prevention of aggregation of dispersed film coating liquid and improvement of utilization efficiency.
Description
Technical Field
The invention relates to a pipeline inner wall treatment device, in particular to a T-shaped pipe treatment device.
Background
The T-shaped pipe comprises a long arm and a cross arm, wherein the middle part of the cross arm is vertically and integrally fixed with the long arm and is communicated with the long arm. The pipeline is subjected to coating protection treatment before delivery, the outer coating is very simple, but the inner diameter of the pipeline is small and difficult to treat. No matter the inner wall is clean and miscellaneous before the coating, still the coating of coating film liquid, all handle by the manual work, the coating film process can select directly to throw away into the coating film liquid pond with the T-shaped pipe directly, but need additionally set up mechanical equipment like this and salvage, and long-time back of using, the inconvenient regulation and control of coating film liquid concentration, this just leads to wanting to maintain the coating film effect and just must let the coating film liquid keep high concentration, can improve the quantity of coating film liquid like this undoubtedly, the manufacturing cost has been increased, and handle improper when changing the coating film liquid that became invalid in a large number and will cause serious environmental pollution, follow-up administration needs to spend a large amount of resources. When the whole process of manual treatment is needed, a worker manually uses a strip-shaped grinding tool to grind one point of the inner wall to ensure thorough grinding, the worker manually grinds and applies force inconveniently and hardly determines the internal grinding state, and in order to increase the speed, the probability of unqualified grinding inside the pipeline is greatly increased, so that the coating liquid cannot really cover the inner wall of the pipeline during subsequent coating; meanwhile, when subsequent coating protection is carried out, the coating tool can shield the visual field, whether coating liquid is coated or not is difficult to determine in a visual field blind area, coating work needs to be carried out repeatedly for ensuring the effect of coating liquid coating, so that coating materials are wasted, the production cost is increased, the coating liquid is in contact with the coating materials harmful to human bodies for a long time, the health of workers is seriously affected, time and money are required to be paid to medical workers, and the loss is doubled.
On one hand, environmental pollution is caused, on the other hand, the efficiency is low, the physical health of workers is influenced, and in any case, the optimal solution is difficult to obtain. Therefore, a device which can completely replace manpower, quickly and efficiently remove impurities and a coating film on the inner wall of a narrow pipeline, improve the utilization efficiency of a coating liquid and reduce environmental pollution needs to be designed.
Disclosure of Invention
The invention aims to overcome the defects that when the existing pipeline treatment device is used for treating a T-shaped pipe, only the outer surface can be treated, and the narrow and small inner wall of the pipeline is difficult to treat, when rust spots and welding slag on the inner wall of the pipeline need to be removed before the inner wall of the pipeline is coated, a worker needs to manually use a strip-shaped grinding tool to grind one point of the inner wall to ensure thorough grinding, the worker is inconvenient to manually grind and apply force and is difficult to determine the internal grinding state, the probability of grinding unqualified inner part of the pipeline is greatly increased when the worker increases the speed, and the coating liquid cannot really cover the inner wall of the pipe during subsequent coating; and when the subsequent coating protection is carried out, if the coating is carried out by directly filling the coating liquid into the pipeline, although most areas can be ensured to be covered with the coating liquid, the production cost is increased linearly, so that the coating material is often coated by a little manual operation of workers, the manual efficiency is low, a tool shields the visual field during coating, whether the coating liquid is coated or not is difficult to determine in a visual field blind area, the coating operation needs to be carried out repeatedly for ensuring the effect of coating liquid coating, the coating material is wasted, the production cost is increased, and the defect that the health of the workers is seriously influenced due to long-time contact with the coating material harmful to the human body is overcome.
The invention is achieved by the following specific technical means:
a pipeline inner wall treatment device comprises a bottom frame, a waste collection box, a control screen, a top sealing cover, a T-shaped pipe inclining and rotating device, an inner pipeline waste and impurity stripping device and an inner pipeline film coating device; the front middle part of the underframe is connected with the waste collecting box through bolts; the left side of the top end of the underframe is connected with the control screen; the right side of the top end of the underframe is connected with the capping cover; a T-shaped pipe inclining and rotating device is arranged in the middle of the top end of the underframe; an inner waste and impurity stripping device is arranged on the right side of the top end of the underframe, the right end of the inner waste and impurity stripping device is connected with the top sealing cover, and the left side of the bottom end of the inner waste and impurity stripping device is connected with the T-shaped pipe tilting and rotating device; the left side of the top end of the bottom frame is connected with the inner coating device, the inner coating device is positioned on the right side of the control screen, and the right side of the bottom end of the inner coating device is connected with the T-shaped pipe inclining and rotating device.
Further, the T-shaped pipe tilting and rotating device comprises a first driving wheel, a second driving wheel, a first spiral bevel gear, a second spiral bevel gear, a third driving wheel, a fourth driving wheel, a first electric push rod, a first flat gear, a flat fluted disc, a second flat gear, a third flat gear, a tilting disc, a fifth driving wheel, a second electric push rod, a third spiral bevel gear, a fourth spiral bevel gear, a first helical gear, a second helical gear, a sixth driving wheel, a seventh driving wheel, a solid lead screw, a bearing seat, a lower pipe clamp, an upper pipe clamp and a fixed seat; the left end of the first driving wheel is in transmission connection with the second driving wheel; the left end of the second driving wheel is in driving connection with the first spiral bevel gear, and the right end of the first spiral bevel gear is connected with the first driving wheel; the left top of the first spiral bevel gear is meshed with the second spiral bevel gear; the top end of the second spiral bevel gear is in transmission connection with a third transmission wheel; the left end of the third driving wheel is in transmission connection with the fourth driving wheel; the right end of the third driving wheel is in transmission connection with a fifth driving wheel; the top end of the fourth driving wheel is connected with the first electric push rod; the top end of the first electric push rod is connected with the first flat gear; the rear end of the first flat gear is meshed with the flat gear disc; the axle center at the rear end of the flat fluted disc is in transmission connection with the second flat gear; the left end of the second flat gear is meshed with the third flat gear; the axle center at the rear end of the third horizontal gear is in transmission connection with the dumping disc; the right lower side of the front middle part of the dumping disc is connected with a bearing seat; the right upper side of the front middle part of the dumping disc is connected with the fixed seat; the top end of the fifth transmission wheel is connected with a second electric push rod; the top end of the second electric push rod is connected with a third spiral bevel gear; the rear top of the third spiral bevel gear is meshed with the fourth spiral bevel gear; the rear end axle center of the fourth spiral bevel gear is in transmission connection with the first bevel gear; the right end of the first bevel gear is meshed with the second bevel gear; the top end of the second bevel gear is in transmission connection with a sixth transmission wheel; the right end of the sixth driving wheel is in transmission connection with the seventh driving wheel; the top end of the seventh transmission wheel is in transmission connection with the solid screw rod, the bottom of the outer surface of the solid screw rod is connected with the bearing seat, and the top end of the solid screw rod is connected with the fixed seat; the middle bottom of the outer surface of the solid screw rod is in transmission connection with the lower pipe clamp; the middle upper part of the outer surface of the solid screw rod is in transmission connection with the upper pipe clamp; the right end of the first driving wheel is connected with the inner channel waste and impurity stripping device.
Further, the inner channel waste and impurity stripping device comprises a motor, a worm gear, a third bevel gear, a fourth bevel gear, a third electric push rod, a first electromagnet, an eighth transmission wheel, a ninth transmission wheel, a tenth transmission wheel, a fourth flat gear, a fifth flat gear, a fourth electric push rod, a sixth flat gear, an eleventh transmission wheel, an inner tooth transmission wheel, a grooved hollow screw rod, a control rod, a second electromagnet, a right fixed mounting plate, a folding arc knife, a left fixed mounting plate, a first folding and unfolding control wheel, a second folding and unfolding control wheel, a third folding and unfolding control wheel, a fourth folding and unfolding control wheel and a main control wheel; the left end of the motor is in transmission connection with the worm; the top end of the worm is meshed with the worm wheel; the left end of the worm is in transmission connection with an eighth transmission wheel, and the right end of the eighth transmission wheel is connected with a motor; the left end of the eighth driving wheel is in transmission connection with the ninth driving wheel, and the right end of the ninth driving wheel is connected with the motor; the top end of the worm wheel is in transmission connection with the third bevel gear; the top end of the third helical gear is meshed with the fourth helical gear; the left end of the fourth bevel gear is in transmission connection with a third electric push rod; the left end of the third electric push rod is connected with the first electromagnet; the top end of the ninth driving wheel is in transmission connection with the tenth driving wheel; the left end of the tenth transmission wheel is connected with the fourth flat gear; the top end of the fourth flat gear is meshed with the fifth flat gear; the left end of the fifth flat gear is meshed with the fourth electric push rod; the top end of the fifth flat gear is meshed with the sixth flat gear; the right end of the sixth flat gear is in transmission connection with an eleventh transmission wheel; the top end of the eleventh transmission wheel is meshed with the internal tooth transmission wheel; the axle center of the internal tooth transmission wheel is mutually inserted with the hollow screw rod with the groove; a control rod is arranged inside the hollow screw rod with the groove; the left end of the grooved hollow screw rod is welded with the right fixed mounting plate; the right end of the control rod is connected with the second electromagnet; the left side in the outer surface of the control rod is contacted with the right fixed mounting plate; the left end of the outer surface of the control rod is contacted with the left fixed mounting plate; the left end of the control rod is in transmission connection with a master control wheel; the left top of the right fixed mounting plate is rotationally connected with the folding arc knife; the left end of the folding arc knife is rotationally connected with the left fixed mounting plate; the left top of the left fixed mounting plate is rotationally connected with the first folding and unfolding control wheel, and the right end of the first folding and unfolding control wheel is connected with the folding arc knife; the front end of the left middle of the left fixed mounting plate is rotationally connected with the second folding and unfolding control wheel; the left bottom of the left fixed mounting plate is rotationally connected with a third folding and unfolding control wheel; the left middle rear part of the left fixed mounting plate is rotationally connected with a fourth folding and unfolding control wheel; the bottom end of the eighth driving wheel is connected with the T-shaped pipe inclining and rotating device.
Further, the inner coating device comprises a twelfth driving wheel, a cam, a connecting rod sliding block, a non-porous sliding chute, a spring, a driving rod, a driven wheel, a fourteenth driving wheel, a seventh flat gear, a long gear, a fifth electric push rod, a coating nozzle, an object bearing toothed bar, a through hole sliding chute, a fifteenth driving wheel, a fifth spiral bevel gear, a sixth spiral bevel gear and a propelling gear; the left end of the twelfth driving wheel is in transmission connection with the cam; the bottom end of the cam is contacted with the connecting rod sliding block; the left end of the connecting rod sliding block is in sliding connection with the non-porous sliding chute; the bottom end of the connecting rod sliding block is welded with the spring; the right bottom of the connecting rod sliding block is in transmission connection with the transmission rod; the bottom end in the transmission rod is in transmission connection with the driven wheel; the right end of the driven wheel is in transmission connection with a fourteenth transmission wheel; the right end of the fourteenth transmission wheel is in transmission connection with the seventh flat gear, and the left end of the seventh flat gear is connected with the driven wheel; the bottom end of the outer surface of the fourteenth driving wheel is in transmission connection with the fifteenth driving wheel; the bottom end of the seventh flat gear is meshed with the long gear; the right end of the long gear is connected with a fifth electric push rod; the bottom end of the long gear is connected with the object bearing toothed bar through a support bar; the right end of the fifth electric push rod is connected with the coating nozzle; the bottom end of the object bearing toothed bar is in sliding connection with the through hole sliding chute; the right end of the fifteenth transmission wheel is in transmission connection with a fifth spiral bevel gear; the right rear part of the fifth spiral bevel gear is meshed with the sixth spiral bevel gear; the right end of the sixth spiral bevel gear is in transmission connection with the propelling gear; the bottom end of the twelfth driving wheel is connected with the T-shaped pipe inclining and rotating device.
Furthermore, a brush is arranged above the left side of the top end of the inner channel waste and impurity stripping device.
Furthermore, a laser generator is arranged in the middle of the bottom of the top sealing cover.
Furthermore, the second bevel wheel, the sixth driving wheel, the seventh driving wheel, the solid screw rod, the bearing seat, the lower pipe clamp, the upper pipe clamp and the fixing seat are arranged in two groups and are respectively positioned on the middle left side of the front end of the dumping disc and the middle right side of the front end of the dumping disc.
Furthermore, the number of the folding arc knives is four, and the four folding arc knives are respectively connected with the first folding and unfolding control wheel, the second folding and unfolding control wheel, the third folding and unfolding control wheel and the fourth folding and unfolding control wheel.
Compared with the prior art, the invention has the following beneficial effects:
in order to solve the problems that when an existing pipeline treatment device is used for treating a T-shaped pipe, only the outer surface can be treated, and the narrow inner wall of the pipeline is difficult to treat, when rust spots and welding slag on the inner wall of the pipeline need to be removed before the inner wall of the pipeline is coated, the inner wall can be thoroughly milled only by manually using a strip-shaped milling tool to mill a point of the inner wall, the inner milling state is difficult to determine when the worker manually mills force and inconveniently, the probability of milling unqualified inner part of the pipeline is greatly increased for increasing the speed of the worker, and coating liquid cannot really cover the inner wall of the pipe during subsequent coating; and when the subsequent coating protection is carried out, if the coating is carried out by directly filling the coating liquid into the pipeline, although most areas can be ensured to be covered with the coating liquid, the production cost is increased linearly, so that the coating material is often smeared by a little manual operation of workers, the manual efficiency is low, a tool shields the visual field during smearing, whether the coating liquid is smeared or not is difficult to determine in a visual field blind area, the smearing operation of the coating liquid is required to be carried out repeatedly for ensuring the effect, the coating material is wasted, the production cost is increased, the coating material which is harmful to human bodies is contacted for a long time, and the health of the workers is seriously affected, a T-shaped pipe inclined rotating device, an inner channel waste impurity stripping device and an inner channel coating device are designed, when the T-shaped pipe transverse arm is clamped by the T-shaped pipe inclined rotating device during use, then the inner channel waste impurity stripping device is used for rapidly and efficiently stripping waste impurities in the, peel off and accomplish back accessible T venturi tube and incline to revolve the rotatory direct useless debris that will stay in intraductal and pour, use interior lane coating film device to carry out high-efficient coating film at last, accessible T venturi tube inclines to revolve the device and transfer coating film liquid at intraductal flow after the coating film is accomplished to reach stable centre gripping, interior expansion scraper is clear to be scraped fast, the even coating film of rotary feed, the rotatory automatic useless debris that discharges of pipeline body need not the supplementary eduction gear of extra installation, dispersion coating film liquid prevents that the gathering improves the effect of utilization efficiency.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of a T-shaped pipe inclining and rotating device according to the present invention;
FIG. 3 is a rear view of the T-shaped tilting and rotating device of the present invention;
FIG. 4 is a schematic structural view of an inner channel trash remover according to the present invention;
FIG. 5 is a schematic structural view of an inner track coating device according to the present invention;
FIG. 6 is a left side view of the lever and folding arc knife combination of the present invention;
FIG. 7 is a left side view of the combined structure of the left fixed mounting plate, the first folding and unfolding control wheel, the second folding and unfolding control wheel, the third folding and unfolding control wheel, the fourth folding and unfolding control wheel and the master control wheel according to the present invention;
fig. 8 is a left side view schematic diagram of the combined structure of the connecting rod sliding block, the transmission rod and the driven wheel.
The labels in the figures are: 1-chassis, 2-scrap collecting box, 3-control screen, 4-capping lid, 5-T-tube tilting device, 6-inner waste stripping device, 7-inner coating device, 501-first driving wheel, 502-second driving wheel, 503-first spiral bevel gear, 504-second spiral bevel gear, 505-third driving wheel, 506-fourth driving wheel, 507-first electric push rod, 508-first flat gear, 509-flat toothed disk, 5010-second flat gear, 5011-third flat gear, 5012-dumping disk, 5013-fifth driving wheel, 5014-second electric push rod, 5015-third spiral bevel gear, 5016-fourth spiral bevel gear, 5017-first helical gear, 5018-second helical gear, 5019-sixth driving wheel, 5020-a seventh driving wheel, 5021-a solid screw rod, 5022-a bearing seat, 5023-a lower pipe clamp, 5024-an upper pipe clamp, 5025-a fixed seat, 601-a motor, 602-a worm, 603-a worm gear, 604-a third bevel gear, 605-a fourth bevel gear, 606-a third electric push rod, 607-a first electromagnet, 608-an eighth driving wheel, 609-a ninth driving wheel, 6010-a tenth driving wheel, 6011-a fourth flat gear, 6012-a fifth flat gear, 6013-a fourth electric push rod, 6014-a sixth flat gear, 6015-an eleventh driving wheel, 6016-an internal tooth driving wheel, 6017-a grooved hollow screw rod, 6018-a control rod, 6019-a second electromagnet, 6020-a right fixed mounting plate, 6021-a folded arc knife, 6022-a left fixed mounting plate, 6023-first, 6024-second, 6025-third, 6026-fourth, 6027-total, 701-twelfth, 702-cam, 703-link, 704-nonporous, 705-spring, 706-driving rod, 707-driven, 708-fourteenth, 709-seventh, 7010-long, 7011-fifth, 7012-film coating spout, 7013-object-bearing rack bar, 7014-through hole, 7015-fifteenth, 7016-fifth, 7017-sixth, 7018-propelling gear.
Detailed Description
The invention is further described below with reference to the figures and examples.
Examples
A pipeline inner wall treatment device is shown in figures 1-8 and comprises a bottom frame 1, a waste collection box 2, a control screen 3, a top sealing cover 4, a T-shaped pipe inclining and rotating device 5, an inner pipeline waste and impurity stripping device 6 and an inner pipeline coating device 7; the front middle part of the underframe 1 is connected with the waste collecting box 2 through bolts; the left side of the top end of the underframe 1 is connected with the control screen 3; the right side of the top end of the underframe 1 is connected with the capping cover 4; a T-shaped pipe inclining and rotating device 5 is arranged in the middle of the top end of the underframe 1; an inner waste and impurity stripping device 6 is arranged on the right side of the top end of the underframe 1, the right end of the inner waste and impurity stripping device 6 is connected with the top sealing cover 4, and the left side of the bottom end of the inner waste and impurity stripping device 6 is connected with a T-shaped pipe inclining and rotating device 5; the left side of the top end of the underframe 1 is connected with the inner coating device 7, the inner coating device 7 is positioned on the right side of the control screen 3, and the right side of the bottom end of the inner coating device 7 is connected with the T-shaped pipe inclining and rotating device 5.
The T-shaped pipe tilting and rotating device 5 comprises a first driving wheel 501, a second driving wheel 502, a first spiral bevel gear 503, a second spiral bevel gear 504, a third driving wheel 505, a fourth driving wheel 506, a first electric push rod 507, a first flat gear 508, a flat toothed disc 509, a second flat gear 5010, a third flat gear 5011, a tilting disc 5012, a fifth driving wheel 5013, a second electric push rod 5014, a third spiral bevel gear 5015, a fourth spiral bevel gear 5016, a first bevel gear 5017, a second bevel gear 5018, a sixth driving wheel 5019, a seventh driving wheel 5020, a solid screw rod 5021, a bearing block 5022, a lower pipe clamp 5023, an upper pipe clamp 5024 and a fixed seat 5025; the left end of the first driving wheel 501 is in transmission connection with a second driving wheel 502; the left end of the second driving wheel 502 is in driving connection with a first spiral bevel gear 503, and the right end of the first spiral bevel gear 503 is connected with the first driving wheel 501; the left top of the first spiral bevel gear 503 is engaged with the second spiral bevel gear 504; the top end of the second spiral bevel gear 504 is in transmission connection with a third transmission wheel 505; the left end of the third driving wheel 505 is in driving connection with a fourth driving wheel 506; the right end of the third driving wheel 505 is in transmission connection with a fifth driving wheel 5013; the top end of the fourth transmission wheel 506 is connected with a first electric push rod 507; the top end of the first electric push rod 507 is connected with the first flat gear 508; the rear end of the first flat gear 508 is meshed with a flat gear disc 509; the axle center of the rear end of the flat fluted disc 509 is in transmission connection with the second flat gear 5010; the left end of the second flat gear 5010 is meshed with the third flat gear 5011; the rear end axle center of the third flat gear 5011 is in transmission connection with the dumping disc 5012; the right lower side of the front middle part of the tilting disc 5012 is connected with a bearing seat 5022; the right upper side of the front middle part of the tilting disc 5012 is connected with a fixed seat 5025; the top end of the fifth transmission wheel 5013 is connected with a second electric push rod 5014; the top end of the second electric push rod 5014 is connected with a third spiral bevel gear 5015; the rear top of the third spiral bevel gear 5015 is meshed with the fourth spiral bevel gear 5016; the rear end axle center of the fourth spiral bevel gear 5016 is in transmission connection with the first bevel gear 5017; the right end of the first bevel gear 5017 is meshed with the second bevel gear 5018; the top end of the second bevel gear 5018 is in transmission connection with a sixth transmission wheel 5019; the right end of the sixth transmission wheel 5019 is in transmission connection with a seventh transmission wheel 5020; the top end of a seventh driving wheel 5020 is in transmission connection with a solid screw rod 5021, the bottom of the outer surface of the solid screw rod 5021 is connected with a bearing block 5022, and the top end of the solid screw rod 5021 is connected with a fixed seat 5025; the middle bottom of the outer surface of the solid screw rod 5021 is in transmission connection with a lower pipe clamp 5023; the middle upper part of the outer surface of the solid screw rod 5021 is in transmission connection with an upper pipe clamp 5024; the right end of the first driving wheel 501 is connected with the inner waste stripping device 6.
The inner duct waste and impurity stripping device 6 comprises a motor 601, a worm 602, a worm gear 603, a third bevel gear 604, a fourth bevel gear 605, a third electric push rod 606, a first electromagnet 607, an eighth driving wheel 608, a ninth driving wheel 609, a tenth driving wheel 6010, a fourth flat gear 6011, a fifth flat gear 6012, a fourth electric push rod 6013, a sixth flat gear 6014, an eleventh driving wheel 6015, an internal tooth driving wheel 6016, a grooved hollow screw 6017, a control rod 6018, a second electromagnet 6019, a right fixed mounting plate 6020, a folding arc knife 6021, a left fixed mounting plate 6022, a first folding and unfolding control wheel 6023, a second folding and unfolding control wheel 6024, a third folding and unfolding control wheel 6025, a fourth folding and unfolding control wheel 6026 and a master control wheel 6027; the left end of the motor 601 is in transmission connection with the worm 602; the top end of the worm 602 is meshed with the worm wheel 603; the left end of the worm 602 is in transmission connection with an eighth transmission wheel 608, and the right end of the eighth transmission wheel 608 is connected with the motor 601; the left end of an eighth driving wheel 608 is in transmission connection with a ninth driving wheel 609, and the right end of the ninth driving wheel 609 is connected with the motor 601; the top end of the worm gear 603 is in transmission connection with a third bevel gear 604; the top end of the third bevel gear 604 is meshed with the fourth bevel gear 605; the left end of the fourth bevel gear 605 is in transmission connection with a third electric push rod 606; the left end of the third electric push rod 606 is connected with the first electromagnet 607; the top end of the ninth driving wheel 609 is in transmission connection with a tenth driving wheel 6010; the left end of a tenth driving wheel 6010 is connected with a fourth flat gear 6011; the top end of the fourth spur gear 6011 is meshed with the fifth spur gear 6012; the left end of the fifth spur gear 6012 is engaged with a fourth electric push rod 6013; the top end of the fifth spur gear 6012 is meshed with the sixth spur gear 6014; the right end of the sixth spur gear 6014 is in transmission connection with an eleventh transmission wheel 6015; the top end of the eleventh transmission wheel 6015 is meshed with the internal tooth transmission wheel 6016; the axle center of the internal tooth transmission wheel 6016 is inserted with a hollow screw 6017 with a groove; a control rod 6018 is arranged inside the grooved hollow screw 6017; the left end of the grooved hollow screw 6017 is welded with a right fixed mounting plate 6020; the right end of the control rod 6018 is connected with a second electromagnet 6019; the left side of the outer surface of the control rod 6018 is in contact with the right fixed mounting plate 6020; the left end of the outer surface of the control rod 6018 is in contact with the left fixed mounting plate 6022; the left end of the control rod 6018 is in transmission connection with a main control wheel 6027; the left top of the right fixed mounting plate 6020 is rotatably connected with the folding arc knife 6021; the left end of the folding arc knife 6021 is rotatably connected with the left fixed mounting plate 6022; the left top part of the left fixed mounting plate 6022 is rotatably connected with a first folding and unfolding control wheel 6023, and the right end of the first folding and unfolding control wheel 6023 is connected with a folding arc knife 6021; the front end of the left middle of the left fixed mounting plate 6022 is rotatably connected with a second deploying and retracting control wheel 6024; the left bottom of the left fixed mounting plate 6022 is rotatably connected with a third deploying and retracting control wheel 6025; the left middle rear part of the left fixed mounting plate 6022 is rotatably connected with a fourth folding and unfolding control wheel 6026; the bottom end of the eighth driving wheel 608 is connected with the T-shaped pipe inclining and rotating device 5.
The inner coating device 7 comprises a twelfth driving wheel 701, a cam 702, a connecting rod sliding block 703, a non-porous sliding chute 704, a spring 705, a driving rod 706, a driven wheel 707, a fourteenth driving wheel 708, a seventh flat gear 709, a long gear 7010, a fifth electric push rod 7011, a coating nozzle 7012, an object bearing toothed rod 7013, a through hole sliding chute 7014, a fifteenth driving wheel 7015, a fifth spiral bevel gear 7016, a sixth spiral bevel gear 7017 and a pushing gear 7018; the left end of a twelfth driving wheel 701 is in driving connection with a cam 702; the bottom end of the cam 702 is in contact with the link slider 703; the left end of the connecting rod sliding block 703 is in sliding connection with the non-porous sliding chute 704; the bottom end of the connecting rod sliding block 703 is welded with the spring 705; the right bottom of the connecting rod sliding block 703 is in transmission connection with a transmission rod 706; the bottom end inside the transmission rod 706 is in transmission connection with a driven wheel 707; the right end of the driven wheel 707 is in transmission connection with a fourteenth transmission wheel 708; the right end of the fourteenth driving wheel 708 is in transmission connection with a seventh flat gear 709, and the left end of the seventh flat gear 709 is connected with a driven wheel 707; the bottom end of the outer surface of the fourteenth driving wheel 708 is in driving connection with a fifteenth driving wheel 7015; the bottom end of the seventh spur gear 709 is meshed with the long gear 7010; the right end of the long gear 7010 is connected with a fifth electric push rod 7011; the bottom end of the long gear 7010 is connected with an object bearing toothed bar 7013 through a support bar; the right end of the fifth electric push rod 7011 is connected with a coating nozzle 7012; the bottom end of the object bearing toothed bar 7013 is in sliding connection with the through hole sliding groove 7014; the right end of the fifteenth driving wheel 7015 is in driving connection with a fifth spiral bevel gear 7016; the right rear part of the fifth spiral bevel gear 7016 is meshed with the sixth spiral bevel gear 7017; the right end of the sixth spiral bevel gear 7017 is in transmission connection with a propelling gear 7018; the bottom end of the twelfth driving wheel 701 is connected with the T-shaped pipe inclining and rotating device 5.
A brush is arranged above the left side of the top end of the inner channel waste and impurity stripping device 6.
And the middle part of the bottom of the top sealing cover 4 is provided with a laser generator.
The second helical gear 5018, the sixth driving wheel 5019, the seventh driving wheel 5020, the solid lead screw 5021, the bearing block 5022, the lower pipe clamp 5023, the upper pipe clamp 5024 and the fixing seat 5025 are provided in two groups and are respectively located on the middle left side of the front end and the middle right side of the front end of the tilting disk 5012.
The four folding arc knives 6021 are respectively connected with the first folding and unfolding control wheel 6023, the second folding and unfolding control wheel 6024, the third folding and unfolding control wheel 6025 and the fourth folding and unfolding control wheel 6026.
The working principle is as follows: when in use, the pipeline treatment device is firstly installed at a place to be used, then a power supply is connected, the control screen 3 is started, the T-shaped pipe to be treated is fixed by the T-shaped pipe tilting and rotating device 5, then the inner-channel waste and impurity stripping device 6 is started firstly, the inner-channel waste and impurity stripping device 6 is gradually extended into one branch pipe of the three branch pipes of the T-shaped pipe, simultaneously the waste and impurity such as rust, welding slag, grease, dust and the like on the inner wall of the branch pipe is rotationally stripped, most of the stripped waste and impurity can fall into the pipeline, a small part of the stripped waste and impurity can be adhered to the inner-channel waste and impurity stripping device 6, then the inner-channel waste and impurity stripping device 6 is withdrawn from the pipeline, the T-shaped pipe tilting and rotating device 5 is started after the pipeline is withdrawn, on one hand, the waste and impurity can fall out from the pipeline and enter the waste collecting box 2, on the other hand, the position of the pipe opening is adjusted, each branch pipe can be cleaned once or twice, namely, three branch pipes of the T-shaped pipe are cleaned up, then the inner-channel coating device 7 is started, the inner-channel waste stripping device 6 extends into the three branch pipes respectively to carry out coating by rotationally spraying coating liquid, the inner wall of the circular pipeline can be coated with a coating by the rotational coating, although the pipeline only needs to be coated with the coating, the thickness of the coating is slightly different and the use of the pipeline is not influenced, in order to pursue a better coating effect, the T-shaped pipe can be rotationally adjusted by the T-shaped pipe tilting and rotating device 5 after the coating work of one branch pipe is finished, the coating liquid gathered by gravity is dispersed on the inner wall of the pipeline again, the coating effect is optimized, the using amount of the coating liquid is reduced, the probability of damage to the health of workers is reduced, the production safety is improved, and the production cost is reduced, is worthy of popularization and application.
The T-shaped pipe tilting and rotating device 5 comprises a first driving wheel 501, a second driving wheel 502, a first spiral bevel gear 503, a second spiral bevel gear 504, a third driving wheel 505, a fourth driving wheel 506, a first electric push rod 507, a first flat gear 508, a flat toothed disc 509, a second flat gear 5010, a third flat gear 5011, a tilting disc 5012, a fifth driving wheel 5013, a second electric push rod 5014, a third spiral bevel gear 5015, a fourth spiral bevel gear 5016, a first bevel gear 5017, a second bevel gear 5018, a sixth driving wheel 5019, a seventh driving wheel 5020, a solid screw rod 5021, a bearing block 5022, a lower pipe clamp 5023, an upper pipe clamp 5024 and a fixed seat 5025; the left end of the first driving wheel 501 is in transmission connection with a second driving wheel 502; the left end of the second driving wheel 502 is in driving connection with a first spiral bevel gear 503, and the right end of the first spiral bevel gear 503 is connected with the first driving wheel 501; the left top of the first spiral bevel gear 503 is engaged with the second spiral bevel gear 504; the top end of the second spiral bevel gear 504 is in transmission connection with a third transmission wheel 505; the left end of the third driving wheel 505 is in driving connection with a fourth driving wheel 506; the right end of the third driving wheel 505 is in transmission connection with a fifth driving wheel 5013; the top end of the fourth transmission wheel 506 is connected with a first electric push rod 507; the top end of the first electric push rod 507 is connected with the first flat gear 508; the rear end of the first flat gear 508 is meshed with a flat gear disc 509; the axle center of the rear end of the flat fluted disc 509 is in transmission connection with the second flat gear 5010; the left end of the second flat gear 5010 is meshed with the third flat gear 5011; the rear end axle center of the third flat gear 5011 is in transmission connection with the dumping disc 5012; the right lower side of the front middle part of the tilting disc 5012 is connected with a bearing seat 5022; the right upper side of the front middle part of the tilting disc 5012 is connected with a fixed seat 5025; the top end of the fifth transmission wheel 5013 is connected with a second electric push rod 5014; the top end of the second electric push rod 5014 is connected with a third spiral bevel gear 5015; the rear top of the third spiral bevel gear 5015 is meshed with the fourth spiral bevel gear 5016; the rear end axle center of the fourth spiral bevel gear 5016 is in transmission connection with the first bevel gear 5017; the right end of the first bevel gear 5017 is meshed with the second bevel gear 5018; the top end of the second bevel gear 5018 is in transmission connection with a sixth transmission wheel 5019; the right end of the sixth transmission wheel 5019 is in transmission connection with a seventh transmission wheel 5020; the top end of a seventh driving wheel 5020 is in transmission connection with a solid screw rod 5021, the bottom of the outer surface of the solid screw rod 5021 is connected with a bearing block 5022, and the top end of the solid screw rod 5021 is connected with a fixed seat 5025; the middle bottom of the outer surface of the solid screw rod 5021 is in transmission connection with a lower pipe clamp 5023; the middle upper part of the outer surface of the solid screw rod 5021 is in transmission connection with an upper pipe clamp 5024; the right end of the first driving wheel 501 is connected with the inner waste stripping device 6.
When the T-shaped pipe is to be fixed, a first spiral bevel gear 503 is driven by a first driving wheel 501, then a second spiral bevel gear 504 is engaged, then a third driving wheel 505 is driven, then a fifth driving wheel 5013 is driven, then a third spiral bevel gear 5015 is driven, a fourth spiral bevel gear 5016 engaged with the third spiral bevel gear is driven, the fourth spiral bevel gear 5016 drives a first spiral bevel gear 5017, the first spiral bevel gear 5017 is engaged with a second spiral bevel gear 5018, then a sixth driving wheel 5019 is driven, then a solid lead screw 5021 is driven, the solid lead screw 5021 drives a lower pipe clamp 5023 and an upper pipe clamp 5024 to move in opposite directions after rotating, when the distance between the lower pipe clamp 5023 and the upper pipe clamp 5024 is slightly wider than the outer diameter of the T-head branch pipe on the T-shaped pipe, the T-head branch pipe at one end is placed between the lower pipe clamp 5023 and the upper pipe clamp 5024 to wait for clamping, after the clamping is determined to be stable, a second electric push rod 5014 is controlled to descend, and fixing the clamping state. When the position state of the T-shaped pipe needs to be adjusted, the first electric push rod 507 is controlled to ascend to push the first flat gear 508 to be meshed with the flat toothed disc 509, then the third transmission wheel 505 transmits the fourth transmission wheel 506, the fourth transmission wheel 506 transmits the first flat gear 508 and then drives the flat toothed disc 509 meshed with the first flat gear, the flat toothed disc 509 drives the second flat gear 5010, the second flat gear 5010 is meshed with the third flat gear 5011, the third flat gear 5011 drives the dumping circular disc 5012 to rotate, therefore, the rotation of the dumping circular disc 5012 is controlled, and when the position is needed to rotate, the first electric push rod 507 is contracted to enable the first flat gear 508 to be disengaged from the flat toothed disc 509. The device is mainly responsible for fixed T venturi tube and through rotatory adjustment T venturi tube, can directly pour the waste material of scraping from the inner wall from intraductal through rotatory, need not to set up in addition and clear away the device of waste material from intraductal, can reduction in production cost, and during follow-up coating, can make because of the coating film liquid dispersion of gravity gathering to whole inside pipe wall through rotatory equally, improved the utilization ratio of coating film liquid, reduced the quantity of coating film liquid, reduced manufacturing cost, be worth using widely.
The inner duct waste and impurity stripping device 6 comprises a motor 601, a worm 602, a worm gear 603, a third bevel gear 604, a fourth bevel gear 605, a third electric push rod 606, a first electromagnet 607, an eighth driving wheel 608, a ninth driving wheel 609, a tenth driving wheel 6010, a fourth flat gear 6011, a fifth flat gear 6012, a fourth electric push rod 6013, a sixth flat gear 6014, an eleventh driving wheel 6015, an internal tooth driving wheel 6016, a grooved hollow screw 6017, a control rod 6018, a second electromagnet 6019, a right fixed mounting plate 6020, a folding arc knife 6021, a left fixed mounting plate 6022, a first folding and unfolding control wheel 6023, a second folding and unfolding control wheel 6024, a third folding and unfolding control wheel 6025, a fourth folding and unfolding control wheel 6026 and a master control wheel 6027; the left end of the motor 601 is in transmission connection with the worm 602; the top end of the worm 602 is meshed with the worm wheel 603; the left end of the worm 602 is in transmission connection with an eighth transmission wheel 608, and the right end of the eighth transmission wheel 608 is connected with the motor 601; the left end of an eighth driving wheel 608 is in transmission connection with a ninth driving wheel 609, and the right end of the ninth driving wheel 609 is connected with the motor 601; the top end of the worm gear 603 is in transmission connection with a third bevel gear 604; the top end of the third bevel gear 604 is meshed with the fourth bevel gear 605; the left end of the fourth bevel gear 605 is in transmission connection with a third electric push rod 606; the left end of the third electric push rod 606 is connected with the first electromagnet 607; the top end of the ninth driving wheel 609 is in transmission connection with a tenth driving wheel 6010; the left end of a tenth driving wheel 6010 is connected with a fourth flat gear 6011; the top end of the fourth spur gear 6011 is meshed with the fifth spur gear 6012; the left end of the fifth spur gear 6012 is engaged with a fourth electric push rod 6013; the top end of the fifth spur gear 6012 is meshed with the sixth spur gear 6014; the right end of the sixth spur gear 6014 is in transmission connection with an eleventh transmission wheel 6015; the top end of the eleventh transmission wheel 6015 is meshed with the internal tooth transmission wheel 6016; the axle center of the internal tooth transmission wheel 6016 is inserted with a hollow screw 6017 with a groove; a control rod 6018 is arranged inside the grooved hollow screw 6017; the left end of the grooved hollow screw 6017 is welded with a right fixed mounting plate 6020; the right end of the control rod 6018 is connected with a second electromagnet 6019; the left side of the outer surface of the control rod 6018 is in contact with the right fixed mounting plate 6020; the left end of the outer surface of the control rod 6018 is in contact with the left fixed mounting plate 6022; the left end of the control rod 6018 is in transmission connection with a main control wheel 6027; the left top of the right fixed mounting plate 6020 is rotatably connected with the folding arc knife 6021; the left end of the folding arc knife 6021 is rotatably connected with the left fixed mounting plate 6022; the left top part of the left fixed mounting plate 6022 is rotatably connected with a first folding and unfolding control wheel 6023, and the right end of the first folding and unfolding control wheel 6023 is connected with a folding arc knife 6021; the front end of the left middle of the left fixed mounting plate 6022 is rotatably connected with a second deploying and retracting control wheel 6024; the left bottom of the left fixed mounting plate 6022 is rotatably connected with a third deploying and retracting control wheel 6025; the left middle rear part of the left fixed mounting plate 6022 is rotatably connected with a fourth folding and unfolding control wheel 6026; the bottom end of the eighth driving wheel 608 is connected with the T-shaped pipe inclining and rotating device 5.
When the scraping and sweeping work of the inner wall of the branch pipe is required, a motor 601 is used for simultaneously driving a worm 602 and a ninth driving wheel 609, then a tenth driving wheel 6010 is driven, then a fourth flat gear 6011 is driven, then a fifth flat gear 6012 is meshed, then a sixth flat gear 6014 is meshed, then an eleventh driving wheel 6015 is driven, then an internal tooth driving wheel 6016 is driven, the internal tooth driving wheel 6016 drives a grooved hollow lead screw 6017 to rotate, because the teeth which can be embedded into the grooves of the grooved hollow lead screw 6017 are arranged in the middle of the internal tooth driving wheel 6016, when the grooved hollow lead screw 6017 is driven by the internal tooth driving wheel 6016 to rotate left and right, the internal tooth 6016 can keep stable and immovable, when the grooved hollow lead screw 6017 pushes a folding arc knife 6021 to enter the inside of the branch pipe, a fourth electric push rod 3 contracts to enable the fifth flat gear 6012 to be disengaged from the fourth flat gear 6011 and the sixth flat gear, so as to stop the movement of the folding arc knife 6021, then the rotating worm 602 is engaged with the driving worm wheel 603, the worm wheel 603 drives the third bevel gear 604, then the engaged fourth bevel gear 605 is driven, then the third electric push rod 606 is driven, the first electromagnet 607 is driven to rotate by the third electric push rod 606, then the first electromagnet 607 and the second electromagnet 6019 are energized to generate magnetism at the same time, then the third electric push rod 606 is controlled to extend to make the first electromagnet 607 and the second electromagnet 6019 mutually attract, after the mutual attraction, the fourth bevel gear 605 drives the control rod 6018, then the control rod 6018 drives the main control wheel 6027 to rotate, when the main control wheel 6027 rotates, the third electric push rod 606 is controlled to contract, the main control wheel 6027 is pulled leftwards to move rightwards, then the first folding and unfolding control wheel 6023 is engaged with each other, then the first folding and unfolding control wheel 6023 is driven, thereby controlling the folding arc knife 6021 to unfold, the blade is attached to the inner wall of the branch pipe, after the blade is attached to the inner wall, the third electric push rod 606 is controlled to extend again to push the control rod 6018, the main control wheel 6027 is disengaged from the first folding and unfolding control wheel 6023, the position of the folding arc blade 6021 is fixed, then the first electromagnet 607 and the second electromagnet 6019 are powered off, the third electric push rod 606 is contracted, the first electromagnet 607 and the second electromagnet 6019 are powered off, the control rod 6018 is not fixed, and the control rod 6018 and the grooved hollow screw 6017 move together, so that the grooved hollow screw 6017 is prevented from being damaged in the process of moving to the right continuously. After the folding arc knife 6021 is unfolded, the fourth electric push rod 6013 is continuously controlled to extend, the fifth flat gear 6012 is meshed with the fourth flat gear 6011 and the sixth flat gear 6014, then the folding arc knife 6021 is continuously rotated and pushed leftwards, the inner wall of the branch pipe is cleaned, the motor 601 is reversely rotated after cleaning is completed, the folding arc knife 6021 can be completely withdrawn from the pipeline after the steps are repeated once, and cleaning work on a section of branch pipe is completely completed. The device is simple to use, can replace the manual work to handle narrow and small pipeline inner wall, can improve the work efficiency of scraping useless debris greatly, replaces artifical the avoiding workman to be injured because of the use tools when scraping the work in addition, has improved production efficiency, has reduced manufacturing cost, is worth using widely. Meanwhile, the device can also be linked with the T-shaped pipe inclining and rotating device 5 and the inner channel coating device 7.
The inner coating device 7 comprises a twelfth driving wheel 701, a cam 702, a connecting rod sliding block 703, a non-porous sliding chute 704, a spring 705, a driving rod 706, a driven wheel 707, a fourteenth driving wheel 708, a seventh flat gear 709, a long gear 7010, a fifth electric push rod 7011, a coating nozzle 7012, an object bearing toothed rod 7013, a through hole sliding chute 7014, a fifteenth driving wheel 7015, a fifth spiral bevel gear 7016, a sixth spiral bevel gear 7017 and a pushing gear 7018; the left end of a twelfth driving wheel 701 is in driving connection with a cam 702; the bottom end of the cam 702 is in contact with the link slider 703; the left end of the connecting rod sliding block 703 is in sliding connection with the non-porous sliding chute 704; the bottom end of the connecting rod sliding block 703 is welded with the spring 705; the right bottom of the connecting rod sliding block 703 is in transmission connection with a transmission rod 706; the bottom end inside the transmission rod 706 is in transmission connection with a driven wheel 707; the right end of the driven wheel 707 is in transmission connection with a fourteenth transmission wheel 708; the right end of the fourteenth driving wheel 708 is in transmission connection with a seventh flat gear 709, and the left end of the seventh flat gear 709 is connected with a driven wheel 707; the bottom end of the outer surface of the fourteenth driving wheel 708 is in driving connection with a fifteenth driving wheel 7015; the bottom end of the seventh spur gear 709 is meshed with the long gear 7010; the right end of the long gear 7010 is connected with a fifth electric push rod 7011; the bottom end of the long gear 7010 is connected with an object bearing toothed bar 7013 through a support bar; the right end of the fifth electric push rod 7011 is connected with a coating nozzle 7012; the bottom end of the object bearing toothed bar 7013 is in sliding connection with the through hole sliding groove 7014; the right end of the fifteenth driving wheel 7015 is in driving connection with a fifth spiral bevel gear 7016; the right rear part of the fifth spiral bevel gear 7016 is meshed with the sixth spiral bevel gear 7017; the right end of the sixth spiral bevel gear 7017 is in transmission connection with a propelling gear 7018; the bottom end of the twelfth driving wheel 701 is connected with the T-shaped pipe inclining and rotating device 5.
When coating is required, firstly, the cam 702 is driven by the twelfth driving wheel 701, when the cam 702 rotates until the convex block faces downwards, the connecting rod sliding block 703 is pressed to move downwards, the connecting rod sliding block 703 moving downwards compresses the spring 705, simultaneously, the driving rod 706 is pushed to rotate for a half circle, then, the cam 702 rotates to ensure that the convex block does not face downwards, the spring 705 rebounds to drive the connecting rod sliding block 703 to move upwards, the connecting rod sliding block 703 drives the driving rod 706 to move upwards and then drives the driven wheel 707 to rotate for a half circle, therefore, the driven wheel 707 rotates through the matching of the cam 702, the connecting rod sliding block 703, the spring 705 and the driving rod 706, the driven wheel 707 drives the fourteenth driving wheel 708, the fourteenth driving wheel 708 drives the seventh flat gear 709 and the fifteenth driving wheel 7015 at the same time, the seventh flat gear 709 drives the long gear 7010 meshed with the seventh flat gear 709 to rotate and then drives the fifth electric push, finally, the coating nozzle 7012 is driven to rotate; on the other hand, the fifth driving wheel 7015 rotates to drive the fifth helical bevel gear 7016, then the film coating device is engaged with a sixth spiral bevel gear 7017 and then drives a pushing gear 7018, the rotating pushing gear 7018 is engaged with an object bearing toothed bar 7013 to push the object bearing toothed bar to move, finally the left and right movement of a film coating nozzle 7012 is controlled, the rotation of the film coating nozzle 7012 is added with the left and right movement, and finally the film coating work on the whole inner wall of the T-shaped pipe branch pipe is realized, and through speed regulation, the coating nozzles 7012 can be ensured to move towards the inner parts of the branch pipes, meanwhile, the whole inner wall can be covered by rotary spraying, no spiral trace can be formed, meanwhile, because the long gear 7010 is long enough, the seventh spur gear 709 and the long gear 7010 do not disengage, if the phenomenon of flowing and gathering of the coating liquid is worried about, the coating liquid can be dispersed and flowed by the rotation of the T-shaped pipe inclining and rotating device 5 and distributed on the whole inner wall. The device is simple to use, feeds through the rotation fit, can perfectly replace traditional artifical coating film or irritate coating film liquid coating film, has improved the efficiency of coating film greatly, has reduced the quantity of coating film liquid, has reduced manufacturing cost, does not need the workman to contact with coating film liquid for a long time moreover, has stopped the possibility that the workman is influenced healthily by coating film liquid from the root, is worth using widely. Meanwhile, the device can also form linkage with the T-shaped pipe inclining and rotating device 5 and the inner channel waste and impurity stripping device 6.
The brush is arranged above the left side of the top end of the inner channel waste stripping device 6, part of waste materials are bound to be stuck on the cutting edge of the folding arc knife 6021 after the cleaning operation is finished, the cutting edge can be corroded without cleaning for a long time, and the use is influenced, so that the brush is arranged, the folding arc knife 6021 is unfolded and rotated at the brush, the waste materials on the cutting edge can be cleaned, and the service life of the device is prolonged.
The middle of the bottom of the top sealing cover 4 is provided with a laser generator, whether a cross arm or a long arm of the T-shaped pipe is in a horizontal state or not can be judged through the laser generator, and the cross arm or the long arm is adjusted in an auxiliary mode, so that the phenomenon that the device and the T-shaped pipe are mutually extruded to cause damage due to impurity removal and film coating when the cross arm or the long arm is in a non-horizontal state is avoided.
The combined devices of the second bevel gear 5018, the sixth driving wheel 5019, the seventh driving wheel 5020, the solid lead screw 5021, the bearing seat 5022, the lower pipe clamp 5023, the upper pipe clamp 5024 and the fixing seat 5025 are provided with two groups and are respectively located on the left side in the front end of the toppling disc 5012 and the right side in the front end of the toppling disc 5022, the two groups of clamping devices are arranged, so that clamping can be firmer, the T-shaped pipe can be prevented from offsetting in the rotating process, the branch pipe ports cannot be aligned with the devices, and work is affected or even the devices are damaged.
The four folding arc knives 6021 are provided with four, are respectively connected with the left top, the left bottom, the left middle front side and the left middle rear side of the right fixed mounting plate 6020, can improve the working efficiency, ensure the working effect, can balance the stress, prevent the device from generating deformation too early due to long-time stress unevenness, and prolong the service life of the device.
The technical solutions of the present invention or similar technical solutions designed by those skilled in the art based on the teachings of the technical solutions of the present invention are all within the scope of the present invention to achieve the above technical effects.
Claims (8)
1. A pipeline inner wall treatment device comprises a bottom frame (1), a waste material collecting box (2), a control screen (3) and a top sealing cover (4), and is characterized by further comprising a T-shaped pipe inclining and rotating device (5), an inner pipeline waste and impurity stripping device (6) and an inner pipeline film coating device (7); the front middle part of the underframe (1) is connected with the waste collecting box (2) through bolts; the left side of the top end of the bottom frame (1) is connected with the control screen (3); the right side of the top end of the bottom frame (1) is connected with a top sealing cover (4); a T-shaped pipe inclining and rotating device (5) is arranged in the middle of the top end of the underframe (1); an inner waste and impurity stripping device (6) is arranged on the right side of the top end of the bottom frame (1), the right end of the inner waste and impurity stripping device (6) is connected with the top sealing cover (4), and the left side of the bottom end of the inner waste and impurity stripping device (6) is connected with a T-shaped pipe tilting and rotating device (5); the left side of the top end of the bottom frame (1) is connected with an inner coating device (7), the inner coating device (7) is positioned on the right side of the control screen (3), and the right side of the bottom end of the inner coating device (7) is connected with a T-shaped pipe inclining and rotating device (5).
2. The apparatus for treating the inner wall of a pipeline according to claim 1, the T-shaped pipe tilting and rotating device (5) comprises a first transmission wheel (501), a second transmission wheel (502), a first spiral bevel gear (503), a second spiral bevel gear (504), a third transmission wheel (505), a fourth transmission wheel (506), a first electric push rod (507), a first flat gear (508), a flat toothed disc (509), a second flat gear (5010), a third flat gear (5011), a tilting disc (5012), a fifth transmission wheel (5013), a second electric push rod (5014), a third spiral bevel gear (5015), a fourth spiral bevel gear (5016), a first bevel gear (5017), a second bevel gear (5018), a sixth transmission wheel (5019), a seventh transmission wheel (5020), a solid screw rod (5021), a bearing seat (5022), a lower pipe clamp (5023), an upper pipe clamp (5024) and a fixed seat (5025); the left end of the first driving wheel (501) is in driving connection with a second driving wheel (502); the left end of the second transmission wheel (502) is in transmission connection with a first spiral bevel gear (503), and the right end of the first spiral bevel gear (503) is connected with a first transmission wheel (501); the left top of the first spiral bevel gear (503) is meshed with the second spiral bevel gear (504); the top end of the second spiral bevel gear (504) is in transmission connection with a third transmission wheel (505); the left end of the third driving wheel (505) is in transmission connection with a fourth driving wheel (506); the right end of the third driving wheel (505) is in transmission connection with a fifth driving wheel (5013); the top end of the fourth transmission wheel (506) is connected with a first electric push rod (507); the top end of the first electric push rod (507) is connected with the first flat gear (508); the rear end of the first flat gear (508) is meshed with a flat fluted disc (509); the rear end axle center of the flat fluted disc (509) is in transmission connection with a second flat gear (5010); the left end of the second flat gear (5010) is meshed with the third flat gear (5011); the rear end axle center of the third flat gear (5011) is in transmission connection with the dumping disc (5012); the right lower side of the front middle part of the dumping disc (5012) is connected with a bearing seat (5022); the right upper side of the front middle part of the dumping disc (5012) is connected with a fixed seat (5025); the top end of the fifth transmission wheel (5013) is connected with a second electric push rod (5014); the top end of the second electric push rod (5014) is connected with a third spiral bevel gear (5015); the rear top of the third spiral bevel gear (5015) is meshed with the fourth spiral bevel gear (5016); the rear end axle center of the fourth spiral bevel gear (5016) is in transmission connection with the first bevel gear (5017); the right end of the first bevel gear (5017) is meshed with the second bevel gear (5018); the top end of the second bevel gear (5018) is in transmission connection with a sixth transmission wheel (5019); the right end of the sixth transmission wheel (5019) is in transmission connection with the seventh transmission wheel (5020); the top end of a seventh transmission wheel (5020) is in transmission connection with a solid screw rod (5021), the bottom of the outer surface of the solid screw rod (5021) is connected with a bearing seat (5022), and the top end of the solid screw rod (5021) is connected with a fixed seat (5025); the middle bottom of the outer surface of the solid screw rod (5021) is in transmission connection with the lower pipe clamp (5023); the middle upper part of the outer surface of the solid screw rod (5021) is in transmission connection with the upper pipe clamp (5024); the right end of the first driving wheel (501) is connected with the inner channel waste and impurity stripping device (6).
3. The pipeline inner wall treatment device according to claim 2, wherein the inner pipeline waste and impurity stripping device (6) comprises a motor (601), a worm (602), a worm gear (603), a third bevel gear (604), a fourth bevel gear (605), a third electric push rod (606), a first electromagnet (607), an eighth transmission wheel (608), a ninth transmission wheel (609), a tenth transmission wheel (6010), a fourth flat gear (6011), a fifth flat gear (6012), a fourth electric push rod (6013), a sixth flat gear (6014), an eleventh transmission wheel (6015), an internal tooth transmission wheel (6016), a grooved hollow screw rod (6017), a control rod (6018), a second electromagnet (6019), a right fixed mounting plate (6020), a folding arc knife (6021), a left fixed mounting plate (6022), a first retraction control wheel (6023), a second retraction control wheel (6024), a third retraction control wheel (6025), a worm (6021), a folding arc knife (6021), a left fixed arc knife (6021), a third retraction control wheel, A fourth deploy control wheel (6026) and a master control wheel (6027); the left end of the motor (601) is in transmission connection with the worm (602); the top end of the worm (602) is meshed with the worm wheel (603); the left end of the worm (602) is in transmission connection with an eighth transmission wheel (608), and the right end of the eighth transmission wheel (608) is connected with a motor (601); the left end of the eighth driving wheel (608) is in transmission connection with a ninth driving wheel (609), and the right end of the ninth driving wheel (609) is connected with a motor (601); the top end of the worm wheel (603) is in transmission connection with a third bevel gear (604); the top end of the third helical gear (604) is meshed with the fourth helical gear (605); the left end of the fourth bevel gear (605) is in transmission connection with a third electric push rod (606); the left end of the third electric push rod (606) is connected with the first electromagnet (607); the top end of the ninth driving wheel (609) is in transmission connection with a tenth driving wheel (6010); the left end of a tenth transmission wheel (6010) is connected with a fourth flat gear (6011); the top end of the fourth flat gear (6011) is meshed with the fifth flat gear (6012); the left end of a fifth flat gear (6012) is meshed with a fourth electric push rod (6013); the top end of the fifth flat gear (6012) is meshed with the sixth flat gear (6014); the right end of the sixth flat gear (6014) is in transmission connection with an eleventh transmission wheel (6015); the top end of an eleventh transmission wheel (6015) is meshed with an internal tooth transmission wheel (6016); the axle center of the internal tooth transmission wheel (6016) is inserted with a hollow screw rod (6017) with a groove; a control rod (6018) is arranged inside the grooved hollow screw rod (6017); the left end of a grooved hollow screw rod (6017) is welded with a right fixed mounting plate (6020); the right end of the control rod (6018) is connected with a second electromagnet (6019); the left side of the outer surface of the control rod (6018) is in contact with the right fixed mounting plate (6020); the left end of the outer surface of the control rod (6018) is contacted with the left fixed mounting plate (6022); the left end of the control rod (6018) is in transmission connection with a main control wheel (6027); the left top of the right fixed mounting plate (6020) is rotatably connected with the folding arc knife (6021); the left end of the folding arc knife (6021) is rotatably connected with the left fixed mounting plate (6022); the left top of the left fixed mounting plate (6022) is rotatably connected with a first folding and unfolding control wheel (6023), and the right end of the first folding and unfolding control wheel (6023) is connected with a folding arc knife (6021); the front end of the left middle of the left fixed mounting plate (6022) is rotationally connected with a second folding and unfolding control wheel (6024); the left bottom of the left fixed mounting plate (6022) is rotationally connected with a third folding and unfolding control wheel (6025); the left middle rear part of the left fixed mounting plate (6022) is rotationally connected with a fourth folding and unfolding control wheel (6026); the bottom end of the eighth driving wheel (608) is connected with the T-shaped pipe inclining and rotating device (5).
4. The pipeline inner wall treatment device according to claim 3, wherein the inner coating device (7) comprises a twelfth transmission wheel (701), a cam (702), a connecting rod sliding block (703), a non-porous sliding groove (704), a spring (705), a transmission rod (706), a driven wheel (707), a fourteenth transmission wheel (708), a seventh flat gear (709), a long gear (7010), a fifth electric push rod (7011), a coating nozzle (7012), a bearing toothed bar (7013), a through hole sliding groove (7014), a fifteenth transmission wheel (7015), a fifth spiral bevel gear (7016), a sixth spiral bevel gear (7017) and a propelling gear (7018); the left end of the twelfth transmission wheel (701) is in transmission connection with the cam (702); the bottom end of the cam (702) is contacted with the connecting rod sliding block (703); the left end of the connecting rod sliding block (703) is in sliding connection with the non-porous sliding chute (704); the bottom end of the connecting rod sliding block (703) is welded with the spring (705); the right bottom of the connecting rod sliding block (703) is in transmission connection with a transmission rod (706); the bottom end inside the transmission rod (706) is in transmission connection with a driven wheel (707); the right end of the driven wheel (707) is in transmission connection with a fourteenth transmission wheel (708); the right end of the fourteenth driving wheel (708) is in transmission connection with a seventh flat gear (709), and the left end of the seventh flat gear (709) is connected with a driven wheel (707); the bottom end of the outer surface of the fourteenth driving wheel (708) is in transmission connection with a fifteenth driving wheel (7015); the bottom end of the seventh flat gear (709) is meshed with the long gear (7010); the right end of the long gear (7010) is connected with a fifth electric push rod (7011); the bottom end of the long gear (7010) is connected with an object bearing toothed bar (7013) through a support bar; the right end of a fifth electric push rod (7011) is connected with a coating nozzle (7012); the bottom end of the object bearing toothed bar (7013) is in sliding connection with the through hole sliding groove (7014); the right end of a fifteenth driving wheel (7015) is in transmission connection with a fifth spiral bevel gear (7016); the right rear part of the fifth spiral bevel gear (7016) is meshed with the sixth spiral bevel gear (7017); the right end of a sixth spiral bevel gear (7017) is in transmission connection with a propelling gear (7018); the bottom end of the twelfth driving wheel (701) is connected with the T-shaped pipe inclining and rotating device (5).
5. The device for treating the inner wall of the pipeline as claimed in claim 4, wherein a brush is arranged above the left side of the top end of the inner pipeline waste and impurity removing device (6).
6. A device for treating the inner wall of a pipeline as claimed in claim 5, wherein the cap (4) is provided with a laser generator at the bottom central portion thereof.
7. The device for treating the inner wall of the pipeline as claimed in claim 6, wherein the combined devices of the second bevel gear (5018), the sixth transmission wheel (5019), the seventh transmission wheel (5020), the solid screw rod (5021), the bearing seat (5022), the lower pipe clamp (5023), the upper pipe clamp (5024) and the fixed seat (5025) are arranged in two groups, and are respectively positioned on the left side in the front end and the right side in the front end of the tilting disk (5012).
8. The apparatus for treating the inner wall of the pipeline according to claim 7, wherein four folding arc knives (6021) are provided and are respectively connected with a first folding and unfolding control wheel (6023), a second folding and unfolding control wheel (6024), a third folding and unfolding control wheel (6025) and a fourth folding and unfolding control wheel (6026).
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CN201911104250.9A CN110756525A (en) | 2019-11-13 | 2019-11-13 | Pipeline inner wall processing apparatus |
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CN201911104250.9A CN110756525A (en) | 2019-11-13 | 2019-11-13 | Pipeline inner wall processing apparatus |
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